PSL312-POT-PSAP4电动执行器PS212 PSL210 PSL208 PSL204
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第三章 SIPOS执行器说明概述西门子公司于1905年生产出世界上第一台电动执行机构,SIPOS(SIEMENS Positioner)的缩写为其电动执行机构的商标。
SIPOS已被广泛应用于全球各个工业生产领域。
中国电厂的所有电动汽机旁路上使用的执行机构几乎全部为原装进口SIPOS。
西门子公司还分别于1987年和1992年向中国的两家制造厂出售其SIPOS1系列和SIPOS 3系列的生产技术。
西门子公司相继淘汰了SIPOS 1和SIPOS 3,并首次创造性地将先进而又成熟的电机变频调速技术应用于电动执行机构中。
采用内置一体化变频器来控制执行器的电机,并于1997年推出面向21世纪的新一代SIPOS 5系列变频智能型电动执行机构。
为适应市场需要,自1999年10月1日起,西门子公司电动执行机构部门从西门子公司庞大的机构中独立出来。
并将SIPOS作为公司名,在德国成为具有独立法人地位的电动执行机构专业性公司:SIPOS Aktorik GmbH(西博思电动执行机构有限公司)。
西博思公司的总部及生产厂位于德国纽伦堡市,并已在全球主要国家和地区设有销售和服务机构。
自1999年10月1日起,西门子公司所有与电动执行机构有关的业务已全部转至西博思公司。
西门子公司不再生产电动执行机构。
独立后的西博思公司仍以SIPOS作为其品牌的商标,但不再属于西门子公司。
西门子公司现在是西博思公司在全球的重要客户之一。
西博思公司淘汰了SIPOS 5,于2001年年初推出第二代变频智能型电动执行机构-SIPOS 5 Flash系列。
第一节、框图及子部件装配图1:SIPOS 5 Flash PROFITRON 专业型功能描述图SIPOS 5 Flash 系列执行机构主要由两部分组成:齿轮单元和控制单元。
•齿轮单元(见附录 e)主要由下列部件组成:- 齿轮箱(211-217 号部件)1),- 电机(230 号部件),- 手动装置(250 号部件),- 信号齿轮单元(2211),222,223,225 号部件),- 输出法兰盘(240 1)号部件)及和输出轴类型有关的机械附加件(216,241,243,254,260,265 和270),- 电气连接部分(036 号部件),- 小的角行程齿轮箱(83. 号部件)2)。
GENERAL APPLICATIONThe EPI-2 is available in six sizes and is designed for on/off or modulating control of butterfly, ball, rotary plug valves or dampers in a wide range of heavy industrial, chemical and petrochemical plants on and offshore.KEYSTONE EPI-2 ELECTRIC ACTUATORSFEATURES• Low or high voltage single phase DC or AC power supply with 3-phase option• Multiple adjustable stroking times to suit specific applications• Interchangeable base plate and range ofshaft inserts enable simple connection to any valve type• Intelligent control unit prevents overheating • Epicyclical gearing ensures reliable and smooth operation• Top-mounted position indicator• Constantly-engaged, hand wheel-operated manual override in case of power failure • Bluetooth™ wireless connectivity fornon-intrusive configuration, operation and diagnostics• Optional local control panel for manual valve operation with additional open/close indicator • Simple upgrade options for modulating control and network communication via DeviceNet or Profibus DP protocols• Latched-type output contacts for fully open/fully close remote indication. Output contacts for monitor and blinker/local selector indication are also availableBluetooth™ is a trademark of Bluetooth SIG. Inc, USAThe EPI-2 series are compact, intelligent quarter-turn electric actuators for the accurate control of valves with torques from 35 to 2000 Nm / 308 to 17,700 lb.in.APPROVALS Waterproof:IP66/68 or NEMA 4/4X/6(NEMA ICS6/NEMA 250)CAN/CSA C22.2 No 139-10and UL 429-2009Explosionproof: Ex d e IIB T5 Gb (Gas) Ex tb IIIC T100°C Db (Dust) (prefix c for model 2000)TECHNICAL DATA Power supply:Single phase from 24 to 48 V DC or AC at 50/60 HzSingle phase from 100to 240 V DC or AC at 50/60 Hz3-phase from 208-240V AC, 380-480 V AC and 500-575 V ACVoltage fluctuations: +/-10%Frequency: +/- 5%Torque output: From 35 to 2000 Nm /308 to 17,700 lb.in.Ambient temperature Standard range: -25°C to +70°C /-13°F to 158°FLow temp range: -40°C to +70°C /-40°F to 158°FConduit entry: M25/1” NPT4016131731383426203930353633372322282524151812464841492732474219101114434544292150835476912COMPONENT PARTS - MODELS 063/E006-125/E013-250/E025-500/E051-1000/E091Part DescriptionQuantity1 Nut UNI5588 M6 22 Nut UNI5588 M8 23 Eccentric14 Planocentric gear 25 Spacer16 Ball bearing type 16002 17 Ball bearing type 16004 28 Ball bearing type 600119 ESH screw UNI5931- M6x8 110 HSHC screw UNI5931- M6x16 411 HSHC screw UNI5931- M4x14 712 HSHC screw UNI5931- M6x18 213 HSHC screw UNI5931- M6x25 414 HSHC screw UNI5931- M8x20 415 HSSC screw UNI5933- M4x10 116 Cover assembly117 Drive and control unit 118 Handwheel119 Output drive assembly 120 Standard housing 121 Stopper222 Terminal block 123 Worm shaft flange124 Anti-loosening washer UNI 8842-J6 125 Base plate ISO 5211 / F05-F07 126 Cover gasket1*27 Dowel pin UNI EN 22338 128 Earth stud 129 Fixed anulus 130 Gasket 1*31 Indicator132 Indicator shaft133 Manual worm shaft 134 Motor pinion135 O-ring Di=10.77/W=2.62 1*36 O-ring Di=18.77/W=1.78 1*37 O-ring Di=52.07/W=2.62 1*38 O-ring Di=6.07/W=1.78 