缸体设计论文英文
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制作发动机模型作文英语As the sun began to set, casting a warm glow over the workshop, I found myself immersed in the intricate process of building a model engine. The task was not only a technical challenge but also a journey back to the basics of mechanical engineering.Materials GatheredBefore starting, I meticulously gathered all the necessary materials: a set of miniature engine parts, precision tools such as a mini lathe and drill, a detailed blueprint, and a variety of screws and bolts. Ensuring that everything was in order was crucial for the success of the project.Understanding the BlueprintThe first step was to study the blueprint carefully. It was a complex diagram that detailed the assembly of each component.I spent a considerable amount of time understanding the layout and the function of each part, making sure I had a clear mental picture of the final product.Cutting and ShapingWith a clear understanding of the design, I moved on to the cutting and shaping phase. Using the mini lathe, I carefully turned raw materials into the required shapes. Precision waskey here; even the slightest deviation could lead to misalignment in the final assembly.AssemblyThe assembly process was methodical. Starting with the base, I began to attach each component according to the blueprint. Each part had to be aligned perfectly, and the screws and bolts had to be tightened just right. It was a delicate balance between speed and accuracy.Testing the EngineOnce all the parts were in place, it was time for the moment of truth: testing the engine. I carefully poured a small amount of fuel into the tank and turned the ignition. The engine sprang to life with a satisfying hum, the pistons moving rhythmically. The sound was a testament to the hours of meticulous work that had gone into creating this miniature marvel.ReflectionBuilding a model engine was more than just a hobby; it was an exercise in patience, precision, and understanding the mechanics of a complex system. It was a project that taught me the importance of attention to detail and the satisfaction that comes from seeing a creation come to life through one's own hands.In the end, the model engine was not just a collection ofparts; it was a testament to human ingenuity and the joy of creation. As I cleaned up my workspace and put away my tools, I couldn't help but feel a sense of accomplishment and the anticipation of the next project.。
Engine Operating PrinciplesMost automobile engines are internal combustion,reciprocating 4-stroke gasoline engines,but other types have been used,including the diesel,the rotary(wankel),the 2-srtoke,and stratified charge.Reciprocating means up and dowm or banck and forth ,It is the up and down action of a piston in the cylinder blick,or engine block.The bilck is an iron or aluminum casting that contains engine cylinders and passges called water jackets for coolant circulation.The top of the block is convered with the cylinder head.Which forms the combustion chanber.The bottom of the block is covered with an oil pan or oil sump.Power ia produced by the linear motion of a piston in a cylinder.However,this linear motion must be changed into rotary motion to turn the wheels of cars of trucks.The piston is attached to the top of a connecting rod by a pin ,called a piston pin or wrist pin.The bottom of the connecting rod is attached to the crankshaft.The connecting rod transmits the up-and-down motion of the piston to the crankshaft,which changes it into rotary motion.Term: stroke is used to indicate the movement within thecylinder piston, piston stroke is the distance from the engine type according to need two-stroke or four-stroke cycle to finish a job and four stroke engines are also called otto engine, in order to commemorate German engineers otto, he is the first application in 1876, the principle of in four stroke engines, cylinder piston required to complete a four-stroke cycle, each stroke work according to their behavior named respectively: intake stroke, compression stroke, function and exhaust stroke.1. Intake strokeWhen the piston moves down, spray the mixture through open after entering the inlet valve, in order to achieve maximum cylinder amount of inlet in Detroit, arrive before BDC 10 °, open and exhaust has 20 ° to open the inlet valve overlap, has been opened to the pistons to come fully into the mixture after about 50 °.2. Compression strokeThe piston start moving up huge inlet valve closed, and the mixture in the combustion chamber, according to the different factors including compression compression ratio, the throttle valve, pressure revs up to about 1 mpa, close to the top, the spark plug stroke produces the spark gap in the breakdown ignition mixture lighting.3. Doing workBurning gas pressure of inflation rose to 3.5 mpa, promote the piston moves to the cylinder, and exhaust door open.4 gas strokeWith exhaust before more open about 50 °, piston, make up in the air pressure drops in exhaust stroke, reduce backpressure, discharge waste piston stroke, for the next intake, normally, inlet in exhaust before opening.Only the engine keep running, each cylinder within four four-stroke cycle continuously.Two stroke engine also through the four-stroke cycle to complete a job but intake stroke, compression stroke for a stroke, do work schedule another stroke, the four-stroke cycle and two terms two travel itinerary is called the term two-cycle but actually not so accurate. However,the intake and the compression actions are combined in one seroke,and the power and exhaust actions are combined in the other stroke.The term 2-stroke cyde or 2-stroke is preferred to the term 2-cyde,which is really not accurate.In automobile engines,all pistons are attached to a single crankshaft.the more cylinders an engine has,the more power strokes produced for cach revolution.This means that an 8-cylinder engine runs more smoothly bacause the poweratrokes are closer togther in time and in degrees of engine rotation.The cylinders of multi-cylinder automotive engines arranged in one of three ways.1.Inline engines use a single block of cylinder.Most 4-cylinder and any 6-cylinder engines are of this design.The cylinders do not have to be vertical.They can be inclined either side.2.V-type engines use two equal bands of cylinders,usually inclined 60 degrees or 90 degrees from the cach other.Most V-type engines have 6 or 8 cylinders,although v-4 and v-12 engines have been built.3.Horizontally opposed,or pancake engines have two equal banks of cylinders 180 degrees apart.These space saving engine designs are often air-cooled,and are found in the Chevrolet Carvair,Porsches,Subaus,and Volkswagens.Subaus design is liquid cooled.are often air-cooled,and are found in the Chevrolet Carvair,Porsches,Subaus,and Volkswagens.Subaus design is liquid te-model Volkswagen vans use a liquid-cooled version of the air cooled VWhorizontally opposed engine.发动机工作原理大多数汽车的发动机是内燃机,往复四冲程汽油机,但是也有使用其它类型的发动机,包括柴油机,转子发动机,二冲程发动机和分成燃烧发动机。
1 SummarizeOutline uses a more compact design along with the engine and has in a big way, the engine produces the waste heat density also obviously increases along with it. Some essential regions, if around a row of tyre valve radiates the question to have first to consider, the cooling system even if appears the small breakdown also possibly to create the disaster in such region consequence. The engine cooling system radiation ability generally should satisfy when the engine full load radiation demand, because this time engine produces the quantity of heat is biggest. However, when partial loads, the current capacity which the cooling system can have the power loss, which the water pumping station provides the refrigerant current capacity surpasses needs. We hoped starts the starting time to be as far as possible short. Because engine time discharges pollutant more, the oil consumption is also big. The cooling system structure has a more tremendous influence to the engine cold starting time.2 Characteristics of modern engine cooling systemModern engines series characteristic tradition cooling system function reliably protects the engine, but also should have the function which the improvement fuel economy and reduces discharges. Therefore, the modern cooling system must synthesize under the consideration the factor: Engine interior friction loss; Cooling system water pump power; Burning boundary condition, like combustion chamber temperature, complete density, complete temperature. The advanced cooling system uses systematized, the modular design method, the overall plan considered each influence factor, causes the cooling system both to guarantee the engine normal work, and enhances the engine efficiency and the reduction discharges.2.1 The temperatures set point Temperatures hypotheses firing in bursts motive operating temperature limit value are decided by a row oftire valve the peripheral region maximum temperature. The most ideal situation is according to the metal temperature but is not the refrigerant temperature control cooling system, like this can protect the engine well. Because the cooling system hypothesis cooling temperature is by the full load time most is big is the foundation, therefore, engine and cooling system in partial loads time is at not too the perfect condition, when urban district travel and low speed travel, can have the high oil consumption and discharge. Supposes the fixed point through the change refrigerant temperature to be possible to improve the engine and the cooling system in partial loads time performance. According to a row of tyre valve the peripheral region temperature limit value, may elevate either reduce the refrigerant or the metal temperature supposes the fixed point. Elevates or reduced temperature all respectively has the characteristic, this is decided the goal which achieved to the hope.2.2 Enhances the temperature Enhances the temperature to suppose the fixed-point enhancement operating temperature to suppose the fixed point is one kind of comparison the method which welcome. Enhances the temperature to have many merits, it directly affects the engine loss and the cooling system effect as well as the engine discharging