Operational Manual

MODEL 5000 USER’S MANUALSuper Systems Inc.7205 Edington DriveCincinnati, OH 45249Ph : 513-772-0060Fax: 513-772-9466Super Systems Inc.USA OfficeCorporate Headquarters:7205 Edington DriveShipping Address:7245 Edington DriveCincinnati, OH 45249Phone: (513) 772-0060 Super Systems EuropeUnit E, Tyburn Trading Estate,Ashold Farm Road, BirminghamB24 9QGUNITED KINGDOMPhone: +44 (0) 121 306 5180 Super Systems México Sistemas Superiores Integrales S de RL de CV Acceso IV No. 31 Int. H Parque IndustrialBenito JuarezC.P. 76120 Queretaro, Qro.Phone: +52 442 210 2459.mxSuper Systems ChinaNo. 369 XianXia RoadRoom 703Shanghai, CHINA200336 Phone: +86 21 5206 5701/2 Super Systems India Pvt. Ltd.A-26 Mezzanine Floor, FIEE Complex, Okhla Indl. Area, Phase – 2New Delhi, India 110 020Phone: +91 11 41050097 Overview (3)Spare Parts (4)Model 5000 Electrical Drawings and Plumbing Connections (5)The Model 5000 controls temperature, carbon, and quench with a touch screen operator interface.There is an indicator light on the top of the enclosure. When a cycle is running, the green light will be lit. Once the cycle finishes, the yellow light will be lit. If there is an alarm, the red light will be lit. More than one light can be lit at a time. On the front of the enclosure there is a horn and a bell. The horn will sound for alarms while the bell will sound for the end of a cycle. There are two green indicator lights on the front of the enclosure. The green light on the left is lit when atmosphere gas is enabled. The green light on the right is lit when Event 1 is running. The three red switches allow the operator to silence alarms if the unit is alarming. On the left is a switch for a Furnace Overtemp alarm. In the middle is a switch for Alarms 1 and 2. On the right is a switch for the Quench Overtemp.For information on the touch screen operator interface, please reference the Series 9205 Operational Manual. For information on the overtemp controllers, please reference the 7SL High Limit manual. For information on the temperature controller, please see the 7EK Temperature Controller manual.Spare PartsThe following is a list of spare parts recommended for the Model 5000.Model 5000 Electrical Drawings and Plumbing Connections10 Model 5000 User’s Manual Rev -Revision HistoryRev. Description Date MCO #- Initial Release 5-8-2012 209811Model 5000 User’s Manual Rev -。

OPERATION MANUAL FOR SHC-300/500 SERIES MODELCONTENT1.General Description (1)2.Operational Principle and Technological Process (1)3.Technical Parameters (2)4.Structure of the Generators (2)5.Acceptance Check (3)6.Operational Requirements (4)7.Troubleshooting (6)8.After-sales Service (6)9.PACKING LIST (7)Dear Clients: Please read carefully the Operation Manual prior to operation. Juveniles and those who do not understand the requirements of the manual cannot operate the generators .Operation Manual for SHC Series Hydrogen Generators1General DescriptionThe data and operating requirements stipulated in this Operation Manual are applicable to all the SHC series hydrogen generators.SHC series hydrogen generator is to electrolysis KOH liquid to produce hydrogen. There are many intelligent control equipments inside of equipment, easy and safety. The equipment could meet requirement of many kinds of gas chromatograph at home and abroad.2 Operational Principles and Technological Process2.1 The operational principle of this instrument is traditional electrolyzing lye. The conducting medium in the cell is water solution of KOH. The membrane between the two electrode chambers is for the navigation electrolysis equipment. After electrifying direct current, the electrochemical reaction of water molecule occurs. It produces oxygen on the anode, and hydrogen on the cathode. The reaction equation is as follows:Anode: 2OH--2e → H2O 1/2O2↑Cathode: 2H2O 2e →2OH-H2↑Final reaction equation: 2H2O → 2 H2↑ O2↑The pressure control, protective pressure, flow display and flow tracking are all automatic control. The hydrogen output is self-regulation according to the using hydrogen flow under stable pressure (in the range of output flow).2.2 Technological ProcessNotice: mark √ is equipment model4 Structure of the GeneratorsFront View Right Side ViewRear ViewContours and Dimensions Of Hydrogen Generators 1.Lye Tank2.Water Level3.Desiccator4.H2 Output Pressure Gauge5.Output Flow Screen6.Power Switch Output V olume （ml/min ）0~310 0~510 Output Pressure （MPa ）0.4 Hydrogen Purity （%）99.999 Overpressure Protective Value （MPa ）0.46 Power Pressure （V ）Input Power （W ）<150 <250 Weight （kg ） <15 <167.Hydrogen Outlet 8.Power 9.Water OutletTypeSHC-500 SH C-300 3 Technical Parameters110±15% 50~60Hz / 220±15% 50~60Hz5 Acceptance Check5.1 Unpacking for the acceptance checkOpen the package, check equipment is in good condition, the attached accessories and technical documents should be checked according to the packing list. Otherwise claims should be filed against carriers and supplier in accordance with the actual conditions.5.2 Operation for the acceptance check5.2.1 Make Lye LiquidTake out corresponding Qty KOH as below required, put all in a clean bottle (anti-corrosion, polythene bottle is enough). Add 1000ml distilled water, then stir the liquid to make KOH fully melt. The KOH should be analysis purity, and purity is 85%. When the lye liquid cooled, put it into the tank.Weight of KOH in fitting bag is as follows:Model SHC-300 SHC-500KOH Weight(g) 320 3755.2.2 Open the cover of Lye tank, pull out the nut. (Nut is used in case of lye leaking during transport). Nut should be taken away when instrument is used. Please keep the nut well for further use when transport again.5.2.3 Put cooling lye into the tank, and then add distilled water. Water level should be in the range of up&bottom water level.Notice: Please don't let lye liquid onto the skin and other products !5.2.4 After pouring into electrolysis water, please raise the front of equipment, let the equipment lean about 40°to exhaust air in the electrolysis cell, and which could make cell full of electrolysis water.5.3 Starting Equipment (Don't link with Gas Chromatograph )Connect power supply ( should have ground connection wire). After connecting the power cord, turn on the switch of power supply on the front panel, will immediately start working, H2output flow reaches to max gas flow. When the nut for hydrogen outlet of the generator is sealed securely, output pressure will rise, and when the pressure reaches 0.4MPa, the number indicating output flow rate will show falling to zero. This indicates the generator is in normal operation. After the acceptance check is completed, the generator can be operated in accordance to the Operational Manual.5.4 Equipment InstallationTake off sealing nut of H2output port at rear of the equipment. (Please keep it well for checking instrument in future). Connect H2output port and hydrogen-applied equipment with copper pipe in fitting bag; don't screw the nut too tightly. Turn on the switch of power supply, equipment starts to produce gas, after several minutes, screw the nut tightly, at this time, equipment is in normal working condition.6 Operational Requirements6.1Requirements for operational environments and conditions of the generators :6.1.1 The hydrogen generators are forbidden to be operated in a sealed room.6.1.2 The generators should be put horizontally near hydrogen-applied instruments6.1.3 Temperature : 0℃–45℃Humidity : ＜85%6.1.4 Nut on the lye tank is to prevent lye liquid spreading out when delivery. Customer should not put on again when normal use. Otherwise, oxygen could not be vented out. Users should keep the nut well in order for future use.6.2 Requirement for Lye Liquid6.2.1 Electrolysis liquid is made according to 5.2.1--5.2.3.6.2.2 Electrolysis liquid purity controllingAfter working for a while, electrolysis liquid will be less, when the liquid nearly reaches to bottom of water level, customers should add distilled water in time, which should guarantee water level is in the range of up&bottom level.6.2.3 Electrolysis liquid replacement period and methodElectrolysis liquid should be replaced every three months. When replacing, first, open theoutlet in back of instrument to discharge electrolysis liquid. Clean the system 2 or 3 times with distilled water according to electrolysis cell and tank pollution conditions. Electrolysis liquid is made according to 5.2.1--5.2.3Drain pipe is at the back panel of instrument. It could be taken down or put into freely.Hole on cover of lye tank is oxygen outlet. Don't clog it. Don't replace cover of water tank at will!Notice: Please don't let lye liquid onto the skin and other products !6.3 When hydrogen generator working, if there is no gas output suddenly, and flow display becomes zero, please take off the equipment side plate, to check whether there is accumulated water in water level controller. After discharging the accumulated water, it could recover to work. Method to discharge accumulated water: screw off the bottom cover on the water level controller, and water could flow out. Make sure there is some container under the controller to contain the accumulated water.6.4 Requirements for replacing desiccant6.4.1 The desiccant (discolored silica gel) will lose effectiveness after water uptake to saturation, and should thus be replaced on time.6.4.2 Users should notice whether silica gel becomes pink. If it becomes pink, please replace it immediately. If there is no color changes, users could continue to use it till it changes to pink. Users could also decide the replacement period according to usage condition.6.4.3 The silica gel should be baked under the temperature between 120 and 140 ℃ until its color changes into blue completely. It should be packed for future use when it is dried and its temperature decreases to below 50。

