十大螺纹插装阀比较
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插装阀的装拆技巧
佚名
【期刊名称】《工程机械与维修》
【年(卷),期】2008(000)002
【摘要】插装阀有二通插装阀和螺纹插装阀两种。
二通插装阀用螺钉压入(或敲击滑入)阀块的插孔里,只有开和关两种状态,也叫逻辑阀,最小通径16mm,最大通径160mm,常用通径为16、25、32、40、50、63、80、100、125和160mm,最高工作压力为42MPa,最大流量为25000L/min,适用于高压大流量的液压系统。
螺纹插装阀用螺纹直接旋入阀块的插孔里,又叫旋入式插装阀,最小通径3mm,
【总页数】3页(P170-172)
【正文语种】中文
【中图分类】TH137.52
【相关文献】
1.集成插装阀式过速限制和两段关闭装的设计与应用
2.滚动轴承的装拆技巧
3.巧取气门座圈;巧拆发动机气缸盖;巧取针阀偶件;巧拆装胶质水管;巧拆拖拉机前轮;巧装行星齿轮;巧拆减速齿轮的外弹力挡圈;巧拆后轮毂;巧装小螺钉;巧查电缆断线
4.螺纹插装式溢流阀在二通插装阀组件中应用
5.滚动轴承装拆技巧
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1插装阀概述二通插装阀是插装阀基本组件(阀芯、阀套、弹簧和密封圈)插到特别设计加工的阀体内,配以盖板、先导阀组成的一种多功能的复合阀。
因每个插装阀基本组件有且只有两个油口,故被称为二通插装阀,早期又称为逻辑阀。
1.1二通插装阀的特点二通插装阀具有下列特点:流通能力大,压力损失小,适用于大流量液压系统;主阀芯行程短,动作灵敏,响应快,冲击小;抗油污能力强,对油液过滤精度无严格要求;结构简单,维修方便,故障少,寿命长;插件具有一阀多能的特性,便于组成各种液压回路,工作稳定可靠;插件具有通用化、标准化、系列化程度很高的零件,可以组成集成化系统。
1.2二通插装阀的组成二通插装阀由插装元件、控制盖板、先导控制元件和插装块体四部分组成。
图1是二通插装阀的典型结构。
图1二通插装阀的典型结构控制盖板用以固定插装件,安装先导控制阀,内装棱阀、溢流阀等。
控制盖板内有控制油通道,配有一个或多个阻尼螺塞。
通常盖板有五个控制油孔:X、Y、Z1、Z2和中心孔a(见图2)。
由于盖板是按通用性来设计的,具体运用到某个控制油路上有的孔可能被堵住不用。
为防止将盖板装错,盖板上的定位孔,起标定盖板方位的作用。
另外,拆卸盖板之前就必须看清、记牢盖板的安装方法。
图2盖板控制油孔先导控制元件称作先导阀,是小通径的电磁换向阀。
块体是嵌入插装元件,安装控制盖板和其它控制阀、沟通主油路与控制油路的基础阀体。
插装元件由阀芯、阀套、弹簧以及密封件组成(图3)。
每只插件有两个连接主油路的通口,阀芯的正面称为A口;阀芯环侧面的称作B 口。
阀芯开启,A口和B口沟通;阀芯闭合,A口和B口之间中断。
因而插装阀的功能等同于2位2通阀。
故称二通插装阀,简称插装阀。
图3插装元件根据用途不同分为方向阀组件、压力阀组件和流量阀组件。
同一通径的三种组件安装尺寸相同,但阀芯的结构形式和阀套座直径不同。
三种组件均有两个主油口A和B、一个控制口x,如图4所示。
a)方向阀组件b)压力阀组件c)流量阀组件1-阀套2-密封件3-阀芯4-弹簧5-盖板6-阻尼孔7-阀芯行程调节杆图3-89插装阀基本组件2插装阀主要组合与功能2.1插装方向控制阀插装阀可以组合成各式方向控制阀。
螺纹插装阀加工工艺流程下载温馨提示:该文档是我店铺精心编制而成,希望大家下载以后,能够帮助大家解决实际的问题。
文档下载后可定制随意修改,请根据实际需要进行相应的调整和使用,谢谢!并且,本店铺为大家提供各种各样类型的实用资料,如教育随笔、日记赏析、句子摘抄、古诗大全、经典美文、话题作文、工作总结、词语解析、文案摘录、其他资料等等,如想了解不同资料格式和写法,敬请关注!Download tips: This document is carefully compiled by theeditor. I hope that after you download them,they can help yousolve practical problems. The document can be customized andmodified after downloading,please adjust and use it according toactual needs, thank you!In addition, our shop provides you with various types ofpractical materials,such as educational essays, diaryappreciation,sentence excerpts,ancient poems,classic articles,topic composition,work summary,word parsing,copy excerpts,other materials and so on,want to know different data formats andwriting methods,please pay attention!螺纹插装阀是一种常用的液压元件,其加工工艺流程如下:1. 原材料准备- 选择合适的钢材或不锈钢材料,根据所需的强度和耐磨性要求,确定材料的牌号和规格。
针对于更大流量以及更小压损的4+系列螺纹插装阀配以更优化孔型结构的4+系列的螺纹插装阀将可以提供更优的流量特性—在200gpm (760 l/min) 情况下小于100 psi (7 bar) 的压降。
这一特性相当于DIN 25 以及DIN 32型的滑入式插装阀,同时性能比Sun标准4系列的插装阀和孔型的提高50%至80%的效率。
Sun 4+系列螺纹插装阀同样具有与标准系列阀相同的性能等级,所有液压口耐压5000 psi (350 bar)。
单向阀和逻辑单元现都已可选用,其它功能的阀正在慢慢加入中。
对于得到高效率和性能,4+系列应该和新的优化的T-18AU和T-19AU 孔型共同使用。
新的孔型包括一个在2口处一个镂空的孔环。
由于4+系列的阀和4系列的阀具有相同的尺寸,所以所有的系列4和系列4+的螺纹插装阀都可以在保准和优化的孔型中互换。
为展现出4+系列插装阀的最优性能,阀和孔型都必须是4+系列结构。
当然,为了提高现有4系列阀的流量特性,标准阀同样可以安装在优化的孔型中。
两种优化设计(阀和孔型)的组合可以给出最优的结果。
增强型结构的优点如下:比起DIN结构的阀来,更容易使用,价格便宜,且更小得装配空间,与相当的滑入式插装阀相比,具备更小的尺寸,在一些应用中,一个4+系列的阀在优化的孔型中可以替代2个使用在标准孔型中标准的阀。
4+系列的阀将和Sun其它阀具有相同的特性—易用,可靠以及卓越的性能。
当地经销商的本地客户服务,技术支持,以及库存备货。
当本地库存没有备货时,Sun可以根据客户要求的日期制造。
以下表格介绍了4+系列产品,以及相关的链接。
这些型号同样可以通过我们的产品选择找到。
如采用了产品选择,选用孔型T-18AU或者T-19AU。
之后联系经销商,获得进一步的信息。
底面朝旁路自由流通,单底面朝旁路自由流通单向非口泄流开启,弹簧关闭,非口泄流开启,弹簧关闭,非口如需得到4+系列的打印版,请点击这里Copyright © 2009-2010 Sun Hydraulics Corporation. All rights reserved.。
专家简介张海平:德国蔡勒集团公司工学博士一、工作经历:目前,担任德国蔡勒集团公司技术顾问,山东泰丰液压设备公司技术顾问,上海理工大学客座教师,中国液压气动密封件工业协会第六届专家委员会委员。
1990年4月至2007年8月,供职德国蔡勒集团公司研发部,主管车载液压系统研发,设计,测试.1988年8月至1990年3月,在德国亚琛工大流体传动与控制研究所做博士后。
1985年3月至1988年2月,在上海交通大学机械系液压教研室攻博。
1982年至1985年2月,在上海工业大学机械系液压教研室任教师。
二、专业特长:液压系统设计,测试分析。
培训。
三、主要业绩:(如获得的奖励、撰写的论文、承担或参与重大项目的经历)有四项德国专利发明.1989年6月,作为洪堡学者获德国总统冯 魏茨泽克接见。
在泰丰公司参与组织的“大流量电液插装阀”获2009年度液气密行业优秀新产品一等奖。
论文:介绍一种新阀“软溢流阀”, <流体传动与控制>,2005-05 螺纹插装阀介绍之一溢流阀, <流体传动与控制>,2005-05,06螺纹插装阀介绍之二平衡阀, <流体传动与控制>,2006-03,05,06螺纹插装阀介绍之三电磁换向阀, <流体传动与控制>,2007-02,03螺纹插装阀技术,<流体传动与控制>,2004-2阀研发的趋势,<流体传动与控制>,2004-06?德国亚琛工大流体传动与控制教材简介,<液压气动与密封>,2003-06德国亚琛工大流技所的科研现状简介,<机电设备>, 2003 中国大学液压教材必须作重大改进, <液压气动与密封>,2009-06流体技术的过去和将来, <液压气动与密封>,2010-5测试是液压的灵魂, <液压气动与密封>,2010-6纠正一些关于稳态液动力的错误认识, <液压气动与密封>,2010-9差距和优势, <液压气动与密封>,2010-9四、希望参与哪些技术服务工作:技术培训讲座-实用液压技术基础-工程机械的液压速度控制原理-螺纹插装阀。
二通插装阀(Y32-100T) 二通插装阀(Y32-315T)二通插装阀是采用先导控制,插装式连接,主要结构为锥阀式或滑阀式的新型液压控制元件。
它具有结构简单、性能可靠、流动阻力、动作可靠、冲击小、控制换向灵活,具有多种功能、易于集成等一系列特点。
已广泛用于各种中高压、中大流量的液压系统控制。
其连接尺寸符合DIN24342、ISO/DP7368及GB2877-81,可与国外主要液压公司的同类产品互换。
二通插装阀基本结构二通插装阀主要有插装元件、控制盖板、先导控制阀和集成块组成的一个典型回路。
它们分别起调压换向、保压、卸荷、顺序动作等作用。
多个典型集成块叠装在一起,就可以组成一个完整的液压控制系统。
当用户需要整体式或组合式的集成块时,可专门设计和制造。
二、基本技术参数1、公称通径及推荐使用流量:公称通径NG(mm)16 25 32 40 50 63 80 100 125 160 流量△P≤0.5MP164063110180280450700115018002、工作压力:最高为31.5MPa;3、工作介质:本样本插装阀适用于矿物油,水乙二醇,油包水及水包油乳化液。
使用其它工作液时需特殊订货;4、工作介质温度范围:-20℃~80℃5、工作介质粘度范围:2.8~380cst(推荐13-54cst);6、工作介质的污染度:不低于ISO44020/16或NAS1638 10级(推荐滤油器过滤精度?0≥75);7、其它有关参数或超出以上范围时请向本公司查询。
二通插装阀安装连接尺寸(GB2877-81和DIN24342)通径16-63mm(点击详细说明)二通插装阀安装连接尺寸(GB2877-81和DIN24342)通径80-100mm (点击详细说明)二通插装阀安装连接尺寸(GB2877-81和DIN24342)通径16-63mm16 25 32 40 50 6365 85 102 125 140 180b2 62 85 102 125 140 18080 100 116 146 160 200 d1 H8 32 45 60 75 90 120 d2 H8 25 34 45 55 68 90d3 16 25 32 40 50 6316 25 32 40 50 6325 32 40 50 63 804 6 8 10 10 12d6 M8 M12 M16 M20 M20 M30 d7 H13 4 6 6 6 8 8 m1 ±0.246 58 70 85 100 125 m2 ±0.225 33 41 50 58 75 m3 ±0.225 33 41 50 58 75m4 ±0.223 29 3542.5 5062.5m5 ±0.210.516 17 23 30 38m6 32 40 48 60 68 85 t1 +0.1 43 58 70 87 100 130t2 +0.156 72 85 105 122 155t3 11 12 13 15 17 2034 44 52 64 72 9529. 5 40.548 5965.585.5t5 20 30 30 30 35 4020 25 35 45 45 65 t7 2 2.5 2.5 3 4 4 t8 2 2.5 2.5 3 3 4 t9 0.5 1.0 1.5 2.5 2.5 3 t10 10 10 10 10 10 1025 31 42 53 53 75U0.03 0.030.030.050.050.05W0.05 0.050.1 0.1 0.1 0.2注:1、先导阀和调节部分可以超出b规定尺寸2、工作口B可在(t1-t5)和(t1-t9)的深A:工作口 B:工作口X:控制口入口Y:控制口出口度范围内,围绕工作口A 的轴线任意布置,其轴线与孔d1相交可以不是90° 3、控制口深度和角度根据用途确定。