formation. Will enhance the operating temperature to enhance the engine Mac reduce the engine to rub wears, reduces the engine fuel oil consumption. The research indicated that, the engine operating temperature to rubs the loss to have the very tremendous influence. Discharges the temperature the refrigerant to enhance to 150 ℃, causes the cylinder temperature to elevate to 195 ℃, the oil consumption drops 4%-6%. Maintains the refrigerant temperature in 90-115 ℃ scope, causes the engine machine oil the maximum temperature is 140 ℃, then oil consumption in partial loads time drops 10%. Enhances the operating temperature also obvious influence cooling system the potency. Enhances the refrigerant or the metaltemperature can improve the engine and disperse the steam heat transfer transmission the effect, reduces the refrigerant the speed of flow, reduces the water pump the rated power, thus reduces the engine the power dissipation. In addition, may select the different method, further reduces the refrigerant the speed of flow.2.3 Reduce the temperatures set point Reduced temperatures suppose the fixed point to reduce the cooling system the operating temperature to be possible to enhance the engine charge efficiency, reduces the inlet temperature. This to the combustion process, the fuel oil efficiency and discharges advantageously. The reduced temperature supposes the fixed point to be allowed to save the engine movement cost, enhances the part service life. The research indicated, if the cylinder head temperature reduces to 50 ℃, the ignition angle of advance may 3 ℃ A but not have the engine knock ahead of time, the charge efficiency enhances 2%, the engine operational factor improvement, is helpful to the optimized compression ratio and the parameter choice, obtains the better fuel oil efficiency and discharges the performance.2.4 Precise cooling system Precise cooling systems precise cooling system mainly manifests in the cooling jacket structural design and in the refrigerant speed of flow design. In precise cooling system, hot essential area, if around a row of tyre valve, the refrigerant has an greater speed of flow, the heat transfer efficiency is high, the refrigerant gradient of temperature changes slightly. Such effect comes from to reduce these place refrigerant channels the lateral section, enhances the speed of flow, reduces the current capacity. The precise cooling system design key lies in the determination cooling jacket the size, the choice match cooling water pump, guaranteed the system the radiation ability can satisfy when the low speed big load essential region operating temperature demand. The engine refrigerant speed of flow rangeof variation is quite big, from time 1 m/s to maximum work rate time 5 m/s. Therefore should considered the cooling jacket and the cooling system whole that, mutually supplemented, display biggest potential. The research indicated that, uses the precise cooling system, in the engine entire work rotational speed scope, the refrigerant current capacity may drop 40%. Covers the cooling jacket to the air cylinder the precise design, may make the ordinary speed of flow to enhance from 1.4m/s to 4 m/s, greatly enhances the cylinder cover or cap thermal conductivity, cylinder cover or cap metal temperature drop to 60 ℃.2.5 Divergences types cooling system Divergences types cooling system divergence type cooling system for other one kind of cooling system. In this kind of cooling system, the hine oil temperature, will cylinder cover or cap friendly cylinder body cools by respective return route, the cylinder cover or cap friendly cylinder body has the different temperature. The divergence -like cooling system has the unique superiority, may cause engine each part to suppose the fixed-point work at the most superior temperature. The cooling system overall efficiency achieves in a big way. Each cooling return route will suppose under the fixed point or the speed of flow in the different cooling temperature works, will create the ideal engine temperature distribution. The ideal engine hot active status is the cylinder head temperature lower but the air cylinder body temperature relative is higher. The cylinder head temperature is lower may enhance the charge efficiency, increases. The temperature is low also greatly may promote completely to burn, reduces CO, HC and the NOx formation, also enhances the output. The higher air cylinder body temperature can reduce the friction to lose, directly improves the fuel oil efficiency, indirectly reduces in the cylinder the peak value pressure and the temperature. The divergence type cooling system may cause the cylinder cover and the cylinder body temperaturediffers 100 ℃. The cylinder temperature may reach as high as 150 ℃, but the cylinder cover temperature may reduce 50 ℃, reduces the cylinder body to rub loses, reduces the oil consumption. The higher cylinder body temperature causes the oil consumption to reduce 4%-6%, when partial loads HC reduces 20%-35%. When the damper all opens, the cylinder cover and the cylinder body temperature supposes the definite value to be possible to move to 50 ℃ and 90 ℃, improves the fuel oil consumption, the power output from the whole and discharges.2.6 Controllable cooling system Controllable engine cooling system tradition engine cooling system belongs to the passive form, the structure simple or the cost is low. The controllable cooling system may make up at present cooling system the insufficiency. Now the cooling system design standard solves time the full load radiation problem, thus partially shoulders time the oversized radiation ability will cause the engine power waste. This to the light vehicle said especially obvious, these vehicles majority time all under the partial loads go in the urban district, only uses the partial engine power, causes a cooling system higher loss. In order to solve the engine to get down the hot question in the peculiar circumstance, the present cooling system volume was bigger, causes the evaporation efficiency to reduce, has increased the cooling system power demand, lengthened the engine during warm machine-hour. The controllable engine cooling system generally includes the sensor, the execution and the electrically controlled module. The controllable cooling system can act according to the engine working condition adjustment cooling quantity, reduces the engine power loss. In the controllable cooling system, the execution for the cooling water pump and the thermostat, generally and the control valve is composed by the electrically operated water pump, may act according to requests to adjust the cooling quantity. Temperature sensor for a system part, but rapidly bequeaths the engine hot conditionthe controller. Controllable installment, if the electrically operated water pump, may suppose the temperature the fixed point from 90 ℃ to enhance to 110 ℃, saves 2%-5% fuel oil, CO reduces 20%, HC reduces 10%. When steady state, the metal temperature ratio tradition cooling system is high 10 ℃, the controllable cooling system has the quicker response ability, may cool the temperature to maintain is supposing the fixed point ±2 ℃ the scope. From 110 ℃ drops to 100 ℃ only needs 2 s. The engine during warm machine-hour reduces 200s, the cooling system operating region draws close to the work limit region, can reduce the engine cooling temperature and the metal temperature undulation scope, reduces circulates the fatigue of metal which the hot load creates, lengthens the component life.3 ConclusionIn front of 3 conclusions introduced several kind of advanced cooling systems have the improvement cooling system performance the potential, can enhance the fuel oil efficiency and discharge the performance. The cooling system can control the nature is improves the cooling system the key, can the controlling expression to the engine structure protection essential parameter, like the metal temperature, the refrigerant temperature and the machine oil temperature and so on can control, guarantees the engine to work in the safety margin scope. The cooling system can make the rapid reaction to the different operating mode, the most earth saves the fuel, reduces discharges, but does not affect the engine overall performance. Looked from the design and the operational performance angle that, divergence type cooling and precise cooling unifies has the very good prospects for development, both can provide the ideal engine protection, and can enhance the fuel oil efficiency and discharge the nature. This kind of structure is advantageous to forming the engine ideal temperature distribution. Directly to a cylinder coveror cap row of tyre valve around the supplies refrigerant, reduced the cylinder head temperature change, causes the cylinder cover temperature distribution to be evener, also can maintains the machine oil and the cylinder body temperature at the design operating region, has a lower friction to damage the pollution withdrawal. method as follows: 1st, the cooling system function, is part of quantity of heats which absorbs the engine part carries off, guaranteed the diesel engine various components maintain in the normal temperature range. cooling system function and maintenance maintenance2nd, the cooling water should be does not contain dissolves the Xie salt the soft water, like clean river water, rain water and so on. Do not use hard water and so on the well water, water seepage or sea water, guards against produces, causes the engine to radiate not good, question occurrence and so on air cylinder heat.3rd, with the funnel when joins the cooling water the water tank, must prevent the water splashes to on the engine and the radiator, prevented on the radiator fin and the organism accumulates the dust, smears, affects the cooling effect.4th, if when the engine lacks the water causes the hyperpyrexia, cannot immediately add water, should cause the engine idling speed to revolve 10 □15 minutes, after the uniform temperature slightly reduces, slowly does not join the cooling water in the engine situation.5th, the winter, the water tank planted agent adds the hot water. After the start should surpass 40 degree-hour the slow revolution to the water temperature to