Operating ManualSecurity Guidelines Pressure-free Safety Washing Container with Fire Protection LidTypical forround and cube-shaped container modelsRisk- and safety rating according toRL 2001 / 95 / EG and PrSG 930.11as well as other standards and guidelinesManufacturerRIMANN AGRömerstrasse West 49CH 3296 Arch / SchweizCreated on behalf of RIMANN AGthroughDOCUMENT ENGINEERINGTABLE OF CONTENTS1.Preface (3)2.Hazard Assessment (3)3.Limited Liability (3)4.Intended Use (3)5.Operating Personnel (3)6.Scope of Delivery (4)7.Operational Manual and Safety Instructions (4)8.Maintenance and Cleaning, Installation (6)9.Customer Service (6)GreetingsYou have chosen the original. Thank you for choosing the quality product, which we entirely manufacture and distribute in our factory in Switzerland. Many years of experience, careful workmanship and expert safety assessment are the guarantee for flawless and safe functioning.1. PrefacePlease read this manual carefully and pay attention to the safety instructions. In case anything is unclear, or if there is missing information, please contact us immediately.With the commissioning of the container, you confirm that you have read and understood this manual and thus assume the responsibility for its operation.2. Hazard AssessmentThe container and its functioning were subjected to a conformity assessment procedure, in accordance with EU Directive 2001 / 95 / EC as well as EN ISO 12100 under extended observance of the Swiss Federal Law on Product Safety PrSG 930.11.The hazards were assessed in accordance with the recommendations of the Performance Level Method EN 14121.According to the result of the hazard analysis, the container is permitted for unattended operation with defined safety measures.3. Limited LiabilityThe manufacturer is exempt from all liability and guarantee, provided that chemical, toxic, biological, explosive or thermal reactions or technological tests take place within the container, which are in conflict with the intended use, and lead to damage or destruction of the container and its components, as well as personal injury or environmental damage.4. Intended UseThe container is intended for the cleaning of metal parts by flammable organic solvents.The container is not approved for use in potentially explosive environments.Any other use is considered as unintended.Conditions for safe operation of the container are proper handling, intended use, safe installation and maintenance of the working components within the container.The operator is obliged to ensure that persons working with and on the container use it only when in perfect condition and in compliance with the instructions.5. Operating PersonnelThe operating- and cleaning personnel must be certified to work with and on the container. The personnel should be familiar with, and must have read and understood the safety conditions issued and be able to clearly understand the language.6. Scope of DeliveryThe scope of delivery consists of the safety container with mounted lid, the ordered number of fuses, the desk mount and the operating instructions with the CE Declaration of Conformity.Available as a consumable: Original Rimann fuse, lid sealing7. Operational Manual and Safety InstructionsGeneral InformationThe company's own Accident Prevention- and Environmental Protection Regulations, as well as the directives and regulations of the SUVA (carrier of obligatory accident insurance in Switzerland) apply when handling flammable liquids No. 1825The personal protective equipment has to be applied, without demur, during all processes.Preparation for Commissioning (Checklist)This manual has been readThe room in which the washing takes place is suitable for this purpose. (Ventilation)The personnel does not have long, open hair and clothing with loose straps.The container stands on a non-combustible surfaceThe table-mounted holding frame is firmly connected to the table and the container is inserted therein. (See The "Maintenance Operations" Section)The container is clean and has been inspected for integrity and leakage.The lid can be opened and closed, it is undamaged. (Bent lids must not be used)The lid gasket is inserted and undamaged (It is not permissible to use a damaged gasket) The grounding is established ( The ground connection is provided on the container)The solvent is provided and the corresponding safety data sheets are available. (They contain information in case there is a hazard).The original copper fuse is clamped in place (About the fuse, please see the "Maintenance"section.). It is suitable for all types of flammable medium.Environmental protection measures have been taken for the case of solvent leakage.There are no unauthorised persons and no sources of ignition in the immediate vicinity of the work area. (Determine the security area).Fire extinguisher is provided (Clarify this with the local or company-based fire brigade). The escape route is defined and not blockedCommissioning (chronological checklist)Check whether: The container is provided, fixed and grounded and the fuse is clamped in place.The solvent is poured cold into the container. There are solvent vapors. Use only the amount needed for cleaning. The container must not be overfilled. Not more than 4 cm from the upper edge of the container.We assume that the material to be washed is placed in an available basket. The basket with the material to be washed will be submerged in the solvent (Alternatively, it can be fed directly, without a basket)The edge of the container and the lid seal are cleanThe lid is open throughout the entire washing procedure. (When the lid is closed, explosive vapors develop)The material to be washed is moved around in the solvent.Check the progress of the cleaning, possibly by collecting samples.For the rest, please see Completing the Work or Interrupting the Work.Completing the WorkFinish the washing process and remove the (basket) with the washed material, and put it on a suitable surface to allow the fumes to evaporate. (See available accessories)Hold the container with both hands up to the upper edge and discard the used solvent. (See available accessories).Clean the container, the lid and the seal.Close the lid and store the container at the designated placeWe recommend to affix a label with the text: "Empty and Cleaned"Interrupting the WorkThe container is connected to the tableThe material to be washed and the solvent are in the containerClose the lidMark the container in a suitable manner to indicate that the container is not emptyUpon resuming the work, open the lid and let the vapors escapeProceed further the same way as described under Commissioning.In the event of fireIn case there are flames, the original copper fuse melts and the spring-loaded lid snaps shut.Die flame will be extinguished.In some cases, the sudden movement of the lid can lead to trapping of the fingers. You will be frightened!Pull back your hand. The container will remain in place, since it is fastened to the table. After that, the lid will close completely.After a fireWait until the smoke has cleared and the container has cooled to room temperature.Discuss with your supervisor the cause of the fire and eliminate that, before you start working on it again.Open the lid and let the remaining vapor escape.Approximately 1/2 kg of force is necessary for opening the lid. If more force is required, this may indicate that the gasket is stuck.You can either continue the washing process in progress, according to the checklists, or starta new one.8. Maintenance and Cleaning, InstallationThis container does not require maintenance.Occasionally, check the smooth operation of the lid mechanism and the condition of the lid and the lid gasket.Check that the lid clamp nut is tight and tighten it, if necessary.For exterior and interior cleaning, use common cleaning agents that are suitable for stainless steel and powder-coated surfaces. The lid seal is insensitive to these detergents.Installing the Container Screw the table mount onto a table with a fireproof baseInsert the guide on the container into the slots of the table mountInstallation of the Original FuseLift the lid and push it against the back, so that theclaw comes behind the flapThe rear part with a flap Claw Hold the lid in this position and push the clamp pindownwards. As a result, the lid with the rear part is loadedClamp Pin Holding Pin Clamp the fuse between the terminal pin and theretaining pin by lifting the lower retaining pin slightlyFuse9. Customer ServiceFor inquiry or ordering of consumables, as well as information on accessories and secondary equipment, please contact our customer serviceRIMANN AG Maschinenbau Römerstrasse West 49 3296 Arch / Switzerland Phone: +41 (0)32 377 35 22FAX: +41 (0)32 377 35 24*****************www.rimann-ag.ch。

采购作业指导书标准范文In the field of procurement, having a comprehensive and well-defined procurement operational manual is crucial for ensuring smooth and efficient operations. 在采购领域，拥有一份全面而明确定义的采购操作手册对于确保运营的顺利高效至关重要。

First and foremost, a procurement operational manual serves as a guide for procurement professionals on how to carry out their duties effectively and in compliance with organizational policies and procedures. It outlines the step-by-step processes involved in sourcing, evaluating suppliers, negotiating contracts, and managing relationships with vendors. This ensures consistency in decision-making and helps in maintaining high standards of procurement practices. 首先，采购操作手册是供采购专业人员在如何有效地履行职责并遵守组织政策和程序方面提供指导的重要工具。

它详细地阐述了涉及到采购流程的每一个步骤，包括供应商的评估、谈判合同和管理与供应商的关系。

这确保了决策的一致性，有助于保持高水准的采购实践。

Additionally, a well-structured procurement operational manual also plays a vital role in fostering transparency and accountability withinthe procurement process. It clearly defines roles and responsibilities of stakeholders involved in procurement activities, thus reducing the risk of errors, conflicts, and unethical behaviors. By establishing clear guidelines and protocols, organizations can ensure that procurement activities are conducted with integrity and in compliance with legal and ethical standards. 此外，一份结构良好的采购操作手册也在促进采购过程中的透明度和问责方面发挥着至关重要的作用。

