5000转高速电机 电主轴定制 天一精密
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GEA DairyRotor T8900 High performance in unique designDeveloped especially for dairy producers with large farms, the GEA DairyRotor T8900 rotary milking parlor can turn potential into productivity. That is easy thanks to the system’s extremely fl exible design. Select the size and equipment that is just right for you, and let GEA help make your vision for the farm of the future a reality today. The value of productivityWith GEA, you benefit from great throughput and performance. T8900 is tailored for superiorperformance and seamless processes right downto the smallest detail – from cow traffi c through to process handling and milk fl ow. Designed especially for mid-sized to large herds, T8900 is the powerful rotary milking parlor in GEA’s DairyRotor series, providing you with custom-made technology for outstanding productivity and effi ciency.Unparalleled comfortImagine working in a clean, well-organized environment day after day. State-of-the-art ergonomics enable comfortable handling of daily routines. The system’s smoothly rounded, low-profi le cabinets make milking a pleasure, allowing for fast cow fl ow in a calm and quiet atmosphere.Consistently robust for continuous use Investing in the future requires reliability. Across the board, T8900 components stand for reliability around the clock. In short, they’re built to last. Moreover, the system can be ideally customized to suit your needs and budget. Choose from a wide range of GEA’s milking components for a strong and future-oriented investment.Leading-edge effi ciencyEnjoy great milking performance,comfort and durability.THE GEA DAIRYROTOR T8900rotary milking parlor is made to meet high demands of dairy farms around the world.Superior productivityHigh performance for herds of all sizesThe herd of today may look diff erent tomorrow. Whether you plan for consistency or steady growth, the GEA DairyRotor T8900 can help you to achieve the utmost in productivity and it can be adapted to perfectly suit your needs.Four groundbreaking secondsSuperior productivity starts with free-fl owing cow traffi c and faster milking routines. In only four seconds, the cow can enter the platform. The low-profi le cabinets and optimized design make exiting equally easy as well. For your farm, that means high throughput and productivity combined with fast cow fl ow and great cow comfort.Ideally equipped to suit your needs and budget Choose a tailor-made concept customized to meet your needs – and your budget. You invest exclusively in the equipment ideally suited to serve you. Let GEA FarmDesign help make your vision a reality by providing you with fi rst-class support and expert answers to all your questions.INNOVATIVE DESIGNand faster milking routines allow forsmooth cow traffi c.Proven animal identification systems can be seamlessly integrated:whether “walk-through”, “per place” or “overhead”, the DairyRotor T8900’s customizable ID system adds even more flexibility.Regardless of the size of your herd, you are set for sustainable milking success.32-120 m ilk in g s tal ls fo r m id -si ze dto la rg e h er ds• Fl ex ib le de sig n: 75° o r 90° sta ll p os iti on ,V-sh ap ed or p ar all el en tra nc e• St an da rd an d S ub wa y v er sio n avail ab le• M ilk in g e ffic ien cy ev en fo r s m all h er ds : op tio na l r ete nt ion ar m s f or th e 2ndro un d•Ideal environmentTime-saving cluster attachmentThe milking cluster is perfectly positioned to enable swift and comfortable operation while minimizing physical strain. Meanwhile, milk meters and detacher controls continuously monitor the milking process.Great comfort for your cowsWith no sharp edges, the system’s smoothly rounded stainless steel surfaces provide an anatomically ideal environment for your herd. Your cows will quickly grow accustomed to the comfortable design of their modern milking place.All of the system’s processes are displayed visually and in real-time forconvenient herd management.The DairyRotor T8900 provides a perfectly organized workplace where employees have an unobstructed view and easy access to the cow’s udders for quick and effi cient attachment.Optimized handling improves the entire milking process.High-speed data managementAll animal and system parameters come together in one high-speed network: from animal ID and real-time health data to milk yield – the T8900 rotary milking parlor can be linked seamlessly with GEA herd management software. The carousel parameters provide insights into new possibilities for