液压气动与密封/2009年第2期二通插装阀的拆卸与装配于良振王正磊杨红涛(山东泰丰液压设备有限公司,山东济宁272000)摘要:文章介绍了二通插装阀的主要结构,拆卸与装配的方法及注意事项,主要针对维修人员,同时也对设计和使用人员提供了有益的参考。
关键词:液压阀;二通插装阀;装配与拆卸工艺中图分类号:TH137.5文献标识码:A文章编号:1008-0813(2009)02-0072-03Assembling Process of Slip-in Cartridge ValvesYU Liang-zhen WANG Zheng-lei YANG Hong-tao(Shandong Taifeng Hydraulic Equipment Co.,Ltd,Jining272000,China)Abstract:The article introduce the master structure of two-way cartridge valves,as well as disassembly and assembly process.It could be useful for designeer and maintenance man.Key Words:hydraulic valves;two-way cartridge valves;assembling and disassembling process0引言插装阀是基于安装孔的模块化和可配组的集成式液压控制元件,符合今后液压控制的集成化将从安装面式向安装孔式过渡的总趋势,同传统的采用安装面式的滑阀控制技术有很大的区别。
插装阀分为二通插装阀和螺纹插装阀两大类。
二通插装阀采用滑入式座阀主级和法兰固定式控制盖板,而螺纹插装阀则采用螺纹旋入并紧固的,因此,它们的结构和密封有所不同。
二通插装阀主要是用在大流量的系统中,如锻压机械、塑料机械、冶金轧钢设备、造船、铸造机械等行业。
美国派克PARKER插装阀的安装与拆卸根据派克PARKER插装阀安装方式的不同,插装阀可以分为二通插装阀和螺纹插装阀。
二通插装阀的安装方式是采用螺钉压入(或敲击滑入)阀块的插孔里,只有开和关两种状态,也叫作逻辑阀,它的最小通径为16mm,最大通径为160mm,常用通径为16mm、25mm、32mm、40mm、50mm、63mm、80mm、100mm、125mm、160mm,最高工作压力为42MPa,最大流量为25000L/min,适合于高压大流量的液压系统。
螺纹插装阀的安装方式是采用螺纹直接旋入阀块的插孔里,所以又叫旋入式插装阀,它的最小通径为3mm,最大通径为32mm,常用通径为4mm、8mm、10mm、12mm、16mm、20mm,最高压力可达63MPa,最大流量达760L/min,适合于中高压中小流量的液压系统。
目前,插装阀已广泛直用于工程机械中,在制造和维修工程机械的液压系统时离不开插装阀的安装,掌握其正确的安装方法才能确保液压系统的正常运行。
1、派克PARKER插装阀的安装1.1二通插装阀的安装二通插装阀一般来说由插装组件、先导控制阀、控制盖板和集成阀块等组成,其典型结构如图1所示。
插装组件1由阀芯、阀套、弹簧和固定密封组件等组成,可以是锥阀式结构,也可以是滑阀式结构,它的主要功能是控制主油路的通断、压力的高低和流量的大小。
先导控制阀2是安装在控制盖板上(或集成阀块上)对插装组件1动作进行控制的小通径控制阀,主要包含DN6和DN10的电磁滑阀、电磁球阀、比例阀、可调阻尼器、缓冲器以及液控先导阀等,当主插件通径较大时,为了改善其动态特性,也可以用较小通径的插装件进行两级控制。
控制盖板3是由盖板体、节流螺塞、先导控制元件及其他附件组成,主要功能是固定插装组件1,安装先导控制阀2和沟通阀块内的控制油路。
控制盖板可以分为方向控制盖板、压力控制盖板和流量控制盖板3大类,当具有2种以上功能时,称为复合控制盖板。
MTechnical ReferenceHIC manifold design guidelines, tooling,torque specifications, port and cavity dimensionsT echnical Reference Section ContentsMReviewing CircuitAll designs begin with a sche-matic circuit design inspired by the application. Before the planning stage, review the design utilizing the following steps:• Match schematic symbols to model codes.• Note size and cavity of each valve and write it on schematic.• Note port numbers of the valves and write them on schematic.• Note manifold port types and sizes specified by customer.• Note pressure, flow and material of manifold block (steel or aluminum).Circuit questions should be answered by the customer before beginning a design. It is also recommended that schematic hydraulic regions or networks be color coded using color pens. Regions or net-works may be broken down in individual colors (pressure, tank, pilot, etc.) but it may be easier to design if regions are broken down into sub-regions such as pressure from port one of a solenoid valve to port two of a relief valve. Colored layers may be assigned later to match schematic circuit coloring.Initial DesignOnce the circuit is fully under-stood, it is advisable to lay the design out by hand first. Things to consider while plan-ning the design are:• Block size is often specified by customer.• Specify an overallenvelope size, in addition to the specified block size. Overall envelope size includes block size and any valves or fittings protruding from the manifold block.• Restrictions specified for a mounting surface of the manifold block. Valves and ports may be restrictedfrom a particular surface.• Specify mounting holes, threaded holes and thru holes (if necessary).• Arrange valves in a logical manner. Valves and ports in the same regions should be located in close proximity to each other.• Eliminate as many turns in the regions as possible to reduce the number of cross drill holes or construction lines. This helps keep pressure drops ( D P) andmanufacturing costs down.Material SizesTo obtain an optimal cost man-ifold it is desirable to select a standard material size for the manifold, compare the block size with the standard mate-rial size table. See Standard Material Sizes (page M-5). If a standard size is not available, a cut plate may be used. Hydraulic SchematicIf a schematic is desired on the assembly, it may be cre-ated from existing symbols. As an alternative, the entire circuit may be created outside of an assembly and imported as a symbol (block). All of the Vickers screw-in cartridge valves have schematic sym-bols which can be found in the SICV Cartridge Valve Library of Symbols CD, used in conjunc-tion with AutoCad software. Schematic symbols not found in the library may be created on an “as needed” basis.Accurate DesignAll dimensions on CAD design must be accurate and to scale in order to be utilized by CAM software in conjunction with CNC machine tools. Manually or interactively modifieddimension cannot be tolerated.Example:Note: Failure to ensure thatCAD dimensions are accurate and to scale may result in improper machinery by CNC Machine Tools.Datum PointThe datum point or origin point (0,0,0) on machining drawings is the upper left corner when facing the front view.Assembly Dimensioning Dimension all ports, mount-ing holes and overall envelope size.External ClearancesAllow enough room for clear-ance around solenoid coils, handknobs, levers and wrench clearance for fittings. If 90° elbow fittings are to be used, some may be required to swing a full 360 arc.Assembly NotesNotes are added for standard or special assembly, handling, or shipping instructions, as well as special stampings.Port T ableInclude a port table with names and sizes of all ports.Standard T oolingIn order to obtain fastturnaround on designs, limit the tooling used to that listed in the standard tooling table. See Preferred Tooling for Machining Manifolds (page M-6).General Guidelines forHydraulic