be able to work. After the work had ended, must put the completely cooling water.6th, must regularly eliminate in the water tank, must frequently scour the sludge to the forced-air cooling engine radiator fin, dirty is filthy. The radiator fin cannot damage, after if damages must promptlyreplace, in order to avoid influence radiation effect.4 LathesLathes are machine tools designed primarily to do turning, facing and boring, Very little turning is done on other types of machine tools, and none can do it with equal facility. Because lathes also can do drilling and reaming, their versatility permits several operations to be done with a single setup of the work piece. Consequently, more lathes of various types are used in manufacturing than any other machine tool.The essential components of a lathe are the bed, headstock assembly, tailstock assembly, and the leads crew and feed rod.The bed is the backbone of a lathe. It usually is made of well normalized or aged gray or nodular cast iron and provides s heavy, rigid frame on which all the other basic components are mounted. Two sets of parallel, longitudinal ways, inner and outer, are contained on the bed, usually on the upper side. Some makers use an inverted V-shape for all four ways, whereas others utilize one inverted V and one flat way in one or both sets, They are precision-machined to assure accuracy of alignment. On most modern lathes the way are surface-hardened to resist wear and abrasion, but precaution should be taken in operating a lathe to assure that the ways are not damaged. Any inaccuracy in them usually means that the accuracy of the entire lathe is destroyed.The headstock is mounted in a foxed position on the inner ways, usually at the left end of the bed. It provides a powered means of rotating the word at various speeds . Essentially, it consists of a hollow spindle, mounted in accurate bearings, and a set of transmission gears-similar to a truck transmission—through which the spindle can be rotated at a number of speeds. Most lathes provide from 8 to 18 speeds, usually in a geometric ratio, and on modern lathes all the speeds can be obtained merely by moving from two to four levers. An increasing trend is to provide a continuouslyvariable speed range through electrical or mechanical drives.Because the accuracy of a lathe is greatly dependent on the spindle, it is of heavy construction and mounted in heavy bearings, usually preloaded tapered roller or ball types. The spindle has a hole extending through its length, through which long bar stock can be fed. The size of maximum size of bar stock that can be machined when the material must be fed through spindle.The tailsticd assembly consists, essentially, of three parts. A lower casting fits on the inner ways of the bed and can slide longitudinally thereon, with a means for clamping the entire assembly in any desired location, An upper casting fits on the lower one and can be moved transversely upon it, on some type of keyed ways, to permit aligning the assembly is the tailstock quill. This is a hollow steel cylinder, usually about 51 to 76mm(2to 3 inches) in diameter, that can be moved several inches longitudinally in and out of the upper casting by means of a hand wheel and screw.The size of a lathe is designated by two dimensions. The first is known as the swing. This is the maximum diameter of work that can be rotated on a lathe. It is approximately twice the distance between the line connecting the lathe centers and the nearest point on the ways, The second size dimension is the maximum distance between centers. The swing thus indicates the maximum work piece diameter that can be turned in the lathe, while the distance between centers indicates the maximum length of work piece that can be mounted between centers.Engine lathes are the type most frequently used in manufacturing. They are heavy-duty machine tools with all the components described previously and have power drive for all tool movements except on the compound rest. They commonly range in size from 305 to 610 mm(12 to 24 inches)swing and from 610 to 1219 mm(24 to 48 inches) center distances,but swings up to 1270 mm(50 inches) and center distances up to 3658mm(12 feet) are not uncommon. Most have chip pans and a built-in coolant circulating system. Smaller engine lathes-with swings usually not over 330 mm (13 inches ) –also are available in bench type, designed for the bed to be mounted on a bench on a bench or cabinet.Although engine lathes are versatile and very useful, because of the time required for changing and setting tools and for making measurements on the work piece, thy are not suitable for quantity production. Often the actual chip-production tine is less than 30% of the total cycle time. In addition, a skilled machinist is required for all the operations, and such persons are costly and often in short supply. However, much of the operator’s time is consumed by simple, repetitious adjustments and in watching chips being made. Consequently, to reduce or eliminate the amount of skilled labor that is required, turret lathes, screw machines, and other types of semiautomatic and automatic lathes have been highly developed and are widely used in manufacturing.5 Limits and TolerancesMachine parts are manufactured so they are interchangeable. In other words, each part of a machine or mechanism is made to a certain size and shape so will fit into any other machine or mechanism of the same type. To make the part interchangeable, each individual part must be made to a size that will fit the mating part in the correct way. It is not only impossible, but also impractical to make many parts to an exact size. This is because machines are not perfect, and the tools become worn. A slight variation from the exact size is always allowed. The amount of this variation depends on the kind of part being manufactured. For examples part might be made 6 in. long with a variation allowed of 0.003 (three-thousandths) in. above and below this size. Therefore, the part could be 5.997 to 6.003 in. and still be the correct size. These are knownas the limits. The difference between upper and lower limits is called the tolerance.1 概述随着发动机采用更加紧凑的设计和具有更大的比功率,发动机产生的废热密度也随之明显增大。
General comments of automobile engineEngine is the source of far, automotive engines are all powered by heat except for a few of automotives drived by automotive engines are called internal combustion engines because fuel burns inside the engine .The engine converts the burning fuel’s thermal energy to mechanical energy.By Cooling Systems Liquid-cooled engines and air-cooled engines are being used .Liquid-cooled engines are the most common in the diesel industry .By Fuel System Gasoline diesel and propane fuel systems are currently used in a wide variety of engines .By Ignition Method Gas engines use the spark (electrical)ignition diesel engines use the heat fro BDC to TDC ;it varies with cylinder bore size ,length of piston stroke ,and numb system injection .The calory of diesel engine come from the fuel emblazed by the compressed diesel engine’compression ration is much bigger than the gas sufficient calory is from the fuel burned by the pressed air.By valve Arrangement Four types of valve arrangements have been used in gasoline and diesel engines .Of the four types (L, T ,F ,and I heads ),the I head is commonly used on diesel engines .By Cylinder Arrangement Engine block configuration or cylinder arrangement depends on cylinder block design .Cylinders may be arranged in a straight line one behind the other .The most common in-line designs are the four-and six-cylinder engines .The V type of cylinder arrangement uses two banks of cylinders arranged in a 60°to 90°V design .The most common examples are those with two banks of three to eight cylinders each .The opposed engine uses two banks of cylinders opposite each other with the crankshaft in between .Engine’classificationAccording to the differences of the piston’movement, the piston intenal combusition engine will be classified reciprocating intenal combusition engine and rotary piston intenal combusition we will introduce working principle diagram of reciprocating internal combustion engine.Except for the wankel rotary ,engine ,all production automotive engines are the reciprocating ,or piston ,design . Reciprocating means “up and down “ or “back and forth“ .It is this up-and-down action of a piston in a cylinder that gives the reciprocating engine its name .Almost all engines of this type are built upon a cylinder block ,or engine block .The block is an iron or aluminum casting that contains the engine cylinders .The top of the block is covered with the cylinder head ,which forms the combustion chambers .The bottom of the block is covered with an oil pan ,or oil sump .A major exception to this type of engine on struction is the air-cooled V olkwagen engine .It is representative of the horizontally opposed air-cooled engines used by Porsche ,Chevrolet (Corvair ) ,and some other automobile manufacturers in years past .Power is produced by the inline motion of a piston in a cylinder .However ,this linear motion must be changed to rotating motion to turn the wheels of a car or truck .The piston is attached to the top of a connecting rod by a pin ,,called a piston pin or connecting rod transmits the up-and –down motion of the piston to the crankshaft ,which changes it to rotating motion .The connecting rod is mounted on the crankshaft with large bearings called rod bearings .Similar bearings , called main bearings ,are used to mount the crankshaft in the block.The crankshaft changes the reciprocating motion of the pistons to rotating motion .The combustible mixture of gasoline and air enters the cylinders through valves .Automotive engines use poppet valves .The valves can be in the cylinder head or in the block .The opening and closing of the valves is controlled by a camshaft .Lobes on the camshaft push the valves open as the camshaft rotates .A spring closes each valve when the lobe is not holding it open .The most common arrangements of engine cylinders and valves are discussed later .The basic single-cylinder engine consists of a cylinder (engine block ),a movable piston inside this cylinder ,a connecting