450天车使用说明书(英语)
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尊敬的顾客:欢迎您使用我公司的产品桥式吸料天车。
本机是炭素填充料抽吸的专用操作设备,又是集机械、气动、环保、电气、自动控制为一体的高新技术产品。
您在使用、维修前必须阅读该说明书,遵循说明书中的要求进行操作。
违反说明书操作要求,会危害设备、造成人身安全事故。
欢迎您提出宝贵意见,以利于持续改进。
1、机组的概述1、1机组的用途及使用范围1、1、1机组的主要用途炭素填充料抽吸专用设备,它能完成下列工艺操作:●●●用填料管将填充料加入炉坑●用气力输送设备的吸料管将高温填充料从炉坑中吸出,并进行粉尘分级作业。
●●用10助吊钩搬运车间内的其它设备(燃烧架、吸风管、热电偶架、排烟架、烟气测量架、冷却架等)及其它零星吊运。
●1、1、2使用范围适合于大量炭粉尘、碳氢化合物、烟气和二氧化硫,最高环境温度55℃。
1、2机组的组成炭素焙烧多功能机组主要由几大部分组成:●大车是焙烧多功能机组的桥架,可沿车间的纵向轨道运行,并配置有吨电葫芦用来承担专门的吊运任务。
●小车是焙烧多功能机组的核心,焙烧多功能机组的主要作业工具、操纵室及电气控制系统均配置其上,小车可沿大车主梁顶面的轨道横向运行。
●电气控制系统采用PLC可编程序控制,在操纵室内的联动台上集中操纵。
联动台上集中操纵。
联动台上配置触摸屏,触摸并上可实现各电气元件的使用状态。
显示故障部位及原因并报警,可采用无线信号交换装置对地面设备进行控制。
2、机组的工作条件、工作环境2、1工作环境●环境空气:环境空气中含有碳粉、碳氢化合物、烟气和二氧化硫等有害物质。
●环境温度:在最高温度55℃环境工作。
2、2工作条件2、2、1供电条件●交流380V/220 V±10%三相(三相四线制)●频率50HZ±1%2、3工作制度整个机组每天工作三班,每班八小时连续运行,每周维护时间不少于10小时。
3、机组的主要规格及技术参数3、1机组的总体参数:●机组跨度:m●工作级别:●吸卸料能力:m3/h●电机组机总功率:KW●大车轨道型号:3、2大车●工作级别●运行减速器型号:●运行速度:m/min●调速方式:变频调速3、3小车●工作级别●运行减速器型号:7.5KW×2●运行速度:m/min●调速方式:变频调速3、4吸卸料装置●提升减速机型号:●提升电机功率:KW ●提升速度:m/min ●吸卸料升降行程:mm●起重能力:kg﹡23、5罗茨真空泵●罗茨真空泵型号:●配套电机型号:●进口流量:m3/ min●真空度:—35Kpa3、6旋风除尘器●型号:HA173-S2●处理物料:锻后石油焦粉尘气体●处理气量:173 m3/min3、7空气冷却器●型号:HA173-S1●处理物料:锻后石油焦粉尘气体●进气温度:≤320℃●出气温度:≤90℃●冷却面积:m2●轴流风机型号:型台配用电机型号:功率:Kw﹡43、8脉冲式布袋除尘器及其反吹控制系统●型号:●处理物料:石油焦粉尘气体●处理气量:m3/h处理前气体含尘量:处理后气体含尘量:30-60 g/ m3●滤袋材质:针刺过滤毡●滤袋耐温:工作温度240℃●清灰振动电机:2×1.5kw●过滤面积:m23、9电葫芦●型号:●运行速度:m/min●起升重量:t●起升速度:m/min●起升行程:m3、10空调器●型号:●冷却功率:2000 w制冷剂:R134a●电压/启动电流:400V/7.5A●外形尺寸:595﹡475﹡415●重量:48 Kg4、机组的主要结构、特性及工作原理4、1大车大车为双梁桥架结构,由两根平行的大梁通过高强螺栓固定在两个端梁上,每个端梁是由两个小端梁通过联杆铰接而成。
天车使用说明一.目的:明确天车(管理)责任,加强天车管理,消除天车事故及隐患。
二.适用范围:适用于全公司天车的管理。
三.职责:1:设备部对本制度的实施负责,设备部负责人对本制度的有效执行有监督检查责任。
2:各部门负责人对本部门的天车使用负责,天车的操作使用及维护保养应设专人管理,天车外借应与借用部门进行交接、天车出现损坏,由使用人承担全部责任并修复。
四. 设备操作:1:凡使用天车人员,必需熟知操作按钮的启动方向、各种安全装置的作用和正确的吊挂、捆绑方式,否则禁止使用。
2:工作前应检查天车,吊具(如吊钩、吊环、钢丝绳等)是否安全可靠,无问题时方可使用。
3:天车在吊装时严禁超载。
4:吊运的物体必须吊挂牢固平稳后方可起吊。
吊运时禁止同时使用两个以上的动作或斜拉,斜拽。
物体旋转时,必须平稳后方可松钩。
5:吊运物体的高度必须高出运行线路上所遇到的物体,但不得从人的上方通过。
6:禁止用吊钩吊人或人员乘坐在吊运的物体上。
7:操作人员在实施吊运工作时,应精神集中不得与别人闲谈。
8:捆绑、吊运具有尖锐边缘的物体时,需用木板等软料垫好,防止钢丝绳被切割损毁。
9:工作结束后应将天车开回停放处,将吊钩升至离地2米以上。
10:天车出现故障时要及时通知设备管理部门联系解决,严禁使用部门自行处理。
天车安全操作管理制度为了保证公司安全生产和设备正常运行,以提高劳动生产率、产品合格率和公司经济效益,特对天车操作作出以下规定:1、天车由每组指定人员按天车安全操作规程操作,不得违章操作。
2、操作者应接受培训,必须持证上岗,对设备进行正常操作,确保设备安全运行,保证正常生产,保证产品质量。
3、天车使用必须低于额定载重量。
4、天车操作不得频繁点动,不得在其未停稳时反向运动,天车不得做牵引车使用,天车使用不得带伤使用。
5、天车挂钩在停车状态钢丝绳必须摘下,养成使用完天车随手摘下钢丝绳的习惯。
7、天车使用完毕后,应在安全位置停车,并关闭操作总开关。
中国水电集团450t 门式起重机使用说明书目录一、概述二、工作条件三、主要技术参数与工作性能四、主要构造五、电气系统六、安全保护装置七、操作注意事项八、维护说明九、随机维修工具十、易损件清单十一、验收和质量保证十二、附图一、概述450t 门式起重机是为200~350km/h 铁路客运专线而设计的,二台450t 门机联合作业,能完成24m、32m预制双线整孔预应力箱形混凝土梁跨线移梁运输,能在预制场装车区内将混凝土梁装载到桥面运梁车上,能满足不同长度运梁车装车功能。
起升机构和走行机构采用变频技术,整机采用PLC控制,大车走行采用双轨走行方案。
该机额定起重量为450t ,净跨度为 36m,起升高度 28m。