Integrated Circuits (HIC)professional in the design of manifold blocks and related hydraulic systems. It is the designer’s responsibility to verify the adequacy of thedesign through approporate verifications, review and test-ing of the final design.Always “square up” the raw block before machining the cavities, ports and holes. This is to eliminate any potential “drill walk” which leads to scrapped manifolds. When squaring up a block, remove approximately 0.015” of material from each face for Aluminum blocks and 0.030” of material from each face for steel blocks. This is done to ensure that all six faces are parallel or perpendicular. Finished machining shouldreflect the squared up dimen-sions. See Standard Material Sizes (Table 1).Example: 4.0” x 5.0” x 6.0” (101.6 mm x 127 mm x 152.4 mm) block will be dimen-sioned to 3.97” x 4.97” x 5.97” (100.8 mm x 126.2 mm x 151.6 mm)Creation of MachiningT able Create a machining operation table or bore chart. Machining depths are given from the sur-face of the block. List all drill depths, mills, taps and form tools in the machining table. Call out drill depths at the shoulder depth of the drill, not to the drill point depth.All machining depths are to the corner of the full diameter as opposed to the drill point. All depths are measured from the face plane (surface) of a manifold block.Avoid any drill depths greater than 25 diameters.Additional line lengths may result in increasing pressure drops.Machining NotesMachining notes are to beadded for standard or special machining, handling and ship-ping instructions.DrillingsDrillings that go completely through a cavity port area should be on the center axis of the cavity wherever possi-ble; see Figure (a). Otherwise it should intersect the cavity tangent to the outside diam-eter of the bore it connects with; see Figure (b).Note: Breaking into a cavity at some point in between these recommended areas will lead to drill walk and can result in a high scrap rate, as well as premature drill breakage.All SAE ports and cavities have spotface depths of .031” (.8 mm) unless otherwise speci-fied. BSPP ports have spotface depths of .060” (1.5 mm) unless otherwise specified.CounterboresIn counterbore cases, the actu-al cavity spotface is located at the depth of the counterbore. When counterbore depths are greater than 0.125”, the follow-ing diameters should be used:Use of Expander Plugs and Zero Leak Gold SAE O-Ring PlugsOn small HIC packages, expander plugs can be used to block off construction drill-ing at the surface of a face. Larger than a 12mm expander plug are not recommended in aluminum. Any construction drillings larger than 0.4” (10 mm) are plugged with zero leak gold SAE O-Ring plugs (internal hex type). The machin-ing callout for these plugs can be either the industry standard SAE straight thread O-ring boss port configuration or the straight thread O-ring boss short port configuration. Refer to Port Dimensions (page M-9 and M-10).Surface T reatmentsAny manifold face that calls for a surface mounted (gas-ket mounted) valve such as a DG4V type directional control valve, or a pump or motor interface, should have a mini-mum roughness callout of 63 microinches (.0016mm) and a flatness callout of .002”(.05mm). See examples below.To prevent corrosion, steel manifolds are oil dipped or coated with rust protec-tive fluid, unless otherwise specified. To prevent oxidation, aluminum manifold blocks are gold anodize, unless oth-erwise specified. Aluminum manifolds where the internally grounded coil is used should not be anodized. Prototypes are supplied without surface treatment.Datum Point Example in orthographic third angle projection:General Guidelines forHydraulic Integrated Circuits (HIC)MWall ThicknessFor pressures up to 3000 psi (210 bar), aluminum may be used, for pressures above 3000 PSI (210 bar). Dura-Bar cast iron manifold material is recommended.Larger cavities or bores require a greater wall thick-ness.The table below shows recommended minimum wall thicknesses for Aluminum and Dura-Bar.general guidelines will notguarantee the manifold will survive any finite number of cycles. The only way to properly assure a specified life is to run a thorough testing of both burst and endurance in the actual application circuit.T able 1Standard Material SizesGeneral Guidelines forHydraulic Integrated Circuits (HIC)Creating Bill of Material – BOMDevelop a BOM that includes quantity, model codes, part numbers and descriptions of the HIC. Model codes of some valves require pressure settings. A machining opera-tion table or bore chart should be created. All plugs, orifice plugs, disks, check valves, pistons, and any other part should be included in the BOM.2 x 2 2 x3 2 x4 2 x5 2 x 62.5 x 2.5 2.5 x 3 2.5 x3.5 2.5 x 42.5 x 4.5 3 x 33 x3.53 x 43 x4.53 x 53.5 x 3.53.5 x 43.5 x 4.54 x 44 x 4.54 x 54 x 64.5 x 4.55 x 55 x 65.5 x 5.56 x 6lead to manifold failure.Preferred T ooling for Machiningof Custom ManifoldsFlat Bottom Reamer Reamer Slot BallPreferred T ooling for Machining Custom ManifoldsSense Check Took SC-4-2-75SC-4-2-88Counter Sink2" x 902" x 5"1/4" x 90Drill1/4" x 90Center Drill#5Press Tap#6-32 X#10-24 X1/4"-20 X1/4"-20 5/16"-18 5/16"-24 3/8"-16 3/8"-24 7/16"-14 7/16"-20 1/2"-13 1/2"-20 9/16"-185/8"-115/8"-183/4"-167/8"-141"-141-1/16"-121-3/16"-121-5/16"-121-5/8"-121-7/8"-121/8"-28 BSPP1/4"-19 BSPP3/8"-19 BSPP1/2"-14 BSPP3/4"-14 BSPP1"-11 BSPP1/16"-27 NPTF1/8"-27 NPTF1/4"-18 NPTF3/8"-14 NPTF1/2"-14 NPTF3/4"-14 NPTF1"-11 1/2 NPTFM10 x 1.5 MetricM10 x 1.25 MetricTap Pulley Tap1/4" - 205/16" - 247/16" - 209/16" - 183/4" - 16MT orque Specifications For Cartridge Valves and