rod attached at the top end to the piston and at the bottom to the offset portion of a crankshaft ,a camshaft to operate the two valves (intake and exhaust ), and a cylinder head .A flywheel is attached to one end of the crankshaft .The other end of the crankshaft has a gear to drive the camshaft gear .The camshaft gear is twice as large as the crankshaft gear .This drives the camshaft at half the speed of the crankshaft on four-stroke-cycle engines ,the crankshaft and camshaft run at the same speed .Energy ConversionThe internal combustion diesel engine is a device used to convert the chemical energy of the fuel into heat energy and then convert this heat energy into usable mechanical energy .This is achieved by combining the appropriate amounts of air andfuel and burning them in an enclosed cylinder at a controlled rate .A movable piston in the cylinder is forced down by the expanding gases of combustion .The movable piston in cylinder is connected to the top of a connecting rod .The bottom of the connected rod is attached to the offset portion is transferred to the crankshaft ,As the piston is forced down ,this offset portion of a crankshaft ,to rotate .The reciprocating (back and forth or up and down )movement of the piston is converted to rotary (turning )motion of the crankshaft ,which supplies the power to drive the vehicle .In general an average air-fuel ratio for good combustion is about 15parts of air to 1 part of fuel by weight .However ,the diesel engine always takes in a full charge of air (since there is no throttle plate in most systems ) ,but only a small part of this air is used at low or idle engine speeds .Air consists of about 20 percent oxygen while the remaining 80 percent is mostly nitrogen .This means that ,for every gallon of fuel burned ,the oxygen in 9,000 to 10,000gallons of air is required .Four-Stroke CycleGasoline by itself will not burn ,it must be mixed with oxygen (air ) .This burning is called combustion and is a way of releasing the energy stored in the air-fuel mixture .To do any useful work in an engine ,the air-fuel mixture must be compressed and burned in a sealed chamber .Here the combustion energy can work on the movable piston to produce mechanical energy .The combustion chamber must be sealed as tightly as possible for efficient engine operation .Any leakage from the combustion chamber allows part of the combustion energy to dissipate without adding to the mechanical energy developed by the piston movement .The 4-stroke engine is also called the Otto cycle engine ,in honor of the German engineer ,Dr. Nikolaus Otto ,who first applied the principle in 1876 .In the 4-stroke engine ,four strokes of the piston in the cylinder are required to complete one full operating cycle :two strokes up and two strokes down .Each stroke is named after the action it performs-intake ,compression ,power ,and exhaust :1、Intake Stroke As the piston moves down ,the vaporized ,mixture of fuel ;and air enters the cylinder past the open intake valve .2、Compression Stroke The piston returns up ,the intake valve closes ,the mixture is compressed within the combustion chamber ,and ignited by a spark .3、Power Stroke The expanding gases of combustion force the piston down in the cylinder .The exhaust valve opens near the bottom of the stroke .4、Exhaust Stroke The piston moves back up with the exhaust valve open ,and the burned gases are pushed out to prepare for the next intake stroke .The intake valve usually opens just before the top of the exhaust stroke .This 4-stroke cycle is continuously repeated in every cylinder as long as the engine remains running .Two-Stroke-CycleThe two-stroke-cycle diesel engine completes all four events:intake,compression, power ,and exhaust. in one revolution of the crankshaft or two strokes of the piston .A series of ports or openings is arranged around the cylinder in such a position that the ports are open when the piston is at the bottom of its stroke .A blower forces air into the cylinder through the open ports .expelling all remaining exhaust gases past the open exhaust valves and filling the cylinder with air .This is called scavenging .As the piston moves up ,the exhaust valves close and the piston covers the ports .The air trapped above the piston is compressed ton covers the ports .The air trapped above the piston is compressed since the exhaust valve is closed .Just before the piston reaches top dead center ,the required amount of fuel is injected into the cylinder .The heat generated by compressing the air ignites the fuel almost immediately .Combustion continues until the fuel injected has been burned .The pressure resulting from combustion forces the piston downward on the power stroke .When the piston is approximately falfway down ,the exhaust valves are opened ,allowing the exhaust gases to escape .Further downward movement uncovers the inlet ports ,causing fresh air to enter the cylinder and expel the exhaust gases .The entire procedure is then repeated ,as the engine continues to run .The differences of the two intenal combustion engineIt could be assumed that a two-cycle engine with the same number of cylinders ,the same displacement ,compression ratio ,and speed as a four-cycle engine would have twice the power since it has twice as many power .However ,this is not the case ,since both the power and compression strokes are shortened to allow scavenging to take place .Thetwo-cycle engine also requires a blower ,which takes engine power to drive .About 160 degrees out of each 360 degrees of crankshaft rotation are required for exhaust gas expulsion and fresh air intake (scavenging )in a two-cycle engine .About 415 degrees of each 720 degrees of crankshaft rotation in a four-cycle engine are required forintake and exhaust .These figures indicate that about % of crank rotation is used for the power producing events in the two-cycle engine ,while about 59% of crank rotation is used for these purposes in the four-cycle engine .Friction losses are consequently greater in the four-cycle engine .Heat losses ,however ,are greater in the two-cycle engine though both the exhaust and the cooling systems .In spite of these differences ,both engine types enjoy prominent use worldwide .Engine constructionCylinder Block:The cylinder block is cast in one piece. Usually, this is the largest and the most complicated single piece of metal in the automobile.The cylinder block is a complicated casting made of gray iron (cast iron ) or aluminum. It contains the cylinders and the water jackets that surround them. To make the cylinder block, a sand form called a mold is made. Then molten metal is poured into the mold. When the metal has cooled the sand mold is broken up and removed. This leaves the tough cylinder-block casting. The casting. The casting is then cleaned and machined to make the finished block.Cylinder blocks for diesel engines are very similar to those for spark-ignition engines. The basic difference is that the diesel-engine cylinder block is heavier and stronger. This is because of the higher pressures developed in the diesel-engine cylinders.Several engines have aluminum cylinder blocks. Aluminum is relatively light metal, weighing much less than cast iron. also ,aluminum conducts heat more rapidly than cast soft to use as cylinder wall material. It wears too rapidly. Therefore, aluminum cylinder blocks must have cast-iron cylinder liners or be cast from an aluminum alloy that has silicon particles in it.Some manufactures make an aluminum cylinder block that does not have cylinder liners, or sleeves. Instead ,the aluminum is loaded with silicon particles. Silicon is a very hard material. After the cylinder block is cast, the cylinders are honed. Then they are treated with a chemical that etches eats away, the surface aluminum. This leaves only the silicon particles exposed. the piston and rings slide on the silicon with minimum wear. Piston:The piston converts the potential energy of the fuel into the kinetic energy that turns the crankshaft. The piston is a cylindrical shaped hollow part that moves up and down inside the engine’s cylinder. It has grooves around its perimeter near the top where thering are placed. The piston fits snugly in the cylinder. It has grooves around its perimeter near the top where the rings are placed. The piston fits snugly in the cylinder. The pistons ate used to ensure a snug “air tight” fit.The piston in your engine’s cylinder are similar to your legs when you ride a bicycle. Think of your legs as pistons; they go up and down on the pedals, providing power. Pedals are like the connecting rods; they are “attached”to your legs. The pedals are attached to the bicycle crank which is like the crank shaft, because it turns the wheels.To reverse this, the pistons (legs) are attached to the connecting rods ( pedals ) which are attached to the crankshaft (the bicycle rank). The power from the combustion in the cylinders powers the from the combustion rods to turn the crankshaft. Connecting rod:The connecting rod shown in is made of forged high strength steel. It transmits force and motion from the piston to the crank pin on the crankshaft. A steel piston pin, or “wrist pin”, connects the small end of the connecting rod. Some rods have a lock bolt in the small end. As the piston moves up and down in the cylinder, the pin rocks back and forth in the hole, or bore, in the piston. The big end of the connecting rod is attached to a crank pin by a rod bearing cap.Connecting rod and rod-bearing caps are assembled during manufacture. Then the hold for the bearing is bored with the cap in place. This is called line-bring. It make each rod and its cap a matched set. Usually, the same number is stamped on the rod and cap. This prevents the caps setting mixed during engine service. If the caps are mixed, the bearing bore will not be round. An engine assembled with the rod bearing caps switched will probably lock the crankshaft. If the crankshaft turns, the bearing will probably have improper clearance and early bearing failure will result.Another reason for keeping the cap and rod matched is to prevent engine unbalance and unwanted vibration. All connecting rods in an engine must be as light as possible. But they must all