TransformersAdvancing a sustainable energy future for allThe journey continues with the world’s largest installed baseWindstar transformerFor large offshore wind turbineSubsea transformerFor depths up to 3,000 metersHVDC transformerWorld’s most powerful1,100 kilovolt (kV) transformerSmart transformersEnabling your digital future130 years of groundbreaking solutionsToday wherever you are a transformer is powering you−Transformers are fundamental to electricalnetworks, they enable efficient and safe power transmission and consumption−With increasing complexity in the grid,transformers are also increasingly used for improving power quality and network managementTransmission and distributionMetals & Mining, Oil & GasIndustry MobilityCommercial and InfrastructurePower generationAbout Transformers Business~14,000 employeesRevenues in ~ 90countries ~ 60Facilities around the worldWith ~ 30 servicecentersComplete rangeof power anddistributiontransformers,componentsand services Voltage rangeup to 1,200 kV ACand 1,100 kV DCAbout Transformers Business -World’s largest installed baseDistribution transformersDry transformersPower transformersTraction transformers>325,000>75,000>2,000,000>30,000Reactors>4,000HVDC transformers>700Complete range of Transformers, Components and ServiceDigitalization of transformers: TXpert EcosystemOnline and standalone intelligenceOpen and scalableDistributionTransformersPower TransformersHVDC ConverterTransformersDry TransformersTraction TransformersIndustry & special applicationsTransformers Insulation, components &digital sensorsTransformerServicePower Transformers –Production UnitsUSACrystal SpringsItaly MonseliceFinland Vaasa Colombia PereiraTurkeyIstanbul (Kartal)Vietnam HanoiChina ZhongshanPoland LodzGermany Bad Honnef Thailand BangkokUSASouth BostonIndia VadodaraCanada Varennes China ChongqingSpain CordobaSweden LudvikaBrazil GuarulhosDistribution Transformers –Production UnitsDry FactoriesLiquid-filled DTR factories Traction FactoriesDTR + DRY LocationsColombiaPereiraBrazilBlumenauUSASpainGermanyPolandSwitzerlandTurkeyIstambul(Dudullu)EgyptCairoSouthKoreaChinaIndiaVadodaraSouthAfricaJohannesburgVietnamHanoiRussiaKhotkovo(Moscow)CanadaQuebec CityDatongCheonanSecheronTrasforZaragozaJeff CitySouth BostonShanghaiHefeiLodzBrilonBlandTransformer Service UnitsAmericasBrazil, Canada, Chile, Colombia, Mexico, Panama, Peru, USA EuropeFinland, France, Germany, Italy, Norway, Poland,Spain, Sweden, Switzerland, Turkey, UKAsia, Middle East, AfricaAustralia, China, India, Qatar, UAESaudi Arabia, Singapore, South Africa, ThailandNew forces are driving the change in today and future transformer design RenewablesEnergy efficiency Safety and Environment Service and Intelligence Ex: Low-loss transformersEx: TCO calculatorEx: Voltage regulatorsEx: Booster transformersEx: 66 kV specialty transformerEx: Natural Ester oilEx: Dry-type transformers, reactors and bushingsEx: CoreSense familyEx: CoreTec™EX: TXpert™02 03 01 0405 06Security andResilienceNew boundariesEx: AssetShield™ballistic protection systemEx: Dry bushing (O Plus Dry)Ex: TXtreme™Ex: 1,100 kV converter transformerEx: Effilight® traction transformerEx. Dry transformers up to 72.5 kV–Maximizing financial savings–Reducing CO2 emissions–Integrating more green energy into the grid–Superior engineering and design for grid complexity–Insulating fluids and materials–Oil to dry conversion of transformers and components–Condition-based maintenance–On-line monitoring–Multiple intelligent electronic devices–Onsite vulnerability assessment, hardening, monitoring,rapid repair, rapid replacement–UHV AC-DC transformers–Submersible solutions–Low noiseTransformers —Key Customers SegmentsDatacenters−Reliable partner for global Datacenter customers −Ensuring world class the stability and reliabilityRenewables−Integrating more green energy into the grid −Superior engineering and design for grid complexityUtilities−Partner of choice for utilities with a long-history −Product and Service offering to serve the most complex customer requirementsIndustries−Long-term collaboration e.g. O&G, Pulp and Paper globally −Global network to provide offering worldwideTransportation−Worlds largest traction transformers manufacturer −Wide transformers offering for Marine industry0203010504VariousC O M P O N E N T STXpert TM Ecosystem Unlocking the power of the digital gridToday TomorrowPower systems of the future —an evolutionary visionIncreasing complexity of the grid will impact transformers in new ways, for example:Increasingly