40-XXXX-01PEG CT CONNECTIONS DC INPUTFOR FLASH DRIVES & PC CONNECTION BATTERY COVERKELVATEK DEVICE INTERFACE TRIGGER STATUSPC CONNECTION STATUSUSB CONNECTION STATUSSOFT KEYSPRESS HELP FOR USER INSTRUCTIONSContents1. Introduction 42. Profile System Overview 53. Profile Operation 63.1 Circuit Breaker Test Menu 83.2 Selecting Test Details 83.3 Selecting Trigger and Operation Mode 133.4 Pre-Test Confirmation 133.5 Armed Mode 153.6 Initiating Test and Processing Data 163.7 Analysis Results 173.8 Test Results Options 184. Auxiliary Menu 194.1 Selecting and Viewing Profile Records 194.2 Importing Data 255. Setup 276. Power Mode Indication 287. Software Upgrade Procedure 298. Uploading Circuit Breaker Database to P3 291. IntroductionThe correct operation of a circuit breaker is critical to any electricity network especially during fault conditions. A slow tripping circuit breaker results in unnecessary disruptions to electricity supplies and can cause damage to plant and equipment.Often the problem that caused a slow trip is temporarily cleared during the first trip operation so cannot easily be detected by conventional testing procedures. Therefore capturing the first trip operation is essential to effective circuit breaker diagnostics.Conventional testing normally requires removing the circuit breaker from service which is time consuming as it requires a planned outage and often fails to diagnose the causes of slow tripping circuit breakers. This resulted in a technique that would pinpoint the cause during the critical first trip by monitoring the current flowing through the trip coil. Trip coil profiling has been developed as a condition monitoring technique where deviation from a standard profile helps to pinpoint a potential problem within either the trip coil or circuit breaker main operating mechanism.The Profile P3 offers a cost effective solution by enabling –• A fast and simple online test which can be performed by a single operator in around 10 minutes• The capture of the vital first-trip operation through non-invasive connections while in the energised state• The onsite analysis of circuit breaker defects for immediate attention• A streamlined Graphical User Interface with online help instructions1• The ability to upload the utilities asset management database to improve the accuracy of data entry• An intelligent power management system which enables the P3 to operate for up to eight hours without an external power supply• A self re-arming facility which enables capture of traces on a circuit breaker with multiple fault operationsThe Profile is a powerful diagnostic tool for analysing -• Main contact operation• Auxiliary contact operation• Trip and close coil operation• Integrity of control circuit wiring• DC supply voltage• And many more potential defects22. Profile System OverviewThe Profile P3 and all accessories are supplied in a ruggedized carrying case. Profile P3 HandsetThis is a microprocessor based data acquisition and analysis system. It is control-led using the integral alpha numeric keypad to select options from the graphical user interface (GUI) on the large colour screen LCD. The probe and power supply connections are as shown in Figure 1- Profile P3 Handset. The P3 is supplied with 8 AA rechargeable batteries and also a DC Power Supply for recharging the bat-teries and powering the P3 when left onsite in continuous rearmed mode. The P3 has a removable hand strap which can be located on either side of the unit.DC Current ProbeThe DC current probe plugs into the 6 pin connector (see Figure 1) and has a range of 0 to 200 amps. It connects to the DC supply to the trip or close coil as required and is powered directly from the P3 handset.DC Voltage Measuring LeadsThe fused leads with crocodile clip connections are used to measure the circuit breaker DC voltage supply. The leads are rated at 1000 volts and have a measure-ment range of ±400VClip-on Current Transformers (CT’s)The three clip-on CT’s are used to measure the main contact operation time (MCON) during a trip or close operation. They are clipped around the secondary wiring of the main protection CT’s and connect to the 4 pin connectors as shown in Figure 1.3DC Power SupplyA DC power supply is provided to charge the rechargeable batteries and also power the handset when it is left in continuous rearm mode.Kelvatek Device InterfaceThere is a facility to connect an interface device to an 8 pin connector. This is for future applications where devices can communicate, synchronise and be triggered by the P3 handset.Additional AccessoriesA USB memory stick is provided so that new software can be uploaded as well as data files such as record files and asset management details. There is also a USB lead which enables test results to be transferred to a PC either directly or via Replay Pro.43. Profile OperationThere are 3 distinct areas within the main screen as follows –• The Application Header is used to display most of the basic handset operation information and is always available on the top part of the screen.• The Main Application screen is where the details associated with performing a test and analysing the results in both tabular and graphical format are viewed. • The Application Footer displays a fixed set of 5 ‘soft’ buttons corresponding to the 5 Functional keys immediately below on the keypad. These are context dependent and each button will correspond to an action available for thecurrent screen.The start up screen on the Profile P3 is shown in Figure 2 below.• CB Test:guides the user through the necessary steps to perform a test• Auxiliary: enables stored test results to be viewed, data to be imported into the handset, and the system status to be viewed.• Setup: enables the date and time and also thedate format to be changed.5Figure 2 Main ScreenFigure 3 shows how the Profile is connected for carrying out a 3 phase test on a ‘live’ circuit breaker.• The DC current flowing through the trip coil is measured by a Hall-Effect CT and provides analysis of both the trip coil and main mechanism.• The voltage probe measurement provides a clear indication of the condition of the DC battery and associated wiring.• Peg CT’s indicate when the current flowing in the main circuit has beeninterrupted.Figure 3 – The P3 connected for an online 3 phase test3.1 Circuit Breaker Test MenuThis is where the user performs a circuit breaker test and capture trip and close profiles. There are three options for entering the test details as shown in Figure 4 below. Once the test details are entered, the user will select the test sequence by choosing the type of operation ie TRIP/CLOSE/TRIP FREE and the test mode ie SINGLE or MULTI. Once the test details are acknowledged then the user is prompted to connect the test probes and is provided with a visual indication that the correct connections have been made before arming the profile ready to capture a profile. The option to set the P3 in MULTI mode allows the user to capture and save multiple trip and close operations. The intelligent power management system enables the handset and dc clamp to be left connected and powered for an indefinite period of time.A detailed explanation of each stage in preparing the profile to carry out a 3 phase online test is given below.3.2 Selecting Test DetailsThe user has the following three methods of entering test details –1. Enter Manually2. Select from Pre-Entered Test Details3. Search and select from Circuit Breaker Database stored on the handsetEach method provides the user with the facility of selecting the details from a pull down menu therefore reducing the necessity to type the test details each time which greatly improves the consistency and speed of data entry.Figure 4 – Select Test DetailsManual Entry of Test DetailsSelecting the Enter Manually option displays the screen as shown in Figure 5, and allows the user to manually enter new test details into each of the following four fields -1. Substation - Unique substation name2. Breaker ID – Unique identifier for the circuit breaker, ie a serial number3. Breaker Type – Type of Circuit Breaker eg ABB4. Circuit ID – Unique identifier for the circuit operated by the circuit breaker Note all of these fields can contain both alpha and numeric characters which are entered using the alpha numeric keypad in conjunction with the keypad mode key. The minimum field length is 3 characters and the maximum is 30 characters. If the details are already stored within the P3 circuit breaker database, then when the first character is entered in any field, all names beginning with that characterare displayed in a pull down menu which the user can then select from.The following fields are mandatory: Substation name, Breaker ID and Breaker Type, whereas the Circuit ID field is optional.These test details can then be immediately used to carry out a circuit breaker test or saved to the pre-entered test details for future access.There is also an option for loading the previous test details and editing the re-quired field before either proceeding with the test or again saving them to the pre-entered test details for future access.Figure 5 Manually Enter Test DetailsSelecting from Pre-entered test detailsThe user is able to select details from a pre-entered list which has either been downloaded via the usb port or saved from the manual entry option (see Figure 6). The test details can be selected from the screen by typing the number of the appropriate row (1 to 9) on the keypad. If there are multiple screens of data these results can be paged nine at a time by using the left/right arrow keys.The appropriate row can also be selected by typing the initial part of the substation name in the box provided at the top of the screen. The substation box is selected using the change field soft key. To assist with locating the relevant test details, the user can also make use of the sort function which can be applied to any column in order to display the data in ascending or descending order. This is achieved by pressing the select column soft key followed by the sort soft key. Once the row containing the desired details is selected, pressing the OK key then takes the user to the next screen.Figure 6 Pre-entered Test detailsSelecting from a CB (Circuit Breaker) databaseThe user can search for the test details within a downloaded circuit breaker database by starting to type the substation name in the substation box as indicated in Figure 7. If these details are held within the database, then a list of substation names will appear in a drop down menu for selection. Once a substation name is selected by using the up/down arrow keys and pressing the OK key, a list of breaker ID’s from that substation are presented. The circuit breaker to be tested can be selected by either scrolling down the list using the up/down arrow keys then pushing the OK button or starting to type the initial characters in the breaker ID box. The remaining fields (Breaker Type and Circuit ID) are then automatically populated. Details can be reselected by pressing the reset soft key. Once the desired details are selected, pressing the OK key or next soft key then takes the user to the next screen.Figure 7 Selecting Test Details from Circuit Breaker Database3.3 Selecting Trigger and Operation ModeOnce the initial test details have been entered by one of the three options described in section 3.2, then the test trigger mode of SINGLE or MULTI, and the CB operation mode of TRIP, CLOSE, TRIP FREE can be chosen. The test trigger mode is selected by pressing the change trigger mode soft key and the type of operation is selected by pressing the change operation soft key. Figure 8 shows the setup for a first trip test.Figure 8 Test ModeSelecting the MULTI mode enables multiple trip and close operations to be captured. After each trip or close operation, the P3 will automatically rearm within 5 seconds.3.4 Pre-Test ConfirmationAt this stage the user has entered all the required test details and can then select the next soft key where they are prompted to connect the test probes from the handset to the circuit breaker as shown in Figure 9. The test connections to a circuit breaker are shown in Figure 3.Figure 9 Correct Test ConnectionsOnce the probes are connected there is a clear visual indication to the user that all test probes have been properly connected before operating the circuit breaker. On top of the screen the connected probe status is displayed. A green background means a probe has been detected while orange indicates either no probe has been connected or there is a bad connection on that channel.Figure 10 indicates that there is a problem with the L3 clip-on CT’s.Figure 10 Wrong Test Connections3.5 Armed modeOnce the user is satisfied with the pre-test confirmation checks, they can press OK and they will then be presented with the screen as shown in Figure 11 which indicates that the data acquisition module within the P3 is ready to capture data by displaying ARMED.NOTE: In some situations the P3 may trigger before the circuit breaker has tripped. This is usually due to current already flowing in the circuit which the DC probeis connected to. If this happens the user should press the Del key to cancel the analysis and determine the reason for the 'false' trigger of the DC probe.NOTE - 'Press Del to cancel Analysis' message only appears during the ANALYSING stage. The DC probe should then be reconnected at the correct position.Figure 11 Profile Armed3.6 Initiating Test and Processing DataAt this stage the user is ready to perform a test by electrically tripping or closing the circuit breaker. During the data capture and analysis the following onscreen messages are displayed in sequence –• CAPTURING• DATA TRANSFER• ANALYSING• ANALYSIS DONENOTE: When the P3 is in MULTI mode, the analysis is performed in the background to enable the P3 to quickly rearm. This is indicated by the following on screen messages• CAPTURING• DATA TRANSFER• DATA TRANSFER done• ARMING3.7 Analysis ResultsOnce the data analysis is completed the results are displayed in both graphical and numerical formats as shown in Figure 12Figure 12 Analysis ResultsThe user is able to change selection between latch, buffer, acon and end parameters and the corresponding position will be indicated on the graph.The horizontal black lines indicate the MCON times and spread. At this stage a record can be tagged as GOOD, BAD, SUSPECT or SIGNATURE (benchmark trace for breaker type) and comments noted as shown in the example displayed in Figure 13. This is a very useful feature for future analysis of test results.NOTE: When the records are captured in MULTI mode, the analysis results are not displayed. Press ESC and the message 'Are you sure you want to Cancel?' will appear, then press the Yes soft key. Continuing to press the ESC key allows the user to either select another test mode or to return to the main screen. The user can retrieve the test results for viewing and analysis, as described in 4.1.Figure 13 Test details3.8 Test Results OptionsThe user can choose what to do with the current record: save, discard results or return to the previous screen and revise the test details.4. Auxiliary MenuWhen the Auxiliary icon is selected from the main screen (see figure 2), the user is presented with three options as show in Figure 14 below. These options include: displaying test records on the handset, importing previous test records via a USB device and displaying information about the handset status.Figure 14 Auxiliary Menu4.1 Selecting and Viewing Profile RecordsOnce the View CB Tests option is chosen, the user is presented with the screen as shown in Figure 15. Records stored on the handset are displayed in tabular format. A record can also be marked for viewing in graphical mode.Figure 15 Handset Profile TestsRecord Filter OptionsRecords can be filtered by selecting the filters soft key which enables multiple search criteria to be applied to precisely filter the records to be displayed as shown inFigure 15. The search criteria include; substation, breaker id, breaker type, and records can also be filtered by operation: close, trip, trip free or record tags. The tag list has four options; Good, Bad, Suspect and Signature. The Signature option is where a trace is considered to be the optimum for that circuit breaker type. The following two screenshots (Figure 16 & 17) demonstrate how a filter can be applied.Figure 16 Applying a FilterFigure 17 Filtered ResultProfile ChartThe example in figure 18 shows the charted results of the applied filter in figure 17 displaying two consecutive trip and close operations which clearly indicate a problem with the auxiliary contacts. This is one of the key features that greatly assist onsite analysis of defects.Figure 18 - Profile Chart View with up to 4 records overlaidThe example in figure 19 shows only the trip operations with the close operations hidden.Individual graphs can be hidden by selecting the required graph by pressing the change field soft key and then they hide / show selected soft key.Figure 19 Profile Chart View with 2 records hiddenMCON LinesWhen multiple graphs are displayed, MCON lines are displayed on a separate screen as shown in Figure 20. This screen is activated by pressing the hide/show MCON lines soft key.Figure 20 Profile Chart View with test results displayedSelected Profile Chart DetailsThis screen displayed in Figure 21 the test shows results from a profile chart and a colour code header clearly identifies which profile chart was selected.Figure 21 Profile Chart View with test results displayed4.2 Importing DataData can be imported via a USB memory stick in the following formats -• Record files with a rec extension eg 2005030809390297• Pre-entered Test Details files with a csv extension• Circuit Breaker Database files with a cbd extensionThe data is imported by inserting the USB flash drive and selecting the import data option in the auxiliary menu options screen (see figure 14). The files that can be imported are displayed in Figure 22 below.Figure 2226The required files are selected by using the up/down arrow keys and pressing OK. Once the selection has been made then the files are imported by pressing the import soft key. If there are multiple screens of data, then the page up and page down soft keys can be used to locate the required files. Note only one file type can be imported at a time. For rec files multiple selections can be made but for both csv and cbd files only one file can be imported. The select all soft key can be used to select all rec files if required.4.3 Exporting Test RecordsTest records can be exported to a PC by connecting the P3 to a PC using the USB lead provided. The P3 will be shown as PROFILEP3 (D:) under ‘Devices with Removable Storage’ when viewing disk drives and other hardware connected to your computer. Double clicking on the PROFILEP3 (D:) icon as shown in Figure 23, will display a Records folder which holds the P3 records. These records can then be dragged or copied to a folder as required. Another option for accessing P3 records, is via Replay Pro (proprietary analysis software) by selecting the’ Import Records from Filesystem ‘ option and opening the PROFILEP3 (D:) directory.Fugure 234.4 Handset StatusSelecting handset status from the auxiliary menu options provides the following information as shown in Figure 24.• Number of records stored• Calibration Date• Next Calibration Date• Software version detailsThere is also an option to export logs for analysing the performance of software if the user is having problems. In this situation the user will insert a USB memory stick and press the export logs to USB soft key to export the log files. The repair function should only be used when directed by a technical support person from Kelvatek.Fugure 245. SetupThis option is accessible from the main menu and allows the following parameters to be configured.5.1 Date & TimeThe facility to set the current date and time is available as shown in Fig 21Figure 25 Configuring date & timeNOTE: The date format can also be changed.27288. Uploading Circuit Breaker Database to P3 IntroductionThis procedure describes how your circuit breaker asset details can be uploaded from your circuit breaker database or asset management system to the P3. This simplifies and improves the accuracy of data entry when using the P3.Required Database FieldsThe P3 circuit breaker database has the following four fields which require a mini-mum of 3 characters and a maximum of 30.1. Substation name2. Breaker ID (serial number or unique identifier)3. Breaker Type4. Circuit ID (used to identify when switching) Note – the Circuit ID filed isoptionalProcedure1. Export your circuit breaker asset information to a Microsoft Excel spreadsheet. (it should be possible to directly retrieved this information from your asset management database)2. Once imported into a spreadsheet, delete columns containing surplus asset details , leaving only the required fields as outlined above293. The columns containing the required fields should then be formatted in the following order ;• Column A – Breaker ID,• Column B – Substation name,• Column C – Breaker type,• Column D – Circuit ID4. A new row should now be inserted at the top of the spreadsheet so that all Highlight row 1 and insert new row above (note your asset information should now begin on row 2)5. Highlight column B, right click and select Format Cells from pull down menu, click on text and then click OK.In column A1 type CB DatabaseIn column B1 type 2010/10/19 14:00:30In column C1 type Database Name6. The file should then be saved with a .csv extension by clicking on File Save As, Excel Workbook with filename P3 and change the File Type to CSV (Comma Delimited).7.The saved file should then be renamed by right clicking the filename selecting rename and changing the filename extension from .csv to .cbd.8.This file should then be copied to the usb memory stick provided which should then be inserted in the USB port on the side of the P3.9.Under the auxiliary option on the P3, select option2: import data then using up/ down arrow keys highlight file called p3.cbd then press OK and press import soft key.30Product supportFor servicing and repairs please contact our customer service despartments below.Customer Services Centre Kelvatek LtdBermuda Innovation CentreSt David’s Way, Bermuda Park Nuneaton, CV10 7SD Telephone +44 (0)28 9260 1133 Fax +44 (0)28 9267 3313European OfficeKelvatek LtdZum Brückenberg 31A59872 MeschedeGermanyTelephone +49 (0)2903 399 389Fax +49 (0)2903 399 469North AmericaKelvatek Inc4706 N. Ravenswood AvenueChicago, IL 60640USATelephone 773-598-4126Fax 773-275-1289Head OfficeKelvatek Ltd31 Ferguson DriveKnockmore Hill Industrial ParkLisburn BT28 2EXNorthern IrelandTelephone +44 (0)28 9260 1133Fax +44 (0)28 9267 3313 Power Centred。

