2009-Catal Comm-Wei Fei-SAPO-34 supported Pt–Sn-based novel catalyst for propane

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SAPO-34supportedPt–Sn-basednovelcatalystforpropanedehydrogenationtopropylene

ZeeshanNawaz,XiaopingTang,QiangZhang,DezhengWang,WeiFei*

BeijingKeyLaboratoryofGreenChemicalReactionEngineeringandTechnology,TsinghuaUniversity,Beijing100084,PRChina

articleinfoArticlehistory:Received20May2009Receivedinrevisedform1July2009Accepted3July2009Availableonline3August2009

Keywords:Pt–Sn-basedcatalystSAPO-34supportSelectivepropanedehydrogenationPropylene

abstractThePt–Sn-basedcatalystwasintensifiedusingSAPO-34assupportfordirectpropanedehydrogenationtopropylene.ThecatalystwaspreparedbysequentialimpregnationmethodandcharacterizedbyXRF,BET,XRD,NH3-IR,NH3-TPD,H2-TPR,HR-TEMandO2-pulsecokeanalysis.NH3-TPD,IRspectraandXRD

resultssuggestedthatthedopingofmetalsonSAPO-34didnotaffectitsacidicstrengthandstructuraltopologyofsupport,respectively.Propyleneselectivityof94%andtotalolefinsselectivitygreaterthan97%wasachievedusingPt–Sn/SAPO-34.TheresultswerecomparedwithPt–Sn/ZSM-5underidenticalconditions.Thepossiblereasonsforimprovementwerethelargersurfacearea,shapeselectivityandpar-ticularbysuitableacidityofSAPO-34.Ó2009ElsevierB.V.Allrightsreserved.

1.IntroductionPropyleneisanindispensablerawmaterialfornumerousprod-uctsanddirectpropanedehydrogenationprocessisbelievedtohavegoodpotentialwithminimuminvestmentasapropylenepro-ductionbooster,inordertomeetgrowingmarketdemand[1,2].Ontheotherhand,propaneisalowcostrawmaterialandeasilyavail-able.However,thereactionofdirectpropanedehydrogenationishighlyendothermic(DH298KR=125kJ/molofextractedhydrogen)

requiringarelativelyhightemperatureandlowerpressure.There-foreasuitablecatalystofsuperiorstereo-chemistrycontrolisneeded.Pt–Sn-basedcatalystssupportedonamorphoussupportsorzeolites,forpropanedehydrogenationhavebeendiscussedinmanystudies[2–11].TheselectionofSnasapromoterhasbeenexplainedintermsofgeometricand/orelectroniceffects[12].Inthegeometriceffect,Sndecreasesthesizeofplatinumensembles,whichreduceshydrogenolysisandcokingreactions.Snalsomodi-fiestheelectronicdensityofPt,eitherbypositivechargetransferfromtheSnn+speciesorthedifferentelectronicstructuresinPt–

Snalloys[13].ThereforewecaninferthatthedehydrogenationperformanceofPt–Sn-basedcatalystsdependsontheinteractionsbetweenthePtandSnspeciesaswellasthesupport.Thedeactiva-tionofPt-basedcatalystduringpropanedehydrogenationisfatal,andmainlyduetotheaggregationofPtparticlesandcarbondepo-

sition[13,14].TheSnasapromoterhelpsindispersingPtmetalandlargelysuppressescokeformingreactions,thereforesignifi-cantlyimprovescatalyticperformance[10,14].However,themechanisticunderstandingisstillcontroversialandthereactionresultswerenotconclusive,especiallyonstabilityandselectivity.MuchfocushasbeengiventoPt–Sn-basedcatalystssupportedonAl2O3forpropanedehydrogenation[4,6].Butthelifetimeof

thesecatalystsistooshort.Therefore,thereisagrowinginterestindevelopingzeolitesupportedcatalysts,e.g.Pt–Sn/ZSM-5zeoliteforpropanedehydrogenation,becauseoflongeractivationtimesandhigherconversions[2,10].ManystudieshaveimprovedtheperformanceofPt–Sn/ZSM-5catalystsbyaddingamoremetallicpromoter(particularlyfromalkalioralkalineearthmetals)likeNa,Fe,Zn,etc.[2,5,15,16]andbyincreasingtheSi/AlratiooftheZSM-5support[2].However,ZSM-5supportedcatalystsweredet-rimentallyaffectedbyfrequentregenerationwithsteam[17]andhavelowerpropyleneselectivity[2].ZSM-5supportedcatalystscanfurthertakepartincrackingandtheirlargeporesizefailstocreateshapeselectivityeffectforpropylene.Moreovercomparingtheeffectsofsupportsandadditionalpromoters,itwasobservedthattheperformanceofpropanedehydrogenationreactionsignif-icantlydependentonsupport.Inparticularitwasnotedthatthecontrolofintermediatesproductstodesiredproductoverthebi-functionalcatalystwassignificantlysupportdependent.ThesemotivationsprovidetheroomforSAPO-34zeoliteassupportofPt–Sn-basedcatalyst.Inthiswork,thenovelweakacidicsupportSAPO-34(almostinerttodehydrogenation),withgoodshapeselectiveopportunities

1566-7367/$-seefrontmatterÓ2009ElsevierB.V.Allrightsreserved.doi:10.1016/j.catcom.2009.07.008

*Correspondingauthor.Tel.:+861062784654;fax:+861062772051.E-mailaddress:wf-dce@tsinghua.edu.cn(W.Fei).

CatalysisCommunications10(2009)1925–1930ContentslistsavailableatScienceDirectCatalysisCommunications

journalhomepage:www.elsevier.com/locate/catcom