ZZS-7监视综合控制继电器-产品说明书

Instruction and OperatingManualValve Monitoring ControllerLSB-7 Series< LSB-7 > < LSB-7S >Power-Genex Ltd.C o n t e n t s1. Safety Instructions and Precautions 22. Overview of Structure 63. Specifications 74. Description on Nameplate 75. Part Numbering System (Order Code) 96. Specifications of Switchesand Proximity Sensors6.1. Mechanical Switches6.1.1. SPDT, SZM-V16-2FA-61(made by STARION)6.1.2. DPDT, DZ-10G (made by OMRON) 6.2. Proximity Sensors6.2.1. NJ2-V3-N(made by Pepperl & Fuchs)6.2.2. NJ2-12GM-N(made by Pepperl & Fuchs) 9 107. Specifications of Position Transmitter 108. Operating Principle of Solenoid Valve 118.1 Manual Button on Solenoid Valve9. Installation 1210. Electrical Connections 1311. Setting of Cams and Switches12. Dimensions 16 17Safety Instructions 1These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (IEC) Note 1) and other safety regulations.Note 1) IEC 60079-0: 2007, IEC 60079-1: 2007Caution Caution indicates a hazard with a low level of risk which, if not avoided, could resultin minor or moderate injury.Warning Warning indicates a hazard with a medium level of risk which, if not avoided, couldresult in death or serious injury.Danger Danger indicates a hazard with a high level of risk which, if not avoided, will resultin death or serious injury.Warning1. The compatibility of the product is the responsibility of the person who designs the equipment ordecides its specifications.Since the product specified here is used under various operating conditions, its compatibility withspecific equipment must be decided by the person who designs the equipment or decides itsspecifications based on necessary analysis and test results. The expected performance and safetyassurance of the equipment will be the responsibility of the person who has determined itscompatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalogue information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.2. Only personnel with appropriate training should operate machinery and equipment. The productspecified here may become unsafe if handled incorrectly.The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.1. The inspection and maintenance of machinery/equipment should only be performed after measuresto prevent falling or runaway of the driven objects have been confirmed.2. When the product is to be removed, confirm that the safety measures as mentioned above areimplemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.3. Before machinery/equipment is restarted, take measures to prevent unexpected operation andmalfunction.4. Contact POWER-GENEX beforehand and take special consideration of safety measures if theproduct is to be used in any of the following conditions.1. Conditions and environments outside of the given specifications, or use outdoors or in a placeexposed to direct sunlight.2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalogue.3. An application which could have negative effects on people, property, or animals requiring specialsafety analysis.4. Use in an interlock circuit, which requires the provision of double interlock for possible failure byusing a mechanical protective function, and periodical checks to confirm proper operation.5. Do not open when an explosive gas and dust atmosphere may be present6. Do not touch the visual indicator in electrostatic hazardous areas.Safety Instructions 2Caution1. The product is provided for use in manufacturing industries.The product herein described is basically provided for peaceful use in manufacturing industries. Ifconsidering using the product in other industries consult POWER-GENEX beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.Limited warranty and Disclaimer/Compliance RequirementsThe product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product.Limited warranty and Disclaimer1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.Note 2)Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.2. For any failure or damage reported within the warranty period which is clearly our responsibility, areplacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.3. Prior to using POWER-GENEX products, please read and understand the warranty terms anddisclaimers noted in the specified catalogue for the particular products.Compliance Requirements1. The use of POWER-GENEX products with production equipment for the manufacture of weapons ofmass destruction (WMD) or any other weapon is strictly prohibited.2. The exports of POWER-GENEX products or technology from one country to