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Operating instructions 600T SeriesModel 653SElectronic configurabletemperature transmitterABB INSTRUMENTATIONUse of InstructionsSt Neots, U.K. – Cert. No. Q5907Stonehouse, U.K. – Cert. No. FM 21106Stonehouse, U.K. – Cert. No. 0255UNI EN 29001 (ISO 9001)Lenno, Italy – Cert. No. 9/90A The CompanyABB Instrumentation is an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications.As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide.We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.The quality, accuracy and performance of the Company’s products result from over 100 years experience, combined with a continuous program of innovative design and development to incorporate the latest technology.The NAMAS Calibration Laboratory No. 0255(B) is just one of the ten flow calibration plants operated by the Company, and is indicative of ABB Instrumentation’s dedication to quality and accuracy.Health and SafetyTo ensure that our products are safe and without risk to health, the following points must be noted:1.The relevant sections of these instructions must be read carefully before proceeding.2.Warning labels on containers and packages must be observed.3.Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given.4.Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature.5.Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used.6.When disposing of chemicals ensure that no two chemicals are mixed.Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may b obtained from the Company address on the back cover, together with servicing and spares information.Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage,it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution rmation in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of Technical Communications Department, ABB Instrumentation.CONTENTSModel 653S is a field mounted temperature Smart transmitter with microprocessor based electronics.The output signal is 4-20 mA with superimposed digital process variable for HART ® communication.It is designed to measure signals from thermocouples,resistance thermometers, or e.m.f. (mV) sources.The temperature transmitter is available either as a compact version without temperature sensor and with standard configuration, or in a version with integrally mounted tempe-rature sensor and specific configuration and calibration.The electronics use non-volatile memory; additional security is given by up/down scale procedure under sensor anomalies.This Smart transmitter provides the added capability of bidirectional digital communication with the Hand Held Communicator model KHT or with any remote transmitter interface supporting the HART ® Protocol.The communication protocol allows remote re-ranging,calibration and diagnostics without interferring with the normal 4 to 20 mA signal.SECTIONPAGE1GENERAL DESCRIPTION (12)TRANSPORT, HANDLING AND PRODUCTIDENTIFICATION.........................................................23PRINCIPLE OF OPERATION ......................................34INSTALLATION ........................................................4-55ELECTRICAL CONNECTIONS...................................66ELECTRICAL REQUIREMENTS.................................77CONFIGURATION AND CALIBRATION (78)ASSEMBLING OF A TEMPERATURE SENSORTO THE HOUSING ......................................................89ADDENDUM FOR METER OPTION ......................9-1010RETURNING FORM (11)1 GENERAL DESCRIPTION1CFig. 1The instrument serial number must always be quoted when making enquiries. 23 PRINCIPLE OF OPERATIONThe instrument consists of housing containing the electronic unit including the terminal block for connecting the input signal (from thermocouple, thermoresistance, etc), the supply/output (4-20 mA) and the output meter (optional).The transmitter may be supplied with or without integral sensor, appropriately fitted to the housing.The signal from the sensor is connected to the input circuit which automatically provides appropriate amplification for the type of sensor selected, burn out protection (up scale/down scale according to the selection) and cold junction compensation (for the THC).Galvanic separation is provided between the input circuitry and the output to guarantee proper immunity from ground loops. The main electronic circuit includes the microprocessor with its auxiliary timing/clock circuits and PROM, the characterization EEPROM, the D/A converter and the output stage 4 ÷ 20 mA.Modifiable data like the calibration and, generally speaking, all the data that can be changed by the user through the configurator devices are stored in a non volatile memory.These parameters are processed by the microprocessor using a suitable algorithm to provide an accurate input/output relationship with temperature compensation.A microprocessor provides bidirectional digital communication with the configuration device, i.e. the Hand Held Terminal "Communicator" or