weigh the same. If one rod is heavier than the other, the engine will vibrate. This could damage the engine.Crankshaft:The crankshaft then main rotating member, or shaft, in the engine. It has crank-pins, to which the connecting rod from the pistons are attached. During the power strokes, the connecting rods force the crank-pins and therefore the crankshaft to rotate. The reciprocating motion of the pistons is changed to rotary motion as the crankshaft spins. This rotary motion is transmitted through the power train to the car wheels.The crankshaft is a strong, one-piece casting, or forging, or heat-treated alloy steel. It must be strong to take the downward force of power strokes without excessive bending. It must be balanced so the engine will run without excessive vibration.Engine DisplacementThe frequently used engine specifications are engine displacement and compression ratio .Displacement and compression ration are related to each other ,as we will learn in the following paragraphs .By Displacement Engine displacement is the amount of air displaced by the piston when it moves fro .The electrical ignition system causes a spark across the spark plug electrodes in the cylinder at the end of the compression stroke ,which ignites the vaporized fuel and air mixture .m compressing the air to ignite the fuel when it is injected into the cylinder at the end of the compression ratios are much higher than gasoline engine compression ratios ,sufficient heat is generated by compressing the air to ignite the fuer of cylinders .engines are classified as low ,medium ,high ,and super high speed .Commonly used to indicate engine size ,this specification is really a measurement of cylinder volume ..The number of cylinders is a factor in determining displacement ,but the arrangement of the cylinders or valves is not .Engine displacement is calculated by multiplying the number of cylinders in the engine by the total engine displacement is the volume displaced by all the pistons .The displacement of one cylinder is the space through which the piston’s top surfa ce moves as it travels from the bottom of its stroke (bottom dead center )to the top of its stroke (top dead center ).It is the volume displaced by the cylinder by one piston stroke .Piston displacement can be calculated as follows :the bore (cylinder Diameter )by gives you the radius of the bore .the radius (multiply it by itself ).the square of the radius by (pi orπ)to find the area of the cylinder cross section .the area of the cylinder cross section by the length of the stroke .You now know the piston displacement for one cylinder .Multiply this by the number of cylinders to determine the total engine displaceme`nt .The formula for the complete procedure reads :R2*π*stroke* cylinders =displacementCompression RatioThis specification compares the total cylinder volume to the volume of only the combustion cylinder volume may seem to be the same as piston displacement ,but it is not .Total cylinder volume .The combustion chamber volume with the piston at top dead center is often called the clearance volume .Compression ratio is the total volume of a cylinder divided by its clearance volume .If the clearance volume is one-eighth of the total cylinder volume ,the compression ratio is 8 (8to1).The formula is as follows :olumeClearancev e Totalvolum =Compression ratio. In theory ,the higher the compression ratio ,the greater the efficiency of the engine ,and the more power an engine will develop from a given quantity of fuel .The reason for this is that combustion takes place faster because the fuel molecules are more tightly packed and the flame of combustion travels more rapidly .But there are practical limits to how high a compression ratio can be .Because of the unavailability of high octane fuel ,most gasolineburning engines are restricted to a compression ratio no greater than to this high ,however ,create high combustion chamber temperatures .This in turn creates oxides of nitrogen (NOx) ,a primary air pollutant .In the early 1970s ,compression ratios were lowered to around 8 to permit the use of lower octane low-lead or unleaded fuel ,and to reduce NOx formation .Advances in electronic engine control in the 1980s have allowed engineers to raise compression ratios to the 9and 10 to 1 range for optimum performance and economy发动机概述发动机是汽车的动力源。
汽车发动机外文文献翻译(含:英文原文及中文译文)文献出处:Talom M. AUTOMOTIVE ENGINE[J]. Applied Thermal Engineering, 2013, 2(3):39-45.英文原文AUTOMOTIVE ENGINETalom M1 Engine Classification and Overall MechanicsThe automobile engines can be classified according to: (1) cycles, (2) cooling system, (3) fuel system, (4) ignition method, (5) valve arrangement, (6) cylinder arrangement, (7) engine speed.Engines used in automobiles are the internal combustion heat engines. The burning of gasoline inside the engine produces high pressure in the engine combustion chamber. This high pressure force piston to move, the movement is carried by connecting rods to the engine crankshaft. The crankshaft is thus made to rotate: the rotary motion is carried through the power train to the car wheels so that they rotate and the car moves.The engine requires four basic systems to run (Fig. 2-1). Diesel engines require three of these systems. They are fuel system, ignition system (except diesel), lubricating system andcooling system. However, three other related systems are also necessary. These are the exhaust system, the emission-control system, and the starting system. Each performs a basic job in making the engine run.2 Engine Operating PrinciplesThe term “stroke” is used to describe the movem ent of the piston within the cylinder. The movement of the piston from its uppermost position (TDC, top dead center) to its lowest position (BDC, bottom dead center) is called a stroke. The operating cycle may require either two or four strokes to complete. Most automobile engines operate on the four stroke cycle.In four-stroke engine, four strokes of the piston in the cylinder are required to complete one full operating cycle. Each stroke is named after the action. It performs intake, compression, power, and exhaust in that order.The intake strokeThe intake stroke begins with the piston near the top of its travel. As the piston begins its descent, the exhaust valve closes fully, the intake valve opens and the volume of the combustion chamber begins to increase, creating a vacuum. As the piston descends, an air/fuel mixture is drawn from the carburetor into the cylinder through the intake manifold. The intake stroke endswith the intake valve close just after the piston has begun its upstroke.Compression strokeAs the piston is moved up by the crankshaft from BDC, the intake valve closes. The air/fuel mixture is trapped in the cylinder above the piston. Future piston travel compresses the air/fuel mixture to approximately one-eighth of its original volume (approximately 8:1 compression ratio) when the piston has reached TDC. This completes the compression stroke. Power strokeAs the piston reaches TDC on the compression stroke, an electric spark is produced at the spark plug. The ignition system delivers a high-voltage surge of electricity to the spark plug to produce the spark. The spark ignites, or sets fire to, the air/fuel mixture. It now begins to burn very rapidly, and the cylinder pressure increases to as much as 3-5MPa or even more. This terrific push against the piston forces it downward, and a powerful impulse is transmitted through the connecting rod to the crankpin on the crankshaft. The crankshaft is rotated as the piston is pushed down by the pressure above it.Exhaust strokeAt the end of the power stroke the camshaft opens theexhaust valve, and the exhaust stroke begins. Remaining pressure in the cylinder, and upward movement of the piston, force the exhaust gases out of the cylinder. At the end of the exhaust stroke, the exhaust valve closes and the intake valve opens, repeating the entire cycle of events over and over again.3 Engine Block and Cylinder HeadEngine BlockThe engine block is the basic frame of the engine. All other engine parts either fit inside it or fasten to it. It holds the cylinders, water jackets and oil galleries (Fig. 2-4). The engine block also holds the crankshaft, which fastens to the bottom of the block. The camshaft also fits in the block, except on overhead-cam engines. In most cars, this block is made of gray iron, or an alloy (mixture) of gray iron and other metals, such as nickel or chromium. Engine blocks are castings.Some engine blocks, especially those in smaller cars, are made of cast aluminum. This metal is much lighter than iron. However, iron wears better than aluminum. Therefore, the cylinders in most aluminum engines are lined with iron or steel sleeves. These sleeves are called cylinder sleeves. Some engine blocks are made entirely of aluminum.Cylinder SleevesCylinder sleeves are used in engine blocks to provide a hard wearing material for pistons and piston rings. The block can be made of one kind of iron that is light and easy to cast while the sleeves uses another that is better able to stand up wear and tear.There are two main types of sleeves: dry and wet (Fig. 2-5).Dry sleeve Wet sleeveCylinder HeadThe cylinder head fastens to the top of the block, just as a roof fits over a house. The underside forms the combustion chamber with the top of the piston. In-line engine of light vehicles have just one cylinder head for all cylinders; larger in-line engines can have two or more. Just as with engine blocks, cylinder heads can be made of cast iron or aluminum alloy. The cylinder head carries the valves, valve springs and the rockers on the rocker shaft, this part of valve gear being worked by the pushrods. Sometimes the camshaft is fitted directly into the cylinder head and operates on the valves without rockers. This is called an overhead camshaft arrangement.GasketThe cylinder head is attached to the block with high-tensile steel studs. The joint between the block and the head must begas-tight so that none of the burning mixture can escape. This is achieved by using cylinder head gasket. Gaskets are also used to seal joins between the other parts, such as between the oil pan, manifolds, or water pump and the blocks.Oil