控制计划-中英文
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制订日期:共6页第1页SPEC特殊CHAR特性PRODUCT/PROCESS产品、进程EVALUATION/评估与PRODUCT PROCESS CLASS等级SPECIFICATION规范MEASUREMENT测量SIZE FREQ CONTROL控制产品过程TOLERANCE公差TECHNIQUE技术数量批量METHODS方法供应商材质成份报告及质保书1份进料检验记录铝锭外观整洁,不允许有油污等外观不良现象每托上层+四周进料检验记录10.2色标铝合金用蓝色标标识目视100%每托先进先出看帐物卡物控部主管叉车10.3位置摆放在ADC12专用位置(先进先出)目视100%每托先进先出看帐物卡物控部主管20.1Composition ofmelt成份relative material component 相关材质成份Spectral analysis光谱分析1次/everytime24H化学成分报告Inspector 检验员20.2回料配比▲新旧料回料比例(按照A级标准)新料100%使用电子称100%每扎Eachfirm20.3熔炼温度670℃±15℃数显温控仪1次/everytime4H除气机20.5除气除气(气体为氮气、除气时间为10分钟)目测1次4H 压铸车间熔炼工日报表熔炼工Customer Name/Part Name客户名称及产品名称:核心小组成员:客户工程批准/日期(如需要):Part Number/the drawing change产品编号及图纸版本:工厂批准/日期:( Plant Approve/Date:)客户质量部门批准/日期(如需要)Customer Quality Approved/Date(if necessary):控制计划 CONTROL PLAN文件编号:XX-QR/4-PD-075(A/0)Control Plan Number控制计划编号:联系人: Contact person:修改日期:UpdatedDate:Latest Change Level编制版本:A1Completed By编制:Supplier/Plant:Ningbojialilai Machinery Co.,Ltdxxx 机械有限公司Supplier code供应商代码:其它批准/日期:(Other Approval/Date: )其它批准/日期(如需要): OtherApproved/Date(if necessary):PART/ PROC No工序PROCESSNAME/OPERATIONDESCRIPTION过程名称/操MACHINE机器 DEVICE装置 MOULD模具 CLAMP夹具CHARACTERISTICS特征METHODS 方法NO 序号SAMPLE抽样Resp责任人REATION反应PLAN计划10材料采购、检验、贮存Spectrometer光谱仪10.1ADC12(清远市顺博铝合金有限公司)20熔炼Dissolutionand retentionfurnace溶炼炉(宁波湘恒机械设备有限公司)1.Stop production (1)停止生产,反馈生产经理;压铸车间熔炼工日报表熔炼工▲见《进料检验指导书》或符合JIS H5302 2006材料标准。
控制计划(Control plan)Prototype 样本 Pre-Launch 试生产 Production 生产Latest change level 最新更改水平part name/description 零件名称/描述supplier/ plant 供方/工厂supplier code 供方代码key contact/phone 主要联系人/电话core team 核心小组supplier/plant approval/ date 供方/工厂批准/日期other approval/ date(if Req’d)其它批准/日期(如需要) date(orig.) 日期(编制)customer engineering approval/date (if Req’d)顾客工程批准/日期(如需要) customer quality approval/date (if Req’d)顾客质量批准/日期(如需要) other approval /date(if Req’d)其它批准/日期(如需要) date (Rev.) 日期(修订)part /process number 零件/过程编号process name/operation description 过程名称/操作描述machine, device, jig, tools for Mfg. 生产设备Characteristics 特性Special Char. Class 特殊特性分类product/process specification /tolerance 产品/过程规范/公差method 方法evaluation / measurement technique 评价/测量技术sample 样本Freq=frequency 次数reaction plan 反应计划Approve 批准Operation Description 操作描述Specification/Tolerance 规范/公差01) Receiving inspection 进货检查02) 过程控制 Process ControlOperation Description操作描述Assemble 装配Blower 风机Heater coil 加热芯体Water Hose 热水胶管Evaporator coil 蒸发芯体water valve 水阀wire harness 线束cover plate 盖板Metal cover 金属盖子Plastic cover 塑胶盖子Sponge 海绵plastic parts 塑料件Washer 垫圈Screw 螺丝Bolt 螺栓nut 螺母front plate 前板rear plate 后板resistance 电阻beacon 警示灯coolant 冷却液self tapping screw 自攻螺丝to tight a bolt 拧紧螺栓to loosen a bolt 拧松螺栓punched hole 冲孔add lubricant oil 加润滑油argon welding 氩焊to move, to carry, to handle搬运be put in storage 入库packing 包装barcode 条形码fuse together 熔合processing, to process加工delivery, to deliver 交货easily damaged parts 易损件standard parts 标准件to lubricate 润滑spring 弹簧Machine, device, jig, tools for Mfg. (机器,装置,夹具,工装)生产设备fixture 夹具(治具)Torque Wrench 扭矩扳手Device 装置ATE:Automatic Test Equipment 自动测试设备Driver 螺丝起子Ammeter, galvanometer 电流表Voltmeters 电压表Solder iron 电烙铁Caliper 游标卡尺Oven 烤箱Rivet machine 拉钉机Rivet gun 拉钉枪Screw driver 起子Electric screw driver 电动起子Hydraulic machine 液压机Pneumatic screw driver 气动起子automatic screwdriver 电动启子barcode scanner 条形码扫描仪fuse machine/heat stake 热熔机calculagraph 计时器air gun 气枪Tap 丝锥pressure gauge 压力表tape measure 卷尺Multimeter 万用表Product/Process Characteristics 产品/过程特性Appearance 外观Performance 功能Orientation 方向Thickness 厚度Width 宽度Performance 功能Position 位置Type 型号Sealing 密封性DIM:Dimension 尺寸Specification 规格Type 型号Wind fliud 风向Vibration 振动Abnormal sound 异音Current 电流On-off Control 通断控制Torque 扭矩Pressure 压力Specification/Tolerance 规范/公差cosmetic inspection 外观检查inner parts inspection 内部检查exposed metal/bare metal 金属裸露cosmetic defect 外观不良lack of painting 烤漆不到位slipped screw head/slippery slipped thread滑丝missing part 漏件wrong part 错件oxidation 氧化defective threading 抽芽不良poor staking 铆合不良blister 气泡angular offset 角度偏差dent 压痕slug mark 压痕scratch 刮伤deformation 变形filings 铁削defective label 不良标签abrasion 磨损Breaking. (be)broken,(be)cracked 断裂nick 缺口speck 瑕疪shine 亮班splay 银纹gas mark 焦痕delaminating 起鳞speckle 斑点mildewed =moldy = mouldy 发霉burr(金属)flash(塑件) 毛边excessive gap 间隙过大grease/oil stains 油污inclusion 杂质shrinking/shrinkage 缩水mixed color 杂色fold of packaging belt 打包带折皱painting make-up 补漆discoloration 羿色water spots 水渍impurity 杂质Inclusion 杂质Mismatch 