P.C. "Configurator", using the Hart® Protocol.This protocol is based on the standard Bell 202 FSK (Frequency Shift Keying) with a ± 0.5 mA signal modulation superimposed on the 4 to 20 mA analog signal: as the energy balance added to the current loop is virtually zero and the frequency is very high compared to that of the process dynamic, the analog process signal remains undisturbed.Using the configuration devices it is possible to remotely modify the configuration of the transmitter including the measuring range (see below for connection). It is also possible to read other transmitter data and diagnostic information.34 INSTALLATIONMounting stability is an important consideration. The transmitter, though rugged, may require separate support under high-vibration conditions, particularly if extensive thermowell lagging or long extension fittings are used. In such instances, pipe stand mounting using the optional mounting bracket is recommended.The transmitter will operate within specifications for ambient temperatures in the range of -40 to +85 °C (-40 to +185 ° F). Aside from ambient temperature variations, heat from the process is conducted from the thermowell to the transmitter housing. If the process temperature is near or beyond specification limits, thermowell lagging or an extension nipple should be used to isolate the transmitter from these high temperatures.4. . . 4 INSTALLATION EXAMPLE:Housing temperature rise for the installation illustrated is shown in Fig. 5.Suppose the maximum ambient temperature is 40°C (104 °F) and the temperature to be measured is 540°C (1000 °F). The maximum allowable housing temperature rise is the rated specification limit (85°C) minus the existing ambient (40°C) it yields 45 K. As shown in Fig. 5, an "E" dimension of 3 inches (lenght recommended) will result in a housing temperature rise of 32 K; this would provide a safety factor of 13 K. A longer "E" dimension, such as 6 inches, would be desirable in order to reduce errors caused by transmitter temperature effect (rise 10 K only), although in that case, the transmitter may require extra support. Refer to the mounting information above. If a thermowell with lagging is used, the "E" dimension may be reduced by the length of the lagging.The model 653S transmitter has been designed to resist attack by moisture and corrosives. O-ring seals protect the interior when the covers are installed. In humid environments, however, it is possible for moisture to accumulate in conduit lines.Mount the transmitter at a high point in the conduit run, if possible. If the transmitter is mounted at a low point in the conduit run, the terminal compartments could fill with water. The transmitter should be mounted so that moisture from the conduits will not drain into the housing. In some instances a drain seal is advisable.55 ELECTRICAL CONNECTIONSTwo user connections are required: one to the remote sensor, the other to the signal line. Two connection ports, one for sensor the other for signal, are provided on the top of the housing, for cable glands or conduit fittings. The connection ports are protected by-Sensor connectionThis connection can be accomplished by removing the cover. To ensure proper cable (from remote sensor) gland sealing use a single multi-core cable. The cores must be a maximum of 1.5 mm-Signal connectionThis connection can be accomplished by removing the cover.Make the connections to the terminal block as indicated in fig. 8.The internal output meter, when required, can be mounted simply by plugging it into the appropriate socket after the removal of theThe power to the transmitter is supplied over the signal wiringand no additional wiring is required. The signal wiring does not need to be shielded but the use of a twisted pair is highly recommended. Do not run the signal wiring in close proximity of power cable or high power equipment: use dedicated 66 ELECTRICAL REQUIREMENTSThe transmitter operates on a minimum voltage of 8 Vdc to a maximum of 35 Vdc and is protected against polarity inversion.The minimum voltage increases to 10 V dc when a digital LCD meter is fitted.The total loop resistance, including optional remote indicator line ( max 15 ohm ), is indicated in the figure and expression below.ConfigurationTo change some user configurable transmitter parameters (e.g. "Range"), refer to CONF procedure as explained in the KHT (Release 4.0a) hand held communicator manual.CalibrationTwo different methods can be used to calibrate the 653S Smart Temperature transmitters:ii)using the Hand Held Communicator model KHT.iii)using the Personal Computer Configuration SoftwarePackage.In both cases the following equipment is required:a) a mV signal generator (input) which should have anaccuracy at least, three times better than the instrument accuracyb) a resistor (with accuracy as point "a")c) a digital multimeter (DVM), 4 digit at least d) a power supply unit (24 V dc nominal).The calibration