1*39 Plug140 Position label141 Power clamps protection 142 Ring243 Ring for pins alignement 144 Ring RW 7 UNI7433 245 Seal washer 8.3 246 Sliding ring147 Snap ring for shaft D.6 148 Terminal block cover 149 Terminal board gasket 1*50Wheel1* Indicates recommended spare partsCOMPONENT PARTS - MODEL 2000/E171Part Description Quantity1Nut M20 ISO 4032 EN 24032 22Ball bearing type 6006 13Ball bearing type 16004 14Ball bearing type 61908 15HSHC screw UNI5931- M6x16 36HSHC screw UNI5931- M12x30 47HSHC screw UNI5931- M12x65 48HSHC screw UNI5931- M8x25 A4-7069EPI-2 actuator1 10Base housing1 11Base plate ISO 5211 / F12-F16 1 12Bearing support1 13Bushing2 14Bushing1 15Bushing1 16Bushing1 17Dowel pin UNI EN 22338 D 8x20 type B4 18Gasket 1* 19Hex head screw M20x80 UNI EN 240172 20Idle wheel shaft1 21Needle bearing type NKI 22/162 22O-ring Di=82.22/W=2.62 1* 23Position wheel1 24Seal washer 20.3 2 25Selector gear1 26Sliding ring1 27Upper vover1 28Wheel2* Indicates recommended spare partsDESIGN FEATURESMechanical connection to the valveEPI-2 actuators feature a multi drilled base plate and a range of drive inserts to allow direct mounting to almost all valve types according the EN ISO 5211 and other manufacturers’ standards.Power supplyEPI-2 can simply be connected to the local power supply. It accepts any single phase input voltages (from 24 to 48 V DC or AC and 100 to 240 V DC or AC). Alternatively 3 phase voltages from 208-240 V AC, 380-480 V AC and 500-575 V AC are also availableElectric motor thermostatA thermostat to protect the motor temperature in hot applications is included as standard in the control circuit of the electric actuator. HeaterA heater is standard available within theunit and is powered from the motor power supply. It is automatically activated when the temperature drops below 10°C in order to prevent condensation.Actuator serviceThe standard actuator is suitable for open/close and modulating applications.Compact and light designEPI-2 actuators are very compact and balanced for easy installation to small valves minimizing pipe work stress or loads to the valve shaft. Actuator configurationEach actuator is equipped with 2 rotary switches on the logic board to configureeach function and parameter like position, torque, open/close speed and output contacts. Additionally each optional module has itsown additional switches for its specific configuration.Local manual overrideA constantly engaged manual override (not rotating during motor operation) is fitted to all EPI-2 actuators.Torque and sizingThe EPI-2 range comprises of six models,for operating torques of up to 2000 Nm /17,700 lb.in. with a configurable operation time from 15 to 180 seconds. The nominal output torque value is constant along the entire stroke. Non-intrusive configurationWith Bluetooth® wireless technology enabled on your PDA or PC all configuration requirements can be undertaken without opening the unit. Direct access to the EPI-2 is then availablefor configuration and predictive/preventative maintenance information, including valve position, actuator speed, output torque, alarm and status.Position monitoringThe EPI-2 provides a local mechanical position indication. For remote indication the positionis detected by a non-contact sensor. The open and close position are configured via the electronic control card.Electronic controlsInternal drive to reverse the actuator rotation direction via remote control signals with internal 24 V DC or external 24 V DC/AC up to 120 V DC/AC power supply.Output contacts4 latched-type output contacts for fully open/ fully close remote indication; 1 output contact for monitor (loss of power, torque alarm, high temperature alarm, travel alarm, position sensor, hardware malfunction, local interface malfunction, local selector in LOCAL); 1 output contact for blinker/local selector indication (local selector feature only with OM3 installed).P1✓PA ✓✓✓P6✓✓P7✓✓P3✓5P ✓✓6P ✓✓✓5D ✓✓6D ✓✓✓PG✓OPTIONAL MODULES AND PERFORMANCEOPTIONAL MODULESOPTIONAL MODULES SELECTION TABLEOrder code OM1 I/Oadditional moduleOM3 local interfaceBluetooth componentOM9 PDP V0/V1OM11 DeviceNet OM133-wires