another are governedby the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a POWER-GENEX product to another country, assure that all local rules governing that export are known and followed.Precautions 1Be sure to read before handling.OperationWarning1. Do not operate the valve monitoring controller outside the specified range as this may cause problems. (Refer to the specifications.)2. Design the system to include a safety circuit to avoid the risk of danger should the valve monitoring controller suffer failure.3. Be sure that exterior lead-in wiring to the terminal box is based on the guidelines for explosion-protection of manufactory electric equipment when being used as a flame proof, explosion proof construction.4. Do not remove terminal cover in a hazardous location while the power is on.5. Covers for the terminal and body should be in place while operating.6. When using as an intrinsically safe explosion-proof product, do not wire in a hazardous location while the power is on.Caution1. Do not touch the actuator or valve's oscillating section when supply pressure has been added, as this is dangerous.2. Make sure fingers do not get caught when mounting and aligning the cam.Cut off the pressure supply and always release the compressed air inside the valve monitoring controller and actuator before performing this work.3. Always use with the body cover unit mounted.Moreover, the valve monitoring controller may not meet degrees of protection IP66 depending on the body cover mounting conditions. In order to meet degrees of protection IP66, tighten threads using the proper tightening torques (2.8 to 3.0 N·m).4. Always flush the pipe's inside before piping to ensure foreign objects such as machining chips do not enter the positioner.5. The actuator opening may become unstable when using the booster relay.6. Always use a ground connection to prevent noise from the input current and to prevent damage because of static electricity.For usersCaution1. Assemble, operate and maintain the valve monitoring controller after reading the operation manual thoroughly and understanding the content.Precautions 2Be sure to read before handling.HandlingCaution1. Avoid excessive vibration or impact to the valve monitoring controller body and any excessive force to the armature, as these actions may cause damage to the product. Handle carefully while transporting and operating.2. If being used in a place where vibration occurs, using a binding band is recommended to prevent broken wires because of the vibration.3. When exposed to possible moisture invasion, please take the necessary measures. For example, if the valve monitoring controller is left onsite for long periods, a plug should be put in the piping port and a body cover unit fitted to avoid water penetration.Take measures to avoid dew condensation inside the valve monitoring controller if exposed to high temperature and humidity. Take enough measures against condensation especially when packing for export.4. Keep magnetic field off the valve monitoring controller, as this affects its characteristics.Air SupplyCaution1. Use only dehumidified and dust extracted clean compressed air as the air supply.2. Use only dehumidified and dust extracted clean compressed clean air as the valve monitoring controller contains extra fine spool and nozzle.Do not use a lubricator.3. Do not use compressed air containing chemicals, organic solvents, salinity or corrosive gases, as this may cause malfunction.4. When operating below the freezing point, protect the positioner from freezing.Operating EnvironmentCaution1. Do not operate in locations with an atmosphere of corrosive gases, chemicals, sea water, or where these substances will adhere to the regulator.2. Do not operate out of the indicated operation temperature range as this may cause damage to electronic parts and seal materials to deteriorate.3. Do not operate in locations where excessive vibration or impact occurs.4. If the body cover is being installed in a place where the body cover is exposed to direct sunlight, the use of a standard body cover is recommended.2. Overview of Structure3. SpecificationsLSB - 7 LSB – 7S Explosion proof / protection class Ex d IIB+H2 T6Solenoid ValveOperating Air PressureSingle Acting 1.5 ~ 9.9 kgf/㎠Double Acting 1.0 ~ 9.9 kgf/㎠ Max. Supply Air Pressure 15 kgf/㎠Supply Voltage 24VDC / 220VAC / 110VACCurrent AC : 4.9VA(60Hz) / DC : 2.5W Auto/Manual Mode Button-push typeResponse Time Below 25msCoil Insulation Class F – Class (Made in Germany / Nass) Max. Operating Frequency 5 cycle / secondAmbient Temperature -30℃ ~ +75 ℃Electrical connections G 3/4, G 1/2, G 1, NPT 3/4, NPT 1/2, NPT 1, M20x1.5 Pneumatic connections Rc 1/4 or NPT 1/4Body material / paintingAluminum diecast /powder coatingSUS 316 Weight 3 kg 5.8 kg4. Description on Nameplateᆢ MODEL NUMBERModel number and options are described.