process is organized into two procedures;these may be accessed by the 4-20 Trim dedicated functions,as described, e.g. in the KHT hand held communicator manual.Preliminary operationsBefore powering up the transmitter and commencing calibration,set up the electronics as follows:a)Disconnect all wires from the sensor, on the terminal block b)Connect the generator to the transmitter input following theinstructions (the connections related to the sensor type are illustrated in fig. 8).Note : For differential measurement, the transmitter output is positive if:- mV / THC : input 1-3 is greater than input 1-2- ohm / RTD : input 1-5 is greater than input 1-4c)Power on the transmitter, following the instructions for theminimum voltage required.Calibration operations:d)Carry out the calibration procedure as explained in theKHT or Smart Configuration Program Manuals (i.e. TRIM 4to 20 mA trim).Note that calibration for a specified input range enhances the "Accuracy rating" performance. The value, stated in the specification sheet, refers to the standard factory calibration.7 C ONFIGURATION A ND C ALIBRATIONThe total loop resistance is the sum of the resistance of all elements of the loop, including wiring, conditioning resistor,safety barriers and additional indicators (excluding the equivalent resistance of the transmitter).1)Remove the instrument from the mounting bracket.2)Provide the sensor with a 1/2 NPT nipple and free cables ofappropriate length (see fig. 11).3)Insert the wires into the side hole (1/2 NPT threaded).4)At the same time offer the sensor to the housing and screwin using a hexagonal spanner suitable for the1/2 NPT nipple.5)Connect the wires to the terminals, according to the sensor/measurement type.8Fig. 13 - Meter labelling (reverse side)Meter installationTo install (or to replace) the meter use the following procedure: If the transmitter is part of a control loop, put the loop in manual.WARNING - If the transmitter is not certified asIntrinsic Safety type (EEx-i), DO NOT REMOVE THECOVER in area classified as "HAZARDOUSLOCATIONS: CAN RESULT IN HAZARD OF FIREAND EXPLOSION". Contact your Safety Dept. in orderto establish a correct installation procedure.2)Remove the cover.3)Remove the link between terminal plugs.4)Plug the meter (see fig. 14) and rotate as required for anviewing. The meter can rotate, in 15° steps,270° degree clockwise and 75° counterclockwise (see fig. 15). Further rotation causes damage to the meter stop or of the "banana" connections and should be avoided. Note that considerable torque must to be applied for 15° rotation.5)Check that the O-ring gasket is properly in place, screw onthe extended cover and tighten properly.9. . . 9 ADDENDUM FOR METER OPTIONTx terminal blockBanana plugFig. 14 - Meter connectionLCD Digital meterThen proceed as follows:1)Set the output current of the current generator to 4 mA on the milliammeter or 1 V. on the DVM. Alternatively, force the output of your transmitter to 4 mA.2)Adjust the zero trimmer (Z) to read approximately the lower range value (LRV) on the digital meter.3)Set the output current to 20 mA, on the milliammeter or 5 V.on the DVM. Alternatively force the output of the transmitter to 20 mA.4)Adjust the span trimmer (S) to read approximately the upper range value (URV) on the digital meter.5)Repeat the points 1) 2) to read exactly (± 0.1) the LRV.6)Repeat the points 3) 4) to read exactly (± 0.1) the URV.7)Complete the calibration procedure by fitting the multiplication factor label (if any) in the left recess below the display and the engineering unit label in the right recess (see fig. 15).The switches must be positioned as follows:For DECIMAL POINT position, likeCalibration procedureThe LCD meter can be calibrated either using a conventional current generator and an accurate milliameter or utilizing the 653 as a current generator, in which case the meter can be calibrated after the fitting on the transmitter terminal block,using a calibrator to set the output current to the desired value.In the first case a suitable test rig should be used, as indicated in fig. 16. The accuracy of the milliameter or of the DVM and the relevant measuring resistor (250 Ω) should be better than 0.03%.10Specify location, environmental conditions, type of service and approximate number of operating hours or date of installation if known.• OPERATING CONDITIONS• REASON FOR RETURNTrouble found during :CustomerPurchase order No.PlantName of person to contactInstrument tag No.Model Serial No.WARRANTY REPAIRREPAIR ORDER• IDENTIFICATIONRejection or discrepancy reportsNot availableCopy attachedTROUBLE SHEETShipping information for the return of the equipmentMaintenance CommissioningInstallation On serviceAt start upPlease enclose this sheet duly completed to cover letter and packing list DateSignatureOriginatorMaterial returned for factory repair, should be sent to the nearest ABB Kent -Taylor Service Center, transportation charges prepaid by the Purchaser.11ABB Instrumentation spa Via Statale 11322016 Lenno (Como) ItaliaTel. (0344) 58111 Facsimile (0344) 56278ABB Automation Inc.125 East County Line Road Warminster PA18974-4995 USATel. (215) 674-6693/6320/6777Fax (215) 674-7184I M / 6 5 3 S R e v 2ABB Automation Ltd. Howard RoadSt. Neots, Cambs. England PE19 3EUTel. (01480) 475321, Facsimile (01480) 217948The Company's policy is one of continuous product improvement and the right is reserved to modify the specifications contained herein without notice.。