FittingsSAE and BSPP PortsSpotfaceMheighta Diameter U shall be concentric with thread pitch diameter within 0.0005 in. (0.13mm) FIR, and shall be free from longitudinal and spiral tool marks. Annular tool marks up to 100 mu in. max. are allowedb If face of boss is on a machined surface, dim. Y and S need not applyc Tap drill depths given require use of bottoming taps to produce the specified full thread lengths. Where standard taps are used, the tap drill depths must be increased accordingly.d Nominal tubing O.D. is shown for the standard inch sizes and the conversion to equivalent to mm sizes. Figures are for reference only, as any boss can be used for a tubing size, depending upon other design criteriaShort SAE portsPort DimensionsShort Port – Straight Thread O–Ring Boss – SP–**Note : To be used for SAE plugged construction holes only. Not intended to be used for external porting with standard fittings.Roughing T oolsRoughers are basically step drills which leave .030” per cutting diameter and .015” above all radii for the finish-ing reamer, with an additional .015” depth in the cavity bot-tom as clearance. The rough-ing tool is necessary to prepare the cavity for the fin-ishing reamer, which has not been designed for the primary forming or bottom cutting.Cavity For Material Model Code Part Number 2–WayC-4-2 Aluminum / Steel RT-4-2-AS-8306 02-173997C–8–2 Aluminum / Steel RT1–8–2–AS–8028 02–165580C–10–2 Aluminum RT–10–2–A–8030 889509C–10–2 Steel RT–10–2–S–8035 889510C–12–2 Aluminum / Steel RT–12–2–AS–8213 02–160625C–16–2 Aluminum RT–16–2–A–8031 889515C–16–2 Steel RT–16–2–S–8036 889516C–20–2 Aluminum RT–20–2–A–8032 565822C–20–2 Steel RT–20–2–S–8037 8895193–WayC-4-3 Aluminum / Steel RT-4-3-AS-8304 02-173271C–8–3 Aluminum / Steel RT1–8–3–AS–8291 02–162384C–10–3 Aluminum RT–10–3–A–8038 889511C–10–3 Steel RT–10–3–S–8043 889512C–12–3 Aluminum / Steel RT–12–3–AS–8217 02–153261C–16–3 Aluminum RT–16–3–A–8039 565825C–16–3 Steel RT–16–3–S–8044 889517C–20–3 Aluminum RT–20–3–A–8041 02–165581C–20–3 Steel RT–20–3–S–8046 5667063–Way ShortC–10–3S Aluminum RT–10–3S–A–8099 565824C–10–3S Steel RT–10–3S–S–8209 566703C–12–3S Aluminum / Steel RT–12–3S–AS–8220 02–113178C–16–3S Aluminum RT–16–3S–A–8040 02–165582C–16–3S Steel RT–16–3S–S–8045 566704C–20–3S Aluminum RT–20–3S–A–8042 889520C–20–3S Steel RT–20–3S–S–8047 5667054–WayC–8–4 Aluminum / Steel RT–8–4–AS–8292 02–172803C–10–4 Aluminum RT–10–4–A–8072 889513C–10–4 Steel RT–10–4–S–8073 889514C–12–4 Aluminum RT–12–4–A–8313 02-176377C–16–4 Aluminum RT–16–4–A–8074 889518C–16–4 Steel RT–16–4–S–8075 565828C–20–4 Aluminum RT–20–4–A–8076 565829C–20–4 Steel RT–20–4–S–8077 5667075–Way ShortC–12–5S Aluminum RT–12–5–A–8350 02-187301C–12–5S Steel RT–12–5–S–8358 02-187309C–16–5S Aluminum RT–16–5–A–8352 02-187303C–16–5S Steel RT–16–5–S–8360 02-187311C–20–5S Aluminum RT–20–5–A–8354 02-187305C–20–5S Steel RT–20–5–S–8356 02-187307Cavity For Material Model Code Part Number 2–WayC–4–2 Aluminum FT–4–2–A–8297 02–182339C–8–2 Aluminum / Steel FT1–8–2–AS–8070 02–112933C–10–2 Aluminum / Steel FT–10–2–AS–8048 566235C–12–2 Aluminum / Steel FT–12–2–AS–8214 02–162162C–16–2 Aluminum / Steel FT–16–2–AS–8078 565832C–20–2 Aluminum / Steel FT–20–2–AS–8079 5658333–WayC–4–3 Aluminum FT–4–3–A–8275 02–172006C–8–3 Aluminum / Steel FT–8–3–AS–8295 02–171292C–10–3 Aluminum / Steel FT–10–3–AS–8050 565834C–12–3 Aluminum / Steel FT–12–3–AS–8244 02–163001C–16–3 Aluminum / Steel FT–16–3–AS–8080 565836C–20–3 Aluminum / Steel FT–20–3–AS–8082 8893583–Way ShortC–10–3S Aluminum / Steel FT–10–3S–AS–8210 566708C–12–3S Aluminum / Steel FT–12–3S–AS–8242 02–162998C–16–3S Aluminum / Steel FT–16–3S–AS–8081 889356C–20–3S Aluminum / Steel FT–20–3S–AS–8083 8893594–WayC–8–4 Aluminum / Steel FT–8–4–AS–8296 02–171291C–10–4 Aluminum / Steel FT–10–4–AS–8052 565838C–12–4 Aluminum / Steel FT–12–4–AS–8312 02-175596C–16–4 Aluminum / Steel FT–16–4–AS–8084 566571C–20–4 Aluminum / Steel FT–20–4–AS–8085 889360.5–Way ShortC–12–5S Aluminum FT–12–5–A–8351 02-187302C–12–5S Steel FT–12–5–S–8359 02-187310C–16–5S Aluminum FT–16–5–A–8353 02-187304C–16–5S Steel FT–16–5–S–8361 02-187312C–20–5S Aluminum FT–20–5–A–8355 02-187306C–20–5S Steel FT–20–5–S–8357 02-187308Finishing Form T oolsSpeed & Feed for Aluminum 6061–T6 (T651) This information is recommended as a good starting point. Speeds and/ or feeds may be increased or decreased depending on actual machining conditions.Note: Finish form tools may require 1/2 to 1 1/2 second dwell to obtain necessary finish.Finishing T oolsThese finishing tools have been designed as preci-sion reamers for finishing operations only. They are not intended for primary forming or bottom cutting operations. Vickers recommends that a finishing tool only be used in a properly roughed hole. Failure to conform to this practicewill produce unsatisfactory size and finishes and possibly break the tool.MC–**–2(P)Dimensionsmm (inch)Cavity bores can be machined accurately in aluminum or steel. The necessary UNF , or UN threads may be machined using standard small tools, possibly already in yourmachine shop or from a local tool supplier.Either you, our customer, or Eaton can design and manufacture customized manifolds or housings dedicated to indi-vidual applications. We call the resulting valve packages Hydraulic Integrated Circuits (HIC). Cartridges selected for your application can be accom-modated in one or more HICs, according to your require-ments.WARNING For EPV-10 &CV16-10, thecavity should bemachined to the 14,29 (0.562) max diameter (dimension X) and to the maximum depth of 36,0 (1.417) (dimension J)Dimensions mm (inch)Cavity bores can be machinedaccurately in aluminum orsteel. The