二、工作条件1 .工作海拔高度≤ 2000m2.工作环境温度 -20 ℃~ +50℃3.允许风力 : 6级(工作状态)11 级(非工作状态)4.能夜间工作并具有安全的防雷电设施三、主要技术参数与工作性能1.起重量: 450t ;2.跨度: 38m ;3.起升高度: 28m;4 .主起升速度:重载0~0.5m/min,空载0~1.0m/min;5.小车运行速度:重载 0~2m/min,空载 0~6m/min;6.大车运行速度:重载 0~5m/min,空载 0~10m/min;7.起重小车轨距: 2.2m,小车轮压: 32t ;8.起重大车轨距:38m,大车轮压: 36t ;9.起重机自重: 340t ;10.起重机外形尺寸:长 42m×宽 17.5m×高 38m;11.整机功率: 150kW;12.电源:三相五线制,交流 380V、50Hz;13.整机稳定性安全系数:沿大车走行轨道方向1.6 ;14.走行机构和主起升机构均采用变频技术,整机采用PLC控制;15.制动系统:大车走行和小车走行采用电磁盘式制动器;起升卷扬机为确保作业安全,在高速轴端采用电力液压块式制动器,同时在低速轴端采用液压失效保护制动器;16.试验载荷:静载加载到额定载荷的 1.25 倍,动载加载到额定载荷的 1.1 倍。
目录一、概述………………………………………………………………2页1、机组的用途2、机组的组成3、机组的型号及说明4、机组在厂房内的配制5、机组的主要技术特点6、机组的主要结构及特点7、保证使用期限二、安装……………………………………………………………… 6页三、架设………………………………………………………………11页四、使用须知…………………………………………………………13页(一)电气系统简介及使用(二)安全技术规则(三)司机职责五、调整与维护………………………………………………………18页(一)机械零部件(二)电气设备的安装六、机构润滑…………………………………………………………23页七、设备故障的处理…………………………………………………25页一、概述1.机组的用途电解多功能机组是大型预焙阳极铝电解生产的关键设备,它能完成预焙阳极电解槽生产的下列工艺操作:打壳、更换阳极、覆盖氧化铝和电解质、槽上部氟化盐加料;吊运阳极母线提升框架;可吊运上部机构和下部槽壳;完成厂房零星吊运和检修作业。
2.机组的组成机组由下列几大部分组成:①大车(包括:运行机构、桥架、2×25t 绝缘葫芦、小车供电、阳极框架供气、出铝供气等机构)。
②工具小车(包括主小车运行、工具回转、打壳机构、更换阳极装置、下料系统(覆盖料及氟化盐)、液压系统、操纵室等部件)。
③出铝小车(包括行走、起升等机构)。
④电气控制系统(包括PLC、变频控制、遥控等)。
3.机组的型号及说明PTM16/G2×25-28.5 A8机组工作级别机组跨度,单位:m。
电葫芦其重量(G:固定葫芦,Y:移动葫芦)单位:t出铝小车起重量,单位:t机组代号机组分为Ⅰ、Ⅱ型4.机组在厂房内的配置在安装和大修电解槽时需要两台天车联运,用四台电动葫芦同时操作。
才能完成吊运槽壳作业。
5.机组的主要技术特点本机组适用于预焙阳极铝电解工艺生产,能满足高温熔盐、大电流、强磁场、多粉尘及HF烟气的环境要求和工艺需要。
MG450操作规范化一、使用环境要求1)不得在大风、雨雾、冰雪等恶劣天气条件下使用门式提梁机;2)风力超过6级时不允许进行设备的操作和工作,风力超过11级需要采取措施以确保设备的稳定;3)夜间施工应按照安全规则进行,在工作区域和通道处提供适当的照明,以改善可见度,确保施工安全;4)保持设备行走轨道平整、顺直无障碍物,起吊和运行时,应确保轨道、运行空间没有障碍物妨碍。
二、操作人员要求操作人员必须熟悉设备及起重工作的基本原理和要求,熟悉操作方法,熟悉指挥信号,安全意识强,责任心强;三、吊装荷载要求1)不得起吊重量超过额定容量的负载,也不得将超过吊钩额定容量的负载放在提梁机上;2)不得起吊不平衡的荷载;3)若起吊制梁台座上混凝土箱梁,在没有确认制梁台座上混凝土箱梁与模板完全脱离前,不得提升荷载;4)不得私自使用该设备吊人或送人;5)不得用负载撞击障碍物,诸如:厂房、工棚墙以及其它设备或机械。
四、设备启动前1、操作设备前,操作人员及指挥人员应检查设备上是否有人,设备周围是否存在影响设备运行的障碍,是否有人在危险区域,用适当的信号提醒一定区域范围内的人员,本设备要启动了。
2、设备启动前,应注意检查所有电气设备是否安全,各急停按钮是否回到工作位置,各个操作开关是否在零位。
4、操作人员开始工作之前,必须检查制动器和限位开关功能是否正常;五、作业中操作规程1)操作人员应严格按照操作规程进行各项操作,严禁擅自违反、省略、更改操作程序,以确保设备正常运行及现场人员的安全。
2)操作人员必须听从现场施工指挥人员的统一指挥进行相应的操作,严禁凭个人想象或主观臆断盲目操作。
3)各项动作运行开始前,操作人员必须首先鸣响电铃,以示现场人员各就各位,准备进入工作状态。
在设备旁指定一个负责人以确定设备运行前没有人在提升箱梁里面或者下面;4)正常工作前,应先作空载运行,以检查整机结构和起升、走行机构、电气系统等部件有无异常声音和异常现象,并检查制动功能是否正常,切勿带病作业;当设备在运行过程中出现异常现象时,必须立即停车,查找原因,排除故障,严禁设备带病运行;5)万一遇到危险,通过按紧急停止按钮可以立即停止设备,在重新启动设备前,确保危险已经解除了。
厂房桥机安装施工措施Power House EOT Crane Installation Construction Program批准:Approve:审核:Verify:校核:Check:编写:Compile:目录ContentI.施工概述BRIEF (3)1.工程内容:C ONTENT OF WORK (3)2.桥式起重机参数:T HE P ARAMETER OF C RANE (3)3.安装场地规划L AYOUT OF INSTALLATION SITE (5)II.施工组织及资源配置CONSTRUCTION ORAGANIZATION AND RESOURCE ALLOCATION (6)III.桥机设备运输及吊装BRIDGE CRANE EQUIPMENT TRANSPORTATION LIFTING (11)1.桥机设备吊装方案确定B RIDGE CRANE EQUIPMENTS LIFTING PROGRAM CONFIRMED (11)2.桥机设备起重运输机械选型B RIDGE CRANE EQUIPMENT HOISTING TRANSPORTATION MECHANISM CHOOSE TYPE. 113.桥机设备吊装机械选型 (12)4.桥机主要大件吊装B RIDGE CRANE MAIN LARGE PARTS LIFTING (12)IV.170T/10T、10T桥机安装方案170T/10T, 10T BRIDGE CRANE INSTALLATION PROGRAM (21)1.安装工艺流程简介B RIEF I NTRODUCTION OF I NSTALLATION T ECHNOLOGY F LOW (21)2.安装流程图I NSTALLATION FLOW CHART (23)3.