ᆢ Switch Type : Mechanical switches / Proximity sensors typeᆢ Voltage Ratings : switche / sensor voltage ratingsᆢ Serial No : A serial number and a manufacturing date for tracking are described. ᆢ Solenoid Voltage Rating : Solenoid voltage(220VAC, 110VAC, 24VDC)ᆢ Certificate NoCE XXXX / INERIS ATEX XXXX / IECEx KTL 11.0021X / 11-KB2BO-XXXXᆢ Code : Ex d IIC T6 (Tamb. -30 to +75℃)ᆢ WARNING1. Potential electrostatic charging hazard2. Do not open when an explosive gas and dust atmosphere may be present3. See instruction5. Part Numbering System (order code)LSB — 7x x x—x—x x— x x x —x x Body M aterial Aluminum diecast .SUS316sSwitch Type Mechanical switches 0Proximity switches 1Switch / Sensor None NMechanical switches 2 x SPDT 0 4 x SPDT 2 2 x DPDT 4Proximity Sensors 2 x NJ2-V3-N / P&F 6 4 x NJ2-V3-N / P&F 7 2 x NJ2-12GK-N / P&F8 4 x NJ2-12GK-N / P&F9PositionTransmitterNone N4 ~ 20mA output signal OCoil Type None NSingle coil type SDouble coil type DCoil Power None N220VAC A110VAC B24VDC C Indicator Option 2 – way (standard) N3 – way L-port L3 – way T-port T Electrical 2 x PF 1/2 AConnections 2 x NPT 1/2 B2 x M20 C2 x PF 3/4 E2 x NPT 3/4 F2 x PF 1 H2 x NPT 1 IPneumatic Rc1/4 R Connections NPT1/4 N Feedback Shaft Fork lever F NAMUR shaft (direct mounting) N Mounting Bracket None N Multi-size bracket for VDI/VDE3845 (IEC60534-6-2) R6. Specifications of Switches and Proximity Sensors 6.1 Mechanical Switches6.1.1 SPDT, SZM-V16-2FA-61 (made by STARION)< SPDT Mechanical Switch >TypeNon-inductive load Inductive loadResistive Lamp Inductive Motor Rating250VAC8VDC30VDC125VDC250VDC16A16A10A0.6A0.3A2A4A4A0.1A0.05A10A10A10A0.6A0.3A3A6A4A0.1A0.05A<Wiring>OperatingTemperature-20℃ ~ +105℃6.1.2 DPDT, DZ-10G (made by OMRON)< DPDT Mechanical Switch >TypeNon-inductive load Inductive loadResistive Lamp Inductive MotorNO NC NO NC NO NC NO NC Rating125VAC250VAC8VDC14VDC30VDC125VDC250VDC10A10A10A10A10A0.5A0.25A2A1.5A3A3A3A0.5A0.25A1A0.7A1.5A1.5A1.5A0.5A0.25A6A4A6A6A 4A0.05A0.03A3A2A5A5A3A0.05A0.03A1.5A1A2.5A2.5A1.5A0.05A0.03A<Wiring> OperatingTemperature-20℃ ~ +80℃6.2 Proximity Sensors6.2.1 NJ2-V3-N (made by Pepperl & Fuchs)< Proximity Sensor >General SpecifiactionsSwitching element functionRated operating distanceInstallationOutput polarityAssured operating distanceNAMUR NC2mmembeddableNAMUR0 ~ 1.62 mm Nomial RatingsNominal voltageSwitching frequencyHysteresisCurrent consumptionMesasuring plate not detectedMeasuring plate detected8.2 VDC0 ~ 1000 Hz0.01 ~ 0.1 mm> 3mA< 1mA<Wiring>Mechanical SpecificationsConnection typeCore cross-sectionHousing materialSensing faceProtection degreeCable PCV, 130 mm0.14 mmPBTPBTIP67Operating Temperature-25℃ ~ +100℃6.2.2 NJ2-12GK-N (made by Pepperl & Fuchs)< Proximity Sensor >General SpecificationsSwitching element function Rated operating distance InstallationOutput polarityAssured operating distanceNAMUR NC 4mmNot embeddable NAMUR0 ~ 3.24 mm Nominal Ratings Nominal voltage Switching frequency HysteresisCurrent consumptionMesasuring plate not detected Measuring plate detected8.2 VDC0 ~ 1500 Hz 3%> 3mA < 1mA<Wiring>Mechanical Specifications Connection type Core cross-section Housing material Sensing faceProtection degree Cable PCV, 2 m 0.34 mmPBT PBTIP66Operating Temperature-25℃ ~ +100℃7. Specifications of Position TransmitterGeneral Specifications Current Output Signal Power Supply Range Span Adjustable Angle4 ~ 20mA , 2-wire12 ~ 30VDC (24VDC recommendable) 0 ~ 120°Nominal Ratings Linearity Repeatability HysteresisWithin ± 1.0% F.S. Within ± 0.25% F.S. Within ± 1.0% F.S. Operating Temperature-20℃ ~ +70℃<with mA calibrator><with mA tester>8. Operating Principle of Solenoid Valve1) If the rated voltage/current is supplied to the solenoid valve, the magnetic force around coils is generated.2) According to the magnetic force, the armature core (1) reaches the vent body (2) and blocks the vent air line.3) The supply air (P) pushes the spool through the orifice body (3) and vents out from A. 4) If the solenoid valve is powered off, the magnetic force around coils vanishes.5) Air from the orifice body (3) is blocked by the spring between the armature seat (4) and the armature core.6) The supply air pushes the spool (5) from the bottom of the solenoid valve through the air line located at the center of the spool, and the remaining air inside of the orifice body (3) vents out from the vent body (2).8.1 Manual Button on Solenoid ValveWhile air is supplied, the solenoid valve can be operated manually with a button. If the Auto / Manual button is pushed, the output port A becomes open.Note that the Auto/Manual button is not available while a power is supplied<Power On / Action><Power Off / Normal>9. InstallationLH10. Electrical Connections2 x DPDT, single coil①Be sure to supply the rated voltage and current stated on this manual. Otherwise, it may cause a serious damage or malfunctions.