necessary UNF, orUN threads may be machinedusing standard small tools,possibly already in yourmachine shop or from a localtool supplier.Either you, our customer, orEaton can design and manufacture customized manifoldsor housings dedicated to indi-vidual applications. We callthe resulting valve packagesHydraulic Integrated Circuits(HIC). Cartridges selected foryour application can be accom-modated in one or more HICs,according to your require-ments.WARNINGFor EPV-10 &CV16-10, thecavity should bemachined to the 14,29 (0.562)max diameter (dimension X)and to the maximum depth of36,0 (1.417) (dimension J)C-**-2 CavityDimensions(0.0625) Runless otherwise specifiedunless otherwise specified2-way cavity with undercut (u)MC-**-3 Cavity Dimensionsunless otherwise specified unless otherwise specifiedDimensionsmm (inch)MDimensionsmm (inch)MC-**-5SCavityDimensionsDimensionsmm (inch)Cartridge Cavities IndexMOur cavities have beendesigned to achieve standard-ization based on each thread size to reduce the amount of tooling required to cover the valve range. All new designs of cartridge are made to fit the ISO recommendations forstandard cavities. The diagram below shows the sequence of tooling using tools specified in the following pages. Note: a pilot drill may be required before the form drill.Great care must be taken to ensure that the tools are inserted along the same machining axis to maintain correct concentricities, hence bodies should not be moved between operations.Operation 1Form Drill Operation 2Form Reamer Operation 3Plug T apIndexCavity A877Cavity T ools Form Drill A1161Form Reamer A1162Plug Tap 1 5/16-12 UNFCavity A879 Cavity T ools Form Drill A1040Form Reamer A1041Plug Tap3/4-16 UNFCavity A878 Cavity T ools Form Drill A885Form Reamer A1173Plug Tap7/8-14 UNFCavity A880Cavity T ools Form Drill A1302Form Reamer A1303Plug Tap1-14 UNS45.0028.00Ø26.00ØMCavity A881Cavity T ools Form Drill A1183Form Reamer A1036Plug Tap1 -14 UNFCavity A1126 Cavity T ools Form Drill AT422Form Reamer AT488Plug Tap1 5/8-12 UNFCavity A893Cavity T ools Form Drill A894Form Reamer AT491Plug Tap7/8-14 UNFCavity A3145Cavity T oolsForm Drill A3226 Form Reamer A3227 Plug Tap 1 5/16-12 UNCavity A3531Cavity T oolsForm Drill A3538 Form Reamer A3539 Plug Tap 3/4-16 UNF Cavity A3146Cavity T oolsForm Drill A3315 Form Reamer A3316 Plug Tap 1 1/8-12 UNFCavity A5302Cavity T oolsForm Drill A5668 Form Reamer A5669 Plug Tap 7/8-14 UNFMCavity A6610 Cavity T ools Form Drill AT447Form Reamer AT448Plug TapM20 x 1.5Cavity T ools Form Drill A6933Form Reamer A6934Plug Tap 1 5/16-12 UNFCavity A6701 Cavity T ools Form Drill AT482Form Reamer AT483Plug Tap3/4-16 UNF30.0Ø 26.0012.704)Cartridge CavitiesCavity A6935Cavity T oolsForm Drill AT501 Form Reamer AT502 Plug Tap 1 5/8-12 UN Cavity A7447Cavity T oolsForm Drill A8115 Form Reamer A8117 Plug Tap M27 X 2MCavity A12088Cavity T ools Form Drill A3315Form Reamer A3316Plug Tap1 1/8-12 UNFCavity A12336 Cavity T ools Form Drill A12337Form Reamer A12338Plug TapM27 X 1.5Cavity A12370Cavity T ools Form Drill A12439Form Reamer A12440Plug Tap7/8-14 UNFCavity A12196Cavity T ools Form Drill A12197Form Reamer A12198Plug TapM27 X 1.530.00Cavity A12743Cavity T ools Form Drill A12802Form Reamer A12803Plug Tap7/8”-14 UNFCavity A13098 Cavity T ools Form Drill A13099Form Reamer A13100Plug Tap1 5/8”-12 UNCavity A12744Cavity T ools Form Drill A12804Form Reamer A12805Plug Tap7/8-14 UNF34.00Ø34.00MCavity A13245Cavity T ools Form Drill A13246Form Reamer A13247Plug Tap 1 5/8”-12UNF -2BCavity A16102Cavity T ools Form Drill A3226Form Reamer A3227Plug Tap 1 5/16-12UNF -2BCavity A16927Cavity T ools Form Reamer AT1097Plug TapM10 x 1.0Cavity A20081Cavity T ools Form Drill AT2369/1Form Reamer AT2369/2Plug TapM38 x 2-6H58.00Ø51.00NOTE: T hese cavity dimensions are for installation purposes only.Cavity CVA- 22- 06- 0Cavity T ools Form Drill A8966Form Reamer A8967Plug TapM22 X 1.5Cavity CVA- 27- 04- 0Cavity T ools Form Drill A12784Form Reamer A496Cavity C-I-M18-3Cavity CVA- 20- 01- 0Cavity T ools Form Drill A8961Form Reamer A8962Plug TapM20 X 1.534.00 32.00EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013M-32.A Where measurements are critical request certified drawings. We reserve the right to change specifications without notice.Cavity CVB- 22- 06- 0Cavity T ools Form Drill A8966Form Reamer A8967Plug TapM22 X 1.5ISO StandardNOTE: These cavity dimensions are for installation purposes only.CVB- 42- 04- 0Cavity T ools Form Drill BT499Form Reamer AT498Plug TapM42 X 234.00EATON Screw-In Cartridge Valves E-VLSC-MC001-E1 September 2013M-33.AMWhere measurements are critical request certified drawings. We reserve the right to change specifications without notice.- Additional products, product lines, and services offered by Eaton -Sectional Design for Multiple ConfigurationsEaton’s MDG mobile directional control valve uses a modular, versatile design based on our proven Vickers ® DG4V3 design. Eaton ® MDG valves, trulydesigned for mobile applications, offer the traditional benefits of a stackable mobile valve and provide further value as circuit options for mobile manifoldsystems. T his same versatility and flexibility applies to system applications, making it your best value for customized, multi-functional circuits.For more information, contact your local Eaton distributor, call us at 800-547-7805 or visit us on the web at: /hydraulics.MDG Mobile ValveVersatile, Proven, Best ValueSame day solutions with our Build Kit Program!。