TM-HALOOPERATION AND MAINTENANCE OF SOUND SUPPRESSORMODEL HALOIncluding Classic HALO, HALO-VX (Vortex), & HALO-GM (Government Model)Before using this suppressor,be certain you have read andunderstand this manual.Manufactured byGEMTECHDiv. of Gemini Technologies, Inc.P.O. Box 140618Boise, Idaho 83714ISSUED: January 2015⇔⇔⇔⇔⇔ WARNING ⇔⇔⇔⇔⇔✍Because sound suppressed weapons make lessnoise than non-suppressed weapons, it is easy to for-get that they are still firearms. It is of vital importanceto remember that a sound suppressed firearm is justas dangerous as a non-suppressed one, and the samesafe handling requirements apply.TM-HALOFIRST EDITION Febuary 2004SECOND EDITION January 2013Published by:ATI Star PressAntares Technologies, Inc.P.O. Box 140618Boise, Idaho 83714Phone: (208) 939-7222COPYRIGHT NOTICE:©2015 Gemini Technologies, Inc.All rights reserved. The contents of this publication may not be reproduced in any form or by any means in whole or in part without the prior written permission of the copyright owner.TM-HALOOPERATIONAL MANUAL FORSOUND SUPPRESSOR MODELHALO™ (5.56mm)Manufactured byGEMTECHDivision of Gemini T echnologies, Inc.P.O. Box 140618Boise, Idaho 83714-0618Phone: (208) 939-7222FAX: 208-939-7804IMPORTANTThe manufacturer disclaims any liability for damages resulting from any unauthorized modification of this product. Any modification of this suppressor without prior express authorization from Gemtech’s Engi-neering Department will void all warranties, both written and implied, and will result in the assumption of all liability by the person perform-ing the unauthorized modification.CONTENTS:Safety notes................................................................................P. 3 Chapter 1: Introduction, Specifications........................................P. 4 Chapter 2: Weapon Preparation..................................................P. 6 Chapter 3: Mounting Suppressor on Flash Hider.........................P. 8 Chapter 4: Maintenance and Troubleshooting............................P. 11 Chapter 5: Ammunition and Duty Cycle.....................................P. 13 Warranty Statement..................................................................P. 15⇔⇔⇔⇔⇔ WARNING ⇔⇔⇔⇔⇔✍Failure to follow installation and maintenance instruc-tions detailed in this manual can result in potential for seri-ous injury to the user and damage to the weapon. Firearmsound suppressors are user attached firearm muzzle devices, andas such are subject to improper attachment unless the proper pro-cedures outlined in this manual are followed.MANUFACTURER’S DISCLAIMERThe manufacturer is not responsible for improper usage of thisproduct. This product is potentially dangerous, and as such it is theuser’s responsibility to understand and implement its proper use. Ifyou do not understand the instructions in this manual, please con-tact the manufacturer for further clarification.SAFETY NOTESAlways handle weapons in a safe manner and assume they are loaded until they have been cleared.User installation or removal of the sound suppressor must be accom-plished in accordance with the instructions contained in this book.Any replacement or re-installation of the standard flash compensator must be accomplished by a qualified armorer in accordance with the instructions contained in this book.Serious injury to the user may result from an improperly installed flash compensator and/or suppressor.⇔⇔⇔⇔⇔ DANGER ⇔⇔⇔⇔⇔✍Before performing any maintenance operation, alwaysremove the magazine from the firearm, open the action, andvisually ascertain that the chamber is empty and the weaponunloaded. Failure to do so can result in potential for seriousinjury to the user and others in the vicinity.CHAPTER 1: INTRODUCTIONMODEL VARIATIONSThere are three different variations of the HALO suppressor: Classic, Vortex, and Government Model.1. The original HALO (Classic) is no longer in production but may beencountered. It was intended to mount on NATO specification 22mm diameter flash hiders with lengths varying between 1.75 and 2.1 inches (which includes the A1/A2 birdcage and HK 33/53/93 flash hider.2. The current HALO (Vortex) will mount on either the standard A1/A2birdcage (or dimensionally similar flash-hiders/brakes) or on the SEI Vortex flash hider.3. The Government Model HALO is more compact and designed to mountonly on the US military A1 or A2 birdcage, and mounts using the rear BFA groove in these flash hiders. The HALO-GM is also available in titanium as HALO-GMT. In stainless, it is the most affordable option. DESCRIPTION AND DATAThe HALO sound suppressor is a precision firearms sound suppressor designed to mount without tools on a standard NATO specification flash hider for weapons chambered for the 5.56x45mm NATO cartridge. The sound suppressor will reduce sound and flash signatures as well as recoil. Featur-ing a patented tool-free mounting system, the suppressor can be installed or removed in less than 30 seconds. Because of standard flash hider mounting, the suppressor can be interchanged between a variety of weapons cham-bered for the 5.56x45mm cartridge.Because the suppressor mounts on the standard NATO specification (22 mm diameter) flash hider, there are no incompatibilities with other stan-dard accessories as may occur with a proprietary flash compensator/mount. All vasriations are compatible with the KAC SOCOM suppressor mount.All HALO suppressors are full-auto fire rated within the limits of the ammunition and host weapon.PHYSICAL SPECIFICATIONSHALO HALO HALO-GM*(CLASSIC)(VORTEX)Length (inch)7.777.1 6.9Diameter (inch) 1.5 1.5 1.5Weight (ounce)24.82120Sound Reduction32 dBFinish Black Oxide Black Oxide Black Oxide Material Stainless Stainless Stainless Blast Baffle Inconel Inconel Inonel Minimum Barrel Length (in.)10.310.310.3 Lifespan (rounds)>25,000>20,000>25,000*HALO-GMT has same specifications as HALO-GM except that weight is 12.2 ounces and material is titanium. Color will be either silver (natural) or desert earth Cerakote.CHAPTER 2: WEAPON PREPARATIONGENERALThese instructions apply to the M4 carbine and other weapons in the M16 family. The compensator (flash hider) is used as a mount for the sup-pressor. In order to maintain proper suppressor alignment with the bore, it is absolutely essential that the flash hider be concentric with the bore. If it is not, alignment will be impossible. Baffle strikes from misalignment are the responsibility of the user, do not reflect a defect in the suppressor, and are not covered under warranty.For there to be proper alignment, it is essential that the compensator backs against a surface that is 90° to the bore axis. Any washer that does not have perfectly parallel sides will tilt the compensator. Lock washers and crush washers cannot provide parallel sides and will always result in misalignment. For this reason, a shim washer set is included with the suppressor for proper clocking of the flash hider (compensator). If the com-pensator is already mounted with a peel washer, there is no need to re-mount. The crush washer can be easily identified by its black color and slight taper.NEVER EVER USE A CRUSH WASHERCAUTIONUNLOAD AND CLEAR ALL WEAPONS BEFORE BEGINNINGTHIS PROCEDURE! SECURE WEAPON IN A HOLDING FIX-TURE. DO NOT DAMAGE THE STOCK.REPLACING THE LOCK WASHER or CRUSH WASHER1.Remove existing Compensator (flash hider) from the muzzle of theweapon using either the Combination Wrench (NSN 4933-00-070-9152) or a 3/4” open wrench. Remove and discard the existing crush or lock washer.2.Clean the barrel threads of all dirt, grease, rust and other foreign matterusing an approved solvent such as MEK (methyl ethyl ketone). Rust, if any, must be removed with a wire brush or steel wool. Do not let any solvents contact the stock or leak between the stock and the action.3.The desired orientation of the A2 compensator or dimensionally similarbrakes is with the non-slotted portion down. Symmetric flash hiders (A1) do not need orienting and may be mounted without shims.4.If using the peel washer, heat the washer in a propane torch to de-laminate the sections. Place the thickest portion of the peel washer or the thickest shim in the set on the barrel.5.The compensator is screwed hand tight onto the muzzle threads andlightly snugged with the wrench. Note the relative position of the blank section of the bird cage.6.Thin flakes of the peel washer or shims are added as needed to obtainthe correct thickness. The thick flake is the rearward most part.7.The peel washer or shim set is replaced on the barrel and the compen-sator is reinstalled as described above.8.This procedure in paragraphs 5 through 7 is repeated until the compen-sator can be torqued to the correct location.9.The compensator is then removed, thoroughly degreased with MEK,and 2-3 drops of Flexbar Rocksett™ ceramic thread adhesive is placed on the treads. The compensator is then torqued into its final orientation utilizing a torque wrench and either the Combination Wrench (NSN: 4933-00-070-9152) or a 3/4 inch crow foot wrench. The final torque must not be less than 35 ft/lbs nor more than 45 ft/lbs.10.Check alignment utilizing a mounted HALO suppressor and an align-ment gauge.11.Similar procedures may be necessary with other weapons.12.The HK weapons may require some resourcefulness in re-mounting theflash compensator if it is not concentric with the bore axis. It is essen-tial to check alignment before using the suppressor.CHAPTER 3: MOUNTING THE SUPPRESSOR Mounting and dismounting the suppressor on the weapon varies only minimally between the HALO variants. Refer to the photos on the following pages. It may be necessary to wipe mud, sand and dust off the mating parts of the retaining collar and suppressor mount before mounting during extreme conditions.1.Remove the closer from the suppressor.2.Angle the closer to slide over the flash hider.a)For the Classic and Vortex versions, position the closer behindthe flash hider shim spacer.b)For the GM (or titanium GM) version, position the closer into therear groove just forward of the wrench flats (rear BFA groove)3.Slide the suppressor over the flash hider and screw into the closer untilsnug.Mounting on the HALO (classic and Vortex)Mounting on the HALO-GM and HALO-GMTCHAPTER 4: MAINTENANCE and TROUBLE SHOOTINGPREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) PMCS is performed daily while the suppressor is in use. The proce-dures are a systematic inspection of the system that will enable you to spot defects that might cause it to fail during a mission.1.Weapon Flash Compensator: Check for cleanliness, including carbonbuild-up. Clean and lubricate with CLP or similar light oil.2.Visually inspect the suppressor bore for foreign objects, including sandand mud. Sand or mud may be rinsed out with water, draining to the rear. Follow any immersion by immediately blowing out with a high pres-sure air hose until completely dry. The suppressor must not be shot with residual liquid inside. Carbon buildup in the mount may be scraped with a scraper or a brush for 3/4” copper pipe fittings, and polished with red Skotchbrite.3.Inspect the exterior for dents and other evidence of external damage.Replace suppressor if damaged.MAINTENANCE PROCEDURES1.Operator maintenance consists of external inspection of components ofthe suppressor for serviceability and cleaning. Maintenance instructions covered elsewhere in this manual (e.g., PMCS, troubleshooting) are not repeated in this section. Specifically refer to paragraph 3.3.2 and its subparagraphs.2.Armorer’s maintenance shall consist of the installation, adjusting, gaug-ing and replacement of the flash compensator.3.Depot maintenance shall be provided by the manufacturer to includedisassembly of the suppressor for replacement of damaged internal parts.4.Cleaning and lubrication. The operator is responsible for keeping thesuppressor exterior surface, mount, and flash compensator clean and serviceable. The interior does not require cleaning.DO NOT make any attempt to clean the interior of the suppres-sor. High propellant flame temperatures minimize internal car-bon build-up. Damage caused by user attempts to clean the interior of the suppressor are not covered under warranty.TROUBLESHOOTING:This section contains basic troubleshooting information for locating and correcting the more common issues which may develop. Each malfunction for an individual component, unit, or system is followed by a list of tests or inspections that will help to determine probable causes and corrective action to take. Perform the tests/inspections and corrective actions in the order listed.This manual cannot list all possible malfunctions that may occur, or all possible tests or inspections and corrective actions. If a malfunction is not listed (except when malfunction and cause are obvious), or is not corrected by listed corrective actions, the manufacturer should be contacted.1.Flash Compensator loose, mis-aligned, or damaged: Re-install (or in-stall new flash compensator) with new shim washer set (A2). If using an A1 flash compensator, no shims or washers are necessary. Gauge align-ment with alignment rod or laser gauge while suppressor is mounted.See instructions pages 6 and 7 (Chapter 2).2.Poor group size/accuracy: Inspect the front end cap. If there is evidenceof damage from bullet impact or copper streaking, this is an indication of misalignment requiring re-mounting and re-gauging of the flash com-pensator.3.Suppressor will not fit on Flash Compensator: Clean Flash Compensa-tor and mating surface inside suppressor mount, lubricate with CLP or similar. Light oil or motor oil can be used as a field expediant. For clean-ing the female surface inside the mount, a brush for cleaning 3/4” cop-per pipe fittings may be used.4.Retaining collar will not screw suppressor tightly on flash compensator:Clean threads with solvent and lubricate. Be certain retaining collar en-closes entire flash compensator (classic and vortex versions) or is en-gaged in the rear blank firing attacment groove for the HALO-GM ver-sionsDESTRUCTION AND DISPOSAL:Destruction of the HALO suppressor may be necessary to prevent its capture, utilization, or examination by hostile personnel. Techniques of dis-posal and destruction vary with circumstances, time available, and resources. Total destruction is preferable, as it prevents disclosure of the technology to the enemy.1Disposal at sea. The suppressor will rapidly sink to the depths of the sea, making recovery impractical.2Total destruction on land. This can be accomplished through the use of thermite grenades or high explosives. If time permits, the suppressor can be sawed into several pieces and the pieces scattered and/or bur-ied over a wide area.3Partial destruction on land. The suppressor can be made unusable by means of small arms fire.OPERATING TEMPERATURES:During use, the HALO suppressor absorbs large quantities of heat from the burning propellant gases. This heat is dissipated by radiation, convec-tion, and conduction. The heat buildup is particularly noticeable during fully automatic fire, where the temperature of the suppressor can easily exceed 900°F in a short period of time. The rate of heat build-up approximates 7.5°F per round at an average rate of 2 rds/sec. The rate of cooling in the atmo-sphere increases slightly as the temperature differential between the sup-pressor and the ambient air increases. The elevated temperatures can pose a hazard to personnel and materials that may contact the suppressor when hot. Although not recommended, the suppressor can be cooled rapidly by immersion in a nonflammable liquid, such as water followed by complete drying prior to use.CHAPTER 5: AMMUNITION and DUTY CYCLEAMMUNITION:1.This suppressor was specifically designed for use with M855 ball am-munition. NATO SS-109 ammunition is also suitable. Most commercial .223 ammunition will function properly in this suppressor.2.Ammunition loaded with highly frangible projectiles is not recommendednor is damage from this ammunition covered under warranty. If neces-sary it may be used only in barrels having a twist rate of 1:12 or slower.3.Subsonic ammunition is not recomended for use with this suppressor.With rare exceptions, subsonic ammunition does not stabilize properly, resulting in excessive yaw and potential baffle contact. With loose mili-tary chambers, there may not be enough pressure to properly obturate the neck, resulting in projectiles stuck in the barrel.DUTY CYCLE/FULLY AUTOMATIC FIRE:In the case of suppressors designed for .223 (5.56mm), there are some limitations in the duration of fully automatic fire due to shortcomings in the ammunition, not the suppressor.5.56mm is a unique cartridge. The projectile is physically small and lightweight. The relatively high muzzle velocity causes excessive barrel heat-ing from friction, with outside barrel temperatures exceeding 600° F in a 100 round burst. Bore temperature is considerably higher. The projectile contains a small quantity of lead, which, after a 100 round burst softens and/or melts. The softening of the lead core results in geometric instability of the projectile, causing excessive yawing, tumbling, and suppressor baffle contact. These effects are not normally seen anywhere near this early in larger caliber pro-jectiles, such as 7.62 NATO.Although the suppressor is capable of withstanding long bursts using ammunition not containing any lead, any lead containing 5.56mm ammuni-tion will damage the suppressor. Because of the deleterious heating effect, most weapon manufacturers place serious limitations on sustained fully au-tomatic fire and state that the barrel is ruined after a 200 round burst.Limitations are ammunition limitations, and damagethat results from host weapon abusive firing will not becovered under warranty.LIMITED WARRANTY STATEMENTGemini Technologies, Inc., dba Gemtech, warrants to the initial retail purchaser that Gemtech products will be free of defects in workmanship or material and that the product meets manufacturing specifications at the time of manufacture. This warranty is limited to the repair or replacement of the product. This express limited warranty is exclusive and no other express or implied warranty is otherwise provided.GEMTECH MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.Product technical specifications and/or designs may be changed without notice. This warranty does not cover negligence, misuse, careless or improper handling and/or operation, abuse, unauthorized adjustments or modifications, improper mounting/installation, ordinary wear and tear, the failure to follow manufacturer instructions and/or the use of inappropriate or defective ammunition.Gemtech shall have no liability for incidental or consequential damages and under no circumstances will Gemtech be liable for personal injury, property damage or economic loss.This warranty and disclaimer is subject to all applicable laws some of which may limit these terms.WARRANTY REPAIRS: Return of a Damaged Suppressor If a suppressor is damaged due to a manufacturing defect once it has been fired, it may be returned to Gemtech for repair or replacement. Determi-nation to repair or replace is made solely at our discretion and only after we have had the opportunity to examine and determine that the cause of the damage is due to a manufacturing defect. It is the responsibility of the cus-tomer to cover shipping costs and insurance to return the suppressor to Gemtech for inspection or repair. Gemtech will pay any reasonable shipping and insurance costs to return the unit to you.To insure proper legal procedures for any repair returns, fill out and pro-vide a copy of the General Service Form with any packages sent to us. (Visit , navigate to Customer Support/Return and Repair Poli-cies to download the fillable General Service Form.pdf or call 208.939.7222) BATFE no longer requires transfer on a Form 5 to the manufacturer for repair. BATFE does require a letter accompanying the suppressor detailing the repairs or modifications required (satisfied by a completely filled out Gen-eral Service Form). BATFE also requires proof of ownership satisfied by a photocopy of the front of the owner’s Form 3, 4, or 5.NOTE: BATFE prohibits transferring the serial number to a new outer tube in the case of damage to the tube. Tube damage rendering the suppres-sor unsafe will require a new suppressor.All Gemtech products are100% manufactured in the United States of America.。