② Check polarity of + and – exactly and connect wires.③When it is necessary to open the positioner cover at a humid place, more attention is required. It may cause a serious damage or malfunctions.IECEx explosion-proof constructionLSB-7 becomes explosion proof, as certified by IECEx, according to the model selected. The explosion-proof grade has the following approval : Ex d IIB+H2 T6. Take extra care when handling the LSB-7 as explosion-proof equipment To use as Ex d IIB+H2 T6 A) Pressure-proof packing.As shown below in the chart, use "Cable gland" B) Metal Piping.Attach the sealant fitting bracket near the cable port.(For details, refer to "The guideline on electric equipment explosion proof" published by the• 2 x P&F NJ2-V3-N, single coil • 2 x P&F NJ2-12GK-N, single coil- Position Transmitter Option<2 x SPDT single coil + Position transmitter>a) With mA loop calibratorb) With multi-meterc) Setting10.1 EarthingThe Postioner must be connected to a good quality earth. The units are provided with internal and① It is necessary to set Zero and Span of position transmitter manually. ② The power supply of 12 – 30VDC should be supplied.- Install the LSB-7 properly before setting the position transmitter. - Check the proper position of the RA/DA switch before setting. 1. Turn the Zero screw until the output signal reaches 4mA. 2. Turn the Span screw until the output signal reaches 20mA.3. Repeat the above procedure until the output signals reach 4mA and 20mA.4. Operate the valve and check if the output signals are transmitted properly.11. Setting of Cams and Switchesa) Push up the red cam if it is necessary to set the position of the red cam.b) Turn the red cam until it touches the limit switch. And put down and fix it with a wrench bolt.c) Do the same procedure for setting of the blue cam. But push it down to move.12. DimensionsPower-Genex Ltd. 44B9L, 434-9, Nonhyun-dong, Namdong-gu, Incheon 405-849 Korea Tel : +82-32-812-6644Fax : +82-32-812-6645Website : E-mail : ********************Subject to change without prior notice。

C S 7 C o n t r o l R e l a y sCS7Industrial Control RelaysReliable, general purpose relays for heavy duty applicationsCS7 Industrial Control Relays share the same design as our modern CA7 contactor range. They are compact and designed for heavy duty industrial control applications where reliability and versatility are essential.Introducing Three CS7 Models for any Control ApplicationThe standard CS7 relay utilizes x-stamped contact technology that reliably switches typical control circuits up to 10A (AC-15). For master relay circuits requiring higher amp capacity, the CS7-M Master Relay is designed for control circuits up to 15A (AC-15).For applications requiring low en-ergy switching such as PLC's or other electronic circuits, the CS7-B relay with bifurcated contacts is designed for 20 million operations down to a signal level of 5V @ 3mA.The bifurcated H-bridge design divides each movable gold contact into two sections at the tip of the spanner which provides a higher degree of reliability for low signal applications.Auxiliary components provide a range of optionsCS7 auxiliary components convert the basic four pole relay into a:• 5, 6, 7, 8, 9, 10, 11 or 12 pole relay • 4, 5, 6, 7 or 8 pole latched relay • 4, 5, 6, 7 or 8 pole relay with two pneumatic time delay contacts• Mechanically latched 4, 5, 6, 7 or 8 pole relay• Also available are top mounted bifur-cated auxiliary contacts which operate down to 5V @ 3mA.Since the CS7 uses the same auxiliary components as our CA7 contactors, inventory is reduced and selection of components is simplified with thismodular system.The base four pole CS7 relay can be expandedup to twelve poles with the addition of front andside mount auxiliariesMechanically linked contacts for safetyCS7 control relays are perfect for fail-safe control circuits. An interlock