T-2A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 9/14/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-3A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 10/11/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-5A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 10/12/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-8A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 10/12/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-9A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 10/12/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-10A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 10/5/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-16A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 10/11/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-17A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 9/11/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-18A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-18A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-19A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 11/21/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-19A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 11/21/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-21A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches. Date Created: 10/2/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-22A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-23A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-24A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-31A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-32A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-33A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-34A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-53A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned point Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-54A cavity form drill, morse taperSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned point Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-61A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-62A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-63A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-64A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/27/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-162A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 10/30/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-162DP cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/27/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-163A cavity form drillSpecial NotesRecommended for use on aluminum.Bright FinishDrill Angle at all steps, 120 degrees includedTwo FlutesAll diameters are concentric within .001 T.I.R.Radius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 10/26/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.T-382A cavity form drill, straight shankSpecial NotesRecommended for use on aluminum.Bright FinishTwo FlutesRadius notch thinned pointDimensions are in inches.Speed and feed values are provided as reference only and can vary based on type of cutting tool, machine, coolant used, etc. Date Created: 11/27/2012 Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.。
原装太阳液压插装阀常用件列表RPEC-LAN CVCV-XCN CBEA-LHN CKCB-XCN CXHA-XAN CKEC-XAN CBBC-LHN CKEB-XAN CKED-XAN CKEA-XAN CBLA-LHN CBCG-LJN CSAA-BXN CXHA-XCN CBCA-LIN PRDL-LSN DMDA-MNN RPKC-LWN RBAA-KEN RDDA-LAN RBAC-LBN RPGC-LAN FBHB-LAN RDDA-LAN DTDA-MCN NCBB-LCN FDCB-LAN NCCB-LIN CBCA-LAN NFBC-LCN CXDA-XCN PPDB-LAN PPFB-LAN PPDB-LWN PBDB-LAN PBDB-LBN NFCC-LCN RDFA-LAN DSCH-XHN DRBA-LWN CBEG-LJN CBEA-LHN CBGA-LAN CWGA-LHN CBCG-LJN DAAL-XCN DMDA-MAN DMDA-MNN DAAA-MCN DTDA-MHN DTDA-MHN FDEA-LAN NCFB-LCN NCFB-LAN DTDA-MHN CKCB-XCN CBCG-LJN FQEA-XAN CBCA-LHN CKCB-XCN RPEC-LDN RPGC-LAN RDDA-LCN RDDA-LAN RDDA-LDN RDBA-LAN RBEC-LAN RPEC-LCN RPEC-LBN RPCC-LAN FSCS-XAN RPIC-LAN CXCE-XCN CBIA-LHN FSFH-XAN CBIA-LHN NCGB-LCN CBIH-LCNCHIA-LHV LRDC-XHN PPFB-KBN CBCH-LJN RDBA-LWN CBEA-LHV RDBA-LAN RDDA-LANRDJA-LAN RDBA-LBN RDDA-LBN RDFA-LBN RDHA-LBN RDJA-LBN RDBA-LCN RDDA-LCN RDFA-LCN RDHA-LCN RDJA-LCN RDBA-LDN RDDA-LDN RDFA-LDN RDHA-LDN RDJA-LDN RDBA-LEN RDDA-LEN RDFA-LEN RDHA-LEN RDJA-LEN RDBA-LSN RDDA-LSN RDFA-LSN RDHA-LSN RDJA-LSN RDBA-LWN RDDA-LWN RDFA-LWN RDHA-LWN RDJA-LWN RDBA-LA V RDDA-LA V RDFA-LA V RDHA-LA V RDJA-LA V RDBA-LBV RDDA-LBV RDFA-LBV RDHA-LBV RDJA-LBV RDBA-LCV RDDA-LCV RDFA-LCV RDHA-LCV RDJA-LCV RDBA-LDV RDDA-LDV RDFA-LDV RDHA-LDV RDJA-LDV RDBA-LEV RDDA-LEV RDFA-LEV RDHA-LEV RDJA-LEV RDBA-LSV RDDA-LSV RDFA-LSV RDHA-LSV RDJA-LSV RDBA-LWV RDDA-LWV RDFA-LWV RDHA-LWV RDJA-LWV RDBA-CAN RDDA-CAN RDFA-CAN RDHA-CAN RDJA-CAN RDBA-CBN RDDA-CBN RDFA-CBN RDHA-CBN RDJA-CBN RDBA-CCN RDDA-CCN RDFA-CCN RDHA-CCN RDJA-CCN RDBA-CDN RDDA-CDN RDFA-CDN RDHA-CDN RDJA-CDNRDFA-CEN RDHA-CEN RDJA-CEN RDBA-CSN RDDA-CSN RDFA-CSN RDHA-CSN RDJA-CSN RDBA-CWN RDDA-CWN RDFA-CWN RDHA-CWN RDJA-CWN RDBA-CA V RDDA-CA V RDFA-CA V RDHA-CA V RDJA-CA V RDBA-CBV RDDA-CBV RDFA-CBV RDHA-CBV RDJA-CBV RDBA-CCV RDDA-CCV RDFA-CCV RDHA-CCV RDJA-CCV RDBA-CDV RDDA-CDV RDFA-CDV RDHA-CDV RDJA-CDV RDBA-CEV RDDA-CEV RDFA-CEV RDHA-CEV RDJA-CEV RDBA-CSV RDDA-CSV RDFA-CSV RDHA-CSV RDJA-CSV RDBA-CWV RDDA-CWV RDFA-CWV RDHA-CWV RDJA-CWV RPEC-LAN RPGC-LAN RPIC-LAN RPKC-LAN RDDA-LAN RDFA-LAN RDHA-LAN RDJA-LAN RBAA-LAN RPIS-LAN RQGB-LAN RQIB-LAN RQKB-LAN RPID-BBN RPKD-BBN RPGC-8WN RPIC-8WN RPKC-8WN RPIS-8WN RVCA-LAN RVEA-LAN RVGA-LAN RVIA-LAN RVCB-LAN RVEB-LAN RVGB-LAN RVIB-LAN RVGS-LAN RVED-LAN RVGD-LAN RVID-LAN RVED-8WN RVGD-8WN RVID-8WN CBCA-LHN CBEA-LHN CBGA-LHN CBCG-LJNCBEG-LJN CBCG-LJN CBBC-LHN CBDC-LHN CBBA-LHN CBFA-LHN CBHA-LHN CBBG-LJN CBHG-LJN CACA-LHN CAEA-LHN CAGA-LHN CCCA-LAN CCEA-LAN CCIA-LAN CWEA-LHN CWCA-LHN CWIA-LHN CWCG-LFN CWEG-LFN CXBA-XCN CXDA-XCN CXFA-XCN