Vitocell 100Service Instructionsfor Use by Heating ContractorVitocell 100CHA SeriesEnameled indirect-fired domestic hot water storage tank 42and 53USG /160and 200ltrcapacitiesRead and save these instructions for futurereference.IMPORTANTProduct may not be exactly as shownP l e a s e f i l e i n S e r v i c e B i n d e r5167515-0103/2014Safety,Installation and Warranty Requirements2Please ensure that this manual is read and understood before commencing installation.Failure to comply with the issues listed below and details printed in this manual can cause product/property damage ,severe personal injury ,and/or loss of life .Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).H Licensed professional heating contractorThe installation,adjustment,service,and maintenance of this equipment must be performed by a licensed professional heating contractor."Please see section entitled “Important Regulatory and InstallationRequirements”.H Product documentationRead all applicable documentation before commencing installation.Store documentation near boiler in a readily accessible location for reference in the future by service personnel."For a listing of applicable literature,please see section entitled “Important Regulatory andInstallation Requirements”.H Advice to ownerOnce the installation work is complete,the heating contractor must familiarize the systemoperator/ultimate owner with all equipment,as well as safetyprecautions/requirements,shut-down procedure,and the need forprofessional service annually before the heating season begins.H WarrantyInformation contained in this and related product documentation must be read and followed.Failure to do so renders warranty null and void.5167515-01Safety3Instructing the system user The installer of the system is responsible to ensure the system operator/ultimate owner is madefamiliar with the system functioning,its activation,and its shut-down.The operator/ultimate owner should also be instructed to complete and mail the warranty registration form in order to be eligible for limited warranty.Initial start-upInitial start-up must be performed by a qualified heating contractor.Completion of the Maintenance Record by the heating contractor is also required.The following topics must be covered:Proper system operation sequence.Explain the equipment as well as the need for combustion air.Demonstrate an emergencyshut-down,what to do and what not.Explain that there is no substitute for proper maintenance to help ensure safe operation.The Maintenance Record is located on page 11of this manual.Working on the equipmentThe installation,adjustment,service,and maintenance of this equipment must be done by a licensedprofessional heating contractor who is qualified and experienced in theinstallation,service,and maintenance of hot water systems.There are no user serviceable parts on this equipment.Please carefully read this manual prior to attempting installation.Any warranty is null and void if these instructions are not followed.This product must be installed observing not only the necessaryproduct literature (see list below),but also all local,provincial/stateplumbing and building codes as they apply to this product and all periphery equipment.For information regarding other Viessmann System Technology componentry,please reference documentation of the respective product.We offer frequent installation and service seminars to familiarize our partners with our products.Please inquire.Ensure main power supply toequipment,the heating system,and all external controls has been deactivated .Close main oil or gas supply valve .Take precautions in both instances to avoid accidental activation of power during service work.The completeness and functionality of field supplied electrical controls and components must be verified by the heating contractor.These include low-water cut-offs,flow switches (if used),staging controls,pumps,motorized valves,air vents,thermostats,temperature controls,etc.Technical literatureLiterature applicable to all aspects of the Vitocell:-Technical Data Manual -Installation Instructions-Start-up/Service Instructions -Operating Instructionsand User’s Information ManualLeave all literature at the installation site and advise the systemoperator/ultimate owner where the literature can be found.Contact Viessmann for additional copies.5167515-014Take note of all symbols and notations intended to draw attention to potential hazards or important productinformation.These include ”WARNING”,”CAUTION”,and ”IMPORTANT”.See below.The following symbols and flag words may be utilized in these Installation Instructions:Warnings draw your attention to the presence of potential hazards or important product information.Cautions draw your attention to the presence of potential hazardsor important product information.Helpful hints for installation,operation or maintenance which pertain to the product.This symbol indicates that additional,pertinent information is to be found in column three.This symbol indicates that other instructions must be referenced.5167515-01Indicates situation result substantial IMPORTANTInitial Start-up5For initial start-up of the tank see Operating Instructions and User’s Information Manual of tank.See Installation InstructionSupplement supplied with tank.1.Fill tank with domestic drinking water.2.Check heating side and domesticwater side adaptors for leaks.Tighten if necessary.3.Check sensor well for leaks.Tighten if necessary.4.Verify proper operation oftemperature and pressure relief valve (T&P valve).Use hemp and pipe sealant on all threaded steel nipples on tank.See Installation Instruction Supplement for fittings supplied withtank.5167515-01Tightening clean-outService6Inspection and (if necessary)cleaning of tank must take place within 2years of initial start-up and as required thereafter.We also recommend annual inspection of the magnesium anode.The inspection takes place with an anode testingdevice,measuring the protective current (see following page)and does therefore not require shut-down of the heating system.1.Shut down heating systemEnsure main power supply toequipment,the heating system,and all external controls has been deactivated.Take precautions in all instances to avoid accidental activation.2.Check all connections1.Check boiler heating water side and domestic water side adaptors for leaks.Tighten if necessary.2.Check sensor well for leaks.Tighten if necessary.3.Ensure proper operation of all safety devicesVerify proper operation of temperature and pressure relief valve (T&P valve).5167515-01IMPORTANTService74.Check anode protective current with testing device1.Remove front panel ,insulation ring and thermometer sensor .2.Pull grounding cable off insertiontap .3.Connect anode testing device (testing range of up to 5mA)between insertion tap and grounding cable in series.H If a current >0.3mA is measured,the anode is functional.H If a current <0.3mA or no current is measured,the anode must undergo a visual inspection (see subsection6).5167515-01Service85.Clean inside of tank1.Drain domestic water from DHW tank.2.Remove flange ,insulation,insulation ring ,and thermometersensor .3.To prevent chemicals from entering piping,disconnect tank fromdomestic cold water piping system via adaptor.4.Remove loose build-ups with a pressure washer.5.Remove stubborn build-ups which are resistant to the pressure washer with a chemical cleaner.6.Rinse interior of tank thoroughly after use of chemical cleaners.6.Check and replace magnesium anode(if required)1.Check magnesium anode.Should you notice an anode diameter reduction to 0.4-0.6”/10-15mm,we recommend that you replace the anode.2.Replace magnesium anode if required.5167515-01Never tank interior plastic IMPORTANTService98.Place system in operation again Reactivate main power supply toequipment,the heating system,and all external controls.5167515-01Additional Information10Ordering Replacement Parts:Please provide tank Model and Serial Number from rating plate when ordering replacement parts.Order replacement components from your Viessmann distributor.Parts001Top panel002Side panels (right/left)003Panel plug004Positioning plug 005Strain relief 006Back panel 007Leveling bolt 008Base panel 009Gasket010Spacer ring011Consumable anode012Flange (with position numbers 009and 010)013Insulation ring014Panel plug with lamellae 015Front panel 016Panel caps 017Thermometer026Vitocell 100nameplate027Accessory pack to mount frontpanelParts not illustrated 018Decorative stripe019Temperature and pressure reliefvalve020Installation Instructions022Start-up/Service Instructions023Operating Instructions and User’sInformation Manual 024Spray paint,vitosilver 025Touch-up pen,vitosilverRating plateAdditional Information115167515-01125 1 6 7 5 1 5 -0 1 T e c h n i c a l i n f o r m a t i o n s u b j e c t t o c h a n g e w i t h o u t n o t i c e。