contact design, which maintains minimum 0.3mm clearance, prevents the NCcontact from reclosing if the NO contact is welded when in operation. This fea-ture not only includes the base contact poles, but extends to the front and/or side mounted auxiliary contacts. This is a requirement in safety circuits and is backed by SUVA-PRO certification.Maximum convenience and safetyCS7 relays are designed for fast and trouble free installation and mainte-nance. All components are modular and snap-on without the use of tools. The relays are DIN-rail mountable so they can be installed, moved or replaced quickly. All terminals are “captive” and are shipped in the open position, saving you an operation. The entire line is UL Listed, CSA Certified and CE marked and offers finger and back of hand protection to the strictest international standards.Effortless installationCS7 relays are DIN-rail mountable for instant installation and modifica-tion. Fittings are also included for base mounting. All terminals are clearly marked and ready for installation with either manual or power screwdrivers. A complete identification system is also available using self-adhesive labels, paper tags or plastic clip-on tags.GC S 7 C o n t r o l R e l a y s➊ Side mounted and/or top auxiliaries may be field installed to increase thenumber of available poles, limitations apply. Refer to page G14 for ordering and restriction details. Please note that side mount auxiliary terminal markings may conflict with base relay and/or top mount auxiliary terminal markings.➋ DC rating for CS7 base control relay.➌ Other voltages available, see page G12.➍ Positively-Guided/Mechanically-Linked Contacts per IEC 947-5-1 Annex L on 4 main poles.➎ CS7E electronic coils are not interchangeable with non-electronic DC or AC coils.➏ Not applicable with Electronic Timer accessories (CRZ_7).Other UL RatingsMaximum Voltage 600 volts AC or DC General Purpose Amps CS7 25 amps Auxiliaries (@ 40°C) 10 amps Auxiliaries (@ 60°C)6 ampsStandardCircuit VoltageMake (Amps/VA)Break (Amps/VA)Continuous AmpsA600120AC 240AC 480AC 600AC 60A/7200VA30A/7200VA 15A/7200VA 12A/7200VA 6A/720VA 3A/720VA 1.5A/720VA 1.2A/720VA 10P600125DC ➋250DC ➋301-600DC ➋1.1A/138VA 0.55A/138VA 0.2A/138VA1.1A/138VA 0.55A/138VA 0.2A/138VA5Contact Ratings (Per UL508/NEMA A600 & P600)C S 7 C o n t r o l R e l a y s➊ Side mounted and/or top auxiliaries may be field installed to increase the number of available poles, limitations apply. Refer to page G14 for ordering and restriction details. Please note that side mount auxiliary terminal markings may conflict with base relay and/or top mount auxiliary terminal markings.➋ DC rating for CS7-B base control relay.➌ Other AC voltages available, see page G12.➍ Positively-Guided/Mechanically-Linked Contacts per IEC 947-5-1 Annex L on 4 main poles.➎ CS7E electronic coils are not interchangeable with non-electronic DC or AC coils.➏ Not applicable with Electronic Timer accessories (CRZ_7).CS7-B Bifurcated Control Relay• Gold plated bifurcated contacts for low level switching application, min 5V, 3mA • Maximum voltage 600V AC or DC •General purpose amps - 10 amps•Positively guided/mechanically-linked main contactsStandardCircuit VoltageMake (Amps/VA)Break (Amps/VA)Continuous AmpsA600120AC 240AC 480AC 600AC 60A/7200VA 30A/7200VA 15A/7200VA 12A/7200VA 6A/720VA 3A/720VA 1.5A/720VA 1.2A/720VA 10Q600125DC ➋250DC ➋301-600DC ➋0.55A/69VA0.27A/69VA 0.1A/69VA0.55A/69VA 0.27A/69VA 0.1A/69VA2.5Contact Ratings (Per UL508/NEMA A600 & Q600)Principle moving contact designs:CS7-BBifurcated ContactsCS7Standard ContactsGC S 7 C o n t r o l R e l a y s➊ Side mounted and/or top auxiliaries may be field installed to increase the number of available poles, limitations apply. Refer to page G14 for ordering and restriction details. Please note that side mount auxiliary terminal markings may conflict with base relay and/or top mount auxiliary terminal markings.➋ DC rating for CS7-M base control relay.➌ Other AC voltages available, see page G12.➍ Positively-Guided/Mechanically-Linked Contacts per IEC 947-5-1 Annex L on 4 main poles.➎ CS7E electronic coils are not interchangeable with non-electronic DC or AC coils.➐Not applicable with Electronic Timer accessories (CRZ_7).StandardCircuit VoltageMake (Amps/VA)Break (Amps/VA)Continuous AmpsA600120AC 240AC 480AC 600AC 60A/7200VA 30A/7200VA 15A/7200VA 12A/7200VA 6A/720VA 3A/720VA 1.5A/720VA 1.2A/720VA 20P600125DC ➋250DC ➋301-600DC ➋1.1A/138VA 0.55A/138VA 0.2A/138VA1.1A/138VA 0.55A/138VA 0.2A/138VA5Contact Ratings (Per UL508/NEMA A600 & P600)CS7-M Master Control Relays• Excellent replacement for heavy duty NEMA master relay users.