CXHA-XCN CXJA-XCN CXAD-XCN CXCD-XCN CXED-XCN CXGD-XCN CNCC-XCN CXAE-XCN CXCE-XCN CXEE-XCN CNAD-XCN RPCC-LAN RPEC-LAN RPGC-LAN RPIC-LAN RPEE-LAN RPGE-LAN RPIE-LAN RDBA-LAN RDDA-LAN RDFA-LAN RDHA-LAN RBAC-LAN RBAA-LAN RVCD-LAN RVED-LAN RVBA-LAN RVCA-LAN RPGD-LAN RPID-LAN PBBB-LAN PBDB-LAN PBFB-LAN PBHB-LAN PPDB-LAN PPFB-LAN PPHB-LAN PRDB-LAN PRFB-LAN PBFC-ABN PBHC-BBN PVDB-LAN PPFC-LAN CKBB-XCN CKCB-XAN CKEB-XCN CVCV-XAN CVEV-XCN CKCV-XCN FRBA-XAN FRCA-XAN FRDA-XAN FVCA-XAN FVDA-XAN LHDA-XFN LHFA-XFN LODC-XDN LOFC-XDN LOHC-XDN LOJC-XDN LKDC-XDN LKFC-XDN LPBA-XHN LPDC-XHN LRBA-XHNLRDC-XHN DKDS-XHNDKFS-XHN DKDR-XHNDKDP-LHN DKFP-LANDODS-XHN DOFS-XHNDODR-XHN DODP-LANDPBA-LAN DPCB-LANDPBB-CAN DRBA-LANDRBC-LAN DPBN-LANDPBP-LAN DCCC-XCNDCCD-XCN DCDD-XCNDFCA-8DN DFFA-8DNDFCB-8DN DAAA-MCNDAAC-MCN DAAC-MHNDBAA-MCN DBAA-MHNDBAC-MHN DAAH-BCNDAAP-EHN DBAP-EHNRBAC-LAN RBAR-A WNNFAB-KXN DLDA-MHN-224DMDA-MHN DTDA-MCN-224DAAL-MCN-224 DMDA-MNN-224SUN插阀|SUN插装阀|SUN螺纹插装阀|海德福斯插装阀|海德福斯电磁阀|hydraforce|sunhydraulics|CBCG平衡阀|溢流阀|液压阀|CXED单向阀|DCFC方向阀|PRDP比例阀|DTDA电磁阀|FSCS分流阀|CNCC流量阀|压力阀|泄压阀|顺序阀|减压阀|止回阀|逻辑阀|导压级阀|梭阀|液压电磁阀|液压平衡阀|液压溢流阀|液压单向阀|液压减压阀|流量控制阀|线圈|油路块|液压集成块等液压控制元件.-----------------------------------------------------------------------------------------------------------SP12-20 S V07-31SV07-34 SV07-35SV08-20 SV08-21SV08-22 SV08-23SV08-24 SV08-25SV08-26 SV08-30SV08-31 SV08-33SV08-40 SV08-41SV08-42 SV08-43SV08-44 SV08-45SV08-46 SV10-20SV10-21 SV10-22SV10-23 SV10-24SV10-25 SV10-28SV10-31 SV10-33SV10-41 SV10-42 SV10-43 SV10-44 SV12-20 SV12-21 SV12-22 SV12-23 SV12-24 SV12-25 SV12-28 SV12-29 SV12-31 SV12-33 SV12-34 SV12-41 SV12-42 SV12-60 SV16-20 SV16-21 SV16-22 SV16-23 SV38-26 SV38-28 SV38-30 SV38-38 SV80-25 SV80-61 TS08-20 TS08-27 TS10-26 TS10-27 TS10-36 TS12-26 TS12-27 TS12-36 TS38-20 TS38-21 TS80-30 TS98-30 TS98-31 TS98-T34 2ZL70-30 ZL70-31 ZL70-33 ZL70-36 ZL72-30 ZL72-31 ZL72-33 ZL72-36 SF08-20 SF08-21 SF08-22 SF08-23 SL08-22 SP08-20 SP08-21 SP08-22 SP08-25 SP08-41 SP08-46R SP08-47C SP08-47CL SP08-47D SP08-47DL SP10-20 SP10-41 SP10-46R SP10-47C SP10-47D SP10-57D PR08-38 PR10-32 PR10-36 PR12-36 PR50-36 PR50-38 PR58-38 PS08-30 PS08-32 PS08-35 PS10-30 PS10-31 PS10-32 PS10-33 PS10-34PS10-40 PS10-41 PS10-43 PS50-36 PS50-40 PV08-30 PV08-31 PV42-M30 PV70-30 PV70-31 PV70-33 PV70-34 PV70-35 PV72-20 PV72-21 PV72-30 PV72-31 PV72-33 PV72-34 PV72-35 PR08-32 PV76-30A PV76-31 RV08-20 RV08-22 RV10-20 RV10-22 RV10-23 RV10-24 RV10-26 RV10-28 RV12-26 RV16-26 RV50-22 RV50-26 RV52-26 RV58-20 UP10-30 UP10-31 UP10-40 PD16-40 PD16-41 PD16-42 PD16-44 PD16-45 PD16-S51 PD12-S60N PD12-S61N PD16-S60N PD16-S61N PD16-S67D PD42-M40 PD42-M41 PD42-M42 PD42-M45 PD42-S60N PD42-S67B PE12-S67C PE12-S67D PE12-S67H PE12-S67K PE16-S67C PE16-S67D PE16-S67H PE16-S67K PE42-S67C PE42-S67D PE42-S67H PE42-S67K CR08-38 CR10-28 CRV08-20 CRV10-20 CRV08-22 CRV10-22 CV04-20 CV04-B20 CV08-20 CV08-21 CV10-20 CV10-21 CV10-23 CV10-24 CV10-28 CV12-20 CV12-21CV12-28 CV16-20 CV42-M20 CV50-20 MD10-40 MP08-20 MP08-30 MP08-34 MP08-40 MP08-41 MP10-20 MP10-22 MP10-40 MP10-41 MP10-42 MP10-43 MP10-47A MP10-47B MP10-47C MP10-47D MR10-20 MR10-31 MR10-37A MR10-37B MR10-40 MR10-41 MR10-43 MR10-47A MR10-47B MR10-47C MR10-47D MR10-47F MR10-47G MV08-22 NV08-20 NV08-21 NV10-20 NV10-21 NV10-22 NV12-20 PC08-30 PC10-30 PC10-32 PCV10 PCV12 PCV16PD10-30 PD10-32 PD10-34 PD10-35 PD10-40 PD10-41 PD10-42 PD10-44 PD10-45 PD12-30 PD12-32 PD12-34 PD12-35 PD12-40 PD12-41 PD12-42 PD12-44 PD12-45 PD10-50N PD10-S62 PD12-S50 SP10-58D SV08-20J SV08-47A SV08-47B SV08-47C SV08-47D SV08-47E SV10-47A SV10-47B SV10-47C SV10-47D SV10-47F SV10-57C SV10-57D SV12-40R SV38-20J SV98-T39 SV38-31J SVCV08-21 SVRV10-26 TR04-B20PFR70-33x-E PFR70-33x-F PFR70-33x-J PFR70-35x-E PFR72-33x-J PFR72-33x-L 美国SUN线圈型号760206760211760212760223760224760236760248760506760512760524760712760724770211770212770212N770214770214N770223770224770224N770228770236770248770297770299770512770514770524770528770536770548770612770612N770614770624770624N770628770636770648770712770712N 770714 770724 770724N 770728 770736 770748 770812 770812N 770814 770814N 770824 770828 770836 770848 770912 770912N 770914 770914N 770924 770924N 770928 770936 770948 773812 773814 773824 773828777HN24AA 777HN24AB 780212N 780224N 780712N 780724N 780912N 780924N 7902B12A 7902B12B 7902B12V 7902B24A 7902B24B 7902B24V 7902C12V 7902C24V7902D12A7902D24A7902D24V7902E12V7902E24V7902F12V7902F24V7904A12A7904A12B7904A12V7904A24A7904A24B7904A24V7904E12V7904E24V7904F12V7904F24V海德福斯插装阀|海德福斯电磁阀|hydraforce|sunhydraulics|CBCG平衡阀|溢流阀|液压阀|CXED单向阀|DCFC方向阀|PRDP比例阀|DTDA电磁阀|FSCS分流阀|CNCC流量阀|压力阀|泄压阀|顺序阀|减压阀|止回阀|逻辑阀|导压级阀|梭阀|液压电磁阀|液压平衡阀|液压溢流阀|液压单向阀|液压减压阀|流量控制阀|线圈|油路块|液压集成块等液压控制元件.。
液压插装阀孔sae标准概述说明以及解释1. 引言概述:液压插装阀孔是一种常用的连接元件,在液压系统中起着至关重要的作用。
SAE (美国汽车工程师学会)标准是行业内广泛采用的规范,对液压插装阀孔的设计、尺寸以及材料要求进行了详细说明和解释。
文章结构:本文将以"液压插装阀孔sae标准概述说明以及解释"为题,从以下几个方面进行论述:首先简要介绍SAE标准的背景和重要性,然后详细说明液压插装阀孔的定义和在液压系统中的作用。
接下来,深入解析SAE J518系列标准,并探讨插装阀到液压管路的连接方式和尺寸要求,以及阀孔表面粗糙度和材质要求。
最后,对液压插装阀孔相关参数进行解释,包括阀座直径和安装宽度、螺纹类型和尺寸、以及阀板阻塞面积和流量特性等。
目的:通过本文的撰写,旨在全面介绍和解释液压插装阀孔的SAE标准,使读者对该标准有一个清晰的认识和了解。
同时,通过对液压插装阀孔相关参数的解释,帮助读者更好地理解和应用这些标准要求。
最终达到促进液压领域相关技术研究发展的目标。
2. 液压插装阀孔sae标准概述2.1 SAE标准简介SAE是国际汽车工程师学会(Society of Automotive Engineers)的缩写,该组织负责制定和发布汽车工程领域的标准。
液压插装阀孔sae标准是为了规范液压系统中插装阀孔的设计、尺寸和性能而制定的。
2.2 液压插装阀孔的定义液压插装阀孔是指液压系统中用于安装插装阀的孔或通道。
这些阀可用于控制流体的流动方向、压力和流量等参数。
插装阀孔通常位于液压管路中,具有固定的直径和深度尺寸。
2.3 插装阀孔在液压系统中的作用液压插装阀孔在液压系统中起到重要作用。
它们允许通过管路安装各种类型的插装阀,使得对流体流动进行精确控制成为可能。
通过合理配置和安装插装阀,可以实现对液压系统各部分进行连接、转换、调节和保护等功能。
总之,液压插装阀孔sae标准概述了SAE组织制定的液压插装阀孔的设计、尺寸和性能要求。
【十大螺纹插装阀】主流生产厂家比较
螺纹插装阀是有一定的插孔标准的.这个插孔标准为ISO7789与SAE的标准.但自1980年代以后.SUN公司放弃SAE标准,自己创立了新的SUN的标准后,目前市场的主流就有三种规格.目前最大个规格标准还是SAE,基本上
HF,CCC,INTEGRATED等美系品牌多是采用SAE标准.