PanThe oil pan is usually formed of pressed steel. The oil pan and the lower part of cylinder block together are called the crankcase; they enclose, or encase, the crankshaft. The oil pump in the lubricating system draws oil from the oil pan and sends it to all working parts in the engine. The oil drains off and run down into the pan. Thus, there is a constant circulation of oil between the pan and the working parts of the engine.4 Piston Assembly, piston rings, The piston pin ,Connecting Rods, Crankshafts And FlywheelPistonPiston rings and the piston pin are together called the piston assembly.The piston is an important part of a four-stroke cycle engine. Most pistons are made from cast aluminum. The piston, through the connecting rod, transfers to the crankshaft the force created by the burning fuel mixture. This force turns the crankshaft.To withstand the heat of the combustion chamber, the piston must be strong. It also must be light, since it travels at high speeds as it moves up and down inside the cylinder. The piston is hollow. It is thick at the top where it takes the brunt of the heat and the expansion force. It is thin at the bottom, where there is less heat. The top part of the piston is the head, or crown. The thin part is the skirt. Most pistons have three ring grooves at the top. The sections between the ring grooves are called ring lands.piston ringsPiston rings fit into ring grooves near the top of the piston. In simplest terms, piston rings are thin, circular pieces of metal that fit into grooves in the tops of the pistons. In modern engines, each piston has three rings. (Piston in older engines sometimes had four rings, or even five.) The inside surface of the ring fits in the groove on the piston. The ring's outside surface presses against the cylinder walls. Rings provide the needed seal between the piston and the cylinder walls. That is, only the rings contact the cylinder walls. The top two rings are to keep the gases in the cylinder and are called compression rings. The lower one prevents the oil splashed onto the cylinder bore fro m entering the combustion chamber, and is called an oil ring.The piston pinThe piston pin holds together the piston and the connecting rod. This pin fits into th e piston pin holes and into a hole in the top end of the connecting rod. The top end of t he rod is much smaller than the end that fits on the crankshaft. This small end fits inside the bottom of the piston. The piston pin fits through one side of the piston, through the small end of the rod, and then through the other side of the piston. It holds the rod firmly in place in the center of the piston. Pins are made of high-strength steel and have a hollow center. Many pins are chrome-plated to help them wear better. A piston pin fits into a round hole in the piston. The piston pin joins the piston to the connecting rod. The thick part of the piston that holds the piston pin is the pin boss. Connecting RodsThe connecting rod little end is connected to the piston pin.A bush made from a soft metal, such as bronze, is used for this joint. The lower end of the connecting rod f its the crankshaft journal. This is called the big end. For this big-end bearing, steel-backed lead or tin shell bearings are used. These are the same as those used for the main bearings. The split of the big end is sometimes at an angle, so that it is small enough t o be withdrawn through the cylinder bore. The connecting rod ismade from forged alloy steel.CrankshaftsThe crankshaft is regarded as the “backbone” of the engine (Fig. 2-7). The crankshaft, in conjunction with the connecting rod, converts the reciprocating motion of the piston to the rotary motion needed to drive the vehicle. It is usually made from car-bon steel which is alloyed with a small proportion of nickel. The main bearing journals fit into the cylinder block and the big end journals align with the connecting rods. At the rear end of the crankshaft is attached the flywheel, and at the front end are the driving wheels for the timing gears, fan, cooling water and alternator. The throw of the crankshaft, . the distance between the main journal and the big end centers, controls the length of the stroke. The stroke is double the throw, and the stroke length is the distance that the piston travels from TDC to BDC and vice versa.中文译文汽车发动机Talom M1发动机分类和一般力学(1)循环,(2)冷却系统,(3)燃料系统,(4)点火方法,(5)阀门布置,(6)气缸布置,(7)发动机速度。
内燃机各部分的作文英文回答:Internal combustion engines are complex machines that consist of several important components. These components work together to convert fuel into mechanical energy, which is used to power vehicles, machinery, and other equipment.One of the main components of an internal combustion engine is the cylinder. The cylinder is where the fuel is burned and the power is generated. It is typically made of metal and has a piston that moves up and down inside it. The piston is connected to a crankshaft, which converts the linear motion of the piston into rotational motion.Another important component is the intake valve. The intake valve controls the flow of air and fuel into the cylinder. It opens to allow the air and fuel mixture to enter the cylinder and then closes to seal it off during the combustion process.The spark plug is also a crucial part of the internal combustion engine. It is responsible for igniting the air and fuel mixture inside the cylinder. When the spark plug fires, it creates a spark that ignites the mixture, causing a controlled explosion. This explosion generates the power that drives the engine.The exhaust valve is another key component. It opens to allow the exhaust gases to exit the cylinder after the combustion process is complete. These gases are then expelled through the exhaust system, which includes the exhaust manifold, catalytic converter, and muffler.The fuel system is another important part of aninternal combustion engine. It includes the fuel tank, fuel pump, fuel injectors, and carburetor (in older engines). The fuel system is responsible for delivering the right amount of fuel to the cylinders at the right time.The lubrication system is also crucial for the proper functioning of the engine. It includes the oil pump, oilfilter, and oil pan. The lubrication system provides oil to the moving parts of the engine, reducing friction and preventing wear and tear.The cooling system is essential for preventing the engine from overheating. It includes the radiator, water pump, and thermostat. The cooling system circulates coolant through the engine, absorbing heat and transferring it to the radiator, where it is dissipated.Lastly, the electrical system plays a vital role in starting and operating the engine. It includes the battery, alternator, and starter motor. The electrical system provides power to the spark plugs, fuel injectors, andother components.中文回答:内燃机是由多个重要部件组成的复杂机器。
英语机械设计作文Title: Importance of English in Mechanical Design。
English is widely regarded as the global language of communication, and its significance extends to various fields, including mechanical design. In this essay, we will explore the crucial role that English plays in the realm of mechanical design.First and foremost, proficiency in English enhances collaboration and communication among mechanical engineers, designers, and stakeholders involved in the design process. Whether it's discussing project requirements, sharing ideas, or presenting design concepts, effective communication is essential for ensuring clarity and precision. With English as a common language, professionals from diverse backgrounds can come together seamlessly to exchange information and work towards common objectives.Moreover, the majority of technical documentation andresources in the field of mechanical design are available in English. This includes textbooks, research papers, standards, and software manuals. A solid grasp of English enables engineers and designers to access this wealth of knowledge, stay updated with the latest developments, and apply best practices in their work. Whether it's learning about new design methodologies, understanding cutting-edge technologies, or troubleshooting issues with design software, English proficiency opens doors to invaluable resources.Furthermore, English proficiency is crucial for participating in international collaborations and projects. In today's globalized world, many mechanical designprojects involve teams spread across different countries and continents. Whether it's collaborating with overseas manufacturers, partnering with multinational corporations, or working on projects funded by international organizations, the ability to communicate effectively in English is indispensable. It facilitates seamless interaction, prevents misunderstandings, and fosters productive relationships, ultimately contributing to thesuccess of projects on a global scale.In addition to facilitating communication and accessing resources, English proficiency also enhances career opportunities for mechanical engineers and designers. Many multinational companies require employees to be proficient in English, especially for roles involving cross-border collaborations, client interactions, and global project management. Moreover, proficiency in English is often a prerequisite for pursuing higher education or specialized training in mechanical engineering, whether it's enrolling in prestigious universities abroad or attending international conferences and workshops.Furthermore, English proficiency opens doors to a wealth of networking opportunities in the field of mechanical design. Conferences, seminars, and industry events attract professionals from around the world, providing platforms for knowledge exchange, professional development, and career advancement. Being able to communicate effectively in English allows engineers and designers to actively participate in these events, engagewith peers and experts, and build valuable connections that can lead to collaborations, job opportunities, and mentorship.In conclusion, English plays a crucial role in mechanical design, facilitating communication, accessing resources, expanding career opportunities, and fostering global collaborations. Therefore, mechanical engineers and designers stand to benefit significantly from developing proficiency in English, whether it's through formal education, self-study, or immersive experiences. By embracing English as a tool for communication and learning, professionals in the field can enhance their effectiveness, competitiveness, and impact in an increasingly interconnected world.。