桥机各主要部件的安装及组装I NSTALLATION AND ASSEMBLY OF EACH MAIN PART OF BRIDGE CRANE (23)4.小车架组装A SSEMBL Y OF SMALL TROLLEY FRAME (27)5.主、副小车运行机构以及起升机构组装A SSEMBL Y OF MAIN, DEPUTY SMALL TROLLEY RUNNING MECHANISM AND HOISTING MECHANISM (28)6.小车安装要求:T HE REQUIREMENTS OF SMALL TROLLEY INSTALLATION: (28)7.起升机构钢丝绳穿绕H OISTING M ECHANISM W IRE R OPE R EEVING (30)8.保护措施P ROTECTION M EASUREMENTS (31)9.桥机电气部分设备安装:E LECTRICAL P ARTS E QUIPMENT I NSTALLATION OF B RIDGE C RANE (31)10.质量控制点Q UALITY C ONTROL P OINT (37)I.施工概述Brief1. 工程内容:Content of work该项目包括二台厂房桥式起重机(含轨道、滑触线等)的运输、二次倒运、安装及协助调试等工作。
OCS-CY标准型起重量限制器(T321) 使用说明书本手册版权归梅特勒-托利多(常州)称重设备系统有限公司所有,未经许可不得翻印、修改或引用!METTLER TOLEDO为梅特勒-托利多公司的注册商标!METTLER TOLEDO保留修改本说明书的权利目录1 使用须知 (3)2 安全操作提示 (3)3 主要技术参数 (4)3.1 产品规格的标注 (4)3.2 主要技术参数 (4)4 部件指南 (5)4.1系统构成示意图 (5)4.2传感器(含轴承座)的外形及安装尺寸 (6)5 CraneMate T321仪表 (7)5.1T321仪表概述 (7)5.2T321仪表主要技术参数 (7)5.3T321仪表主要功能 (7)5.4安装注意 (7)5.5电气接线 (8)5.5.1 电源线连接 (8)5.5.2 系统接线图 (8)6 系统安装 (9)6.1开箱检查 (9)6.2电源准备 (9)6.3安装步骤 (9)7 T321日常使用 (10)7.1T321仪表上电 (10)7.2 T321仪表显示 (10)7.3T321仪表键盘 (10)7.4T321仪表操作 (11)7.4.1 设置报警点 (12)7.4.2 设置起重机限制器的最大容量 (12)7.4.3 设置分度值 (13)7.4.4 标定 (13)7.4.5 线性标定 (14)7.4.6 错误代码 (15)8 维护和保养 (16)8.1 常用维修工具 (16)8.2日常清洁和维护 (16)1 使用须知起重量限制器,是在起重机起吊运输货物的过程中对起重机进行超载保护的装置。
梅特勒-托利多的OCS-CY 系列起重量限制器可广泛应用于多种桥式\梁式起重机或其它结构相似的起重设备。
本产品根据GB6067-85《起重机械安全规程》及GB3811-83《起重机设计规范》的要求进行设计和生产。
依托梅特勒-托利多集团的全球设计与制造资源,各项指标均达到或优于GB12602-90《起重机械超载保护安全技术规范》中的相关规定。
I n va c a r e®r e l I a n t™450l I f t sInvacare® Reliant™ Lifts were conceived to help reduce the possibility of caregiver back injury and to ensure dignity in resident handling. These high-quality lifts are comfortable, reliable and integral tools for caregivers. Invacare Reliant lifts support up to 450 lb., making potentially challenging transfers smooth for the resident and caregiver. The high lift range allows easy access to chairs, commodes, floors and beds (with at least 4.5" under-bed clearance). The sturdy and practical design of Reliant lifts provides the solution you need for success in the quest to provide safe and effective health care.Invacare® Reliant™ Lift FeaturesHeight range allows lifting from floor and high surfacesLow friction casters significantly improve rollability and contribute to caregiver safetyRemovable battery pack eliminates downtime and simplifies the charging processManual lowering for instant response to power loss Electronic system includes two 24-volt batteries: one for lift, one for battery-charging station; a manual emergency lowering device; and an anti-entrapment feature if boom meets any resistance while loweringAvailable with power opening base option (model #RPL450-2)Multi-grip push handle is angled to minimize wrist strain Base legs adjust easily and lock securely into open positionwith the padded shifter handle or optional power option Total pinch-point protection covers all moving parts for added safetyPadded swivel bar with 360˚ rotation and six-point