机械设计基础 精品课程 螺纹连接
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§2 螺纹联接Screw joints§2-1 联接类型和螺纹联接简介Types of the joints and screw joints§2-2 螺纹联接的拧紧和防松Tightening and preventing unscrewing of screw joints §2-3 螺纹组联接的受力分析Forces in group of screw joints§2-4 单个螺栓强度计算Strength calculations for a bolt§2-5 提高螺栓联接强度的措施Measures of increasing joint strength of bolts螺纹联接设计实例Design example of screw joint§2-1 联接类型和螺纹联接简介Types of the joints and screw joints 联接类型Types of the joints螺纹联接简介和应用Screw joints and their applications一、联接类型Types of the jointsJointsSeparable jointsPermanent jointsScrew jointsKey, spline and pin jointsShaped jointsInterference fit jointsRiveted jointsWelded jointsAdhesive jointsElastic ring joints Shaft-hub joints二、螺纹联接简介和应用screw joints and their applications 螺纹联接通常有以下几种形式:螺栓联接Bolt joints双头螺柱联接Stud joints螺钉联接Cap screw joints紧定螺钉联接Setscrew joints§2-2 螺纹联接的拧紧和防松Tightening and preventing unscrewing of screw joints螺纹联接的拧紧Tightening of screw joints螺纹联接的防松Preventing unscrewing of screw joints一、螺纹联接的拧紧Tightening of screw joints 1.拧紧的目的The purpose of tighteningTightening process of the bolt joints2.PreloadTightening torque factor二、螺纹联接的防松Preventing unscrewing of screw joints1.防松的必要性Necessity of preventing unscrewing2.防松的根本问题Basic problem of preventing unscrewing防松的根本问题在于防止螺纹副的相对转动。
Prevent relative rotation of the thread pair3. 防松的方法Methods of preventing unscrewing§2-3 螺栓组联接的受力分析Forces in group of bolt joints任务和假设Task and assumptions受拉螺栓组联接受力分析Forces in group of bolts subject to tensile strain 受剪螺栓组联接受力分析Forces in group of bolts subject to shear strain一、任务和假设Task and assumptions Task: find bolt subject to the maximum load among the group of bolts and determine this load。
螺栓组受力分析的任务:求出联接中受力最大的螺栓及其载荷Basic assumptions基本假设:1. Parts jointed are sufficiently rigid被联接件是刚体.2. Deformation of the bolts is in elastic range螺栓的变形在弹性范围内.3. Every bolt has the same tensile and shear rigidity各螺栓的拉伸刚度以及剪切刚度相同(材料、直径和长度均相同)4. Every bolt bears the same preload各螺栓预紧力相同二、Forces in group of bolts subject to tensile strain 受拉螺栓组联接受力分析1. The group of tensile bolts bears transverse forces受拉螺栓组联接承受横向力Transverse forces are withstood by frictionof the abutting surfacesFriction coefficient Number of boltsNumber of contact surface safety factor2. The group of tensile bolts bears rotating torque受拉螺栓组联接承受旋转力矩By force balance condition of the plate:Preload3. Group of tensile bolts bears axial force 受拉螺栓组联接承受轴向力Strength checking formulas Total tensile forceOperating load4. Group of tensile bolts bears inverting moment受拉螺栓组联接承受翻转力矩Taking into account the condition of static equilibrium.According to the condition ofcoinciding elastic displacementsThe bolt 1 and bolt 10 located at the biggest distance fromthe central axis bear the maximum force :三、Forces in the group of shear boltsLoads are transmitted by sheared bolts and pressing each other between bolts and parts jointed受剪螺栓组联接受力分析受剪螺栓组联接是靠螺栓受剪以及被联接件和螺栓之间的相互挤压传递载荷。
1. Group of shear bolts bears transverse force受剪螺栓组联接承受横向力By force balance condition of the plate:2. Group of shear bolts bears rotating torque受剪螺栓组联接承受旋转力矩By force balance condition:According to the conditionof coinciding elasticdisplacements, the force isBolts 1, 4, 5 and 8 bear the maximum force proportional to the distancefrom where the screws arelocated to the central ofplate.§2-4 Strength calculations for single bolt 单个螺栓强度计算受剪螺栓Shear bolts受拉螺栓Tensile bolts一、Shear bolts受剪螺栓Shear forceStrength conditionPress stresses are considered as uniformdistribution and strength condition is:二、Tensile bolts受拉螺栓1. Loose bolts 松螺栓Loose bolts can only bear static load andthe bolts are under the load only during operating.Strength condition:2. Tight bolts only subject to preload只受预紧力的紧螺栓Thread torqueTensile stressshear stressStrength condition3.Tight bolts subject to preload and operating load预紧力和工作载荷联合作用的紧螺栓According to graph of a relation between force and deformation we know that the relations among total tensile force F0, preload F′, remaining preload F″ and operating force F are given as follow:由螺栓的力—变形关系图,可知螺栓所受的总拉力F0、预紧力F′、残余预紧力F″和工作拉力F之间的关系如下:When F varies, F0varies along with it. The changing amplitude of the total tensile force is called as tensile force amplitude当工作拉力F为动载荷(0~F~0~F)时,螺栓所受总拉力是变化的(F′~ F0 ~F′~ F0)。
拉力变化的幅度称为拉力幅F a,由图可知F a计算公式如下Strength condition of tensile bolts subject to both preload and operating load:预紧力和工作载荷联合作用的紧螺栓强度条件为:(考虑工作状态下的补充拧紧)Taking into account supplementarytightening under operation(工作载荷F变化时使用)Used for variable operating load§2-5 Methods of increasing joint strength of bolts 提高螺栓联接强度的措施一、Improving load distribution among thread teeth改善螺纹牙间载荷分布二、Avoid extra bending stresses避免附加弯曲应力(1)Flat supporting surface;支承面平整(2)Avoid eccentric loads 避免偏心载荷。