英文回答：Based on the main UPS road reverse failure or maintenance needs， the process of transferring loads to the maintenance sidewalk is implemented。

As a first step， the load must be stopped to ensure that it is no longer affected by UPS power supply and is operated through the corresponding control panels or software。

The second step， the implementation of the UPS main circuit reverse—to—maintenance switch， which is performed in accordance with the operational manual of UPS equipment， is generally carried out through the control panel or the operational interface in maintenance mode to ensure a smooth transition and avoid the impact of voltage or frequency fluctuations on loads。

The third step， after the switch has beenpleted， the maintenance bypass must be inspected to ensure that it works properly and can provide steady power support for loads， and the maintenance sidewalk status can be confirmed by checking the light， dashboard or control software。

Warning!When using the machine tool, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury.Read all instructions before attempting to operate this machine and keep these instructions.1.Operator must know about the construction and feature of the machine and must carefully readthe relative prescribe and request in Operation Manual before operating. If more than one person operates the machine, a director must take charge of the producing!2.Don’t run the machine when your hands or any other parts of your body enter the machine.3.Prohibited the hands enter between the upper and lower dies, in order to avoid any accident!4.Separately add lubrication according to the lubricating diagram.5.Keep the machine and around ground clean and the lines isolating! Especially keep theworktable area clear, avoid something enter between the blades making accident!6.Inspect all parts of the machine usually; make sure there is no hidden danger!7.The max working pressure is 23 MPa: it has been adjusted before outing the factory, the usercan adjust it according to the actual situation.8.Opening the electric cabinet by not authorized service personnel is prohibited! Please make surethe Power switch is on the OFF position before opening the door of electric cabinet!Introduction!We suggest all users and operators to read this operation manual carefully before using this machine.This manual is designed for specialized and qualified personnel. It comes completes with diagrams and all the documentation necessary to lift, move and place the machine and instructions for the safe use and maintenance of this machine. All information contain in here are accurate at the time of print. However, our company reserves the rights to modify and improve specifications without prior notice.This machine should be properly installed as instructed; regular inspection and faithful maintenance service should be carried out so that good performance can be maintained.Any incorrect and irresponsible usages may cause irreparable damage to the machine and nullify the safety protection for the operator.We do not assume any responsibility for improper services or modifications or connections made by unauthorized personnel.We suggest that all user to read and understand this manual before using this machine.Catalogue1. Standard features2. Construction of the machine3. Installation of the machine4. Standard control equipment5. Adjustment and Operation6. Safety technology7. Maintenance8. Lubrication9. All bearing detail sheet10. Gear detail sheet11. The easy spoiled parts sheet of customer self make12. Trouble shooting13. Drawings14. Packing list15. Certificate of Conformity1. Standard featuresThe machine is provided for cutting steel plate, cutting plate strength according to 450N/mm2. If cut other material strength plate, correcting the plate thickness.The machine is steel plate welded frame and sliding block. The frame and sliding block is vibration to eliminate stress of welded and mechanic making, keep the accuracy of the machine. Shearing by sliding block is drive by hydraulic, nitrogen gas stroke cylinder, can protect the machine from excess gas load; the machine work is reliability, small volume, light weight, good rigidity.Adjust the blade gap conveniently and rapidly. The machine is installed front and back gauge rod. The back gauge rod is mechanic transfer, turn times is numerically displayed, and hand can be tiny adjustment, conveniently. The front gauge rod is ruler count, gauge rod positioning. The stroke of up-cut frame can be correct to any data, add up the efficiency of cutting slit plate. Installed safety fence, ensure the operation safety.2. Construction of the machine1. Machine frame：Steel-welded plate, high rigidity. Two cylinders fix on left and right vertical pole. Installed vice cut-board on worktable conveniently adjust low-cut board. Keep the gap between up-cut and low-cut coincidence. Install feed ball on worktable, operation convenient and fast.2. Cutting frame: welded plate, high rigidity, is support at eccentric socket (9), by left and right cylinders and stroke cylinder drive, finish cutting by pendulum repeat. (See picture2)The vertical surface of up-cut support is curve, keep the gap between up-cut and low-cut coincidence.3. Pressure device: it is consisted of some pressure feed cylinders installed at support board in front of machine frame. Oil flow in pressure feed cylinder, pressure head press down against the pull force of stress spring (18), press plate tightly. Finish cutting, the cylinders are reset by the pull force of stress spring. The pressure is bigger as thicker as the thickness of plate.4. Front gauge and back gauge:Front gauge: fixed on worktable, valve display on ruler, adjust mobile bar to necessity valve. When cut thin steel plate, cut it conveniently on front gauge.Back gauge (see picture5) fixed on up-cut board, pendulum up and down as up-cut board. Adjust back gauge by 0.55Kw motor, reduce through gear, and drive by control rod. Brake down the button “+” (or”_”), can adjust gauge to front or back. When mechanic adjustment cannot get the necessity valve, turn hand-wheel (50) to demand valve, the adjustment of back gauge is convenient and reliability.The standard range of back gauge is 20-750mm. When the length of cutting plate is longer than the max distance of back gauge, remove the back gauge (43) to the least place, lift up the board by the incline surface of support frame (47), and can cut any length of plate.3. Installation of the machine3.1 Packing / Shipment of machineAll machines leaving the factory are packed with squaring arm and foot panel tied to the hand guard. A bag of working hand tools and operation manual is lock inside the electrical panel.All exposed surfaces on machine are coated with rust guard, easily removable by kerosene or solvent.3.2 Lifting the machineUse only approved and safe wire rope to lift this machine from two lifting point which is located at both side frame of the machine.3.3 FoundationAll our shears are designed to be free standard. However, a good quality reinforced concrete floor with a minimum thickness of 150mm should be used.3.4 InstallationThis machine must be properly leveled to give a good cut. Leveling is done by putting a good leveling gauge at the plate hold down area. Always pre-prepare five pieces of base plate (dimension 150 x 150 x 9mm, minimum) below machine footing to prevent leveling screw from digging into the concrete floor.On completion of leveling, a cement grout mixture must be packed under and around the feet to maintain correct leveled position.3.5 Electrical InstallationBe sure that the local power supply is suitable for this machine before any electrical power up. Connect power cable to the bottom left of electrical panel to R.S.T.E. terminal.Some machine may require N (Neutral) wire.4. Standard control equipment4.1 Start button : To start the main motor running and Control circuit.4.2 Stop button : To stop the main motor running and Control circuit.4.3 Auto/Man mode: Select the working modeselector switchIn Auto mode-One step on the foot switch, the cutting frame will cutcontinues.-Can command cut by foot pedal only.In Manuel mode-One step the foot switch, the cutting frame will only doonce cutting.-Adjust the cutting stroke by return the rotating buttonon the panel.4.4 Foot pedal : Push to command cutting blade down and release tohave top blade carrier rise in AUTO mode.4.5 Illumination Light : Working light to shine at cutting blade area, operating atsingle phase power supply at 220V, 50Hz..5. Adjustment and Operation5.1 Adjust the gap between bladesThe blade gap is very important on the quality of cutting and the life of blades, please according to the gap adjusting table below.When adjusting the gap (see picture 2), need to loose the tight screw (4), then turn the hand-wheel (3) to the requested value after calculated by the thickness of plate, then tight (4). There is a ball valve (on right side of machine, out side of cylinder). It is used for value the coincidence gap between up and low blade.Detail ways: at manual mode, when cutting frame go to down-dead spot, close the oil circuit rapidly, the cutting frame will stay at down-dead spot, then turn on the ball valve a little by a little,the cutting frame will go up step by step on the all stroke. And then can measure the coincidence value of gap between blades.5.2 Operation5.2.1 Preparation of machine(1) Remove the squaring arm and foot pedal from hand guard area. Set up the squaring arm on left hand side (Close to electrical panel) by bolting down to the machine table and two side holes.(2) Clear the dirty oil on components, pay attention that the ball valve should be at open position.(3) Lubricate all the necessary spots.(4) Supply HL46 hydraulic oil in oil tank (about 200L each machine).(5) Connect the earth line, switch on, and check the working action of all electrics.5.2.2 Starting the machinePush ‘START’ button and release.Motor “on” indicator light turns on.Put mode selector from MAN to AUTO position.Step the foot switch, the cutting frame will go down to cut.If not, that means motor is running in wrong direction. Switch off power supply. Reverse starts motor again, any of the two phase wires.The top blade carrier will rise and stop when it hit limit switch.5.2.3 Motorized Back gaugeThe motorized back gauge readout is accurately set in factory and it should be corresponds to the distance measure from back gauge bar to the cutting edge.Push ‘+’ button to bring back gauge bar to the rear, reading is increase and stops when hitting maximum travel limit switch L/S 3.Push ‘-’button to bring back gauge bar to the front, reading is decrease and stops when hitting minimum travel limit switch L/S 4.The parallelism of back gauge is set in factory; however it can be calibrated when necessary. Bring back gauge bar to the rear for removing anti-rust coating prior to cutting.Note: (1) The pressure table should be on during cutting, and check the pressure, if it shows wrong, may adjust the overflow valve.(2) During the operation, if there is deviant noise or the oil tank over temperature, should stop the machine immediately, and the temperature of the oil tank should not exceed 60℃6. Safety technology(1) Workman must know the construction and feature. When many workmen operate on sametime, one expert must be duty on the machine.(2) Strictly forbidden put hand between up and down blades.(3) Forbidden putting other things and tools on worktable.(4) Inspection sharpness of blade if dull of blade, mill or replace blade.(5) Usually inspection all section of the machine, keep the machine and ground clean, keepgood isolating.(6) Usually inspect and clean net filter, keep common flow. If filter jammed, will reduce the oil flow, and make the pump empty, then will short the life of pump.(7) Nitrogen bomb forbidden supply oxygen, pressure air or other easy-burn gas, supply nitrogen gas slowly.(8) Supply nitrogen gas by tools, the work pressure is 8 MPa.(9) Loose out the nitrogen gas before disassemble nitrogen bomb.7. Maintenance7.1 Lubrication and Hydraulic OilThis machine uses hydraulic oil grade 68, refill or replace only with same grade of oil as follow:FIAT-HTF 68, ENERGOL HLP 68, ESSO NUTO H68, MOBIL-DTE OIL 26, SHELL-TELLUS S68, TOTAL-AZOLLA 687.2 Lubrication program-Oil change after initial 1500 working hours. All the oil must be chained from oil tank to eliminate all impurities which could have enter during assembly.-Oil filter should be changed. Use the same grade of oil filter.-Subsequently, should have oil change every 5000 working hours.-Grease all grease nipple points every two weeks. These are found on the back gauge assembly.7.3 Changing of Shear BladeBoth top and bottom shear blades are identical and inter changeable. Use the ball vale to make the cutting frame go down at the lower dead spot,The OFF the machine. Remove bottom blade first then the top blade.Release all small set screw on top blade carrier.Clean blades and blade housing / sitting.Fix back top blade first then bottom blade.Tighten the small sets screw on top blade carrier if necessary to close in blade clearance.Remember to check for minimum clearance, adjust small set screw to close up blades when require.CAUTION: Always engages a qualified and experiences personnel to do this job, otherwise damage to shear blades/machine or personnel injuries may result.7.4 Grinding of Shear BladeThe Shear blade is rectangular in shape and the upper blade has two cutting edges, the lower blade has four cutting edges.Only after all two edges or four edges are used up then you require regrinding of blade.REMEMBER: Grind only the thickness and not the height of blade.May require to close in top blade carrier by screw in tensioning bolt as a result of the loss of Grind-off thickness of the shear blades. (next to quick blade clearance lever).8. Lubrication1. Major lubrication spot is division lubrication by oil gun. All lubrication spots are below: No. name flowInternal time(h) Kind and typebrand 1Up and down each spot on left and right returncylinderssmall162 Left and right each spot on swing spot of cutting framesmall 24 3 Left and right each spot on gap axial socket small 48 4 Each spot on right and left piston rod middle 8Ca-lubrication OilZG-3 GB491-65 Mechanical oil N46GB443-84B5Each spot on bars of left and right cylindersmiddle8 4# carbon-lithium Q/SY1000-65Note: 1. Ca-Lubrication 50%, mechanical oil 50%, mixing for use.2. Carbon-lithium lubrication oil must mix with 30% mechanic oil.3. Exchange oil of tank one times per half year.9. All bearing detail sheetNoBearing nameBearing name scale Accuracyclass quantity Install place 7 3518 Double series gravityball bearing d=90 D=160H=40 2 Up-cut board 24 80202 Cap single series gravity ball bearing a=15 D=35H=11 2 Back gauge 27 80205 Cap single series gravity ball bearing a=25 D=52H=15 4 Back gauge 28 8305Single push ballbearinga=25 D=52H=18 2 Back gauge 36 180502Dense ring single seriesgravity ball bearing a=15 D=35H=14 2 Back gauge 40 180502Dense ring single seriesgravity ball bearing a=15 D=35H=14 2 Back gauge 31 941/12Only punch out ring ball-nickel bearinga=12 D=17B=12 2 Back gauge10. Gear detail sheetNo. Name B a m Z da fa H AccuracyClass Material QuantityHeat treatment5 Small gear 20 20° 2 25 50 1 4.59FHGB10095 45 2 6Fan gear18 20°22501 4.59FHGB10095 45 2 25 Gear 18 20° 2 17 34 1 4.58GJGB10095 45 1 26 Gear 16 20° 2 68 136 1 4.58GJGB1009545 1 37 Chaingear 20° 14 57.1145 2 HRC38-4338 Bevel gear 10 20° 1 20 20 1 9-8-8DC 45 1 39Bevel gear10 20°1 50 50 1 9-8-8DC45111. The easy spoiled parts sheet of customer self makeNo. name Scale or symbolBelong to parts quantity note 13 Clean rim D95 Stroke cylinder 2 amilan 16 Clean rim D65 Stroke cylinder 2 amilan O ring seal GB1235-76 Pressure cylinder10/12/1535*3.5 O ring seal GB1235-76 cylinder 1 110*5.7 O ring sealGB1235-76cylinder1100*5.712. Trouble shooting-12.1 Machine Cannot Start-Check incoming power supply.-Check that Emergency Stop is release.-Check transformer output.-12.2 Machine Cannot Cut-Check that limit switch is engage.-Check that motor is rotation in a correct rotation.-Check that foot paddle cable is not broken.-Check that micro-switch inside foot paddle is working.-12.3 Ram Chattering on Down Stroke-Counter balance setting pressure is a little too high-Just release the set screw a little to lower the setting-12.4 Machine Operates By Its Self-Be sure that the Micro-switch inside foot paddle is not damaged.-Foot paddle cable may be shorted to each other.-The fault and resolve of hydraulic systemFault CauseResolveOil circuit make pressure up-cut frameno actionThe plug of magnetic exchange valve isbadly connection. The valve core is jammedby waste or becoming rude. All valve coremouth of coincidence valve cannot density.All throttle valve hole of coincidence valvecannot flow.Inspection the plug.Dismantle andclean.Up-cut frame stroke slow or cannot get atup-dead spot the action duty between up-cut frame and pressureplate cylinder. The pressure of nitrogen gas in bomb isnot enough.Supply nitrogen gasfor pressurebecoming bigger.。