制作小型热力发动机英语作文A smallscale heat engine is a fascinating mechanical device that converts thermal energy into mechanical work. In this article, we will explore the process of creating a miniature heat engine using simple materials and basic principles of thermodynamics.To begin with, let's gather the necessary materials for constructing our small heat engine. You will need a metal cylinder, a piston that fits snugly inside the cylinder, two metal plates, a heat source such as a small burner or a candle, and some insulation material to maintain the temperature within the system.The first step is to assemble the cylinder and piston. Ensure that the piston moves smoothly inside the cylinder without any friction. Next, attach one of the metal plates to the top of the cylinder and the other to the bottom. These plates will act as heat exchangers, absorbing and releasing thermal energy during the engine's operation.Place the cylinder on the heat source and allow it to reach a stable temperature. As the air inside the cylinder heats up, it expands, pushing the piston upwards. This upward movement can be harnessed to perform mechanical work, such as turning a small rotor or driving a miniature vehicle.To enhance the efficiency of your heat engine, consider adding insulation around the cylinder to prevent heat loss to the surroundings. This will help maintain a consistent temperature gradient within the system, allowing for more effective energy conversion.Experiment with different heat sources and materials to optimize the performance of your miniature heat engine. By finetuning the design and conducting tests, you can explore the fascinating world of thermodynamics and mechanical engineering in a handson way.In conclusion, building a smallscale heat engine offers a practical and educational experience in thermodynamics and energy conversion. By following these simple steps and exploring various design modifications, you can create a miniature marvel that demonstrates the principles of heat transfer and mechanical work in action. Enjoy the process of experimentation and discovery as you delve into the world of heat engines and explore the potential for innovative applications in the future.。
四行程发动机英文说明作文Title: Understanding Four-Stroke Engines。
Introduction:Four-stroke engines are fundamental to modern transportation and power generation. They operate on a cycle of four distinct strokes: intake, compression, power, and exhaust. Understanding the intricacies of these engines is essential for enthusiasts, engineers, and anyone interested in the mechanics of internal combustion.Intake Stroke:The intake stroke marks the beginning of the four-stroke cycle. During this phase, the intake valve opens, and the piston moves downward, creating a vacuum within the cylinder. As a result, a mixture of fuel and air is drawn into the combustion chamber from the intake manifold. This process is crucial for ensuring the proper fuel-air ratiorequired for combustion.Compression Stroke:Following the intake stroke is the compression stroke. In this phase, both the intake and exhaust valves are closed, and the piston moves upward, compressing the fuel-air mixture within the cylinder. The compression ratio, defined as the ratio of the maximum volume to the minimum volume in the cylinder, plays a significant role in engine efficiency and performance. Higher compression ratios typically result in increased power output and fuel efficiency.Power Stroke:The power stroke is where the magic of combustion happens. With the fuel-air mixture compressed to its maximum, a spark plug ignites the mixture, causing a controlled explosion. This explosion forces the piston down with significant force, generating mechanical energy. The downward motion of the piston drives the crankshaft,converting linear motion into rotational motion, which is ultimately transmitted to the vehicle's wheels or a generator.Exhaust Stroke:Once the power stroke is complete, the exhaust stroke begins. During this phase, the exhaust valve opens, and the piston moves upward, pushing the burnt gases out of the cylinder and into the exhaust manifold. Efficient removal of exhaust gases is crucial for engine performance and reducing emissions. After the exhaust stroke, the cycle repeats itself, starting again with the intake stroke.Conclusion:Four-stroke engines have revolutionized transportation and power generation, offering a balance of efficiency, power, and reliability. By understanding the four-stroke cycle and its intricacies, engineers can design more efficient engines, while enthusiasts can appreciate the mechanical marvels powering their vehicles. As technologyadvances, the principles of the four-stroke engine remain timeless, continuing to drive innovation in the automotive and industrial sectors.。
内燃机各部分的作文英文回答:Components of an Internal Combustion Engine.An internal combustion engine is a type of heat engine that converts the chemical energy of a fuel into mechanical energy. The fuel is burned inside the engine, and the heat released by the combustion is used to expand a gas, which in turn drives a piston. The piston is connected to a crankshaft, which converts the linear motion of the piston into rotary motion.The main components of an internal combustion engine are:Cylinder: The cylinder is the chamber in which thefuel is burned. It is usually made of metal and has a smooth, cylindrical bore.Piston: The piston is a round, flat disc that fits snugly inside the cylinder. It is made of metal and has a series of rings around its circumference that help to seal the piston to the cylinder wall.Connecting rod: The connecting rod connects the piston to the crankshaft. It is made of metal and has a bearing at each end that allows it to rotate smoothly.Crankshaft: The crankshaft is a metal shaft that runs through the center of the engine. It is connected to the connecting rods and converts the linear motion of the pistons into rotary motion.Valves: The valves control the flow of air and fuel into and out of the cylinder. They are usually made of metal and are opened and closed by a camshaft.Camshaft: The camshaft is a metal shaft that runs alongside the crankshaft. It has a series of lobes that push on the valves to open and close them.Fuel injector: The fuel injector is a device that sprays fuel into the cylinder. It is usually located near the intake valve.Spark plug: The spark plug is a device that creates a spark to ignite the fuel in the cylinder. It is usually located near the top of the cylinder.中文回答:内燃发动机的各个部件。
Cylinder block machining process designEngine parts engine block is a more complex structure of spare parts box, its high precision, complex process, and the processing quality will affect the overall performance engine, so it has become the engine manufacturer's focus parts one.1. Technical Characteristics of the engine cylinder blockCylinder cast for a whole structure, and its upper part 4 cylinder mounting hole; cylinder standard cylinder is divided into upper and lower divisions into two parts; cylinder to the rear of the front-side arrangement of the previous three coaxial mounting hole of the camshaft and the idler axle hole.Cylinder process features are: the structure of complex shape; processing plane, more than holes; uneven wall thickness and stiffness is low; processing of high precision typical of box-type processing part. The main processing of the surface of cylinder block top surface, the main bearing side, cylinder bore, the main and camshaft bearing bore holes and so on, they will directly affect the machining accuracy of the engine assembly precision and performance, mainly rely on precision equipment, industrial fixtures reliability and processing technology to ensure the reasonableness.2. Engine block process design principles and the basis forDesign Technology program should be to ensure product quality at the same time, give full consideration to the production cycle, cost and environmental protection; based on the enterprises ability to actively adopt advanced process technology and equipment, and constantly enhance their level of technology. Engine block machining process design should follow the following basic principles:(1) The selection of processing equipment: The principle of selection adopted the principle of selection adopted the principle of combining rigid-flexible, processing each horizontal machining center is located mainly small operations with vertical machining center, the key process a crank hole, cylinder hole, balancer shaft hole High-speed processing of high-precision horizontal machining center, an upper and lower non-critical processes before and after the four-dimensional high-efficiency rough milling and have a certain adjustment range of special machine processing;(2) Focus on a key process in principle process the body cylinder bore, crankshaft hole: Balance Shaft hole surface finishing and the combination of precision milling cylinder head, using a process focused on a setup program to complete all processing elements inorder to ensure product accuracy. The key quality processes to meet the cylinder capacity and the relevant technical requirements;According to the technological characteristics of automobile engine cylinder block and the production mandate, the engine block machining automatic production line is composed of horizontal machining center CWK500 and CWK500D machining centers, special milling or boring machine, vertical machining centers matec-30L and other appliances.