—ABB ME A SUREMENT & ANALY TIC SRecording and controlThe most complete picture of your process—Measurement made easyYour data, how, where and when you want it. ScreenMaster, ControlMaster and Commander are the names behind a comprehensive range of recording and control instrumentation from ABB that meet the demanding requirements of a broad range of applications in food and beverage, water and manufacturing.The range includes process controllers, digital indicators, chart recorders and paperless recorders. All sharing the same high standards of reliability and flexibility and capable of withstanding the harshest of process environments, they can be used in virtually any location.With a range of communications possibilities, including remote access, our controllers and recorders give you more power over your process than ever before.3—An option for every applicationcan cut the time and cost of deploying engineersto visit individual devices, ideal where skilledstaff are at a premium.We’ve also worked to use technology to take asmuch complexity as possible out of the operationof all our recording and control devices. With theirfull color, clear text displays and easy to useinterface, our ControlMaster process controllersand indicators make installing, commissioningand operating a control system quicker and easierthan ever.The same applies to our touchscreen RVG200paperless data recorder, where an extensive arrayof data recording and control possibilities can beachieved at the touch of a fingertip.With industry increasingly turning towards digitaltechnology, our range of recorders andcontrollers give you all the functionality you need,whether it’s greater control of your process or thestorage, retrieval and sharing of recorded data.By utilizing experience and expertise gainedthrough hundreds of applications across amultitude of industries, we have steadilyexpanded the capabilities of our devices to meetthe growing demands of today’s industrialapplications. Our SM500F and RVG200 paperlessdata recorders, for example, couple extensivesecurity with remote web server and mobiletechnology that offer system-size performancefrom a localized device. By enabling safe anytime,anyplace access to process data, these features4R ECO R D I N G A N D CO NTRO L—ABB ScreenMaster paperless recorders The digital era of data recording and analysisOur family of ScreenMaster paperless data recorders harness the power of digital technology to enable you to do more with your process data. Whether you want a field-mountable device that can be installed anywhere or slick and easy operation using the latest touchscreen technology, ABB’s ScreenMaster devices offer a versatile, secure and proven solution.Use anywhereWall, panel or pipe mounted options enable use in almost any location.Suitable for arduous environmentsNEMA 4X and IP66 protection enables installation in even the wettest or dirtiest conditions.Powerful yet simpleSimple menu interfaces make finding and viewing data easy, with multiple display formats offering a wide choice of viewing options.Flow recordingFlow totalizers enable instantaneous flow rates to be totalized and recorded. An automatic reset capability enables daily, weekly and monthly flow volume reports to be generated and alarms to be raised if predefined flow limits are exceeded.Powerful mathsMath and logic functions enable calculation of equations such as averages and deviations. Results can be displayed, recorded and used to drive alarms and totalizers.Extensive security featuresMeasures include a comprehensive audit log that records configuration changes, calibration changes, system events and other items key to data security. All entries are detailed with operator identification. Operators can securely annotate the chart with comments and signatures. Both recorders can form part of a system fully compliant to 21 CFR Part 11.Ethernet communicationsEthernet communications enable access toarchived data and email facilities. Using the latest telecoms tech the Ethernet features can be used even when a recorder is in a remote location.Remote process monitoringRemote access to a ScreenMaster is possible via the use of any standard web browser. Detailed real-time information is available for current alarm and totalizer conditions, memory card status and many other key process details. Email notificationKeep up to date with the latest process alarms or critical process events with email notifications which can be sent automatically to your PC or smartphone.Real-time data communicationScreenMaster recorders can communicate the process values being monitored to a DCS, SCADA, PLC or other similar system. Alternatively, data values can be communicated to a ScreenMaster for display to the operator and secure logging.Batch recordingA batch recording option enables batch numbers and product type information to be recorded alongside process data. With ABB’s DataManager Pro software, collected batch records can be accessed by searching for their batch number orbatches with common attributes identified.