hook-up allows use of Invacare chain-free slings as well as older style slings with chains or strapsAttractive neutral design blends well into any environment Covered base provides protection against wear, dirt and moistureManufactured in an ISO13485 facilityRear Locking BrakesLocking feature on 5" rear casters is standard on all modelsManual LoweringManual emergency lowering gently and safely lowers resident in case of total power lossEssential safety featureManual lowering is easy and effortless. Simply insert the end ofa ball point pen into the hole marked “emergency” or lift on the accessible ring-pullInvacare® Reliant™ Digital Scale Retrofits on all Reliant 450/600 lifts Model # 9805 requires Reliant swivel barEasy to operate, four-button display Automatic shut-off feature prolongs battery lifeTwo-year limited warranty Hand PendantErgonomic control with heavy-duty cordConvenient pendant hook allows attachment and storage on multiple areas of liftElectronicsRemovable battery box conveniently located on mast features an emergency off button and beeps when battery needs recharged. Requires one 24-volt batteryQuick-release battery eliminates downtimeAnti-entrapment feature stops motion if boom meets resistance while loweringCharging StationBattery can be replaced immediately with second battery in wall-mounted chargerUL listed and CSA certified3 54 612134 5 62Model # Description1075222 Reliant touch-up paint1078276 Reliant replacement batteries1143629 Reliant swivel bar kits1143630 Extra-wide Reliant swivel bars1079810 Reliant low base replacement kit (manual) 1088911 Reliant sling holder bag (four-pack)RLS6 Reliant digital scaleInvacare® Reliant™ 450 Hydraulic Lift Features Model # RHL450-1Pump mechanism allows transfers of up to 450 lb. with minimal effortComfortable handle placement for ease of useWide base for maximum stabilityLow maintenanceLimited warranty includes three years on lift, one year on pump4.5" Under bed clearance Invacare® Reliant™ 450 Battery-Powered Lift with Low Base FeaturesModel # RPL450-1Removable battery easily charges overnight on wall-mounted charging stationEquipped with a quiet, long-life motorWide lift range for easier transferWide base for maximum stability4.5" Under bed clearanceLimited warranty includes three years on lift, one year on battery150-300 lifts per charge*Invacare® Reliant™ 450 Power Lift with Power Opening Low Base Features Model # RPL450-2Removable battery easily charges overnight on wall-mounted charging station Equipped with a quiet, long-life motorWide lift range for easier transferWide base for maximum stability4.5" Under bed clearanceLimited warranty includes three years on lift, one year on battery150-300 lifts per charge*RPL450-1: Battery PoweredRHL450-1: HydraulicRPL450-2: Powered with Power Opening BaseModel # Height Base Casters Weight Weight Capacity Low Battery Emergency At Sling Hook Up Dimensions