Step 17. Enter Alarm 1 Enable/Disable SubmenuPress d to display flashing DSBL/ ENBL.Step 18. Enable Alarm 1 SubmenuIf flashing ENBL is displayed, press a, if DSBL is displayed,press b until ENBL is displayed, then press d to store andgo to the next menu item.Step 19. Select the Deviation Control Type SubmenuPress d. If flashing _DEV Deviation is displayed press a,otherwise press b until flashing _DEV is shown. Nowpress d to store and go to next menu item.Step 20. Select the Latched Type SubmenuPress d. If flashing UNLT Unlatched is displayed press a,otherwise press b until UNLT is displayed.Press d to store and advance to next menu item.Step 21. Select the Normally Open Type of ContactClosure SubmenuPress d. If flashing N.o.Normally Open is displayed,press a, otherwise press b until N.o.is displayed. Press dto store and advance to next menu item.Step 22. Select the Above Type of Active SubmenuPress d. If flashing ABoV Above is displayed, press a,otherwise press b until ABoV is displayed. Press d to storeand advance to next menu item.Step 23. Enable Alarm 1 at Power On (A.P.oN)Press d. If flashing ENBL is displayed, press a, otherwisepress b until ENBL is displayed. Press d to store andadvance to next menu item.Step 24. Enter Alarm 1 High SubmenuPress a twice to skip ALR.L Alarm 1 Low value. ALR.L isfor below & ALR.H for above.Step 25. Set the Alarm 1 High value (ALR.H)Press d. Press b or c until value to set the display to002.0. Press d to save.Step 26. Enter the Alarm 2 MenuThe display will show ALR2the top menu for Alarm 2.Repeat steps from 17 to 25 to set for Alarm 2 the sameconditions as for Alarm 1.Step 27. Skip the Loop Break Time Menu (LOOP)Press a to go to the OUT1Output 1 Menu item.Step 28. Configuration the Output 1 MenuSet Alarm 1 Disabled (Step 18) to be able to EnableOutput 1.Configure Out 1 as CTRL/ PID, ACTN/ RVRS, AUTO/DSBL, ANTL/ ENBL, PRoP/ 005.0, REST/ 0180, RATE/018.0, CYCL/ 0010and DPNG/ 0003. Please refer to theoperator’s manual if needed. Press d to save and go to thenext menu item.Step 29. Configuration of Display Color SelectionPress a until the COLR Display Color Selection Menuappears on the Display. Configure COLR as N.CLR/GRN(green), 1.CLR/ RED(red), 2.CLR/AMBR(amber). Pleaserefer to the operator’s manual if needed.For color change on Setpoints refer to OwnersManual Section 2.OPERATIONStep 1. Apply Power to the InstrumentWhen your device is first powered up it will display theambient temperature (assume 75°F).Step 2. Enter Setpoint 1 MenuPress a one time from run mode to get to SP1Setpoint 1.Step 3. Enter the Setpoint 1 Value SubmenuPress d. Display shows the previous selection of Setpoint 1.Step 4. Change the Setpoint 1 ValuePress b or c until desired value is displayed.Step 5. Store the Setpoint 1 ValueSet the Setpoint 1 to 10 degree higher than Process value(SP1 = 85) and press d to store, display flashes STRDmessage and advances to SP2Setpoint 2 Menu.Step 6. Store the Setpoint 2 ValueRepeat steps 3 and 4. Set the Setpoint 2 to 5 degree higherthan Process value (SP2 = 80) and press d to store,display flashes STRD message and advances to CNFGConfiguration Menu.Step 7. Enter the Reading Config MenuPress d to enter RDG Reading Config Menu.Step 8. Enter the submenu items of Rdg Config MenuPress d to display SNSR Sensor submenu: Sensor selectionfor Autotune, Loop, or Ramp and Soak °F.°C is fortemperature and DRRh is for HumidityStep 9. Enter the submenu items of Rdg Config MenuPress d to display Temp Unit submenu:Step 10 Scroll thru selection for Temp Unit submenuPress b to Scroll though the available selections of theTemperature Unit of your choice: °F or °C.Step 11. Store the Temperature UnitPress d, display momentarily shows STRD the Unit hasbeen stored and the instrument will go automatically to thenext menu item.Step 12. Enter the Filter Constant SubmenuDisplay shows FLTR Filter Constant Submenu.Step 13. Display the Filter Constant Value SubmenuPress d to display the flashing, previously selected FilterConstant.Step 14. Scroll through available Filter ConstantsPress b to sequence thru Filter Constants 0001, 0002,0004, 0008, 0016, 0032, 0064and 0128.Step 15. Store the Filter ConstantPress d momentarily to store 0004Filter Constant and theinstrument will automatically go to the next menu item.Step 16. Enter Alarm 1 MenuThe display will show ALR1the top menu for Alarm 1. In thefollowing steps we are going to enable Alarm 1, Deviation,Unlatch, Normally Open, Active Above, Enable at power-onand +2°F High Alarm i.e. Process Value > Setpoint 1 Value+2°F will activate Alarm 1.•If Analog Output Option is installed and enabled,the controller will skip Alarm 1 Menu item toAnalog Output.•Alarm must be DISABLED if Ramp is ENABLED.•Alarm1 will only work for Humidity, not Temperature.MQS4002/0412SPECIFICATIONSENSOR SPECIFICATIONSRelative Humidity Accuracy/Range:±2% for 10 to 90%±3% for 5 to 10% and 90 to 95%±4% for 0 to 5% and 95 to 100%Non-linearity: ±3%Hysteresis: ±1% RHResponse Time:8 sec, tau 63%Repeatability: ±0.1%Resolution: 0.1%, 12bitTemperature Accuracy/Range*:±0.5°C for 5 to 45°C (±1°F for 41 to 113°F);up to ±1.5°C for -40 to 5°C and 45 to 124°C(up to ±2.7°F for -40 to 41°F and 113 to 257°F)*NOTE:extended temp range is for Probe only, theController’s operating temp is 0-50°CResponse Time:5 to 30 sec, tau 63%Repeatability: ±0.1°CResolution: 0.1°C, 14 bitMETER SPECIFICATIONSDisplay:4-digit, 9-segment LED,•10.2 mm (0.40"): (Dual Vertical)•10.2 mm (0.40") and 21 mm (0.83")(Dual Horizontal)Red, green, and amber programmablecolors for setpoint and temperature units.Output 1:Relay 250 Vac @ 3 A Resistive Load,SSR, Pulse, Analog Voltage and CurrentOutput 2:Relay 250 Vac @ 3 A Resistive Load,SSR, PulseOptions:CommunicationRS-232 / RS-485 or 10BaseTor Excitation:24 Vdc@ 25 mANot available for Low Power OptionLine Voltage/Power:90 - 240 Vac ±10%,50 - 400 Hz*,or 110 - 375 Vdc, 5 W* No compliance above 60 Hz LowVoltage Power Option:20 - 36 Vdc or 24Vac** ±10%,4 W**Units can be powered safely with 24 Vacbut No Certification for UL are claimed.Dimensions:Dual Horizontal: 48H x 96W x 127D mm(1.89 x 3.78 x 5")Dual Vertical: 48W x 96H x 127D mm(1.89 x 3.78 x 5")Weight:295 g (0.65 lb)Approvals:per EN61010-1:2001It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply.OEMGA is constantly pursuing certification of its products to the European New Approach Directives.OMEGA will add the mark to every appropriate device upon certification.The information contained in this document is believed to be correct, but OMEGA Engineering,Inc.accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.TRADEMARK NOTICE:®,®,, and are Trademarks ofOMEGA ENGINEERING, INC.®This Quick Start Reference provides informationon setting up your instrument for basic operation.The latest complete Communication and OperationalManual as well as free Software and ActiveX Controlsare available at /specs/iseries oron the CD-ROM enclosed with your shipment. SAFETY CONSIDERATIONThe instrument is a panel mount device protected in accordance with EN61010-1:2001. Remember that the unit has no power-on switch. Building installation should include a switch or circuit-breaker that must be compliant to IEC 947-1 and 947-3.SAFETY:•Do not exceed voltage rating on the label located onthe top of the instrument housing.•Always disconnect power before changing signal andpower connections.•Do not use this instrument on a work bench withoutits case for safety reasons.•Do not operate this instrument in flammable orexplosive atmospheres.•Do not expose this instrument to rain or moisture. EMC:•Whenever EMC is an issue, always use shielded cables.•Never run signal and power wires in the same conduit.•Use signal wire connections with twisted-pair cables.•Install Ferrite Bead(s) on signal wire close to theinstrument if EMC problems persist.MOUNTINGPanel Mounting Instruction:ing the dimensions from the panel cutout shown inexploded views, cut an opening in the panel.45mm +.61/-.00x 92mm +.81/-.00with R 1.5, 4 places(1.772”+.024/-.000x 3.622”+.032/-.000with R 0.06”, 4 places)Panel thickness: 6.4mm (0.25”) max / 0.8mm (0.03”) min.2. Remove sleeve from the rear of the case by removingthumbnuts.3.Insert the unit into the opening from the front of the panel, sothe gasket seals between the bezel and the front of the panel.4.Slip the sleeve over the rear of the case.5.Tighten the thumbnuts to hold the unit firmly in the panel.。