• Maximum voltage 600V AC or DC • General purpose rating 30 amps (2X A600 for CS7-M Base Relay)Principle moving contact designs:CS7-MContacts For Master Control RelayCS7Standard ContactsC S 7 C o n t r o l R e l a y sCS7-33YOther UL RatingsMaximum Voltage 600 volts AC or DCGeneral Purpose Amps CS7 25 A Aux. (@40°C) 10 A Aux. (@60°C) 6 A➊ Side mounted and/or top auxiliaries may be field installed to increase thenumber of available poles, limitations apply. Refer to page G14 for ordering and restriction details. Please note that side mount auxiliary terminal markings may conflict with base relay and/or top mount auxiliary terminal markings.➋ DC rating for CS7 base control relay.➌ DC rating for CS7 auxiliary blocks.➍ Other voltages available, see page G12.➎ Positively-Guided/Mechanically-Linked Contacts per IEC 947-5-1 Annex L on 4main poles and auxiliaries.StandardCircuit VoltageMake (Amps/VA)Break (Amps/VA)Continuous AmpsA600120AC 240AC 480AC 600AC 60A/7200VA 30A/7200VA 15A/7200VA 12A/7200VA 6A/720VA 3A/720VA 1.5A/720VA 1.2A/720VA 10P600125DC ➋250DC ➋301-600DC ➋ 1.1A/138VA 0.55A/138VA 0.2A/138VA 1.1A/138VA 0.55A/138VA 0.2A/138VA 5Q600125DC ➌250DC ➌301-600DC ➌0.55A/69VA 0.27A/69VA 0.1A/69VA0.55A/69VA 0.27A/69VA 0.1A/69VA2.5Contact Ratings (Per UL508/NEMA A600, P600 & Q600)AC Coil Codes ➍AC Coil Code Voltage Range 50 Hz 60 Hz 24Z 24V 24V 120110V 120V 220W 200-220V 208-240V 277240V 277V 415400-415V ~480440V 480V 600550V600VOrdering InstructionsGC S 7 C o n t r o l R e l a y s➊ Side mounted and/or top auxiliaries may be field installed to increase thenumber of available poles, limitations apply. Refer to page G14 for ordering and restriction details. Please note that side mount auxiliary terminal markings may conflict with base relay and/or top mount auxiliary terminal markings.➋ DC rating for CS7 base control relay.➌ DC rating for CS7 auxiliary blocks.➍ Other voltages available, see page G12.➎ Positively-Guided/Mechanically-Linked Contacts per IEC 947-5-1 Annex L on 4 main poles and auxiliaries.Other UL RatingsMaximum Voltage 600 volts AC or DCGeneral Purpose Amps CS7 25 A Aux. (@40°C) 10 A Aux. (@60°C) 6 AStandardCircuit VoltageMake (Amps/VA)Break (Amps/VA)Continuous AmpsA600120AC 240AC 480AC 600AC 60A/7200VA 30A/7200VA 15A/7200VA 12A/7200VA 6A/720VA 3A/720VA 1.5A/720VA 1.2A/720VA 10P600125DC ➋250DC ➋301-600DC ➋ 1.1A/138VA 0.55A/138VA 0.2A/138VA 1.1A/138VA 0.55A/138VA 0.2A/138VA 5Q600125DC ➌250DC ➌301-600DC ➌0.55A/69VA 0.27A/69VA 0.1A/69VA0.55A/69VA 0.27A/69VA 0.1A/69VA2.5Contact Ratings (Per UL508/NEMA A600, P600 & Q600)AC Coil Codes ➍C S 7 C o n t r o l R e l a y sContact Block2-pole (typical)4-pole (typical)2-pole (typical)Side Mount Auxiliary Contact Blocks (1 & 2 Pole) ➊➋➊ Side mounted auxiliaries may be field installed to increase the number of available poles. Please note that terminal markings may conflict with base relay and/or top mount auxiliary terminal markings.➋ See page G14 for maximum number of auxiliaries to be mounted.Top Mount Auxiliary Contact Blocks (2 & 4 Pole)GC S 7 C o n t r o l R e l a y sCV7 Mechanical Latch Coil Codes ➊➋➌➎➊ Other voltages available. Contact your Sprecher + Schuh representative.➋ CV7 must be wired for momentary impulse operation only.➌ Command duration 0.03…15 seconds.➍ Use 600V AC when 575 V is required.➎ Coil operating limits on CV7-11 match those of the relay it is being used with.APPLICATION NOTE:The CV7 Mechanical Latch for CS7 Control Relay may be used for both AC and DC applications; however when using DC control circuit the user must apply the following rules for coil selection of the control relay and latch combination:• The CS7E control relay uses an electronic DC coil and the CV7 latch coil code should be chosen from the table on the left. (i.e.: 24V DC control circuit select CS7E with code 24E and CV7 latch uses a 48Z AC coil code).Coil Code 50 Hz 24Z 24 VAC 48Z 48 VAC 110100 VAC 120110 VAC 220W ~230Z 230 VACC S 7 C o n t r o l R e l a y s➊ Cannot be used with side-mounted auxiliary contacts on CS7 relays with DC coils.GC S 7 C o n t r o l R e l a y sOther Common AccessoriesProtective Covers -See page A54➊ Electronic DC Control Relays (CS7E) include internal surge protection and do not require additional external surge protection.C S 7 C o n t r o l R e l a y sCS7 AC coil (typical)➊ Coil Codes in bold letters indicate coils that are standard stocked items.