production optimization: a wide range of feedback functions allows you to monitor the status of GEA’s “Clean in place” technology and all other ongoing processes at any time.on the uddersId ea l o pe ra tin g a nd co w co m fo rt• Co m pa tib le wi th th e f ul l r an ge of G EA m ilk in gclu ste r a nd at tac hm en t t ec hn olo gy • Op tio na l i nt eg ra tio n of tr ou gh s f orin di vid ua liz ed fe ed in g• Co nv en ien t h er d m an ag em en t w ith re al-tim eda ta•High hygiene standardsThe T8900’s robust stainless steel surfaces are easy to clean. Its full-size splashguard keeps the interior safe and dry. Milk-carrying parts, such as the receiver unit, are safely concealed under the large concrete platform. The sloped deck allows foreasy and clean draining of water and manure.Top-class cleaning effi ciencyThe T8900’s innovative design also boasts advantages forcleanliness, allowing for premium milk quality, cycle after cycle.SPRAYING DEVICES CLEAN OFF DIRTbefore the next cow enters the milking platform.Ea sy to cl ea n fea tu re s d es ign ed for i m pe cc ab lehy gie ne• Sl op ed p lat fo rm fo r e as y a nd cl ea n dr ain in g• Ea sy -to -cl ea n m ate ria ls• Cl os ed ca bi ne t c om pl ete ly pr ot ec ts allm ilk in g c om po ne nt s• Cl ea ni ng at ev er y s tal l: Ci rc ul ar pip in g w ithwa ter h os es su rro un ds th e e nt ire ro tar y p ar lor•Long-lasting reliabilitySafe and solid foundationGEA’s DairyRotor T8900 means safety and reliability for your dairy production. All components are designed for consistent, high-end performance. High-grade materials and robust design form the safe and solid foundation of your dairy sting driveThe durable, low-maintenance quad-roller system is a unique addition. The smooth-rolling nylon wheels are low-maintenance and extremely energy-effi cient.All about that baseTurn for turn, the modularly designed rotary coupling is perfectly sized to suit the number of milking stalls, allowing for consistently smooth processes – from milk fl ow, power and vacuum supply, data transfer and local positioning of the platform.Consistent and reliable. All system components of the DairyRotor T8900 are extremely durable and designed to withstand the demands of continuous operation. Get the most out of your dairy farm with long-life technology engineered to milk herds of all sizes.CONSTANT, CONSISTENT MILKING– designed for unrestricted reliabilityFast track to successA smart future starts with the T8900 rotary milkingparlor from GEA’s DairyRotor series. Make it a key partof your strategy – because productivity combined withgreat performance and operational effi ciency put yourdairy on the fast track to success.M od ul ar p ro du cti on fo r t im e-s av in g i nstal lat ion• Ac ce ss ib le co m po ne nt s f or ea sy m ainten an ce• So lid en gin ee rin g d es ign ed fo r c on tinuo us us e• Hi gh-gr ad e c on str uc tio n en ab les m axim umre lia bi lit y a nd lo ng se rv ice li fe• Du ra bl e, low-m ain ten an ce qu ad-ro ller s ys tem•14 · GEA DAIRYROTOR T8900GEA · 15Notes9997-2050-000 / P S C 10010914 / 9502020199 © G E A F a r m T e c h n o l o g i e s G m b H . W e r e s e r v e t h e r i g h t t o m o d i f y t h e c o n s t r u c t i o n a n d d e s i g n i n a l l c a s e s ! J u n e 18, 2018GEA DeutschlandGEA Farm Technologies GmbH Siemensstraße 25 - 27D-59199 BönenTel +49 23 83 93 7-0Fax +49 23 83 93 8-0************We live our values.Excellence • Passion • Integrity • Responsibility • GEA-versityGEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX ® Europe 600 Index.。
高速电主轴技术乔志敏 S1203027 摘要:通过阐述了高速电主轴的发展历程、高速电主轴的结构以及高速电主轴设计制造过程中的关键技术,分析了高精度、高转速电主轴对数控机床性能的影响。
实践证明,采用高速加工技术可以解决机械产品制造中的诸多难题,能够获得特殊的加工精度和表面质量,高精度高转速电主轴功能部件,对提高数控机床的性能具有极大的影响。
关键词:高速电主轴;高精度;数控机床Abstract: Based on the development of high-speed motorized spindle and the main str ucture of the motorized and the key technologies in the manufacturing process of high -speed motorized spindle, it analyzes the high precision, high speed electric spindle of influence on the performance of the numerical control machine. Practice has proved t hat high-speed processing technology can solve many problems in the manufacturing of mechanical products, and it can obtain special machining accuracy and surface qual ity. High precision and high speed motorized spindle features have a great impact on t he performance of CNC machine tools .Keywords: high-speed motorized spindle, high precision, CNC machine1.高速电主轴的现状与发展早在20世纪50年代,就已出现了用于磨削小孔的高频电主轴,当时的变频器采用的是真空电子管,虽然转速高,但传递的功率小,转矩也小。
50000转高速电主轴有哪些型号,输出功率分
别是多少?