使用说明书 OPERATIONAL MANUAL版本：AVersion:A电液转换器Elec-hydr. ConverterVOITH TURBO GMBH ＆ CO.KGI/H ConverterType DSG-B03212Type DSG-B07212 Instruction ManualVersion 1.005 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 1 / 20Should you have any questions concerning the I/H converter, please contactthe Service Department of the product group Electronic Drive Systems,Voith Turbo GmbH & Co. KG, Crailsheim, indicatingarticle number and serial number of the I/H converter.Voith Turbo GmbH & Co. KGP.O. Box 15 55D-74555 CrailsheimSwitchboard:++49 – 7951 / 32 - 0Fax:++49 – 7951 / 32 – 500Service department of the product groupElectronic Drive SystemsDirect dial:++49 – 7951 / 32 - 470Direct fax: ++49 – 7951 / 32 - 605E-mail: turcon@Address for goods supplied:Voith Turbo GmbH & Co. KGDept. ceVoithstr. 1D-74564 CrailsheimThis instruction manual describes the technical condition of theI/H converter on delivery from May 2003.Any modifications following the delivery are not considered in this operating manual.Ó Voith Turbo GmbH & Co. KG 2003This instruction manual is protected by copyright.It may not be reproduced or translated in any form or by anymeans (mechanical or electronic) or submitted tothird parties, without the publisher’s written approval.Issued:03-05Order No.: 3.626- 018861 enVersion: 1.00Printed in Germany05 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 2 / 20Contents1.Technical data2.Safety Information2.1Definition of notes and symbols2.2Proper use2.3Important notes2.4Warranty3.Functional Description3.1Mechanical design3.2Operating characteristics4.Packing, Storage and Transport5.Installation5.1Mounting5.2Hydraulic connection5.3Electric connection6. Commissioning6.1Test run6.2Parameter setting7. Operation7.1 Operation with manual operation knob7.2 Operation wit set signal7.3 Trouble shooting and remedial action8.Maintenance and Repair9.Shutdown10.Outline drawing with Wiring Diagram11.Annex05 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 3 / 201.Technical DataAmbient conditions:Ambient temperature for storage-40 °C ... +90 °CAmbient temperature:- Normal operation-20 °C ... +85 °C- Potentially explosive atmos.-20 °C ... +60 °CExplosion protection EEx d IICTemperature class T4, at Ta = -20 °C ... +60 °CDevice group IICategory2GProtection IP 65 to EN 60529suitable for internal installation in industrial airElectric data:Supply voltage24 VDC ± 10%Power consumption approx. 0.7 Amax. 3 A, for t < 1 secSetpoint input w = 0/4...20 mAinput resistor 25 Ohmwith suppressor circuit05 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 4 / 20Hydraulic data:Input pressure P in min 1.5 bar more than P A max Input pressure P in max see tablePressure fluid mineral oil or hydraulic oil(hardly combustible fluids onrequest)Viscosity pressure fluid ISO VG 32... ISO VG 48 toDIN 51519Temperature pressure fluid:+10 °C...+60 °COil purity recommended purity class:To NAS1638 class 7To ISO4406 class -/16/13 Leakage£ 5 l/minDSG-BXX212TypeB03...B07... Output pressure regulating rangeP A[bar]0..30..7 Input pressureP(max) [bar]4040Flow rate line P ® AQ1[l/min]at D P = 1 bar1717Flow rate line A ® TQ2[l/min]at D P = 1 bar1818Regulating range approx.P A max [bar]at setpoint w = 20 mA1..3 5..7Regulating range approx.P A min [bar] at setpoint w = 4 mA 0..0.80..21..31.5..5The regulating range of P A min depends on the set pressure P A max.The regulating range of P A min indicated in the first line refers to the minimumadjustable pressure P A max .Mechanical data:Dimensions, fitting see chapter 10Hydraulic connection see chapter 10Mounting position see chapter 10Sealing material FPMWeight approx. 12 kg05 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 5 / 202.Safety Information2.1Definition of notes and symbolsDanger !This symbol signals an imminent danger to the life and health of individuals.If this note is not observed, injury to health and even mostserious injuries may be the consequence.Warning !This symbol signals a harmful situation.If this note is not observed, the product may be damaged.Note !This symbol refers to proper handling of the product. It does not refer toor indicate a dangerous situation.2.2Proper useThe I/H converter serves to transform an electric set signalinto a related hydraulic output pressure reduced to feed-in pressure. Thisallows, for example, adjusting control pistons at hydraulic cylinders whichare used to position the valves of steam turbines.The I/H converter is suitable for usage in potentially explosiveatmospheres according to the explosion protection mentioned inchapter 1.2.3Important notesThe following notes refer to the entire instruction manual and have to beobserved in addition to the individual notes.Accident prevention·In any case observe the relevant standards and regulations when connecting an I/H converter in ex-design.·Improper use may cause operating agent under pressure to leak at the sealing surfaces. There is a risk of fire around hot components.·Isolate the hydraulic supply prior to working on the I/H converter.05 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 6 / 20·Failure of electric power or disturbance of the control electronics integrated in the I/H converter may cause strong variations of theoutput pressure when operating the I/H converter. Thus e.g. thepiston rod of a hydraulic cylinder may move uncontrolled, causing danger to individuals or equipment.·During operation, the outer surfaces of the I/H converter may heat up due to the pressure fluid. Contact may cause skin burns. Make sureto cool down the I/H converter prior to working on it.·Electrical components are installed in the I/H converter. These components can be destroyed by e.g. welding in its surrounding.Therefore make sure to disconnect all electric connections prior toelectrical weldings in the surrounding of the I/H converter.Environment protection·During mounting, dismounting or improper use of the I/H converter pressure fluid may leak out. Operating agent reaching the sewagesystem or the open soil, causes severe environmental damages.Leaking pressure fluid has to be collected and deposited inaccordance with the national legal regulations.Instruction manual·The instruction manual contains important information for proper handling of the I/H converter. Prior to installation and commissioningof the I/H converter, read the manual carefully and make sure it iscompletely understood.·Keep this manual in a location convenient to the operating staff.·In addition to this operating manual: Have the relevant regulations for prevention of accidents and environmental protection available andobserve these.05 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 7 / 2005 / 03cet - Ochs Voith Turbo GmbH & Co, KGPage: 8 / 20Staff qualification· Only trained and instructed staff is allowed to perform any work on theI/H converter. This personnel has to be trained and authorized to mount I/H converters professionally.· Installation, commissioning and operation have to be performed by anelectronic expert with experiences and knowledge in explosion protection.Constructional modifications· Mounting and constructional modifications are not permitted.· The screwing of the cable inlet is secured against distortion. Do notdistort or loosen the screwing.2.4WarrantyThe terms and conditions mentioned in the General Conditions of Sale of Voith Turbo GmbH & Co. KG, Crailsheim, are applicable.Warranty claims are excluded, if these are due to one or several of the following causes:· Improper transportation, storage, mounting, set-up, commissioningand operation of the I/H converter.· Not observing the safety instructions and guidelines included in thisinstruction manual.· Use of spare parts not approved byVoith Turbo GmbH & Co. KG, Crailsheim.Repair works on the I/H converter are to be performed or approved by Voith Turbo GmbH & Co. KG, Crailsheim.05 / 03cet - Ochs Voith Turbo GmbH & Co, KGPage: 9 / 203.Function3.1DesignFig. 3.1.11 – Control magnet VRMP - Input pressure2 – Tappet for power transmission P A - Output signal pressure3 - Potentiometer X0 und X14 – Manual operation knob T 1- Tank return line5 – Electric connection T 2- Tank return line int. leakage6 – Control housing F Mag - Magnetic force7 – Control piston F Hyd - Hydraulic force8 - CoverF Fed- Spring force9 - Control spring3.2 Operatingcharacteristics(see fig. 3.1.1)A set signal w = 0/4...20 mA generates a magnetic force F Mag in theVRM, the limits of which can be adjusted by means of the X0 and X1potentiometers and which is then transmitted onto the control piston viatappet.The hydraulic force F Hyd being proportional to the output signal pressureP A acts against this force.In the case of the two forces being equal, the control piston is positionedin the “hydraulic center” as shown in fig. 3.1.1 and the output signalpressure P A corresponds to the set signal. In the “hydraulic center“position the control piston performs minimum oscillating movements inthe area of the guiding edges P®P A and P A®T , in order to keep theoutput pressure P A on the value set by F Mag.When increasing the set signal and thus F Mag from this condition, thecontrol piston position changes and thus connects the output pressure P Ato the feed pressure P in and blocks P A towards the tank return line T1.Now the pressure P A will increase until the control piston returns to the”hydraulic center“ and P A corresponds to the new set signal.The spring force F Fed of the control spring generates a force-offset inorder to guarantee the I/H converter function for output pressures ofapprox. 0 bar, too.The internal leakage is fed back via tank return line T2.Function of manual operation knobThe control magnet of the I/H converter is provided with a manualoperation knob, by means of which an adjustable spring force can be setinstead of the magnetic force F Mag . This spring force affects the controlpiston via magnet armature and tappet. The hydraulic force F Hyd , beingproportional to the output signal pressure P A also acts against this springforce here. Thus adjustment of output pressure is possible withoutelectric connection.4.Packing, Storage and TransportPackingThe I/H converter is delivered in a special packing.The openings for the hydraulic connections are sealed with plugs toprevent penetration of impurities and humidity.Storage and preservingThe outer surfaces of the I/H converter are protected by means of apreserving surface coat.The internal parts are preserved by oil.Within Europe the anticorrosion protection is sufficient for approx. 8months in industrial air, presuming storage of the I/H converter in a drylocation.In case the I/H converter is supposed to be stored for a longer period oftime, special precautions will have to be taken.In each specific case, these precautions have to be agreed withVoith Turbo GmbH & Co, KG, Crailsheim.The storage ambient conditions have to be within the limits as indicatedin chapter 1.TransportImproper transport may cause personal injuries and damages toproperty.Pack the I/H converter in a way that prevents housing damages duringtransport. In particular make sure that no compulsive forces affect theelectric cable fitting and the electric feed in cable are not kinked ordamaged. Do not hold the I/H converter at the electric feed in cable fortransport.5.Installation·Improper installation of the I/H converter may cause malfunctions and premature failure of the operation of the I/H converter.