Alarm Controls RHL450-1 25"-71" 4.5"H Clearance 3" Front 93 lb. 450 lb. N/A N/A41"W Open 5" Rear26.5"W Closed48"LRPL450-1 24"-74" 4.5"H Clearance 3" Front 106 lb. 450 lb. Audio Stop and41"W Open 5" Rear Down26.5"W Closed48"LRPL450-2 24"-74" 4.5"H Clearance 3" Front 109 lb. 450 lb. Audio Stop and41"W Open 5" Rear Down26.5"W Closed48"LBattery Charge Charger Charger LimitedTime Input Output WarrantyRHL450-1 N/A N/A N/A 3 Years Lift1 Year PumpRPL450-1 2-24V DC 6 hours 100-240V AC 29.5V DC 3 Years LiftRechargeable 1 Year ElectronicsRPL450-2 2-24V DC 6 hours 100-240V AC 29.5V DC 3 Years LiftComplete instructions for lift usage and sling procedures are found in the Invacare Operating Manual.Only Invacare slings and accessories should be used on Invacare lifts.。
四川宏华石油设备有限公司 HongHua Co., Ltd.ZJ70DBS 钻机技术手册 ZJ70DBS DRILLING RIG TECHNICAL MANUAL C o n t e n t s Vol 0 1. ZJ70DBS 钻机技术手册目录 2. ZJ70DBS Drilling Rig Technical manual Contents 3. ZJ70DBS 钻机用户手册 4. ZJ70DBS Drilling Rig Operation Manual Vol 1 1. DZ450/10.5-G5底座用户手册 2. DZ450/10.5-G5Substructure Operation Manual 3. JJ450/45-K15井架用户手册 4. Mast JJ450/45-K15 Operation Manual 5. JZ 系列指重表使用说明书 6. JZ Series Weight Indicating System Operation Manual 7. DSJ38YS 型倒绳机使用说明书 8. The Operating Instruction Manual of DSJ38YS Rope Pouring Machine 9. DSJ38YS 型液压双卷筒倒绳机图册 10. Parts Catalogue With Illustration For DSJ38YS Rope Pouring Machine 11. TC450天车用户手册 12. TC450 Crown Block Operation Manual Vol 2 1. 转盘传动装置用户手册 2. Rotary Table Drive Device Operation Manual 3. BS-50-20 型钻机转盘螺伞齿轮箱使用说明书4. BS-50-20 Type Bevel Gearbox Of The Drilling Winch Instruction Manual5. YJ13A12/YJ13A1X3/X4/YJ31E5变频调速异步电动机用户手册6. YJ13A12/YJ13A1X3/X4/YJ31E5 Variable Frequency and Speed Regulating Asynchronous Motor ManualVol 31. JC70DB 绞车用户手册2. JC70DB Draw works Operation Manual3. YJ23F6/F7/F8/YJ31F1/31F2/31E5变频调速异步电动机用户手册4. YJ23F6/F7/F8/YJ31F1/31F2/31E5 Variable Frequency and Speed Regulating Asynchronous Motor Manual5. SEW 工业减速器M/CN 系列操作维护手册6. SEW Gear Units Maintenance Operation Installation7. 博能K 系列使用说明书8. K Series Operating Manual9. ABB 电机安装、运行和维护说明书10. ABB Motors Installation 、Operation and Maintenance Manual11. ZJ70DBS 钻机液压系统用户手册12. Hydraulic System Operation Manual13. YB2隔爆型三相异步电动机使用说明书14. YB2 Series Of Flame-Proof Low-Voltage Three-Phase Asynchronous Motors Instruction On OperationVol 41. ZJ70DBS 钻机气控系统用户手册2. ZJ70DBS Pneumatic Control System Operation Manual3. 固定式螺杆压缩机操作手册4. LS12 Stationary Screw Compressor Operation & Maintenance Manual5. 固定式螺杆压缩机零件手册6. LS12 Stationary Screw Compressor Parts List7. SRC-240冷干机用户手册8. SRC-240 Refrigeration Dryer User Manual9. ZJ70DBS 发电房用户手册10. ZJ70DBS Generator House Operation ManualVol 51. 3NB-1600F 泥浆泵组用户手册2. 