moduleNOTES1. Each optional module (OMx) will be provided with its own installation and maintenance instructions.2. All modules except OM13 are available for both single phase and 3-phase voltage versions.3. Bluetooth component is integrated in the OM1, OM9 and OM11 card: not available for integration by localorganizations, as a stand alone unit.4. OM13 is not available with 3-phase supply and for LV version (single phase voltage from 24 to 48 V DC/V AC).OM1 I/0 additional moduleAnalog position INPUT 4-20 mA or 0-10 V DC Analog position OUTPUT 4-20 mA or 0-10 V DC 4 additional SPST output contacts Optional Bluetooth interfaceMonitor relayInformation about loss of input signal andBluetooth failure are available on monitor relay output contact.OM3 local interface Local/remote selector OP/CL pushbuttons2 LEDs for local indication Available in WP versionOM13 3-wire module 110/240 V AC3-wire control module for open/close Bus communication – network interfaces OM9) Profibus DP V0/V1OM11) DeviceNet063/E00663/600152848125/E013125/1300152848250/E025250/2500152848500/E051500/51001528481000/E0911000/91002445802000/E1712000/1770053100180PERFORMANCE AND APPROVALSOPERATING TIMESNominal torque Operating time (secs 90°) at selected step Model (Nm / lb.in.)864Times are guaranteed with a tolerance of ±10% on the 90° strokeApprovalsWaterproof IP66/68 or NEMA 4/4X/6 (NEMA ICS6/NEMA 250)CAN/CSA C22.2 No 139-10 and UL 429-2009ExplosionproofEx d e IIB T5 Gb (Gas)Ex tb IIIC T100°C Db (Dust)(prefix c for model 2000)PaintingESPC for 1000 hrs salt spray resistance (ASTM D 2247-02 and ASTM B117-97)Vibration and noise1 to 500 Hz with2 g peak acceleration (IEC60068-2-6-appendix B)65 dB (grade A) (EN 21680)063/E0069.410.78.3 4.5 3.3 4.6 2.7 3.1 2.5 1.3 1.4 2.6 2.7 4.9 6.9F0717 125/E0139.410.79.1 4.5 3.3 4.6 2.7 3.1 2.5 1.3 2.1 3.4 3.4 4.9 6.9F1021 250/E02511.613.111.3 5.1 4.3 6.1 2.7 3.7 3.0 1.3 2.5 3.7 3.67.19.1F1236 500/E05111.613.111.3 5.1 4.3 6.1 2.7 3.7 3.0 1.3 2.5 3.7 3.67.19.1F1240 1000/E09113.413.714.3 5.5 4.3 6.7 2.7 4.1 3.2 1.3 5.5 6.8 6.59.49.1F1657 063/E006239272210114.0851186980.0633235.567.067.5125175F077.5 125/E013239272230114.0851186980.0633253.586.086.5125175F109.5 250/E025295332287129.010********.0763263.595.092.0180230F1216.5 500/E051295332287129.010********.0763263.595.092.0180230F1218.0 1000/E091340349364138.510917169104.58132140.0172.5164.0240230F1626.0 OVERALL DIMENSIONS - MODELS 063/E006-125/E013-250/E025-500/E051-1000/E091EPI-2 BASE UNIT MODELS 063/E006 TO 1000/E091 - METRIC (mm / kg)Model A B H a1b1b2b3c d e h1h2h3øv x F kgEPI-2 BASE UNIT MODELS 063/E006 TO 1000/E091 - IMPERIAL (in / lb)Model A B H a1b1b2b3c d e h1h2h3øv x F lb NOTESW = Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)X = Space for cover removalF = ISO 5211 Standard flange (others available)2000/E17113.415.219.918.3 5.57.310.5 6.7 2.7 4.1 3.2 1.39.410.710.49.49.1F10-F14992000/E17113.415.219.918.35.57.310.5 6.7 2.7 4.1 3.2 1.39.410.710.49.49.1F12-F161032000/E171340387506464138.5185.526617169104.58132240272.5264240230F10-F1445.02000/E171340387506464138.5185.526617169104.58132240272.5264240230F12-F1646.5EPI-2 MODEL 2000/E171 - METRIC (mm / kg)Model A A1B H a1a11b1b2b3c d e h1h2h3øv x F kg EPI-2 MODEL 2000/E171 - IMPERIAL (in / lb)Model A A1B H a1a11b1b2b3c d e h1h2h3øv x F lb NOTESW = Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)X = Space for cover removalF = ISO 5211 Standard flange (others available)063/E0069.411.2 4.5 6.38.310.6 6.910.41718125/E0139.411.2 4.5 6.39.111.4 6.910.42122250/E02511.613.4 5.1 6.911.313.79.113.03435500/E05111.613.4 5.1 6.911.313.79.113.037391000/E09113.415.25.57.314.316.79.113.05158063/E006239285114.0160.02102701752657.58.0125/E013239285114.0160.02302901752659.510.0250/E025*********.0175.028734723033015.516.0500/E0512********.0175.028734723033017.017.51000/E091340387138.5185.536442523033023.026.5EPI-2 WITH OPTIONAL MODULES - METRIC (mm / kg)Model A A1a1a11H H1X X1kg [1]kg [2]EPI-2 WITH OPTIONAL MODULES - IMPERIAL (in / lb)Model A A1a1a11H H1X X1lb [1]lb [2]1. Weight with Beacon option module 2. Weight with local interface moduleNOTES1. Dimensions a1 and A are for the standard