overloaded based on generation mixIntegration of renewables leads to reverse and dynamic power flowsDynamic load profiles and increasing risk of outagesOur rich history of leadership in transformers and digitalization2016ABB continues to innovate in digitalization, launching AssetShield ™ballistic detection and response solutions1990sFirst digitalcontrol introduced for transformers1890Jonas Wenström, a Swedish engineer from ASEA(later ABB) invented the world’s firstcommercial three-phase electric power system, including the three-phase transformer2020 and the FutureTXpert TM Ecosystem , Machine learning Artificial intelligence to maximize transformer performanceA truly interconnected smart grid emerges1980Fiber optic temperature monitoring pioneered by ABB2013Asset Health Center enterprise assetmanagement solution is introduced, today known as Ellipse®2015CoreSense ™DGA sensors provide continuous monitoring for transformer faults2017ABB launches TXpert ™the world’s first digital distributiontransformer and CoreSense ™M10 multi-gas DGA2018Launch of the TXpert TMEnabled Power Transformer sets the digitalization benchmark.TXplore ™Safe, fast and internal robotic inspection2001Transformer Electronic Control (TEC )introduced to enable condition monitoring2010Self Dehydrating Breather eSDB with digital tracking is launched2019ABB to launch TXpert ™DRY the world’s first digital dry distribution transformer and APM EDGE Station level solution.2005Remote monitoring introduced with TEC version 2TXpert TM Ecosystem —Products, Software, Services, SolutionsPower or Distribution transformer TXpert™ReadySensorsTXpert™Hub−Reduced costs and risks−Optimized operations−Extended life-cycle expectancy−Enhanced environmental performance −Full ecosystem−Digital distribution & substations−Asset performance Management−Virtual site management−Modular−Scalable−Future-proof−Manufacturer agnostic Unlocking the potential of digital gridTransforming performance The future is openDigitalization of transformers for increasing life expectancyLevels and trendsProbability of Failure (PoF)Expert systemExtend asset lifetime thanks to online monitoring and condition-based maintenanceCheck different parameters, levels and trends while comparing them to international standards like IEEE or IEC.Give maintenance recommendations based on design parameters, historical trends and on-line data.Classify each transformer by its PoFto prioritize maintenance work.Online MonitoringTransformers for a sustainable worldWe enable access to electricity with a focus on sustainabilityDecarbonizationResponsible resource utilizationSustainable infrastructurePeople andecosystems safetyWe are committed to contributing to the United Nations Sustainable Development GoalsCentralized generationEnd consumersDistributed generationFast charging 50 –350 kW3 –7 kWMV/HV MV/LVHV lineMV line LV lineIsolated 3 –350 kW10 –20 kWThe total cost of ownership tool Typical savings for a 40 MVA, 112 kV transformerReducing total costs for business and the environmentDifference between eco-efficient and traditional designsEnergy savings/year -91,542 kWhCO 2emission reduction/year -38 tonnesAs an example, the European Union alone has an estimated 4.5 million distribution transformers which could avoid 38 TWh of electrical losses and 30 million tonnes of CO 2emissions every year via energy efficient transformers.Circularity in transformersCopperAluminumSteelOil (new development)Transformers can be ~99% recyclable and reusableResponsible sourcingDesigns built with TCO(total cost of ownership)Prolonged lifetime with conditionmonitoring, life-assessment andpreventive maintenance services››››EconiQ TM transformers: co-creating sustainable solutions Your partner in the sustainability journeyacross the transformer life cycleWith transparency on environmentalimpacts using science-basedmethodologiesSolutions for decarbonization, enhancedsafety, protecting ecosystems andresponsible resource useDriving energy efficiency for reducing GHG emissionsProud to be active partner with initiatives worldwide for driving higher energy efficiency standards in transformers e.g.Partnering worldwide with other key Standardization Committees: IEEE, cigre and country organizations(European Committee for Electrotechnical Standardization)Currently holding the Secretariat for Transformers Committee CLC TC 14International Electrotechnical CommissionCurrently holding Chair of Transformers Committee IEC TC 14Providing technical expertiseto United4Efficiency Program (Under