(1) Top and bottom, and tile covered. Only the combination of aperture rough milling machine dedicated to this machine to double-sided horizontal milling machine, using moving table driven parts, machine tools imported Siemens S7-200PLC system control, machine control cabinet set up an independent, cutting automate the process is completed and two kinds of automatic and adjust the state;(2) High-speed horizontal. machining center. Machining center can be realized CWK500 the maximum flow of wet processing, but because of equipment, automatic BTA treatment system through the built-in tray under the wide-type chip conveyor and the completion of the machining center can be dry processing; machine tool spindle speed 6000r/min,rapid feeding speed 38m/min;(3) The combination of front and rear face rough milling. Machine tool using hydraulic transmission; control system imported Siemens S7-200PLC system control, machine tools have a certain flexibility;(4) The special machine TXK1500. This machine vertical machining center by the modification of shape, with vertical machining center features and performance, this machine has high strength, high wear-resistant, high stability, high accuracy, high-profile etc.;(5) High-speed vertical machining center matec-30L.Of the machining center spindle high speed 9000r/min.Control system uses Siemens SINUMERIK840D control system;(6) High-speed horizontal machining center spindle CWK500D highest speed 15000r/min.3. Engine block machining process design the main contentEngine block complex structure, high precision, large size, is thin-walled parts, there are a number of high precision plane and holes. Engine block machining process characteristics; mainly flat and the hole processing, processing of flat generally use planning, milling methods such as processing, processing of hole used mainly boring, processing and multi-purpose drilling holes. As the cylinder complex structure. so how to ensure that the mutual position of the surface processing precision is an important issue.3.1 The selection of blankEngine block on the materials used are generally gray cast iron HT150, HT200, HT250, there is also cast aluminum or steel plate, this engine block using high-strength alloy cast iron. Cylinder in the processing prior to aging treatment in order to eliminate stress and improve the rough casting mechanical properties.Improve the rough accuracy, reduction of machining allowance, is to improve the automated production line system productivity and processing quality of the important measures. As the foreign box-type parts of rough quality and high precision, and its production-line system has been implemented directly on the blank line, not only eliminating the need for blank check device also saves the rough quality problems due to waste of machining time, increase overall efficiency. Therefore, the refinement of rough is to improve the productivity of the most promising way out. For the engine block production line, can be rough in parts on-line pre-milling six face, removing most of the margin, to facilitate direct on-line parts.3.2 Machining process selection and processing of the benchmarkChoose the right processing technology base is directly related to the processing quality can ensure the parts. Generally speaking, process benchmarking can be divided into coarse and fine reference base.(1) The baseline for the on-line thick rough, which is particularly important the choice of benchmark crude, if crude benchmark choice unreasonable, will the uneven distribution of machining allowance, processing and surface offsets, resulting in waste. In the cylinder production line, we have adopted for the coarse side of the base;(2) Refined the base of this box for the engine block parts, the general use of "side two sales "for a full range of uniform benchmarks, For the longer automated production positioning, therefore, will be divided into 2-3 segment pin holes used. In the cylinder pin hole of the process, we have adopted to the side, bottom and the spindle hole positioning, in the processing center on the process.3.3 Machining Processing Stages and processes of the arrangementsOften a part of many apparent need for processing, of course, the surface machining accuracy are different. Processing of high precision surface, often after repeated processing; As for the processing of the surface of low precision, only need to go through one or two on the list. Thus, when the development process in order to seize the "processing high precision surface, "this conflict, the reasonable arrangement processes and rational division stage of processing. Arrange the order of the principle of process is: after the first coarserefined, the first surface after the hole, the first benchmark other. In the engine block machining, the same should follow this principle.(1) Roughing stage engine block machining process, the arrangements for roughing process, to fully carry out rough, trim most of the margin in order to ensure production efficiency;(2) semi-finishing phase of the engine block machining, in order to ensure the accuracy of the middle of some important surface processing, and arrange some semi-finishing operations, will be required accuracy and surface roughness of the surface of the middle of some processing to complete, while demanding the surface of semi-finished, to prepare for future finishing;(3) The finishing stage of requiring high accuracy and surface roughness of the surface processing;(4) Secondary processing, such as small surface screw holes, you can finish of the major surface after the one hand, when the work piece deformation process little impact at the same time also reduced the rejection rate; In addition, if the main surface of a waste, these small the surface will not have to be processed, thus avoiding a waste of man-hours. However, if the processing is very easy for a small surface bumps the main surface, it should be placed on a small surface finish prior to the main surface finishing;(5) Should make proper arrangements for secondary processes such as product inspection process, in part roughing stage, the key process before and after processing, spare parts all the processing has been completed, should be appropriate arrangements.Stage of processing division, has the following advantages: First, it can take measures to eliminate the rough work piece after the stress, to ensure accuracy; second, finishing on the back, and will not damage during transport the surface of the work-piece has been processed; again, first roughing the surface defects can be detected early and promptly deal with rough, do not waste working hours. But most small parts, do not sub very thin.3.4 cylinder surface of the main processing and secondary processesCylinder surface and support the main processing operations are:(1)Plane processing at present. The milling of engine blocks is the primary means of planar processing, domestic milling feed rate is generally 300-400 mm/min, and foreign 2000-4000 mm/min milling feed rate compared to far cry, to be on increasing, therefore, improve the milling feed rate, reduce overhead time is to improve the productivity of the major means of finishing a number of plane engine block when the milling feed rate to reach 2399mm/min,greatly improved efficiency;Top surface of the cylinder milling is a key process in the process, the flatness requirements for 0.02/145mm,the surface roughness of Ra1.6um.Processing in the cylinder, the use of side and spindle bearing bore positioning, top, bottom and middle tile only aperture while processing used in the processing line outside of the knife device can better meet the engine block machining accuracy;(2) General holes. Machining holes in general are still using the traditional processing of drilling, expansion, boring, reaming, tapping and other craft approach. Issues in the design process of specific programs, use of coated cutting tools, cutting tools and other advanced tools within the cooling, and using a large flow of cooling systems, greatly improving the cutting speed, improved productivity;(3) Deep hole processing of the traditional processing method is used to grade twist drill feed, low efficiency of their production, processing and quality is poor. The deep hole in the engine block processing, the use of gun drilling process;(4) The three-axis machining holes for the cylinder-axis machining holes holes of high precision, long working hours of the restrictive process. Thus, work arrangements, processing methods, tools and so on should be special attention. All cover pre-processing, that is, semi-circular hole and the cylinder block main bearing cap of the shortage of processing, its main purpose is to remove blank margin, release stress, to prepare for the post-order processing; in crankshaft machining processing center hole, using double-sided Boring, boring the first holes in the crankshaft hole at one end to 1/2 length, and then turn 180 degrees workbench, form the other end and then bore another 1/2 length. (5) The cylinder bore machining cylinder hole cylinder machining processing is a key process in the one, under normal circumstances, the machining process as a rough boring, semi-fine boring, precision boring and honing. Cylinder bore wall for the early detection of casting defects, eliminate stress, should be thick cylinder boring holes in advance; due to the structural characteristics of the different cylinder bore, must be in honing process to improve the cylinder bore surface quality. In the high-volume production, the cylinder bore honing generally use the multi-axis grinding machine or honing Automatic Line. Here we use honing automatic lines, from the coarse-heng .Fine-heng and testing equipment, composed of three; (6) Cleaning cleaning is divided into wet cleaning and dry cleaning. Machining cylinder automatic production line using a large flow of wet cleaning;(7) Detect points outside the line detection and line detection of two kinds. Quality inspection in the engine block, according to the actual situation with lines outside the detection, the main use of coordinate measuring machine integrated measurements of the cylinder, each 200 samples 1-5 pieces, each class random one. 4.SummaryThrough the engine block of the structure and process characteristics of the analysis, discusses the engine block machining process design principles and basis of the choice of cutting parameters, and U-turn at high speed milling and boring, for example, design, analysis of the engine cylinder body of high-speed milling and turnover boring process, and in the processing need to pay attention to.。