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专业夹具设计外文翻译.doc

专业夹具设计外文翻译.doc
专业夹具设计外文翻译.doc

译文标题精密机械加工工艺

原文标题Precision Machining Technology

作者Peter J. Hoffman 译名彼得·J·霍夫

国籍美国

原文出处Cengage Learning

译文:

在机械加工过程中,工件受到切削力、离心力、惯性力等的作用,为了保证在

这些外力作用下,工件仍能在夹具中保持已由定位元件确定的加工位置,而不致

发生振动或位移、夹具结构中应设置夹紧装置将工件可靠夹牢。

一、夹紧装置的组成

夹紧装置的种类很多,但其结构均由两部分组成。

1 .动力装置

夹紧力的来源,一是人力;二是某种装置所产生的力。能产生力的装置称为夹

具的动力装置。常用的动力装置有:气动装置、液压装置、电动装置、电磁装置、气—液联动装置和真空装置等。由于手动夹具的夹紧力来自人力,所以它没有动

力装置。

2 .夹紧部分

接受和传递原始作用力使之变为夹紧力并执行夹紧任务的部分,一般由下列机

构组成:

1 )接受原始作用力的机构。如手柄、螺母及用来连接气缸活塞杆的机构等。

2)中间递力机构。如铰链、杠杆等。

3 )夹紧元件。如各种螺钉压板等。

其中中间递力机构在传递原始作用力至夹紧元件的过程中可以起到诸如改变

作用力的方向、改变作用力的大小以及自锁等作用。

二、夹紧装置的基本要求

在不破坏工件定位精度,并保证加工质量的前提下,应尽量使夹紧装置做到:1.夹紧力的大小适当。既要保证工件在整个加工过程中其位置稳定不变、振动小,又要使工件不产生过大的夹紧变形。

2 .工艺性好。夹紧装置的复杂程度应与生产纲领相适应,在保证生产效率的

前提下,其结构应力求简单,便于制造和维修。

3 .使用性好。夹紧装置的操作应当方便、安全、省力。

三、基本夹紧机构

原始作用力转化为夹紧力是通过夹紧机构来实现的。在众多的夹紧机构中以斜

楔、螺旋、偏心以及由它们组合而成的夹紧机构应用最为普遍。

(一)紧机构 采用斜传力元紧元紧机斜楔 机构。 直接采用,斜楔条件是:斜楔的升角小于斜楔与工 件、斜 具的摩擦角之和。 即: 1 2 可靠机构一般取 6 ~ 8 斜楔不需,可取 15 ~ 35 。 紧单,增力比大性能好等特点,得用。 (二)紧机构 采用螺杆传力元紧紧机构。由 可靠、通用性好,而且由于螺旋升角小,紧机构性能紧 紧行大,夹具上用得最多的1单紧机构单的紧机构由于直接紧工件, 易使工伤动工。因此部块。由于 与的摩擦力矩块间摩擦力块不会一起转 动作慢、工件个紧机构的另一个缺一缺 点,可采用紧机构。 2 .紧机构 紧机构中,板的使用非常普遍的板构尺 寸准计者可参考有关计 (三)紧机构 用偏心件直紧工件的机构,紧机构。 偏心件有两种形式, 偏心偏心,其偏心机单、制造容易而得到用。 紧加工操作方紧迅速,缺紧紧行程都小。一般用于 切削力不大小、没有离心力影响的加工中。 1的工作原理 2紧行程及工作段 3 .条件 max 1 2 得: f1 ≥ 2e /D 当 f = 0, e /D ≥20 当 f = 0.,e /D ≥14 四、紧机构 当工件被加工面以中心要线、中心平面工序 使基准重合以减少差,需采用紧机构。 紧机构具有定紧两种功能,如床的三爪自定最 常用的例。 紧机构按其定心作用原理有型,一种是动机构使紧 共第 2 页