unit.2. Dimensions a11 and A1 are for the standard unit plus a local interface option.3. Dimensions H and X are for the standard unit.4. Dimensions H1 and X1 are for the standard unit plus a Beacon type indicator.5. X / X1 indicates the space for cover removal.6. All other dimensions are as the standard unit.E006 1.1251/4 x 1/4 1.34 1.751/4" - 20 UNC3.253/8" - 16 UNC -- 1.37E013 1.37510 x 8 mm 2.05-- 3.253/8" - 16 UNC 1.1251/4 x 1/4 2.12E025 1.8751/2 x 3/8 2.05 3.253/8" - 16 UNC 5.001/2" - 13 UNC 1.1251/4 x 1/4 2.12E051 1.8751/2 x 3/8 2.05 3.253/8" - 16 UNC 5.001/2" - 13 UNC 1.6251/4 x 1/4 2.44E091 2.2501/2 x 3/84.805.001/2" - 13 UNC6.503/4" - 10 UNC 1.8751/2 x 3/8 4.25E171 2.2501/2 x 3/84.805.001/2" - 13 UNC6.503/4" - 10 UNC1.8751/2 x 3/84.25OUTPUT DRIVE DIMENSIONSKEYSTONE DIRECT MOUNT SYSTEM The same direct mounting brought to the market place by Keystone for valves and actuators, with even more flexibility.Keystone Valve pioneered the direct mounting compact valve actuator system.The EPI 2 continues this customer oriented system with additional flexibility aimed at allowing the customer more actuator with every purchase.Actuator BaseShaft InsertsB ADEFCThe EPI 2 has dual mounting bolt circles and dual shaft acceptance with most units.This feature allows coverage of more valve sizes and types with less actuator models.DIMENSIONS (INCHES)Standard BoreBolt CircleStandard Shaft Inserts KeyedDepthA BCF Key Size Model Bore Dia.Key Depth Dia.Holes Dia.HolesL1L2L335363233342021CLC1CLC2OPC1OPC222232425262728293031123432WIRING DIAGRAM - BASE VERSIONNOTES1. Power connection L1-L2 for V DC or V AC single phase motor supply from 24 V to 48 V or from 100 V to 240 V.Power connection L1-L2-L3 for 3 phase motor supply from 208 V to 575 V (check the actuator label for the correct voltage to be applied).2. Remote command options.Note 1Note 6Remote commands(Note 2, 5)MONITORRELAYGROUNDBLINKERLOCALSELECTORRELAYOutput contacts(Note 3, 4)Optional moduleOM33. Contacts shown in intermediate position CLC1-CLC2 end of travel signaling in closing.Contacts shown in intermediate position OPC1-OPC2 end of travel signaling in opening.4. Output contact rating 240 V AC / 5 A ; 30 V DC / 5A ; 120 V DC / 0.5 A.5. Control command rating 24 to 120 V AC or DC.6. Blinker or local selector monitoring function (when OM3 is present) to be configured.External supply 24 / 120 V AC External supply 24 / 120 V DC063/E006815 2.26 1.010.5900.4730.3340.289 2.02 1.010.6050.4760.2220.196628 1.600.840.4050.3340.2530.217 1.530.750.4150.3430.1580.138448 1.380.730.3170.2650.2090.176 1.300.640.3180.2600.1200.106125/E013815 4.20 1.700.9800.8100.4300.420 4.50 1.81 1.0400.8200.3900.340628 2.60 1.280.7800.6300.3700.340 2.65 1.270.8100.6400.3000.260448 2.04 1.000.6800.5600.3400.290 2.100.960.7200.5700.2700.220250/E02581510.30 4.90 2.440 1.9700.9200.8009.70 4.80 2.520 1.9500.9000.7806288.20 3.80 1.650 1.3500.6400.5707.20 3.60 1.650 1.3200.6300.540448 6.40 3.30 1.440 1.1700.5600.500 6.80 3.20 1.460 1.1400.5400.470500/E05181514.50 6.80 3.200 2.520 1.150 1.00014.007.00 3.220 2.530 1.1200.9806289.50 4.60 1.900 1.5500.7600.6709.30 4.50 1.920 1.5400.7200.6204487.00 3.40 1.550 1.2400.6000.5307.10 3.40 1.510 1.2400.5800.5001000/E09182414.50 6.80 3.200 2.520 1.150 1.00014.007.00 3.220 2.530 1.1200.9806459.50 4.60 1.900 1.5500.7600.6709.30 4.50 1.920 1.5400.7200.6204807.00 3.40 1.550 1.2400.6000.5307.10 3.40 1.510 1.2400.5800.5002000/E17185314.50 6.80 3.200 2.520 1.150 1.00014.007.00 3.220 2.530 1.1200.98061009.50 4.60 1.900 1.5500.7600.6709.30 4.50 1.920 1.5400.7200.62041807.003.401.5501.2400.6000.5307.103.401.5101.2400.5800.500CURRENT ABSORPTION - SINGLE PHASE AND DC VOLTAGECURRENT ABSORPTION - SINGLE PHASE AND DC VOLTAGEModel Selected step Operating time (secs/90°)Current absorption (A)24 V AC48 V AC 90 V AC 110 V AC 230 V AC 264 V AC 24 V DC 48 V DC 90 V DC 110 V DC 230 V DC 264 V DC063/E0068150.2260.1760.1076280.1650.1010.0804480.1320.0830.057125/E0138150.3440.2270.1716280.2950.1800.1434480.2450.1550.125250/E0258150.8000.730.520.490.370.3406280.5900.560.410.350.290.2804480.5300.500.370.300.270.250500/E051815 