有些客户需要5万转的高速电主轴?问我们有哪些型号可以推举。
NAKANISHI高速电主轴以体积小、高转速、高精度著称,5万转高速电
主轴型号有NR50—5100ATC、NR50—5100ATC—RS、NR—2551以及
HES510系列的高速电主轴都符合。
这几个型号的5万转高速电主轴适用于不同的加工领域,如
NR50—5100ATC和NR50—5100ATC—RS重要应用于PCB分板机领域,输
出功率350W,直径50mm,转速5万转,目前重要用于PCB板的高精紧
密割、钻孔使用。
另外一款NR—2551中西高速电主轴直径25mm,转速最高可达5万转,输出功率实在看配哪款掌控器,配E2000掌控器的话功率就是200W、配E3000掌控器功率就是350W,一般加装在小型精密数控车床、如走心机、排刀机、斜边机或非标自动化设备上进行钻孔、铣削、倒角去毛刺
加工。
5万转高速电主轴HES510系列也是中西高速电主轴常用型号,转
速高达5万转可调整,输出功率340W,重要用于CNC加工中心,用来提高CNC加工中心增速,有BT30、BT40、BT50、HSKA63、HSKA100、ST32
这几种刀柄都可以供给,安装简单便利,只需套装CNC机床就可以,一
般用来钻微孔、高精密铣削、雕刻,倒角高光等。
Nakanishi中西小型的30mm直径以下的高速电主轴输出功率不会
很大,假如需要大功率的高速电主轴,可以选择E4000系列,输出功率1200W,最高转速可达40000转/min,特别适用于钢件等硬质金属材料
或非金属材料加工。
是目前机器人领域的常用主轴。
1 / 1。
CKS5110线轨数控立式车床技术协议盐城宇杰机械制造有限公司邮编:电话:网址:甲方:乙方:盐城宇杰机械制造有限公司甲方购买乙方CKS5110线轨数控立式车床台,双方就技术问题达成以下协议:一、机床主要特点:1、机床采用机、电、液三位一体,按照人机工程学宜人化进行布局设计,结构紧凑,节约面积、操作简便、维修方便。
2、底座为整体式高刚性铸铁结构,排屑流畅,切削空间合理。
3、X、Z轴均采用高精度、高负载能力、高可靠性的台湾上银直线滚动导轨,机床的进给速度和定位精度更高。
4、机床X、Z向运动采用台湾上银滚珠丝杠副和交流伺服电机直连,丝杠轴承采用角接触轴承,保证了传动的高精度。
5、主轴采用P5级轴承,并经精密动平衡,轴承采用永久性进口润滑脂润滑,确保主轴高速平稳旋转,并将热变形降至最低限度。
6、机床采用高性能自动间歇润滑系统,能及时地对床身导轨、X/Z向丝杠集中润滑,保证了机床各导轨面及纵、横向丝杠始终处于良好的润滑状态。
7、机床采用数控四工位刀架,刀具布置和调整较为方便;有利于提高机床的生产效率。
8、机床的防护系统经优化设计和专业制造,防水防屑性能可靠,并能完全满足高速低噪声的要求。
二、主要配置:1、数控系统:国产二轴系统(变频调速)2、主轴轴承: P5级轴承3、主轴电机:变频电机 11/15KW4、滚珠丝杆:台湾上银滚珠丝杆副5、滚动导轨:台湾上银直线滚动导轨副6、丝杆轴承:丝杠专用轴承7、刀架:数控四工位刀架8、附件:标准随机附件三、主要技术参数:其它参照国家机床标准及乙方技术参数表执行。
四、验收:1、验收分预验收和终验收共两次。