3NB-1600F Mud Pump Set Operation Manual3. ZJ70DBS 固控系统用户手册4. Solids Control System Operation Manual5. XBSY 砂泵安装使用说明书6. XBSY Sand Pump Installation And Operation Instruction7. XBSY 喷淋泵安装使用说明书8. XBSY Spraying Pump Directions For Installation And Operation9. LSB2×3 型供液泵安装使用说明书 10. Model LSB2X3 Solution Feed Pump Instruction For Installation And Operation 11. YJ23F6/F7/F8/YJ31F1/31F2/31E5变频调速异步电动机用户手册 12. YJ23F6/F7/F8/YJ31F1/31F2/31E5 Variable Frequency and Speed Regulating Asynchronous Motor Manual 13. 隔爆型三相异步电动机使用说明书 14. Flameproof Three Phase Induction Motors Operation Instruction 15. ZHP150 混合漏斗安装使用说明书 16. Amalgamate Hopper Directions For Installation And Operation 17. 剪切泵安装使用说明书 18. Shear Pump Directions For Installation & Operation 19. ZG17-53S 钻井液管汇用户手册 20. Drilling Fluid Circulating Manifold Operation Manua l Vol 61. CY-Y 系列油泵电机组使用说明书2. Model CY-Y Series Oil Pump Electric Motor Set User Manual3. 齿轮式输油泵使用说明书4. Gear Type Oil Pump Operation instruction5. QJ5系列气动绞车使用说明书6. QJ5 Series Of Air Winch Operation Manual7. QJ0.5系列气动绞车使用说明书8. QJ0.5 Series Of Air Winch Operation Manual9. 液压绞车使用说明书 10. UPHW Series Hydraulic Winches Operation Manual 11. JC –FL 油冷却器说明书 12. JC-FL Oil Cooler Specification 13. 液压套管扶正台使用说明书14. Hydraulic Casing Stabilizer Board Operation Manual 15. YM-16液压猫头使用说明书 16. YM-16 Hydraulic Cat head Operation Manual 17. DZ400/500/600型防喷器移动系统使用说明书 18. DZ400/500/600 BOP Handing System Operation Manual 19. AH5攀升保护器使用说明书 20. Instructions To The Use Of The Climbing Protector 21. 钻井井架工逃生装置安装使用说明书 22. The Technique Which Mskes Life Safe Instructions for UseVol 7-11. ACS800 多传动安全须知2. ACS800多传动模块柜体装配指导3. ACS800多传动电气安装指导4. 二极管供电ACS800-307和ACS800-507 用户手册5. ACS800-107 逆变单元硬件手册6. ACS600/ACS800系统应用固件手册7.XVol 7-21. Safety Instructions For ACS800 Multidrive And Modules2. Planning The Electrical Installation User Manual3. ACS800-107 Cabinet Built Inverter Units User Manual4. ACS800-307&ACS800-507 Cabinet Installed DSU User Manual5. ACS600/ ACS800System Application Program7.X User Manual6. ACS800 Multidrive Modules Planning Cabinet Installation User ManualVol 81. VFD 房电气设备使用说明书2. ZJ70DBS Drilling Rig VFD House Electrical Equipment Operation Manual3. MCC 模块电气设备使用说明书4. ZJ70DBS Drilling Rig MCC Electrical System Operation Manual5. ZJ70DBS 钻机空调设备电气设备使用说明书6. Operation Guide Of Air Conditioning System Of ZJ70DBS Rig7. ZJ70DBS 钻机PLC 控制系统使用说明书8. ZJ70DBS Drilling Rig PLC Control System Operation Manual9. 钻机数据监控及存储查询系统说明手册10. Operation Guide Of Monitoring Program For ZJ70DBS Rig11. 钻机照明系统电气设备使用说明书12. ZJ70DBS Drilling Rig Lighting System Operation Manual13. 钻机视频系统电气设备使用说明书14. Operation Guide Of Video System For 2000HP Land Rig15. ZJ70DBS 钻机电话系统使用说明书16. ZJ70DBS Drilling Rig Telephone System Operation Manual17. 钻机电气设备连锁使用说明书18. Operation Guide Of Electrical Interlocking Of ZJ70DBS Rig1. 钻机钻台和井架电气设备使用说明书2. ZJ70DBS Drilling Rig Electrical Equipments On Drill Floor And DerrickOperation Manua l3. 钻机转盘驱动电气设备使用说明书4. 