➋ Electronic DC Coils are not interchangeable with non-electronic DC or AC coils.36V…220V Electronic DC coil with Back Pack ➋12V & 24V ElectronicDC coil ➋GC S 7 C o n t r o l R e l a y sCS7 RelaysFront Mount Auxiliaries& Pneumatic Timer ContactsMechanicalMechanical Life [Mil]155Electrical LifeAC-15 (240V, 3A) AC Operations[Mil]1.51.51.5Shipping Weight AC - CS7[kg]0.39[lbs]0.86DC - CS7E[kg]0.41Terminal Size per IEC 947-12 x A4 2 x A4Flexible with Wire 1 Cond.[mm 2]1…40.5…2.5End Ferrule 2 Cond.[mm 2]1…40.75…2.5Solid/Stranded1 Cond.[mm2] 1.5…60.5…2.52 Cond.[mm2] 1.5…60.75…2.5Max. Wire Size per UL/CSA[AWG]16…1018…14Tightening Torque[Nm] 1.5…2.01…1.5[lb-in]13.3…17.78.9…13.3Technical Information➊ If the accessory is a Pneumatic Timer or latch, there is no positive guidance; the accessory contacts are independent.➋ Defined in IEC 947-5-1 annex L. Mechanically linked is a relationship between contacts of opposite types (i.e., NO and NC).➌ Side mounted auxiliary contacts provide "mirror contact" performance with main poles only.Mechanically Linked Contacts ➋Location of welded NO contacts State of NC contacts if NO contact weldsMain FrontmountauxiliaryLeft side auxiliary Right sideauxiliaryMain Open Open ➊Open ➌Open ➌Front auxiliary Open Open ➊Open ➌Open ➌Left side aux.Open Open ➊Open ➌Open ➌Right side aux.Open Open ➊Open ➌Open ➌Standard Control RelayCS7Front Mounted Standard Auxiliary Contacts Bifurcated Control Relay CS7-BFront Mounted Bifurcated Auxiliary ContactsMaster Relay CS7-MSide Mounted ContactsElectrical Contact Ratings - NEMA A600, P600A600, Q6002x A600, P600A600, Q600Min. Contact Rating17V, 10 mA 17V, 5 mA 8V, 5 mA 5V, 3 mA 17V, 10 mAContact Ratings - IEC AC-15 (solenoids,contactors) rated voltage IEC 60947-5-124V 10 A 6 A 3 A 3 A 15 A 6 A 48V 10 A 6 A 3 A 3 A 15 A 6 A 120V 10 A 6 A 3 A 3 A 15 A 6 A 240V 10 A 5 A 3 A 3 A 15 A 5 A 400V 6 A 3 A 2 A 2 A 7.5 A 3 A 480V/500V 2.5 A 1.6 A 1.2 A 1.2 A 5 A 1.6 A 600V 1 A 1 A 0.7 A 0.7 A 2 A 1 A 690V 1 A 1 A 0.7 A 0.7 A 2 A 1 A AC-12 (Control of resistive loads) IEC 60947-5-140 ºCI th 20 A 10 A10 A10 A20 A10 A230V 8 kW 400V 14 kW 690V 24 kW 60 ºC I th 20 A 6 A 6 A 6 A 20 A 6 A230V 8 kW 400V 14 kW 690V 24 kW DC-12 Switching DC LoadsL/R < 1 ms, Resistive Loads IEC 60947-5-124V 15 A 10 A 6 A 6 A 20 A 6 A 48V 10 A 9 A 3.2 A 3.2 A 20 A 3.2 A 110V 6 A 3.5 A 1.0 A 1.0 A 8 A 1.0 A 220V 1.0 A 0.7 A 0.5 A 0.5 A 1.5 A 0.5 A 440V 0.4 A 0.2 A 0.2 A 0.2 A 0.4 A 0.2 A DC-13 IEC 60947-5-1, Solenoids and contactors24V 5 A 5 A 2.5 A 2.5 A 5 A 5 A 48V 3 A 3 A 1.5 A 1.5 A 3 A 2.5 A 110V 1.2 A 1.2 A 0.6 A 0.6 A 1.2 A 0.68 A 220V 0.6 A 0.6 A 0.3 A 0.3 A 0.6 A 0.32 A 440V0.3 A0.15 A 0.15 A 0.15 A 0.3 A 0.15 ADC Switching Ratings for CS7 Main Poles in Series(Resistive Load at 60 ºC)1 pole 2 poles 3 poles 24/48 V 25/20 A 25 A 25 A 125 V 6 A 25 A 25 A 220 V 1.5 A 8 A 25 A 440 V0.4 A1 A3 ACertificationsc ULus Listed (File No. E33916,Guide NKCR/NKCR7)CE MarkedStandards ComplianceUL 508CSA C22.2 NO. 14 EN/IEC 60947-1, -5-1M eets the material restrictions for European Directive 2002/95/EC - EU-RoHS.C S 7 C o n t r o l R e l a y sRated Insulation Voltage U i IEC 690V UL; CSA600V Rated Impulse Strength U imp 6 kV High Test Voltage1 minute (per IEC 947-4)2500VRated Voltage U e AC 115, 230, 400, 500, 690V DC24, 48, 110, 220, 440VRated Frequency 50/60 Hz, DC Ambient Temperature Storage–55…+80°C (–67…176°F)Operation at nominal current–25…+60°C (–13…140°F)Conditioned 15% current reduction after AC-1 at > 60°C–25…+70°C (–13…158°F)Corrosion Resistancehumid-alternating climate,cyclic, per IEC 68-2-30 and DIN 50 016, 56 cycles Altitude2000m above main sea level,per IEC 947-4Type of ProtectionIP 2X (IEC 60529 and DIN 40050)in connected state Finger Protectionsafe from touch by fingers and back of hand per VDE 0106, Part 100Shock ProtectionIEC 68-2: Half Sinusoidal shock 11ms 30G (in 3 directions)Vibration ResistanceIEC 68-2: static >2G in normal positionno malfunction <5GTechnical InformationControl Relays Maximum Auxiliary ContactsCS7 (AC and DC electronic coils, vertical mounting, 60º CCS7(E)-40ECS7(E)-31E CS7(E)-22E CS7(E)-04EMaximum N.O. Side Auxiliaries 2242Maximum N.C. Side Auxiliaries 4 4 ➊ 4 ➊2Maximum N.O. Front Auxiliaries 4444Maximum N.C. Front Auxiliaries4 4 ➋20Maximum N.O. Front + Side Auxiliaries 6686Maximum N.C. Front + Side Auxiliaries 7552Maximum N.O. + N.C. Front + Side Auxil-iaries8886➊ With no front auxiliary contacts installed. Otherwise 3 N.C. maximum.➋ With no side mount auxiliary contacts installed. Otherwise 3 N.C. maximum.