错位failure, trouble 故障rust 生锈peel 脱漆Contamination 脏污Gap 间隙label error 标签错误Missing label 漏贴rejection criteria 拒收标准Suspected rejects 可疑庇abrasion 损伤、磨损Texture surface 印花纹表面Streak 条纹stains 污点Blotch 斑点discoloration 脱色dirt grime 灰尘blush 毛边薄膜sink 下凹Hickey 漏漆labels and logos 贴纸与商标Configuration labels 组合贴纸corrugated container 瓦摆纸箱Delaminating 脱层splattering 散点Gouge 锉孔puckering 折痕Damage 损伤Scratch 刮伤Loosing 松动Leakage 泄漏fasten 锁紧(螺丝) fit together 组装在一起Evaluation / measurement technique 评价/测量技术Visual (check)目测Touch manually 手感Listen 耳听Sample 样本Each batch 每批Once a day 每天一次Continuous 连续Once every operation 每次开机Each shift 每班Control Method 控制方法FAI first article inspection 首件检查Sample/spot inspection 抽检(点检)100%/full inspection 全检Operator inspection(check) 自检Patrol inspection 巡检Last article inspection 末检SPC control SPC控制Reaction plan 反应计划Review 评审Reword 返工Repair 返修to return delivery to. to send delivery back to return of goods退货scraped 报废Separate 隔离final-inspection 终检(成品监查)。
Sample 样件Trial Run试生产Production生产7.Turning OutsideDiameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min Φ14.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Inspection report (PIR A01-Close off / Rework隔离 / 返工Chamfer 倒角F进刀量=0.03mm/r 1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号:A01-002)2.SPC控制Close off / Rework隔离 / 返工5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工1Outside diameter 外径Φ16.18 0/-0.04Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号:A01-002)2.SPC控制Close off / Rework隔离 / 返工25Angle 角度45.6°±5°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/minФ 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework /Sort隔离 / 返工/全检38Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工11Width宽度 2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工8Length 长度11.8±0.2Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工41Angle 角度3°±1°Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工26Radius圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工9.Cutting off 切断Cutting tool 切断刀17Length 长度Rev 转速2500rad/minF进刀量=0.03mm/r23.4±0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/minΦ6+0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工36Concentricity 同轴度Φ0.02Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工40Roughness 粗糙度F进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工14Length 长度9±0.25Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工33Angle 角度118°±3°Contracer轮廓仪(DD-0009)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工11.Drilling hole 钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/rΦ10Process technice size过程工艺尺寸Reset-up重新调整12.Boring Hole镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速3000rad/minF进刀量=0.02mm/rΦ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工30Chamfer 倒角0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工13highness 高度 2.5+0.2Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工12highness 高度 1.2±0.025Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工35parallel平行度0.02Dial indicator千分表3pcs/ Machine start up orChange tool 3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工24Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework / Scrap隔离 / 返工 / 报废Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/minΦ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工28Chamfer 倒角0.2±0.05*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工9highness 高度 3.8+0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工29Chamfer 倒角0.2±0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号:A01-002)Close off / Rework隔离 / 返工13.Turning Outside Diameter车外圆。
注:(note)1、表中施工质量控制点分为A、B、C三级,其中:construction quality controlling points have three grades (A、B、C grade)A级为最要的施工质量控制点,必须由施工分包方、TCC及业主(监理)三方质量检查人员共同检查确认。
A grade is the most important point。
confirmed by subcontractor 、TCC、owner (supervisor)all together。
B级为重要的施工质量控制点,由施工分包方、TCC双方质量检查人员共同检查确认。
B grade is the more important point 。
confirmed by subcontractor 、TCC、together。
C级为一般施工质量控制点,由施工分包方质控人员检查确认。
C grade is normal point 。
confirmed by subcontractor 。
各级中有检查记录要求的应加R,如AR、BR、CR。
If it has demand of check record ,it should add R after the quality grade (eg AR、BR、CR02. 施工质量控制点明细表应报业主确认后,方可执行。
construction quality controlling points may be carried out after been confirmed by owner。
3. 施工质量控制点明细表中的质量控制点,可根据业主的需要进行适当的增减。
construction quality controlling points may increase or decrease on owner` demand。
4.施工质量控制点明细表中各质量控制点的检查等级,可根据工程新在地建设工程质量监督站或业主的具体要求作适当调整。