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SERVICE MANUAL TC450-16 CROWN BLOCKYZ101.55.00SMShandong Yuanzheng Petroleum Equipment Co., LtdCONTENTS1 MODEL AND DESCRIPTION (1)2 APPLICATION AND SCOPE OF USE (1)3 TECHNICAL SPECIFICATIONS AND PARAMETERS (1)4 STRUCTURE AND PRINCIPLE OF OPERA TION (1)5 TRANSPORTATION, INSTALLATION, AND PLACINGIN OPERATION ... ... ...... ... ... ... ... ... ... ... ... ... ... ... ... ... (2)6 MAINTENANCE, OVERHAUL & TROUBLE ELIMINA TION (2)7 FIGURES ATTACHED (3)FIGURE 1 GENERAL VIEW OF TC450-16 CROWN BLOCK FIGURE 2 SAND LINE PULLEY ASSEMBL YFIGURE 3 AUXILIARY SHEA VEFIGURE 4 GIN POLE ASSEMBL YFIGURE 5 ROLLERS1 MODEL AND DESCRIPTIONTC450-16 crown block2 APPLICATION AND SCOPE OF USE2.1 Application: The crown block is the stationary piece of the hoisting system of drilling rigs. It is used for making a trip, setting casings, and handling accidents along with the drawworks and the traveling piece of the hoisting system.2.2 Scope of use: The crown block shall be used along with JJ450/45-K9 mast.3 TECHNICAL SPECIFICATIONS AND PARAMETERSMax. hook load 4500kNNumber of sheaves 7O.D of sheaves φ1524mmO.D of guide sheaves φ1524mmDiameter of wire rope φ38mmO.D of sand line pulley and Dia. of line φ610/14.5mmOverall dimension (L×W×H) 3300×2902×3760mmMatching mast JJ450/45-K9 mastTheoretical weight 10340kg4 STRUCTURE AND PRINCIPLE OF OPERATIONTC 450-16 crown block is composed of the frame, bearing seat, double-row onical-roller bearings, sheaves, auxiliary sheave, gin pole and guardrail.4.1 The frame is made of welded structure. The two longitudinal beams and cross beams are welded of 16Mn plates. The major welds are subjected to magnetic particle examination.4.2The traveling system uses parallel line reeving. The center line of shaft of main cluster makes an angle of 4.3° with the vertical center line of crown frame so that the traveling block is in parallel with the front of mast. The wire rope runs from drawworks through a guide sheave and is led directly to the crown block.4.3 On the top of sheaves is there a rope guard to prevent the wire rope from out of the sheave grooves.4.4The sheave grooves are designed to API Spec 8A. The maximum numbers of line for hoisting system is 6×7 and the diameter of wire rope is φ38mm.4.5A 37961K double-row conical-roller bearing is mounted between each main sheave and guide sheave. It can ensure that the sheaves run freely & smoothly and withstand the axial stress. Each bearing has its lubrication channel to ensure that the bearing is adequately lubricated and the sheaves run freely.4.6 Connect the crown block to the mast by twoφ40 pins and then fasten it on the mast with 12 M30 bolts.4.7 Under the crown block are there two auxiliary sheaves, which are used for suspending the rope of the air hoist4.8 On the crown block the gin pole is mounted, which is available for replacing or repairing the sheaves and bearings.5 TRANSPORTAION, INSTALLATION & PLACING IN OPERATIN5.1 TransportationRemove the rubber anti-collision located under the crown block, tie it to the crown platform by means of wires and tie the