leadership of UNEP)Transformers and services —partnering with our customers for the grid of the futurePowerful transformers for bulk power transmissionAbout 800 million peopleworldwide do not haveaccess to electricity.The 3293 kilometers longChangji-Guquan link in China iscapable of transmitting 12,000megawatts, that is enough powerfor about 12 million people in Chinawith about 40% lower losses(1).Hitachi Energy 800-ton 1100 kVUHVDC transformers facilitate powerflow across this link from the sendingstation.Grid interconnections with HVDC converter transformers HVDC Light®transmission system,Norway-Germany1,400 MW, ±525 kV, 623 kilometers.TenneT in Germany and Statnettin Norway.Called “The green-link” it will enabletrade in hydro power from Norway andsolar and wind power from Germany.HVDC Converter and AC transformersfrom Hitachi Energy in both countries.Compact design for challenging transportation.GERMANY NorwayGermanyLarge scale integration of renewables with digital transformers Mainstream RenewablePower -Andes RenovablesSupporting Chile’s aim to get 70% of itselectricity from renewables by 2050.12 wind and solar projects, 1500 MWcapacity –electricity for 1.3 million people based on per capita usage in ChileTXpert TM Enabled Power Transformers for grid integration:−Designed to never go offlineunexpectedly−Enable preventive maintenance−Remote management in far-flung locationsSOUTHAMERICACHILECkani109 MWTchamma157 MWCerro Tigre 185 MWPampa Tigre100 MWLianos del Viento160 MWRio Escondido 145 MWValle Escondido105 MWSacro170 MVCuel33 MWAlena84 MWAuora129 MWPuelche Sur156 MWInterContinental Robertson Quay Hotel, Singapore−Minimize out-age risk−Maximize return on investment−Optimize operations with condition-based maintenance −Enhanced safety of personnel and environmentTXpert TMEnabled dry transformerIncrease in book value of the transformer at the end of 20 years100%Increase in the lifespan of the transformer50%Reduction in the failure rate40%It is projected thatby 2050 more thantwo-thirds of the world population will live in urban areas.75 dry transformers from Hitachi Energy are installed in the Burj Kalifa, Dubai, eliminating risks of oil spills and safety hazards.Enhancing safety with TXpand A rupture resistant transformer solution:−Capable of absorbing the expansion caused by gases generated during a 20 megajoule arc−Minimizing oil spillage and predictably channeling what little oil escapes for easy containment−Risk of unplanned and long outages are reduced−The TXpand transformer technology has been co-created with our partner Hydro Quebec, CanadaEliminating hazards of oil-spills Dry-type transformers−100% oil-free to minimize environmental contamination and fire hazardEster insulation fluid−Biodegradable as designated by the Environmental Protection Agency (EPA)−Reduced fire risk with 355˚C fire-point for natural esters as compared to 170˚C for mineral oil−Available in power and distribution transformer up to 420 kV / BIL 1425 kV −Supplied about 200 power transformers and 12,000 distribution transformers with ester fluidsEnhancing safety, reducing environmental incidents Reducing incidents withTXplore TM−No, or very little, oil needs to behandled−Eliminates the risk of a personentering confined space−Inspection can begin immediately aftertaking an outage−Significant reduction in outage timeCircularity in transformersCircularity is present already in the transformers industry; but considering that almost 99 % of the transformer materials could be reused or recycled, a lot more can be done towards circularity.A recent example is the Stena recycling and Hitachi Energy case in Sweden where old transformers will be disposed reusing or recycling about 99% of the material, comprising 64% material recycling, 35% clean, low emissions efficient incineration for energy and the balance 1% as disposed waste.The new normalVirtual Factory Acceptance Test (FAT) -Ensuring full transparency and trustCity A, Country 1 CustomerCity B, Country 2Hitachi Energy factoryInternetTest areaControl roomNo travelSaves time, effort and costsSimple and easy to useTransparentHelps in maintainingtimely deliveriesUtilizing the power of virtual technologiesAugmented reality powered visual inspection by experts 24/7−See with the eyes of our experts who will guide your hands−Check status of alarms andmonitoring devices to detect defaults−Access transformer virtualinstallation support Fast service solutions No travelGlobal specialistsLive troubleshootingCustomer at site Hitachi Energy expert。