1.0730.970.650.580.460.4306280.7200.640.470.390.320.3104480.5900.550.410.320.290.2801000/E091824 1.0730.970.650.580.460.4306450.7200.640.470.390.320.3104800.5900.550.410.320.290.2802000/E171853 1.0730.970.650.580.460.43061000.7200.640.470.390.320.31041800.5900.550.410.320.290.280CURRENT ABSORPTION - THREE PHASE VOLTAGECURRENT ABSORPTION - THREE PHASE VOLTAGEModel Selected stepOperating time (secs/90°)Current absorption (A)208 V AC 240 V AC380 V AC 400 V AC 480 V AC500 V AC 575 V ACSELECTION GUIDEExample KPD063LV PD P12D4 ProductKPD ISO 5211 with double star insertKPE ISO 5211 with flat or key insertKPU Non-ISO flangeKPB ISO 5211 flange - insert not machinedKPK Key non-ISO flange - insert not machinedKEU(NPT) US version ISO 5211 flangewith ISO insert, 4x 1"NPT entriesModels063Model 063/E00606B Model 063/E006 with Beacon125Model 125/E01312B Model 125/E013 with Beacon250Model 250/E02525B Model 250/E025 with Beacon500Model 500/E05150B Model 500/E051 with Beacon1K0Model 1000/E0911KB Model 1000/E091 with Beacon2K0Model 2000/E1712KB Model 2000/E171 with BeaconVoltageLV1-phase 24-48 V AC/DC3A3-phases 208-240 V ACHV1-phase 100-240 V AC/DC3B3-phases 380-480 V AC3C3-phases 500-575 V ACSpeed/DutyPD Standard speed range and standard duties for model 063/E006 to 500/E051PE Standard speed range and standard duties for model 1000/E091PF Standard speed range and standard duties for model 2000/E171Option modules00No optional modules P7 OM1/Bluetooth5D OM11/BluetoothP1 OM1P3 OM36D OM11/OM3/BluetoothPA OM1/OM3/Bluetooth5P OM9/Bluetooth PG OM13P6 OM1/OM36P OM9/OM3/BluetoothApprovals/Protections0Standard protection NEMA 4/4X/6 (IP66/68M) - CSA certificate T°amb from -40°C to +60°C / -40°F to +140°F2Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from -25°C to +70°C / -13°F to +158°F3Standard protection NEMA 4/4X/6 (IP66/68M) T°amb from -40°C to +70°C / -40°F to +158°F4Explosionproof IP66/68 (NEMA 4/4X/6) + Ex d e IIB T5 Gb - EX tb IIC T100°C Db T°amb from -20°C to +65°C / -4°F to +149°F (prefix c for model 2000)9Explosionproof IP66/68 (NEMA 4/4X/6) + Ex d e IIB T5 Gb - EX tb IIIC T100°C Db T°amb from -40°C to +65°C / -40°F to +149°F (prefix≈c for model 2000)Flange/Insert00No flange insertB4Model 063/E006 flange ISO 5211/F05/F07 - insert not machined (KPB)B5Model 125/E013 flange ISO 5211/F07/F10 - insert not machined (KPB)B5Model 250/E025 flange ISO 5211/F07/F10/F12 - insert not machined (KPB)B6Model 500/E051 flange ISO 5211/F10/F12 - insert not machined (KPB)B7Models 1000/E091-2000/E171 flange ISO 5211/F10/F14 - insert not machined (KPB)BA Models 1000/E091-2000/E171 flange ISO 5211/F12/F16 - insert not machined (KPB)D4Model 063/E006 ISO 5211 (KPD)D5Models 125/E013-250/E025 ISO 5211 (KPD)D6Model 500/E051 ISO 5211 (KPD)D7Models 1000/E091-2000/E171 F10 to F14 ISO 5211 (KPD)DA Models 1000/E091-2000/E171 F12 to F16 ISO 5211 (KPD)E3Model 063/E006 ISO 5211 (KPE)E5Models 125/E013-250/E025 ISO 5211 (KPE)E6Model 500/E051 ISO 5211 (KPE)E9Models 1000/E091-2000/E171 F12 to 16 ISO 5211 (KPE)K4Model 063/E006 flange key 44.45-82.6 - insert not machined (KPK)K8Model 125/E025 flange key 82.6 - insert not machined (KPK)K8Model 250/E025 flange key 82.6-127 - insert not machined (KPK)KA Model 500/E051 flange key 82.6-127 - insert not machined (KPK)KC Models 1000/E091-2000/E171 flange key 127-165 - insert not machined (KPK)U4Model 063/E006 non-ISO (KPU)U8Models 125/E013-250/E025 non-ISO (KPU)UA Model 500/E051 non-ISO (KPU)UC Models 1000/E091-2000/E171 non-ISO (KPU)ORDERING INFORMATION - US MARKETS ONLYExample E006A L W5000 ModelE EPI-2 quarter-turn electricSize006Model E006013Model E013025Model E025051Model E051091Model E091171Model E171Local indicatorA Standard windowVoltage ratingsL1-phase 24-48 V AC/DCH1-phase 100-240 V AC/DCA3-phases 208-240 VACB3-phases 380-480 VACC3-phases 500-575 VACClassification and temperature ratingW1NEMA 4/4X/6 (IP66/68M)Ambient temp: -13°F to 158°F (-25°C to 70°C)W2NEMA 4/4X/6 (IP66/68M)Ambient temp: -40°F to 158°F (-40°C to 70°C)W5CSA 139 (C-US)NEMA 4/4X/6 (IP66/68M)AWWAAmbient temp: -40°F to 140°F (40°C to 60°C)Option modules00NONE, standard On-Off configurationP1Servoamp w/retransmission (OM1)P3Local