+ -x5SM500FField-mountable paperless recorder Featuring up to 7 process inputs, 12 recording channels and available with wall, panel and pipe mounting options, the SM500F field-mountable paperless recorder provides a truly simple recording solution that can be used anywhere, anyhow and by anyone.Its fully sealed IP66 and NEMA 4X enclosure make it ideal for even the most hostile environments, including hosedown and dusty applications.RVG200Touchscreen paperless recorderThe RVG200 recorder takes the established operating and securitybenefits of the ScreenMaster range onestep further. Up to 24 process signals can be connected to the RVG200’s analog inputs or transferred to it via digital communications. Features include: • Touchscreen ‘swipe’ operation• Front and rear USB ports for connecting peripheral devices, including a barcode scanner and keyboard • Customizable views• Steam energy calculations • Remote operation • GPS interfaceDataManagerProPowerful data analysis tool that helps you get more from your dataABB’s DataManager Pro advanced data review software opens new possibilities for collecting, interrogating andpresenting recorded data. The software creates a database of recorded data providing secure long-term storage andenabling instant access to data.6R ECO R D I N G A N D CO NTROL—ABB ControlMaster universal process controllers and indicators Control made easyWhether you’re a plant or process manager, electrical engineer, process operator or maintenance engineer, the future of process control instrumentation starts here.ABB has used its experience in controllers and indicators to create the ControlMaster family of process control instruments, offering an intuitive, simple and powerfulsolution for a wide range of process control applications.Scalable hardware and software functionalityI/O, functionality and control template availability is expanded easily with additional plug-and-play input modules and function keys, enabling a singleControlMaster unit to be adapted to handle anything, from basic to complex control applications.Full environmental protectionWith fully-sealed IP66 and NEMA 4Xenclosures or front panels, all ControlMasters offer full protection against water and dust ingress, enabling them to be used in even the most arduous operating conditions.Enjoy the flexibility of field-mountEnjoy the benefits of devices that you can locate practically anywhere, with the field-mounted CMF310 controller and CMF160 indicator. Able to be wall or pipe-mounted out of the box, they can be installed and commissioned in a fraction of the time and cost needed for adapting panel-mounted units.Panel-mount indicatorsThe CM15 is a feature-packed 1/8 DIN universal process indicator, with totalization, level, math, logic,counter and alarm functions.CMF160 field-mount indicatorCM15 panel-mount indicatorDiscover moreCMF310 field-mountcontrollerCM15panel-mountindicator CMF160field-mountindicatorPanel-mount controllers7ConfigPilot is the configuration platform for the entire range of ABB’s ControlMaster controllers and indicators. With an identical menu structure to the ControlMaster, ConfigPilot is instantly familiar. Configurations can be created from scratch off-line or read from a ControlMaster device. Once complete a configuration can be written to a ControlMaster via its front panel IrDA port or saved for future use. In addition ConfigPilot’s reporting capabilities hugely simplify creation of configuration documentation.Get up and running quickly with ConfigPilotPanel-mount controllersAvailable in 1/8, 1/4 and 1/2 DIN options, our ControlMasterpanel-mount controllers offer a simple, ready to use control solution.Suitable for basic to demanding applications, functionalityincludes cascade, feed forward, adaptive, predictive and ratio control strategies, plus Ethernet, RS485, Modbus TCP/RTU and a web server for remote process monitoring.CM10 1/8 DIN panel-mount controller CM50 3 x 6 DIN panel-mount controllerProfile controlProfile control enablessetpoint profiling for thermal processing applications. Two versions are available; a basic single program version and an advanced, multi-program version with sequencing. 