·Cleanliness is imperative during installation an connection. Prevent that any impurities ( dust, metal chips etc.) can get into the I/Hconverter or pipe system which may cause damage to the I/Hconverter.Cover and protect the I/H converter and in particular the electric linesduring construction time.5.1MountingPerform any work on the I/H converter only when it is in deenergizedcondition and with switched off oil supply system.Protect oil and power supply against unintentional switching-on duringmounting.Install the I/H converter in accordance with the permissible installationposition as shown in chapter 10.Recommended fastening bolts:2 pieces hexagonal screws M10, strength category 8.8.tightening torque MA=35 Nm, thread slightly oiled.Select screw length according to mounting situation.connection5.2 HydraulicThe hydraulic connection on the I/H converter is made by means ofconnection bores at its bottom. The connection flange is sealed witho-rings. Please refer to chapter 10 for position and dimensions of theconnections.Surface roughness of connecting flange:Ra = 1.6 m m, Rmax = 6.3 m mOnly pressure-less return of the operating medium through the return lineT2 to the tank, ensures proper work of the I/H converter.In practise the tank lines for the connections T1 and T2 are joinedtogether and laid downgrade towards the tank in one common pipe line.Requirements to this pipe line:Nominal size 20 mm or bigger for I/H converters with an output pressureup to 10 bar.Nominal size 30 mm or bigger for I/H converters with an output pressureof more than 10 bar.Observe the correct pressure range when selecting pipes, hoses,screwings and flanges.Immediately replace damaged pipes and hose lines.When assembling the pipe lines, ensure that it is fastened to fixedstructures, free from vibration and not to moving equipment. Temperaturevariations of the piping (thus alterations in length) must not applyconstraining forces to the I/H converter.Clean pipe lines from dirt, cinder, sand, chips etc. prior to installation.Pickle or flush welded pipes.Clean and flush carefully all pipe and hose lines prior to attaching theI/H converter.=> For flushing, a flushing plate (Art. No. 43.8565.10) is available.See chapter 11.=> To connect the I/H converter to the piping system an adapter (Art. no.43.9300.11) is available. See chapter 11.·Residual oil may leak when removing the plug (max. 0,1 l). Collect the oil in a suitable container and deposit it properly.·Do not use fibrous or hardening sealing compounds, such as e.g.hemp or mastic to seal the connections and screwings.5.3Electric connectionThe electric system has to be connected in accordance with electricalengineering standards and legal regulations of the manufacturingcountry. The works have to be performed by an electric specialist withexperience and knowledge in explosion protection.When connecting the I/H converter within the explosion hazardous area ,the electric feed in line have to be connected in housings according toprotection type EN 50014, section 1.2.When connecting customer´s lines, avoid parallel run of the I/H converterlines with the lines of current converter assemblies.The customer`s signals and supply lines running to the I/H convertermust be screened.Please refer to chapter 10 for the wiring diagram.missioningThe I/H converter was adjusted and tested at Voith Turbo’s works bymeans of the potentiometers X0 and X1. The test result is documented inan attached test certificate.The potentiometers are provided with a protective cap to avoidunintentional maladjustment and impurities.6.1Test runMake sure that pipe lines and hydraulic system are cleaned prior toperforming a test run. The operating fluid has to be in accordance withthe purity class as indicated in chapter 1. Do not flush or clean thepressure fluid with the I/H converter being hydraulically connected.Operation of the I/H converter with contaminated pressure fluid is notpermitted, the I/H converter may be damaged.·Check the line mounting, connection and flow direction to and on the I/H converter.·Check the electric connection.·Switch on the 24 VDC power supply.·Switch on the oil supply and check input pressure.The minimum input pressure has to be 1.5 bar more than the maximumoutput pressure required at 20 mA.·Set the signal w = 0/4.. 20mA and check output pressure.During the test run, check all hydraulic connections for leakages. Incase of leakage, immediately switch off the hydraulic supply andeliminate leakages.6.2Parameter settingDue to unintentional maladjustment of the parameters or changedoperating conditions, new setting of one or both parameters may becomenecessary.We recommend to document adjustment of the parameters as well as theset values.The parameters are adjusted by means of potentiometers X0 and X1.Please refer to chapter 10 for the position of the potentiometers.Potentiometer effects:X0-With help of potentiometer X0 the minimum output pressureP A min is adjusted at a setpoint of 0 mA or 4 mA.Pressure increase by turning the potentiometer clockwise.X1-With help of potentiometer X1 the maximum output pressureP A max is adjusted at a setpoint of 20 mA.Pressure increase by turning the potentiometer clockwiseX1 should be adjusted before X0.The X1- adjustment influences the adjustment of X0.Manufacturer-provided adjustments:At the works, the I/H converter has been adjusted as indicated in theorder.7.Operation7.1 Operation with manual knobOperation with manually controlled rotary knob is possible without electricenergy.On operation with manually actuated rotary knob, uncontrolled strokemovements of the hydraulic components controlled by the I/H converteroutput might occur due to the increase in the output signal pressure.Manual operation is only possible when the circlip is removed from themanual operation knob.On completion of operation with manual operation knob, move themanual operation knob in its final position by turning it counter clockwiseand pushing in the circlip to its final position.·Remove the circlip.·Slowly turn the manual operation knob clockwise and observe the output pressure.Effective direction: Output pressure increase by clockwise rotation.7.2Operation with set signalWhen the supply voltage is switched on, the output signal pressure canbe adjusted continuously by the set signal 0/4...20 mA within the limitsset by the potentiometers X0 und X1.7.3Trouble shooting and remedial actionPrior to all works, make sure that the I/H converter was commissionedaccording to chapters 5 and 6.Malfunction: Pressure variationsThe output signal pressure P A may vary now and then orperiodically with low or high frequency and amplitude.Cause: 1. air inclusions in the hydraulic component2. low or considerably varying input pressure.3. dirt particles in the hydraulic component4. pressure on return lineRemedy: 1.On first commissioning air inclusions in the VRM may causepressure variations. Due to periodic setpoint changes(approx. 0.5 Hz) of approx. +/- 6 mA, the air will escape outof the VRM after some minutes causing the hydraulicdamping to become effective.2. Under load and in particular in case of higher outputsignal pressure, a lower input pressure may lead topressure variations.Increase and / or stabilize the input pressure by takingappropriate measures (e.g. accumulator). See also chapter1.3. Contaminated pressure fluid results in increased friction atthe control piston, thus causing hysteresis and pressurevariations.Open hydraulic component and clean the inner elements. Incase of damaged surfaces and guiding edges replace theI/H converter.4. The dimensions of the return line have to be sufficient.In case of additional consumers of the output pressureconnected to this line, make sure they do not create anypressure in the return line. See also chapter 5.2.Malfunction:Output pressure PA ® 0 bar or ® P (input pressure)Due to a defective control valve VRM or blockage of thecontrol piston the output pressure may fall to 0 bar orincrease to the input pressure.Remedy:The function of the hydraulic component can be checked using the manually controlled knob with the supply voltage beingswitched off. See chapter 7.1.If the output pressure cannot be adjusted manually, the controlpiston, e.g., may be blocked by particles.Open hydraulic component and clean inner parts.If the surfaces and guiding lines are damaged, exchangethe I/H converter.Should output pressure adjustment be possible with manualoperation knob, but not with the control magnet, the controlmagnet VRM is defective.Repairs on the control magnet VRM are not allowed, otherwiseexplosion protection is no longer guaranteed.Replace any defective I/H converter completely.8.Maintenance and RepairFor a trouble-free and reliable operation of the I/H converter, it isnecessary to perform inspection, maintenance and repair work incertain intervals.Routine inspectionCheck the pipes, screw connections and connections on theI/H converter for leakage, impurities and damage.Eliminate any leakage, impurity and damage noticed, if required, duringappropriate operating modes.Monitor the control behavior of the I/H converter for any changes.Analyse and eliminate the causes, if required, during appropriateoperating modes.Inspection after approx. 740 operating hours / max. 1 monthTake an oil sample from the oil tank and analyse it for solid andsuspended matters, water content, shadings and air bubbles.Analyse oil purity of the oil sample. Clean or exchange the oil, ifrequired, in an appropriate operating mode.Inspection after approx. 8000 operating hours / max. 1 yearTake an oil sample from the oil tank and analyse it chemically.If required, clean or change the oil during an appropriate operating mode.Check and retighten, if necessary, the electric connections of the I/Hconverter.9.ShutdownIf the I/H converter is switched off for reasons of repair, inspection orunit shutdown, switch off the oil supply system and relieve all pressurereservoirs, if effective. Switch off the 24 VDC supply voltage andremove the lines as well as piping and hose connections. Doing so, anconsiderable oil quantity may leak out. Collect the oil in a suitablecontainer and deposit it properly. Close all holes. Now clean and packthe I/H converter.DisposalIn the event of disposal of the I/H converter, observe the local applicableregulations regarding the environmental protection. The I/H converteressentially contains steel, copper, synthetic materials, electroniccomponents and residual oil.Instruction Manual I/H Converter DSG-B03212I/H Converter DSG-B0721205 / 03cet - OchsVoith Turbo GmbH & Co, KG Page: 19 / 203.626 - 018861 en D – 74564 Crailsheim 10.Outline and Wiring DiagramInstruction ManualI/H Converter DSG-B03212I/H Converter DSG-B07212 11.AnnexFlushing plate43.8565.10Adapter plate43.9300.1105 / 03cet - Ochs Voith Turbo GmbH & Co, KG Page: 20 / 20 3.626 - 018861 en D – 74564 Crailsheim。