interface (OM3)P6Servoamp w/retransmission, local interface (OM1/OM3)P7Servoamp w/retransmission, Bluetooth® communication (OM1/Bluetooth)PA Servoamp w/retransmission, local interface, Bluetooth® communication (OM1/OM3/Bluetooth)3D DeviceNet™ bus communication (OM11)5D DeviceNet™ bus communication, Bluetooth® communication (OM11/Bluetooth)6D DeviceNet™ bus communication, local interface, Bluetooth® communication (OM11/OM3/Bluetooth)3P PDP V0/V1 bus communication (OM9)5P PDP V0/V1 bus communication, Bluetooth® communication (OM9/Bluetooth)6P PDP V0/V1 bus communication, local interface, Bluetooth® communication (OM9/OM3/Bluetooth)PG3-wire interface card (OM13)Special option code0Standard。
1.产品概述:PSL-□□□型智能直行程电动执行机构系列产品(见图1 所示),它是电动单元组合仪表DDZ系列中的执行单元产品之一,执行机构与调节阀本体构成电动调节阀,是工业过程测量和控制的系统中执行调节机构。
接收标准 4-20mA 信号,以单相 220VAC 电源为动力,采用永磁同步电机为驱动电机,微处理数字控制电路和机械传动组合成一种科技创新的智能化仪表,是国家产业政策重点发展的机电仪一体化高科技产品。
PSL智能直行程电动执行机构能与常规的模拟量仪表配套使用构成自控调节回路,而且还可与HART协议、FF 协议现场总线控制系统用作终端执行元件,被广泛应用于石油、化工、冶金、电站、轻纺、食品、医药、饮料等工业部门中。
图智能直行程电动执行机构系列产品中文液晶显示智能控制器2.产品功能与特点:产品功能2.1.1自整定功能:输入信号与行程对应关系自适应整定。
2.1.2自诊断功能:当控制过程输入信号断线时,具有选择执行机构输出保护方式(即执行机构处于全开位置、全关位置、保持位置以及设定位置 0-100% )。
2.1.3组态功能:条件是与模拟量仪表或上位机配套使用时,就地设定和调整参数。
①输入信号设定:电流: 4-20mA ;分程: 4-12;12-20mA;电压: 0-5V;1-5V。
②死区设定:额定行程的范围内设定。
③限幅设定:输出上限值及输下限值设定。
④作用方式设定:执行机构正作用;反作用设定。
⑤特性曲线设定:线性特性;等百分比特性;快开特性;用户要求自定义特性。
⑥功能模块:附加位置行程开关、加热电阻器、独立行程 4-20mA 变送器、手轮机构、变速机构。
2.1.4通信功能:①具有 RS485通信接口,用于设定通信地址,有效范围 0-99 ,在同一条通信线路应分别设置一个不同的值,以便相互区别。
②符合 HART协议;符合 FF协议。
2.1.5非测量信息管理功能:① 控制元件出厂编号查询(四位数)。
②输入信号数字滤波设定。
PSL212电子式执行机构一、特点以下内容有(上海凯志阀门有限公司)技术部提供PSL、PSQ执行机构是德国PS Automation GmbH执行机构生产商推出的产品。
PS系列电子式执行机构可用于对管道的阀门和风门的调节及开与关的控制,其主要特点如下:(1)一体化结构设计,位置变送器和伺服放大器做为两个独立部件均可直接装入执行机构内部,直接接受4-20mA控制信号,输出4-20mA或1-5VDC阀位反馈信号,具有自诊断功能,使用和调校十分方便。
(2)功能模块式结构设计,通过不同可选功能的组合,实现从简单到复杂的控制,满足不同应用要求。
(3)结构简单,体积小巧,重量轻,便于安装和维护,机械零件全部采用CNC加工制作,工艺精湛。
(4)传动全部采用小齿隙密封齿轮,具有效率高、噪声低、寿命长、稳定可靠、无需再加油等特点。
(5)具有多种运行速度,可满足各种控制系统的要求,以保证系统的快速响应及稳定性。
(6)PSL系列同阀门的连接采用柔性盘簧连接,可避免阀杆与输出轴不同轴给阀门带来的影响,可预置阀门关断力保证阀门的可靠关断,防止泄漏。
(7)PSQ系列有转矩开关保护,可防止因阀门产生过大转矩而损坏阀杆。
(8)驱动电机采用高性能稀土磁性材料制作的高速同步电机,运行平稳。
具有体积小、力矩大、抗堵转、控制精度高等特点。
(9)可设置分段调节,即由一台调节器输出的双时间比例信号控制两台执行机构(4-12mA对应PSL1的全开到全闭,12-20mA对应PSL2的全开到全闭)。
(10)阀位反馈元件采用全密封高精度多圈电位器,具有体积小、精度高、死区小、使用寿命长等特点。
(11)行程可调,便于与阀门连接。
(12)全部电器元件均采用世界名牌产品,质量可靠,使用寿命长。
(13)电器部件布线严谨并与传动部件完全隔离,提高了执行机构运行性的可靠。
二、产品结构PS系列执行机构电器部件布线严谨并与传动部件完全隔离,提高了执行机构运行的可靠性,传动部件采用CNC加工的小齿隙密封齿轮传动,具有效率高、噪音低、寿命长、稳定可靠,不会因工艺环境,如介质入口力的波动而造成执行机构共振等特点。
HF-3122Cooling Module FM SeriesIP43/55 Rated Filter PanelThank you for purchasing an Oriental Motor product.This Operating Manual describes product handling procedures and safety precautions.• Please read it thoroughly to ensure safe operation. • Always keep the manual where it is readily available.Before using the product Only qualified personnel should work with the product.The product described in this manual has been designed and manufactured for use in general industrial machinery, and must not be used for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning.Hazardous substances RoHS (Directive 2002/95/EC 27Jan.2003) compliantChecking the product Upon opening the package, verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product.• Filter panel........................................1 pc. • Mounting frame................................1 pc. • Mounting screw set...........................2 sets(Tap-tight screws for affixing mounting frame and grille affixing screws) • Operating manual..............................1 copyChecking the model name Check the model number against the number indicated on the product.Location for installation The filter panel is designed and manufactured for installation in equipment. The hood side of the filter panel is designed to IP43 or IP55 to provide protection against ingress of objects and liquids in an environment ofpollution degree 2. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: • Inside an enclosure that is installed indoors (provide vent holes) • Operating ambient temperature−45 to +85 °C (−49 to +185 °F) (non-freezing)• Operating ambient humidity 65% or less (non-condensing)• Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid• Area not exposed to direct sun• Area free of excessive amount of dust, iron particles or the like • Area not subject to splashing water (rains, water droplets), oil (oil droplets) or other liquids • Area free of excessive salt• Area not subject to continuous vibration or excessive shocks• Area free of excessive electromagnetic noise (from welders, power machinery, etc.)• Area free of radioactive materials, magnetic fields or vacuumInstallation method Install the filter panel onto an appropriate flat metal plate having excellent vibration resistance and heat conductivity. Position the filter panel vertically with the hood outlet facing down.1. Drill a mounting hole in theenclosure.Reference mounting hole dimensions8ר3 mm (Ø0.12 in.)L1L2L 1L 2[4ר3 mm (Ø0.12 in.) for FMZ23 I-F ]㩷Replacement filter media• IP43 rated filter mediaSet of 5 sheetsModel ApplicableproductFMXAB-D FM series – External dimensions: 209 × 226 mm (8.23 × 8.90 in.)FMXAB-E FM series – External dimensions: 157 × 170 mm (6.18 × 6.69 in.)FMXAB-F FM series – External dimensions: 129 × 134 mm (5.08 × 5.28 in.)• IP55 rated filter mediaSet of 5 sheetsModel ApplicableproductFMXAC-D FM series – External dimensions: 209 × 226 mm (8.23 × 8.90 in.)FMXAC-E FM series – External dimensions: 157 × 170 mm (6.18 × 6.69 in.)FMXAC-F FM series – External dimensions: 129 × 134 mm (5.08 × 5.28 in.)Cooling of the filter media reduces the cooling capacity. Clean or replace thefilter media regularly.• Unauthorized reproduction or copying of all or part of this OperatingManual is prohibited.• Oriental Motor shall not be liable whatsoever for any problems relating toindustrial property rights arising from use of any information, circuit,equipment or device provided or referenced in this manual.• Characteristics, specifications and dimensions are subject to changewithout notice.• While we make every effort to offer accurate information in the manual,we welcome your input. Should you find unclear descriptions, errors oromissions, please contact the nearest office.• is a trademark of Oriental Motor Co., Ltd.is a trademark of Oriental Motor Co., Ltd., and is registered inJapan and other countries.© Copyright ORIENTAL MOTOR CO., LTD. 2006• Please contact your nearest Oriental Motor office for further information.ORIENTAL MOTOR U.S.A. CORP.Technical Support Line Tel:(800)468-3982Available from 7:30 AM to 5:00 PM, P.S.T.E-mail:*****************************ORIENTAL MOTOR (EUROPA) GmbHHeadquarters and Düsseldorf Office Tel:0211-5206700 Fax:0211-52067099Munich Office Tel:08131-59880 Fax:08131-598888Hamburg Office Tel:040-76910443 Fax:040-76910445ORIENTAL MOTOR (UK) LTD. ORIENTAL MOTOR (FRANCE) SARLTel:01256-347090 Fax:01256-347099 Tel:01 47 86 97 50 Fax:01 47 82 45 16ORIENTAL MOTOR ITALIA s.r.l. TAIWAN ORIENTAL MOTOR CO., LTD.Tel:02-93906346 Fax:02-93906348 Tel:(02)8228-0707 Fax:(02)8228-0708SINGAPORE ORIENTAL MOTOR PTE. LTD.Tel:(6745)7344 Fax:(6745)9405ORIENTAL MOTOR (MALAYSIA) SDN. BHD.Tel:(03)79545778 Fax:(03)79541528INA ORIENTAL MOTOR CO., LTD.KOREATel:(032)822-2042~3 Fax:(032)819-8745ORIENTAL MOTOR CO., LTD.Headquarters Tokyo, JapanTel:(03)3835-0684 Fax:(03)3835-1890Printed on Recycled Paper。
SIPART PS2 PA中文说明书目次1 安全信息 (3)1.1 术语解释 (3)1.2 介绍 (3)2 设备包装清单 (4)3 装配 (4)3.1 概述 (4)3.2 扩展配件包“线性执行器”6DR4004-8V和6DR4004-8L (6)3.3 扩展配件“旋转执行器”6DR4004-8D (7)4 选项安装(图8) (8)5 电连接(图9-20) (9)6 气连接 (9)6.1 净化气切换 (10)6.2 节气门 (10)7 启动 (11)7.1 线性执行器准备 (11)7.2 旋转执行器准备 (14)7.3 复制初始化数据(更换调节器) (16)7.4 故障修正 (16)8 合格性(略) (19)活页Leaflet (20)附录 (26)选件安装 (26)基本设备的电连接 (26)选件电连接 (27)NAMUR杠杆 (28)三视图 (28)1安全信息1.1 术语解释DANGER非常紧急的危险情况,如果不采取措施避免,会导致死亡或严重伤害。
WARNING潜在的危险情况,如果不采取措施避免,可能会导致死亡或严重伤害。
CAUTION和警示图标同时出现,表示潜在的危险情况,如果不采取措施避免,可能会导致中度或轻度伤害。
CAUTION潜在的危险情况,如果不采取措施避免,可能会导致经济损失。
NOTICE潜在的危险情况,如果不采取措施避免,可能会产生不希望的结果或状态。
NOTE参考建议,采取此建议可能有益。
1.2 介绍该操作手册说明装配、连接和调试的基本步骤。
该操作手册与SIPART PS2用户手册(Manual)不同,用户手册有关于装配、连接和调试的更详细信息。
用户手册可以从Siemens办事处或代理商处获取,订购号:A5E00074631(英语)A5E00074630(德语)安全使用出厂时设备保证安全。
用户必须仔细阅读本手册中的注意和警告事项,遵守这些事项的操作可保证设备的安全运行。
专业人员本手册中所指的专业人员指熟悉设备安装、调试和运行,具有相关资格的人员。