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Selecting the template best suited to your process requirements configures I/O and control functionality automatically while display templates are also selected automatically.c8R ECO R D I N G A N D CO NTROL—ABB Commander circular chart recorders The tried and tested paper chart recorderRobust and easy to use, our Commander circular chart recorders have established a reputation for their reliable performance in a host of industrial applications including water and waste water treatment, food, pharmaceuticals and tyre production.A range of advanced functions, plus NEMA 4X and IP66 protection, makeCommander recorders the first choice wherever paper chart recording is required.Recording versatilityStatus at a glanceIntuitive operationsystem prevents unauthorized access to configuration menus.Math and logicUser configurable math functions, mass flow calculations and totalizers are all fully supported. The logic capability allowsinterlocking and the integration of discrete and continuous functions to solve a wide range of process problems.Discover more9MODBUS RS485 communications Communication with PCs or PLCs is achieved via the RS485 serial communications link, enabling the Commander 1900 to serve as the front end of plant-wide data acquisition systems. Using the MODBUS RTU protocol, all process inputs and other variables can be read continuously by a host PC running on a wide variety of standard SCADA packages.Install anywhereThe unit can be wall/pipe or panel mounted anywhere in the plant and, with its rating of NEMA 4X and IP66, it can be subjected to rigorousBuilt to meet your process’s needsA high level of I/O fitted as standardenables Commander recorders tomeet the requirements of mostprocesses out of the box. In addition,plug-and-play modules can be addedat any time to further extend arecorder’s I/O capability.Timers and clockTwo real-time eventstriggered by the recorder’sclock can be configured tooperate relays, start/stopthe chart or enable otheractions within the record.Options for everyapplicationC1900RC circular chartrecorder / controllerC1950 pasteurizerrecorder / controllerC1300 municipal recorder withflow totalizer displayC1960 Multi-recipeprofile recorder / controllerIntegrated PID loopsOffering dual integrated PIDloops, the C1900 chart recordercan be utilized as both a recorderand controller, eliminating thespace and cost associated withusing separate devices.10R ECO R D I N G A N D CO NTRO L—The ABB controller and recorder range Comprehensive solutions for food and beverage, water and manufacturing Water and wastewaterFood and BeverageKnowing what happens where, when and for how longare key considerations in making sure that food andbeverage products are produced to the right quality andunder the correct conditions. Our recording and controlequipment can be used in a wide variety of applicationsto ensure production processes perform properly and tohelp keep track of every product:AbstractionBatch recording PasteurizationSpirit distillation andbrewingCarbonation controland monitoringTemperature monitoring in fridges,freezers and cold roomsSteam usage monitoring Retort control and monitoringRVG200 recorder guides and videosScan this QR code to view anddownload application guides andvideos explaining how the RVG200can be used across differentindustrial applications.SM500F recorder guides and videosScan this QR code to view and downloadapplication guides and videos explaininghow the SM500F can be used acrossdifferent industrial applications.Cooking and bakingGuides and videos11Heat treatmentHeat treatment of metals for the aerospace,automotive and general engineering industriesmust be controlled rigorously to ensure thereliability of the parts being produced. Oursolutions include the ControlMaster range ofprocess controllers, plus the RVG200 paperlessrecorder with AMS2750 compliant inputs.Tyres and rubberOur multi-recipe profile controllers can help youachieve the precise pressure, temperature andtime control demanded during the curing of tyresand other rubber products.MarineMarine operators are subject to increasinglystrict emissions legislation governing theiremissions to air and sea. Our RVG200 paperlessdata recorders with GPS can be used to satisfyMARPOL regulations requiring the accuratecontrol and recording of bilge water dischargesfrom ships.PharmaceuticalsThe use of electronic devices in pharmaceuticalsproduction is strictly regulated to ensure thehighest levels of product quality and safety. OurSM500F and RVG200 paperless data recorders,together with our DataManager Pro data analysissoftware, can help you comply with theregulations, including the FDA’s 21CFR Part 11rules governing data security.Electrical power monitoringOur SM500F and RVG200 paperless datarecorders provide an ideal solution for localizedenergy consumption monitoring. Using collecteddata, you can find ways to reduce your energycosts and cut your carbon emissions.CMF310 controller guides and videosScan this QR code for application guidesand videos about the CMF310 field-mountcontroller and how it can be used acrossdifferent industrial applications.ControlMaster panel-mount controllersguides and videosScan this QR code to see how ourControlMaster panel-mount controllerscan help to solve a broad range ofapplication challenges.P B /R e c o r d e r s a n d C o n t r o l l e r s -E N R e v . B 06.2019—ABB LimitedMeasurement & Analytics Howard Road Eaton Socon St. NeotsCambridgeshire PE19 8EUTel: +44 (0)1480 475321ABB Inc.Measurement & Analytics 125 E. County Line Road Warminster PA 18974 USATel: +1 215 674 6000© Copyright 2019 ABB. All rights reserved.Specifications subject to change without notice.。