元件等速移动,从而实现定心夹紧,如螺旋式、杠杆式、楔式机构等;另一种是

利用薄壁弹性元件受力后产生均匀的弹性变形(收缩或扩张),来实现定心夹紧,如弹簧筒夹、膜片卡盘、波纹套、液性塑料等。

1 .螺旋式定心夹紧机构

螺杆两端的螺纹旋向相反,螺距相同。当其旋转时,使两个V 形钳口作对向等速移动,从而实现对工件的定心夹紧或松开。V 形钳口可按工件不同形状进行

更换。

这种定心夹紧机构的特点是:结构简单、工作行程大、通用性好,但定心精度

不高,主要适用于粗加工或半精加工中需要行程大而定心精度要求不高的场合。

2 .杠杆式定心夹紧机构

杠杆式三爪自定心卡盘中,滑套作轴向移动时,圆周均布的三个钩形杠杆便绕

轴转动,拨动三个滑块沿径向移动,从而带动其上卡爪将工件定心并夹紧或松开。

这种定心夹紧机构具有刚性大、动作快、增力倍数大、工作行程也比较大等特

点,但其定心精度较低。一般为0.1mm 左右,它主要用于工件的粗加工。由于杠

杆机构不能自锁,所以这种机构自锁要靠气压或其它机构。

3 .楔式定心夹紧机构机动的楔式夹爪自动定心机构中,当工件以内孔及左端

面在夹具上定位后,汽缸通过拉杆使六个夹爪左移,由于本体上斜面的作用,夹爪左移的同时向外胀开,将工件定心夹紧;反之,夹爪右移时,在弹簧卡圈的作

用下使夹爪收拢,将工件松开。

这种定心夹紧机构的结构紧凑,定心精度一般可达0.02mm0.07mm,比较适用

于工件内孔作定位基面的半精加工工序。

4 .弹簧筒夹式定心夹紧机构

这种定心夹紧机构常用于安装轴套类工件。

弹性定心夹紧机构的结构简单、体积小、操作方便迅速,因而应用十分广泛。

其定心精度可稳定在0.04mm0.010mm之间。除上述介绍的定心夹紧机构外,常用

的还有膜片卡盘机构、波纹套定心夹紧机构以及液性塑料夹紧机构等。

夹具是机械加工中不可缺少的部件,在机床技术向高速、高效、精密、复合、

智能、环保方向发展的带动下,夹具技术正朝着高精、高效、模块、组合、通用、

经济方向发展。

一、高精随着机床加工精度的提高,为了降低定位误差,提高加工精度对夹

具的制造精度要求更高高精度夹具的定位孔距精度高达0.5 m,夹具支撑面的垂

直度达0.01mm/300m,m平行度高达0.01mm/500mm。瑞士EROW柔A性夹具的重复定

位精度高达2~5 微米。机床夹具的精度已提高到微米级,世界知名的夹具制造公

司都是精密机械制造企业。为了适应不同行业的需求和经济性,夹具有不同的型

号以及不同档次的精度标准供选择。

二、高效为了提高机床的生产效率,双面、四面和多件装夹的夹具产品越来

越多。为了减少工件的安装时间,各种自动定心夹紧、精密平口钳、杠杆夹紧、

凸轮夹紧、气动和液压夹紧等,快速夹紧功能部件不断的推陈出新。新型的电控

永磁夹具,夹紧和松开工件只用1、2 秒,夹具结构简化,为机床进行多工位、多面和多件加工创造了条件。采用美国杰金斯公司的球锁装夹系统, 1 分钟内就能将夹具定位和锁紧在机床工作台上,球锁装夹系统用于柔性生产线上更换夹具,起

到缩短停机时间,提高生产效率的作用。

三、模块组合夹具元件模块化是实现组合化的基础。利用模块化设计的系列化、标准化夹具元件,快速组装成各种夹具,已成为夹具技术开发的基点。省工、

省时、节材、节能,体现在各种先进夹具系统的创新之中。模块化设计为夹具的

计算机辅助设计与组装打下了基础。应用CAD技术,可建立元件库、典型夹具库、标准和用户使用档案库,进行夹具优化设计,为用户三维实体组装夹具。模拟仿

真刀具的切削过程,既能为用户提供正确、合理的夹具与元件配套方案,又能积

累使用经验,了解市场需求,不断的改进和完善夹具系统。

四、通用经济夹具的通用性直接影响其经济性。采用模块、组合式的夹具系统,一次性投资比较大,只有夹具系统的可重组性、可重构性及可扩展性功能强,

应用范围广,通用性好,夹具利用率高,收回投资快,才能体现出经济性好。

原文:

In the machining process the work piece by the cutting force, centrifugal force, inertia force, such as the role of, in order to ensure that these external force, the workpiece can remain in the fixture by the positioning of the processing to determine the location of components, and should be no vibration or displacement, fixture structure should be set up reliable work piece clamping device folder will be in prison. First, the composition of clamping devices

Many different types of clamping devices, but their structures are composedof two parts.

1. Power plant The source of clamping force, one human; second is generated by a power device.The device can generate power as the power unit fixture. Commonly used in power plant are: pneumatic devices hydraulic devices electrical devices electromagnetic devices gas - liquid interaction devices and vacuum devices. Fixture as a result of manual clamping force from the human so it does not power plants.

2. Clamping part

Receive and impart into the original clamping force to clamp the task force and part of the implementation of the general composition of the following agencies:

1) to accept the original force of bodies. Such as handles nuts and used to connect the institutions such as cylinder piston rod.

2) Force the middle of delivery. Such as hinges levers and so on.

3) Clamping components. Such as plate such as screws.

Force delivery of them in the middle of the original transmission of force to the process of clamping devices can play such as changes in the direction of force to change the size of forces as well as the role of self-locking and so on.

Second the basic requirements for clamping device

Without damaging the work piece positioning accuracy and quality assurance process under the premise of clamping devices should be enabled to:

1. The size of the appropriate clamping force. It is necessary to ensure that the work piece in the whole process of its stable position vibration small but also so that the work piece does not produce excessive clamping deformation.

2. Technology is good. The complexity of the clamping device should be suited to the production of the Program to ensure production efficiency its structure should be kept simple easy to manufacture and maintenance.

3. Good use. The operation of clamping device should be convenient safe and labor-saving.

Third the basic Clamp

The original force into a clamping force through the clamping body to achieve.Among the many institutions in the clamping wedge oblique spiral and by their eccentric combination of the most common application of clamping.

(A) Wedge Clamp

Wedge used as components or transmission of the clamping device clamping body known as the Wedge Clamp.

Wedge clamping directly the oblique wedge of the self-locking conditions are:Wedge angle smaller than the work piece Wedge Wedge and folders between the concrete and the friction angle.

Namely: a f1+f2

In order to ensure a reliable self-locking manual clamping generally take a =6 ~ 8 °. Using pneumatic or hydraulic device drivers do not need the self-locking oblique wedge it

is desirable to a =15 ~35 .°°

Wedge clamp is simple in structure than by large self-locking features such as performance it is widely available.

(B) Helical Clamp

Used as intermediate screw transmission components are collectively referred to as the clamping screw clamping body organs. Because of its simple structure reliable clamping common good and as a result of the small helix angle spiral of self-locking clamping body good clamping force and the clamping itinerary are larger fixture on manual with the most

a clamping body.

1. Simple screw clamp body

The simplest spiral as a result of the direct use of clamping bodies pressed workpiece screw head so easy to damage the surface of the work piece under pressure o r driven rotating work piece. So often in the head with swinging Press. Press with the work piece

as a result of friction between the Press and the torque is greater than the friction between the screw torque screw together with the Press will not rotate.

Clamping action slow time-consuming loading and unloading the work piece is a single spiral Another drawback of the Clamp. To overcome this shortcoming the rapid clamping bodies can be.

2. Clamp screw plate

Institutions in the clamping the use of spiral plate is very common common structure

of the spiral structure of a typical plate size has been standardized the designer can refer to the relevant national standards and fixture design manual design. (C) Eccentric Clamp With eccentric pieces, directly or indirectly, the work piece clamping body, known as the eccentric clamping body. There are two types of eccentric pieces, that is, and the curve

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