目录一、用途 (1)二、型号、规格及重要技术性能 (1)1、型号、规格 (1)2、重要技术性能 (1)三、基本工作原理 (2)1、系统原理方框图 (2)2、基本原理 (2)四、结构说明 (11)五、电动执行器的安装、校验及维修使用 (11)1、电动执行器的安装和接线 (11)2、电动执行器的校验 (12)3、电动执行器的使用和维护 (15)一、用途DAR型电动执行器是DDS—II、III型电动单元组合仪表中的执行单元, 它即可与变送单元、调节单元等配套, 接受统一的直流信号0~10mA(或4~mA)也可以接受用其他方法输入直流信号0~10mA(或4~mA), 并将此输入的直流信号转变成相相应的角位移, 自动地操作风门、档板、阀门等, 以便完毕自动调节之目的, 它广泛应用于化工、石油、冶金、矿山、电站、轻工等部门。
DAR型电动执行器是无触点式的, 它与DFD型电动操作器配合使用时, 可实现自动调节和手动调节, 进行安全自动化和半自动化生产。
二、型号、规格及重要技术性能一、型号、规格DAR型电动执行器按其输出力矩和出轴每转时间的不同, 分以下几种规格:(表一)二、重要技术性能1、输入信号0~10毫安(直流)4~20毫安(直流)2、出轴力矩(见表一)3、出轴每转时间(见表一)4、出轴有效位移0~90(转角)5、输入电阻200欧姆250欧姆6、输入通道三个7、死区<=150毫安<=240微安8、非线性误差<=+2.5%9、变差<=1.5%10、纯滞后<=1秒11、电源电压220伏50赫;380伏50赫12、稳定性出轴振荡次数不大于3次13、使用环境伺服放大器:温度0~+45℃相对湿度<=10~70%无腐蚀气体的环境执行器: 温度-10~+55℃相对温度<=95%无腐蚀气体的环境三、基本工作原理一、系统原理方框图DAR型电动执行器是单元组合仪表中的一个执行机构, 其系统原理方框图如图一图中: DFC—伺服放大器DFD—电动操作器二、DZA—执行器(SD单相伺服电机, WF位置发送器, J减速器)。
交互通信式角行程执行器,用于球阀• 运行扭矩 5 Nm• 额定电压 AC/DC 24 V• 控制方式 调节型, 交互通信式 2...10 V 可调• 位置反馈 2...10 V 可调• 传感器信号转换• 通过搏力谋MP-Bus进行通信技术数据电气参数额定电压AC/DC 24 V额定电压频率50/60 Hz额定电压范围AC 19.2...28.8 V / DC 21.6...28.8 V运行功耗 2.5 W保持功耗 1.3 W变压器容量 5 VA连接方式电缆 1 m, 4 x 0.75 mm²并联运行可以 (注意功耗)数据 总线通信通讯协议MP-Bus节点数量MP-Bus 最多 8 个功能参数运行扭矩5 Nm运行范围 Y 2...10 V输入阻抗100 kΩ运行范围 Y 可调起点 0.5...30 V终点 2.5...32 V运行模式可选开关型三态(仅限AC)调节型 (DC 0...32 V)位置反馈信号U 2...10 V位置反馈信号U说明最大 0.5 mA位置反馈信号U可调起点 0.5...8 V终点 2.5...10 V位置精确度±5%手动操作按下手动操作钮,执行器齿轮机构解锁电机运行时间90 s / 90°电机运行时间可调35...150 s自适应设置手动按下“自适应”按钮 (默认第一次通电时自动进行自适应)自适应设置可调无动作每次通电时进行自适应按下执行器齿轮解锁按钮后进行自适应超驰控制MAX (最大位置) = 100%MIN (最小位置) = 0%ZS (中间位置, 仅AC) = 50%超驰控制范围MAX = (MIN + 33%)...100%MIN = 0%...(MAX – 33%)ZS = MIN...MAX噪音等级(电机)35 dB(A)位置指示机械式,可插拔安全参数防触电保护等级IEC/EN III,安全特低电压 (SELV)•••••••运行方式外接传感器端子可参数化的执行器安装简单手动操作旋转角度可调性能高度可靠安全参数电源 UL 认证Class 2 Supply 电气防护等级IEC/EN IP54NEMA/UL 防护等级NEMA 2附件UL Enclosure Type 2EMC CE 遵循 2014/30/EUIEC/EN 认证IEC/EN 60730-1 和 IEC/EN 60730-2-14UL ApprovalcULus 遵循 UL60730-1A ,UL60730-2-14 和CAN/CSA E60730-1执行器上是否印有UL 标识取决于组装线所在地,但任何情况下执行器均符合UL 标准。
PSL312电子式执行机构
一、特点
以下内容有(上海凯志阀门有限公司)技术部提供
PSL、PSQ执行机构是德国PS Automation GmbH执行机构生产商推出的产品。
PS系列电子式执行机构可用于对管道的阀门和风门的调节及开与关的控制,其主要特点如下:
(1)一体化结构设计,位置变送器和伺服放大器做为两个独立部件均可直接装入执行机构内部,直接接
受4-20mA控制信号,输出4-20mA或1-5VDC阀位反馈信号,具有自诊断功能,使用和调校十分方便。
(2)功能模块式结构设计,通过不同可选功能的组合,实现从简单到复杂的控制,满足不同应用要求。
(3)结构简单,体积小巧,重量轻,便于安装和维护,机械零件全部采用CNC加工制作,工艺精湛。
(4)传动全部采用小齿隙密封齿轮,具有效率高、噪声低、寿命长、稳定可靠、无需再加油等特点。
(5)具有多种运行速度,可满足各种控制系统的要求,以保证系统的快速响应及稳定性。
(6)PSL系列同阀门的连接采用柔性盘簧连接,可避免阀杆与输出轴不同轴给阀门带来的影响,可预置
阀门关断力保证阀门的可靠关断,防止泄漏。
(7)PSQ系列有转矩开关保护,可防止因阀门产生过大转矩而损坏阀杆。
(8)驱动电机采用高性能稀土磁性材料制作的高速同步电机,运行平稳。
具有
体积小、力矩大、抗堵转、控制精度高等特点。
(9)可设置分段调节,即由一台调节器输出的双时间比例信号控制两台执行机
构(4-12mA对应PSL1的全开到全闭,12-20mA对应PSL2的全开到全闭)。
(10)阀位反馈元件采用全密封高精度多圈电位器,具有体积小、精度高、死
区小、使用寿命长等特点。
(11)行程可调,便于与阀门连接。
(12)全部电器元件均采用世界名牌产品,质量可靠,使用寿命长。
(13)电器部件布线严谨并与传动部件完全隔离,提高了执行机构运行性的可
靠。
二、产品结构
PS系列执行机构电器部件布线严谨并与传动部件完全隔离,提高了执行机构运行的可靠性,传动部件采用CNC加工的小齿隙密封齿轮传动,具有效率高、噪音低、寿命长、稳定可靠,不会因工艺环境,如介质入口力的波动而造成执行机构共振等特点。
1.PSL直行程执行机构
PSL直行程执行机构主要是由相互隔离的电器控制部分和齿轮传动部分组成。
电机作为连接两隔离部分的中间部件,电机按控制要求输出转矩,通过多极正齿轮传递到梯形丝杆上,丝杆通过杆螺纹变换转矩为推力。
此杆螺纹能自锁,并且将直线行程通过与阀门的适配器传递到阀杆。
执行机构出轴带有一个防止转动的止转销,出轴的径向锁定装置可以作为位置指示器。
锁定装置连有一个连杆,连杆随输出轴同步运行,通过与连杆连接的线路板将输出轴位移转换成电信号,提供给伺服放大器做为比较信号和阀位反馈输出,同时执行机构的行程也可由开关板上的两个主限位开关来限制,并由两个机械限位档块来调整限定位置。
2.PSQ角行程执行机构
PSQ角行程执行机构主要是由相互隔离的电器控制部分和齿轮传动部分组成,电机做为连接两隔离部分的中间部件。
电机转矩通过主齿轮传送到行星齿轮,主齿轮驱动行星齿轮带动中空的齿轮。
中空齿轮比二级齿轮少三个齿,因此可以由行星齿轮驱动,行星齿轮转一周中空齿轮转动三个齿,行星齿轮的外部始终啮合一个蜗杆齿轮,运行时也不分开,这种设计使电机在故障或阀门转矩意外增加时可直接通过手轮进行手动控制。
执行机构有两个螺纹止档机构限位,也有两限位开关来实现电限位,每个转向的行程范围可以通过限位开关的位置来控制,阀门开度由一个凸起的显示器指示,独特的转矩开关可调整从50%-100%的最大转矩,实现转矩保护,以防止阀门被卡死时造成的阀杆损坏。
三、产品选型
PS系列电子式一体化电动执行机构体积小、重量轻、功能强、伺服放大器可内装、操作方便、可广泛适用于管道的阀门、风门的开关控制和调节控制。
(一)PSL直行程电动执行机构
PSL系列直行程电动执行机构最大行程达到100mm,最大推力可达到25KN,适合于直线动作的阀门开关和调节控制。
PSL直行程电动执行机构主要技术参数:
标准型号推力
(KN)
速度
(mm/s)
最大
行程
(mm)
电源(v)
功耗
(w)
电机保护出线连接
手动
操作
防护
等级
重量
(kg)
PSL201 1.0 0.25 50 220V AC 6.00 允许堵转2×PG13.5 手轮IP67 4.25 PSL202 2.0 0.50 50 220V AC 10.90 允许堵转2×PG13.5 手轮IP67 4.50 PSL204 4.5 0.50 50 220V AC 21.00 热敏开关2×PG13.5 手轮IP67 5.00
PSL208 8.0 1.00 50 220V AC 80.50 热敏开关2×PG13.5
1×PG9
手轮IP67 7.00
PSL210 10.0 0.35 50 220V AC 30.00 热敏开关2×PG13.5
1×PG9
手轮IP67 7.00
PSL312 12.0 0.60 65 220V AC 78.00 热敏开关3×PG16 手轮IP65 10.00 PSL314 14.0 0.30 65 220V AC 60.00 热敏开关3×PG16 手轮IP65 10.00 PSL320 20.0 1.00 100 220V AC 130.00 热敏开关3×PG16 手轮IP65 20.00 PSL325 25.0 1.00 100 220V AC 130.00 热敏开关3×PG16 手轮IP65 20.00。