泰永TBBQ系列对比ABB系列ABB品牌ATS共有两种规格:1.DPT:CB级,以断路器为主体开关,额定电流1~6300A。
详细分为:①DPT63~250:用于末端控制,额定电流1~250A。
采用S260系列MCB(63A及以下)及S系列MCCB (80A~250A)为主体开关。
②DPT/SE:用于两路市电或市电与柴油发电机供电的自动切换,额定电流160~6300A。
以S系列MCCB (1600A及以下)及F、E系列ACB(1600A以上)为主体开关。
③DPT/TE:用于带母联断路器的两路市电自动切换,额定电流630~6300A。
以S系列MCCB(1600A及以下)及F、E系列ACB(1600A以上)为主体开关。
2.OTM_C_D:派生PC级,以OT系列负荷隔离开关为主体开关,额定电流32~800A。
DPT/SE DPT/TE泰永科技TBBQ3系列自动转换开关电器是完全按照GB/T14048.11标准要求专门设计的PC级一体化ATSE,其特点如下:●驱动力采用励磁驱动。
励磁驱动是最简单的电动力源,比其它采用减速电机作为驱动力的结构(CB 级、采用隔离/负荷开关的ATSE)可靠性要高。
●采用连杆传动、结构自锁,整个传动机构十分简单(运动部件不超过10个)。
●触头材料均采用银合金,大大提高导电性能。
●触头压力大,可有效防止触头的跳动并承受较高的电流冲击。
●分离速度快(100A以下能够达到0.75m/s以上的速度),有利于灭弧。
●有专门的灭弧装置,快速灭弧。
●驱动机构非常可靠,可以做到大电流等级(泰永科技TBBQ3系列,一种驱动机构可以做到5000A,而且可靠性很高)。
针对PC级产品泰永TBBQ3系列与ABB OTM_C_D系列产品对比如下:一、产品类别不同泰永TBBQ3系列:三段式、两段式、轨道型、瞬间并联型、抽出带旁路型、交直流混合型。
OTM_C_D系列:三段式。
备注:泰永TBBQ3系列种类齐全,可为多行业提供针对性更强的解决方案。
ABB’s Low Voltage Products Division is proud to present SACE Emax 2,its next generation of air circuit-breakers. Over 70 years of cutting edge research and experience inthe electromechanical industry has allowed ABB SACE to create this new benchmark of air circuit-breakers. Not only does Emax 2 meet or exceed the standard performances and functions that the market demands from an air circuit-breaker, but it has evolved into a true power manager. Emax 2 and its Ekip brand of trip units and accessories contain the perfect blend of control, connectivity, performance, ease of use and safety to efficiently satisfy any application or need.− A patented, Power Controller moni-tors and controls power usage toreduce management costs.−Extensive, direct communication abilities simplify network integrationand eliminate the need for costly and difficult conversion components.−Optimal frame organization and ac-curate design provide the ability forhigh performance switchboards andswitchgear with a reduction of bothmaterials and space required.−Busbar friendly, modifiable terminals eliminate the need to bend and ex-tend bus bar and provide quick, easy installation.−Large, color touchscreen interfaces allow for clear navigation, creating asimple and quick way to find informa-tion or make adjustments.− A wide variety of accessories have been designed to simplify use orinstallation and to increase safety.−The Emax 2 contains several features that are either new to the market orsuperior to existing solutions, mak-ing it the best choice for low voltage network needs.ControlThe Power Controller function of Emax 2uses a patented algorithm to determinethe average absorbed power over aperiod of time and then controls a loadlist to maintain the maximum power limitspecified by the user. The elimination ofinstantaneous based measurements andability to synchronize with utility mea-surement devices creates an efficientenvironment that saves on electricitybills without the need for additionalmonitoring systems.The Ekip Link system and Ekip ControlPanel enable local monitoring of circuit-breakers and switchgear functions in anindividual switchboard. They require noprogramming and are available for eventhe most basic Emax 2 trip unit, provi-ding an economic way for a small plantto increase monitoring capabilities or alarge plant to simplify local supervisionand maintenance.A Network Analyzer feature is able onEmax 2 to analyze the quality of powerin real time, with extreme precision inaccordance with EN 50160 and IEC6100-4 30. As a result, it is possibleto identify the causes of an increase ofpower lost or a reduction of the workinglife of cables and capacitors without ha-ving to install costly, external instrumen-tation. With Emax 2’s Network Analyzer,malfunctions can be prevented andinstallation efficiency and the workinglife of appliances can be increased.The Ekip Synchrocheck module enablesthe control of the synchronism conditionfor placing two lines in parallel beforeenabling circuit breaker closing.The ability of the Emax 2 to provide thisfeature as a module eliminates the needfor the purchase and installation of inde-pendent monitoring systems.Emax 2 offers Generator versions of itsEkip Touch and Ekip Hi-touch trip units.These trip units include all the functionsof true generator protection switchgearwithout the need for external relays ordevices, wiring or inspections. The Gversion offers a safe control solutionthat is immediately ready for use.ConnectivityEvery Emax 2 can be equipped with