预验收在乙方工厂进行,终验收在甲方单位进行。
2、验收标准及验收方式JB/T3665-96 单柱、双柱立式车床技术条件JB/T4116-96 单柱、双柱立式车床精度检验GB5226.1-2002 机械安全机械电器设备第1部分通用条件产品验收分两次进行。
第一次在乙方进行预验收,第二次在甲方安装调试后进行最终验收。
GDJ系列产品参数:2、安装前首先用手转动电主轴轴头,应手感灵活,无阻滞现象。
3、用500V的摇表检查定子绝缘电阻不低于100MΩ。
4、将以上检验符合要求的电主轴装入机座内,电主轴外壳以机座安装孔的配合为滑动配合。
电主轴严禁装夹在前、后轴承部位,以防轴承室变形,卡住轴承造成轴承提早损坏。
夹紧力不宜过大,电主轴装入机座内不得松动。
二、正确使用1、按要求连接电主轴进出水管接头,检查连接处是否漏水和通畅。
水冷电主轴的冷却系统系统应于机床的总开关连接;开机后至停机的中间,冷却系统系统应连续工作;冷却液水量按2.5升/千瓦·分钟计算,冷却液流量按3~6升/分钟,小的电主轴取小值,大的电主轴取大值;冷却液要求使用单独水箱,冷却液要求每月定期更换;冷却液的温度应低于环境温度3~5℃为宜,最好控制在25℃左右。
2、选择变频器应与电主轴的电压、功率、频率相匹配来配套使用。
设置变频器首先设置变频器的基准频率,变频器的基准频率按电主轴的最高频率设置。
变频器的最高频率、转折频率和对应的电压按电主轴的频压曲线对应设置;变频器的电流按电主轴的额定电流设置;载波频率按电主轴的功率大小设置,小于10kw电主轴按8kHz设置,大于10kw电主轴按5kHz设置;增、减速时间按10s左右设置,如遇到起动电流超过额定电流而保护时应延长增、减速时间。
增、减速时间过短易造成前螺母松动。
3、将变频器与电主轴三相电源连接,其中变频器的三相电源线应焊接在插头1(U1)、2(V1)、3(W1)脚上,4脚为地线。
然后变频器与外接电源连接。
接通电源后变频器点动,观察电主轴的旋转方向是否与电主轴指示方向一致,如旋转方向不一致应立即关机改正,电主轴严禁在错误的旋转方向上运转。
电主轴与变频器连线不宜超过25m。
4、电主轴在安装刀具时,应清除干净轴头锥孔及弹簧夹头表面的污垢,以免降低精度。
装夹、拆卸刀具时应使用专用工具。
注意装夹、拆卸时禁止用力过猛。
UTG932E技术参数一、产品概述U T G932E是一款高精度数控铣床,能够满足复杂零件的精密加工需求。
该设备采用先进的数控技术和高质量的组件,确保了其稳定性和可靠性。
本文档将详细介绍UT G932E的技术参数。
二、主要技术参数1.加工能力-最大工件尺寸:1000mm×500mm×400m m-最大工作台载重:500k g-X/Y/Z轴行程:800m m×400m m×300mm2.主轴-主轴锥度:BT40-主轴转速范围:50-8000r pm-主轴功率:7.5K W3.伺服系统-X/Y/Z轴快速移动速度:12m/m in-X/Y/Z轴切削进给速度范围:1-8000mm/mi n-伺服电机功率:2.3K W4.自动换刀系统-换刀时间:约2秒-刀库容量:16把-刀具最大直径/长度/重量:80m m/250m m/7kg5.控制系统-数控系统型号:FAN U C0i-M F-显示屏尺寸:10.4英寸彩色液晶屏-存储容量:512K B三、功能特点1.高精度加工能力,适用于精密零件的加工需求。