➌ The hold-in demand of the CS7E is very low but the pick-up demand isapproximately 1 ampere at 24 VDC. When sizing (dimensioning) a power supply for applications involving parallel switched contactors then multiply the peak demand by the number of contactors to be simultaneously switched and add to the hold-in demand of all other control circuit burdens, including other contactors, pilot devices, solenoids, etc.➍ At 110VDC, coil code 110E has an operating range of 0.7…1.25 xUsCoil Data - AC Control CircuitOperating Voltage Range Pickup [x U s ]0.85…1.1Dropout [x U s ]0.3…0.6Coil ConsumptionInrush [VA]75Seal [VA/W]9.5/2.7Operating TimesPickup Time [ms]15…30Dropout Time[ms]10 (60)Latch Attachment Release , CV7-11Coil Consumption AC [VA/W]45 /40DC[W]25Contact Signal Duration[min/max]0.03…15sTiming Attachment , CRZE7, CRZA7Reset Timeat min. time setting [ms]10at max. time setting [ms]70Repeat Accuracy± 10%Coil Data - Electronic DCVoltage Range Coil Consumption & Operating Times ➌Voltage Code Nominal Voltage US [V DC]Ratings[xU s ]Average/Peak Pickup [W]Hold-in [W]Dropout Voltage [xU s ]Pickup[ms]Dropout [ms]12E 120.7...1.2510/17 1.70.3...0.420 (50)20 (50)24E 240.7...1.2510/17 1.736E 36...480.7...1.2510/17 1.7...1.948E 48...720.8...1.2510/17 1.7...1.90.3...0.420...5023 (33)110E 110...1250.7...1.12➍12/19 2.0...2.1220E 220 (250)0.8…1.114/22 2.7…3.0GC S 7 C o n t r o l R e l a y s➊ See sub-clause 8.3.3.5.2➋ For tolerances on test quantities, see sub-clause 8.3.2.2➌ The first 50 operating cycles shall be run at U/Ue=1.1 with the loads set at Ue ➍ The value “6 x P” results from an empirical relationship which is found to represent most DC magnetic loads to an upper limit of P = 50W, i.e. 6 x P = 300ms.➎ The ON time shall be at least equal to T0.95➏ Where the break current differs from the make current value, the ON time refers to the make current value after which the current is reduced to break current value for a suitable period e.g., 0.05 s.➐ This is the NEMA Contact Rating Designation, where the letter stands for the conventional thermal current and identifies AC or DC: e.g., B = 5A AC. The number that follows is the rated insulation voltage.Utilization Category Table from EN 947-5-1Verification of Making and Breaking Capacities of Switching Elements Under Normal Conditions Corresponding to the Utilization Categories ➊Utilization Category Normal Condition of UseI eRated operational current P=U e I e steady-state power consumption (W)U eRated operational voltage. Current to be made or broken.T 0.95 Time to reach 95% of thesteady-state current (ms) UVoltage before makeMake ➋Break ➋Number & Rate of Making &Breaking Operations I / I e U / U e COS ΨI / I e U / U e COS ΨNo. of operating cycles ➌Operating cycles per minuteON time(s)➎AC-12 ➏110.9110.9605060.05AC-13 ➏210.65110.65605060.05AC-14 ➏610.3110.3605060.05AC-15 ➏1010.3110.3605060.05DC T 0.95T 0.95DC-12111ms 111ms 605060.05 ➎DC-1311 6 x P ➍11 6 x P ➍605060.05 ➎DC-14 ➏10115ms1115ms605060.05 ➎C S 7 C o n t r o l R e l a y s➊ 2 mounting holes.。

控制继电器工程技术人员培训教材目录第一章小型电磁继电器 6.5.2 使用温度范围1.前言 6.6 动作时间和释放时间2.继电器的结构及动作原理 6.7 环境特征3.继电器与半导体开关的比较 6.7.1 温湿度特性4.继电器的种类 6.7.2 耐冲击和振动特性4.1 继电器分类 6.8 故障4.2 有悠久历史的绞链式继电器 6.9 寿命4.2.1 通讯用继电器 6.9.1 机械寿命试验4.2.2 一般产业用继电器 6.9.2 电气寿命试验4.3 近代的绞链式继电器 6.10 工业规格和安全规格4.3.1 PCB印刷线路板继电器 6.10.1 工业规格4.3.2 超小型继电器的形状和尺寸 6.10.2 安全规格4.3.3 超小型继电器的端子形状和端子配置4.3.4 防止焊剂渗入的超小型继电器第二章继电器的选择和使用方法4.3.5 高灵敏超小型继电器 1 前言4.3.6 自保持型继电器 2 继电器的选择4.3.7 高频继电器 2.1 继电器的选择原则4.4 舌簧继电器 2.2 关于继电器的接点5继电器的结构部件及其使用材料 2.2.1 根据接点负载的种类确定继 5.1 接点电器形式5.1.1 接点形状 2.2.2 根据接点负载电流大小来5.1.2 多层接点选择继电器5.1.3 接点材料 2.2.3 对接点的开闭频度要特别注意 5.2 接点簧片材料5.3 磁路材料 2.3 关于激磁线圈5,4 绝缘材料 2.3.1 交流驱动和直流驱动6绞链式继电器的主要性能和特性 2.3.2 特殊的驱动回路6.1 接触电阻 2.3.3 线圈功耗和线圈电阻6.1.1 概述 2.3.4 动作电压和释放电压6.1.2 接触面的污染和接触电阻 2.3.5 热线圈和冷线圈6.1.3 接点的净化 2.3.6 环境温度和线圈允许电压6.1.4 接触压力及其接点摺动和接触电阻5. 6.1.5 塑料密封和接触电阻 2.4 动作时间和释放时间6.1.6 双子接点可以提高接触可靠性 2.5 介质耐压和绝缘电阻6.1.7 电压、电流和接触电阻 2.5.1 继电器特征6.1.8 接点消耗和接触电阻 2.5.2 工频与介质耐压6.1.9 接触电阻的测量方法 2.5.3 耐浪涌电压6.2 接点熔着 2.5.4 绝缘电阻6.3 介质耐电压和绝缘电阻 2.6 环境关系6.4 动作电压和释放电压 2.6.1 周围温湿度6.5 继电器温升和使用温度范围 2.6.2 周围环境气氛6.5.1 温升 2.6.3 冲击和振动2.7 关于安装2.7.1 外形尺寸2.7.2 继电器安装和引出端接线2.7.3 印刷线路板用超小型继电器的外形尺寸和结构2.7.4 印刷线路板用超小型继电器的安装2.8 故障率和寿命3 继电器的最佳使用方法3.1 硅及其化合物是继电器大敌3.2 外界强磁场会影响继电器的动作电压和释放电压3.3 负载的接线方法3.4 继电器安装的注意事项3.5 用晶体管来驱动继电器3.5.1 驱动回路3.5.2 晶体管选择3.5.3 防止反电压3.5.4 用晶体管驱动继电器的注意事项 3.6 接点开闭时要注意交流负载相位3.7 闭锁继电器的使用3.7.1 闭锁驱动回路的实例3.7.2 闭锁驱动回路接线时的注意事项 3.7.3 其他使用方面的注意事项3.8 印刷线路板实装3.8.1 向印刷线路板上安装继电器时的布线设计3.8.2 手工焊接时的注意事项3.8.3 自动焊接时的注意事项3.8.4 清洗工程的注意事项第一章小型电磁继电器1 前言通俗一点说继电器就是一个输出回路的开与关是由输入回路的信号状态来确定的电子元件。

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