multiple cartridge-type communication modules at any time. The modules allow the circuit breakers to be directly integrated into automation and ener-gy management systems through the seven most popular global protocols; including IEC 61850 for the creation of Smart Grid Networks. All functions can be accessed via the internet, in comple-te safety, using the Ekip Link switchgear monitoring system.Not only can the rear terminals of Emax 2 be field rotated from horizontal to vertical, but they have been specifically designed to fit the most common bus configurations. Each terminal has been created to the standard width of bus bar for that amperage and is equipped with one, two or three terminal stabs for easy connection of one to four bus runs. The terminal technology provides the oppor-tunity for easy connection and installati-on with less bus bar stock required.The Ekip Supply Module can be con-nected to any voltage in AC or DC to internally supply auxiliary power for the trip units and terminal box modules consecutively. The need for any external power supply converter elsewhere in the cabinet is eliminated, saving both space and cost.The neutral position on Emax 2 can be modified from left to right to provide ultimate flexibility. In addition, the E6.2 is available with neutral conductor sizes of 50% or 100% to allow for the correct sizing of bus bar and an opportunity to reduce construction costs. PerformanceEmax 2 uses four frame sizes, each only as wide as the amperage need requires, so that designers can optimize their space and material. The breaker design and quality materials allow for a small size while maintaining the high perfor-mances required by the most deman-ding conditions.The family of Emax 2 contains:−E1.2, 1600A with a 440V Icu of 66kA and Icw 1s of 50kA in a 210mmwidth.−E2.2, 2500A with a 440V Icu of100kA and Icw 1s of 85kA in a276mm width.−E4.2, 4000A with a 440V Icu of150kA and Icw 1s of 100kA in a384mm width.−E6.2, 6300A with a 440V Icu of200kA and Icw 1s of 120kA in a762mm width.Emax 2 contains new generationRogowski sensors that allow the mostprecise measurement on the market.The tolerance to 1% of the actual valueof current, 0.5% of voltage and 2% ofpower and energies guarantee precisionand enable the circuit-breaker to act asa measurement device in switchgear.Measurements can be read directly onthe wide trip unit display so additionaldevices can be eliminated.The Ekip Fan Module continuouslymonitors the internal temperature at thefixed part and activates cooling fans ifrequired. This allows for the ability ofincreased current-carrying capacity inswitchgear.Ease of use and safetyEmax 2 is the first circuit-breaker tooffer large, color touch screen displays.They provide clear, easy navigation forquick access to information and adjust-ment capability that is invaluable in theevent of a fault or emergency.The trip units are capable of ten langu-ages, reducing the need for extensivetraining. In addition, they can be readand used directly, without the need forexpensive HMI units.If desired, they can also be program-med and consulted from a tablet, smartphone or PC via the Ekip Connectapplication.Removal of the main Emax 2 cover al-lows access to the accessory mountingarea only, not the operating mechanismor other components.This protects both maintenance person-nel and the breaker itself from unwanteddamage. In addition, the key lock ac-cessory is mounted inside the acces-sory area and allows for the breakerto remain locked, avoiding unwantedoperation during maintenance.Dedicated guide rails simplify movementand allow correct, locked and clearlyidentifiable positioning. The rails extendoutside the fixed part so that the mobilepart can be easily inserted. In addition,shutters on the fixed part can be lockedfrom the front, without access throughthe inside of the fixed part. These fea-tures allow for easy and safe installationand maintenance.Implementation of breaker settings issimplified with the aid of ABB’s DOCsoftware and Ekip Connect interface.Curves and settings can be determi-ned and saved using the DOC softwareand the Ekip Connect program canopen and read the DOC file, eliminatingthe need to retype the settings intothe breaker or software program andallowing for easy, error free implemen-tation.Emax 2 contains push in terminal boxtechnology, making wiring easy andtooling-free. This feature ensures imme-diate, safe wiring. In addition, Emax 2terminal boxes and wiring set ups arecommon across the line and its tripunits are field interchangeable, creatingflexibility and the potential for easy,rapid upgrades without the added costof a service technician.ABB SACEA division of ABB S.p.A.L.V. BreakersVia Baioni, 3524123 Bergamo - ItalyPhone: +39 035 395.111Fax: +39 035 395.306-433The data and illustrations are not binding.We reserve the right to make changes in the courseof technical development of the product.Copyright 2012 ABB. All rights reserved.1SDC225R21。