由于基础设计的局限性,导致ISO的应用变成比较势力单薄.而SUN标准的插孔因为采用中置螺纹及公制M螺牙,使得通流量的设计更为大,设计师在应用斜孔设计时变更为弹性,逐渐的成为众家新产品设计时的标准.
1.HYDRAFORCE(海德福斯)
1983年,当时世界上规模最大的螺纹插装阀专业生产厂Modular公司被Vickers公司并购。
两年后,3个当年Modular的员工建立了HYDRAFORCE公司。
至今,
HF在美国的厂房达13,000m²,在英国的厂房也有4,650m²。
2003年销售额已达
90MUS$,螺纹插装阀的生产规模是世界第一。
以前产品基本以中压为主,无平衡阀。
现在也已开发了很多高压的阀。
孔型以ICC 系列为主。
2.SUN
SUN公司建立于1970年。
目前在美、英、德、法、韩、印多处有子公司。
1998
年与台湾橡达公司合作,在上海松江建立了一个合资子公司。
2011年初退出了合资,建立了自己在中国的销售公司。
橡达公司仍然是SUN产品的代理商。
2004年螺纹插装阀的产能就达到5.8 万件/周。
2010年销售额达到了150MUS$,税后纯利润达12%。
公司销售收入约75%来自螺纹插装阀,25%则来自阀块和集成块。
产品约70%供应移动液压,30%固定液压。
孔型自成一格,公制英制螺纹兼有。
3.Sterling(斯特林)
母公司在英国的Crewkerne。
以前生产汽车零件,60年代后期开始生产螺纹插装阀。
90年代初,美国Waterman公司的主任设计师Kolchinski先生到了Sterling公司美国分部,开始研发电磁阀。
95年形成全系列。
他设计的电磁线圈后被Parker公司称为Super-Coil超级线圈。
插装阀生产能力达到1.5百万件/年。
30%供应建筑机械公司Caterpillar。
2004年的销售额约为35M€。
2005年6月被Parker Hannifin公司兼并了,成为Parker Hannifin公司插装阀系统欧洲总部,管辖处于瑞典和捷克的分部。
孔型以SAE 和ICC 为主。
4.Parker Hannifin(派克汉尼汾)
派克汉尼汾的液压插装阀部门通过兼并拥有了众多受人尊敬的品牌。
1988年,收购Waterman Hydraulics公司。
1998年,收购Fluid Power Systems公司。
2006年,收购Sterling Hydraulics公司。
经过有效的整合,派克的液压插装阀已经成为全球
插装阀品种最多的品牌之一。
派克汉尼汾目前有两个液压插装阀事业部,分别位于北美与欧洲。
在北美的是HCSD——Hydraulic Cartridge System Division 液压插装阀系统事业部。
总部在美国伊利诺斯州Lincolnshire,于2000 年7 月组建。
作为派克插装阀的主要制造部门,该事业部拥有4 个工厂,分别在美国的Lincolnshire、Monterrey以及墨西哥
工厂。
在欧洲的是HCSDE——Hydraulic Cartridge System Division-European欧洲液压
插装阀系统事业部。
总部在英国的Crewkerne。
以原来Sterling Hydraulics公司为
基础,HCSDE 事业部的目标和发展是与HCSD 事业部直接相连的,并且与派克全球液压集团目标是一致的。
欧洲液压插装阀系统事业部致力于创建一个工程方案与制造能力集中的资源平台,不仅生产插装阀,也生产集成块系统,不仅集成插装阀产品,也集成派克其它部门的产品。
充分利用派克丰富的产品资源,真正的为OEM 客户提供一站式的方案服务,为客户提供独特的增值的特殊集成产品。
有三个工厂,分别在英国的Crewkerne、瑞典的Boras、捷克的Chomutov,年生产能力1.5 百
万件。
5.Integrated Hydraulics
座落在英国工业城市伯明翰郊区。
创始人Malcolm Kelly先生,曾为Sterling公司的
销售。
1972独立,直接为FluidControl公司代理销售,然后开始仿造生产。
同时为Waterman公司欧洲代理销售,至1999年。
零件全部外加工,在厂本部只搞研发设计和组装。
2000年以后,产值连续多年增长速度超过15%。
至2006年,员工约170人,每
年约生产500种螺纹插装阀(已完成设计并生产过,图纸在抽屉里的品种还有那么多),年销售额约22M€。
孔型以自己独立设计的为主,也生产一些SUN孔型的阀。
2006年被EATON公司并购。
6.Oil Control
Oil-Control公司在1974年建于意大利。
生产行走机械需要的液压元件。
逐步成为
包括美国Caterpillar公司在内的多家主机厂的供货商。
以后形成公司集团,由五个公司组成:Oil Control(多路阀,集成块),EDI(电磁阀),Oil System(小型动力单元),LC Oleodinamica,以及主产螺纹插装阀的Tarp公司。
Tarp公司于1977 年创建,在2000年时的产值已达到约2千7百万US$。
产品约三分之二供应Rexroth公司。
Oil-Control集团在2005年被Bosch-Rexroth 集团并购。
Tarp公司创始人的儿子A.Ventuelli先生于2008年离开Tarp公司,并于2009年开始筹建VIS hydraulics 公司。
7.Bosch-Rexroth(博世-力士乐)
Bosch和Rexroth公司很早就开始制造螺纹插装阀,在2002年时的产量据说就超过了3.5百万件。
但大量是为他们自己生产的泵马达及各类专用阀配套用,品种不多。
因为这之前还无暇顾及这些“小”阀,还代销过SUN的螺纹插装阀。
直到2002年才做出战略改变,开发“紧凑液压”,即螺纹插装阀及集成块业务。
在2005年并购了
Oil-Control公司。
2011 PTC展会上的Rexroth插装阀
8.Bucher Hydraulics(布赫液压)
布赫液压目前有两个工厂生产螺纹插装阀。
一家在瑞士,成立于1970年,原名Hydrotechnik Frutigen AG。
一家在美国,成立于1993年,原名
CCC(CommendControl Company)。
布赫液压螺纹插装阀已系列化,目前生产到NG16 的螺纹插装阀,广泛用于移动机械和工业液压。
同时开发客户定制插装阀。
按照客户特殊功能需求开发产品。
布赫液压有多项专利技术。
目前在国内的挖掘机先导阀块已广泛采用布赫液压螺纹插装阀。
瑞士工厂2005年销售已超过4千万欧元。
9.HYDAC(贺德克)
atrol(科迈拓)
Sauer-Danfoss集团并购了意大利的Comatrol公司
1:SUN(太阳,优势:阀种最齐,耐压流量大,性能曲线好.弱势:价格高,电磁阀全品均最高等级设计,没有像HF分级,所以应用在低要求时,价格会显得高。
2:HF(海德福斯),优势:电磁阀,比例阀系列齐,价格中.弱势:耐压及流量范围小。
3.Stearling,优势:被Parker乐收购,.弱势:价格高,产品线不齐全。
4.Oil Control(油控),优势:被力士乐收购,价格很低.弱势:质量差,组合型阀心不适合集成的设计。
5.Hawe(哈威),优势:产品线算齐全,可应用500~700BAR系统,.弱势:价格高,市场占有量小。
C及INTERGRATED.两者市场位阶类似.优势,价格低,.弱势:产品种类少,耐压及流量范围小。