auxiliary sheaves to the frame. They are shipped together with the crown block. The gin pole has to be dismantled and shipped separately. Put the following fasteners into a wood box: the pins & cotter pins used for connecting the gin pole and the crown block; the bolts, nuts & washers used for connecting the top support and the frame;the pins used for connecting the frame and the bracing; and two U bolts used for fastening the rubber anti-collision. The wood box is tied to the frame by wires. In addition, the top support, frame, and bracing are bundled up and shipped along with the crown block.5.2 InstallationAfter the crown block has been positioned on the mast by twoφ40 pins, it shall be fastened to the latter with 12 M30 bolts. The gin pole is assembled at the ground as shown in Figure and connected to the crown block with the pins. Mount the wood located under the crown block and fix it securely.5.3 Placing in operationThe crown block uses parallel line reeving.6 MAINTENANCE, OVERHAUL AND TROUBLE ELIMINATION6.1 Prior to installation & operation and during operation, the following shall be inspected:6.1.1 Check rotation of sheaves for abnormal phenomena.6.1.2 Check nuts for looseness, tighten them if necessary.6.1.3 Check connection of guardrails for reliability, welds on the pedestals for cracks,repair them if necessary.6.1.4 The rope guards are in good condition and out of contact with the sheaves. The sheaves run freely.6.1.5 Prior to use, fill bearings of the sheaves with grease. During operation, bearings should be lubricated at regular intervals and make sure the lubrication are unblocked.6.1.6 The bearings run normally.6.1.7 The temperature of the bearings shall not be more than 50℃.6.2 Wears and repairs of the sheave groovesIn consideration of the great effect of size and contour of the sheave grooves on the service lifeof the wire rope, the sheave grooves should be calibrated regularly by the gauge. The gauge shall conform to the following:Nominal diameter of wire rope (d) 38mmRadius of gauge (R G) (mm) 19.27-0.038mmThe repaired sheave grooves shall conform to the followingNominal diameter of wire rope (d) 38mmRadius of bottom of groove (mm) 20.4-0.038mm6.3 MaintenanceOil sites:Six grease fittings at the ends of crown shaft; one at one end of guide sheave; one at the end of auxiliary sheave; five on the roller of gin pole; and one at one end of sand line pulley. Frequency of lubrication and grease:Lubrication is made once a week with #2 lithium-base grease (SY1412-75).Caution: For max. load, the crown block shall be used above -18℃. When the crown block is to be used below -18℃, the cryogenic properties of material thereof shall be confirmed. And prior to use, necessary preventive action shall be taken.7.FIGURES ATTACHEDFigure 1. TC450-16 Crown BlockFigure 2. Sand Line Pulley AssemblyFigure 3. Auxiliary SheaveFigure 4. Gin Pole AssemblyFigure 5. Roller。