2.强大的切削能力,可以满足各种金属材料的加工要求。
3.快速换刀系统,提高生产效率和刀具利用率。
4.稳定的伺服系统,确保加工精度和速度。
5.先进的数控系统及显示屏,操作便捷,功能丰富。
四、适用领域U T G932E广泛应用于模具制造、零件加工、航空航天、汽车制造等领域。
其高精度、高效率的加工能力,使其成为工业制造中不可或缺的设备。
五、注意事项1.在操作设备前,请先阅读并熟悉本产品的操作手册。
2.使用过程中,请保持设备清洁,并定期进行润滑保养。
3.如有故障或异常情况,请及时联系厂家或维修人员进行处理。
37000转高速电机电主轴定制天一精密
高速电主轴性能应掌握哪些技术
随着应用领域的扩大,人们对电主轴提出了更高的要求,只有不断提高电主轴生产企业的性能,电主轴行业才能继续向前发展。
要想提高主轴的性能,就必须掌握关键技术。
今天,天一精密将向大家介绍这些技术。
目前,高速电主轴已在数控钻铣设备、精密雕刻、雕刻和铣削、木工机械等行业发挥了巨大作用。
虽然电主轴在现阶段完全能满足这些行业的需要,但如果电主轴的性能不提高,经过一段时间就会被淘汰。
因此,目前业界十分重视提高设备的性能,同时也在对一些关键技术进行深入的研究。
包括:高性能内置电机设计技术;电机制造技术;高速电主轴损耗和温升抑制技术;电机弱磁调速技术;大功率高速闭环矢量控制技术;高精度定位控制技术;高速轴承及其润滑、散热、冷却技术;装配工艺研究;高速精密轴系转子动力学分析技术;在线测试技术和动平衡技术;轴承预紧力控制技术。
只有掌握这些关键技术,电主轴的性能才能不断提高,这些技术一直是天一精密的研究方向。
天一精密将继续加强研究,不断提高产品性能,努力为广大客户带来更高质量、更高效的高速电主轴。
5000转高速电机电主轴定制天一精密
电主轴工程师:高速电主轴供不应求
我国电主轴工业生产能力严重不足,高端产品供应严重短缺。
每年大约有70%的电主轴需要从国外进口。
金融危机影响了电主轴行业下游产业的生产。
下游产业经济效益的下降将降低对电主轴的需求,下游产业的经济效益将下降,必然会减少支出。
一些工程建设缓慢,工程延误,下游工业将减少对高档产品的需求。
然而,由于电主轴应用范围大,我国电主轴的供需不平衡将继续存在。
随着国家刺激方案的深化,
电主轴行业的下游产业将逐步恢复,到2016年年底,与电主轴相关的下游产业将继续盈利,改善经营状况,这些行业对电主轴的需求将迅速增长。
目前,电主轴行业在高端领域还不能完全取代国外知名品牌,中国的供需不平衡现象依然存在,但随着我国电动主轴国产化进程的加快,供应将迅速增加。
"例如,作为制造业的主流设备,从国外的发展趋势来看,新一代数控机床正朝着超高速发展,以提高生产效率,采用新的功能部件(电主轴、直线电机等)。
)实现超高速加工.
所需的电主轴和直线电机通过膨胀耦合套与主轴直接连接,节省了变速箱和其他机构以实现超高速。
数控机床需要五、六台电主轴,其中大多数需要50或60台电主轴。
可见,这是一个非常巨大的市场。
经过几年的工艺试验、改进和创新,国内企业拥有先进的技术、优良的加工检测设备、完善的质量保证体系,使产品的性能达到国际先进水平。