TGF54型辅助变流器使用维护说明书2009.09.18
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风电机组运行维护手册国电联合动力技术有限公司1目录1. 目的 (1)2. 适用范围 (1)3. 职责 (1)4.机组简介 (2)4.1总体技术参数介绍 (2)4.2叶片介绍 (5)4.3轮毂及变桨系统简介 (6)4.4传动链系统 (7)4.5偏航系统 (7)4.6液压系统简介 (8)4.7齿轮箱系统 (9)4.8发电机系统 (10)4.9滑环系统 (10)4.10电气控制系统 (11)4.11变流器简介 (13)4.12气象站及防雷系统 (15)5.运行指导 (17)5.1待机状态 (17)5.1.1待机状态需满足的条件 (17)5.1.2转为启动状态的因素 (18)5.1.3系统由待机转为停机的条件 (18)5.2启动状态 (18)5.2.1机组进入启动状态的条件 (18)5.2.2转为停机的几个条件 (19)5.3加速状态 (19)5.3.1机组进入加速状态的条件 (19)5.3.2转为停机的几个条件 (20)5.4运行(并网)发电状态 (20)5.4.1机组进入运行发电状态条件 (20)5.4.2转为停机的几个条件 (21)5.5停机状态 (21)5.5.1 正常停机 (22)5.5.2 快速停机 (22)5.5.3 紧急停机 (23)5.6维护状态 (23)5.7机组运行及注意事项 (24)6.维护类型介绍 (25)6.1试车首捡和500小时维护 (25)6.1.1 风机试车一周后首检 (25)6.1.2 500小时维护 (26)6.2风机的定期维护 (26)7.维护内容 (28)7.1叶片维护 (28)7.1.1 叶片表面检查与维护 (28)7.1.2 叶片噪音检查 (29)7.1.3雷电保护系统检查与维护 (29)7.1.4 排水孔的检查与维护 (30)7.1.5 叶片根部盖板及配重的检查与维护 (30)7.1.6 叶片螺栓的检查和维护 (30)7.1.7 叶片的修复 (30)7.2轮毂和变桨系统维护 (31)7.2.1 变桨整体外观检查与维护 (31)7.2.2 螺栓的检查与维护 (32)7.2.3 润滑系统的检查与维护 (32)7.2.4变桨齿轮的检查与维护 (34)7.2.5 变桨齿轮箱的检查与维护 (35)7.2.6 变桨电机的检查与维护 (36)7.2.7 转速传感器的检查与维护 (37)7.2.8 叶片角度校准 (37)7.2.9 伺服控制器的检查与维护 (37)7.2.10 轮毂内箱体外观检查与维护 (38)7.2.11 轴柜检查与维护 (38)7.2.12 电池系统检查与维护 (38)7.2.13主控柜检查与维护 (40)7.3主轴维护 (40)7.3.1 常规目视检查 (40)7.3.2 接油盒的检查与维护 (40)7.3.3 检查所有螺栓是否松动 (41)7.4偏航系统维护 (41)7.4.1 表面检查与维护 (41)7.4.2 偏航紧固件检查与维护 (42)7.5液压系统维护(含刹车系统) (44)7.5.1 液压系统的检查与维护 (44)7.5.2 刹车系统的检查与维护 (46)7.6增速齿轮箱系统维护 (48)7.6.1 齿轮箱外表检查与维护 (48)7.6.2 齿轮箱部件的检查与维护 (48)7.6.3 齿轮箱中润滑油检查与维护 (49)7.6.4 更换齿轮箱油滤芯 (51)7.6.5 更换齿轮箱润滑油 (53)7.6.6 齿轮箱油冷却系统的检查与维护 (54)7.7滑环的维护 (56)7.7.1 外观检查 (56)7.7.2 电刷维护 (56)7.8联轴器维护 (57)7.8.1 联轴器外观检查与维护 (57)7.8.2 距离检查 (58)7.8.3 螺栓检查 (58)7.8.4 对中检测 (59)7.9发电机维护 (60)7.9.1 发电机表面检查 (60)7.9.2 检查发电机螺栓 (60)7.9.3 发电机滑环和碳刷检查 (60)7.9.4 检查发电机接线 (61)7.9.5 空气过滤器的维护 (61)7.10罩体的维护 (61)7.10.1 外表检查与维护 (61)7.10.2 紧固件检验 (62)7.10.3 风速仪风向标及航标灯检验 (62)7.10.4罩体修复 (62)7.11塔筒及塔筒内电缆维护 (63)7.11.1非紧固件、门外梯子的检查维护 (63)7.11.2塔筒门的检查 (63)7.11.3检查塔筒的防腐情况 (63)7.11.4检查内部照明和紧急照明 (63)7.11.5检查攀爬保护系统 (63)7.11.6目检灭火器 (63)7.11.7核检救助箱的完整性 (63)7.11.8检查梯子 (64)7.11.9检查平台 (64)7.11.10检查接地线 (64)7.11.11 检查塔筒内电缆 (64)7.11.12焊缝检查 (64)7.11.13紧固件检查 (64)7.12 基础及防腐系统维护 (65)7.12.1 基础的检查与维护 (65)7.12.2 防腐系统维护 (66)7.13箱变维护 (67)7.14控制柜及变流器维护 (68)7.14.1 塔底柜检查与维护 (68)7.14.2 机舱柜内检查 (68)7.14.3变流器的维护 (69)7.15控制功能检查及维护 (73)7.15.1急停功能测试 (73)7.15.2不间断电源检查 (73)7.15.3机舱加热器检查 (74)7.15.4安全链功能检查 (74)8.附录 (74)附录1:维护工具列表 (74)附录2:螺栓力矩表 (81)附录3:机组用油统计表 (85)附录4:维护记录 (85)1. 目的本手册为规范国电联合动力技术有限公司生产的,1.5MW风力发电机组的现场运行、维护工作而编制,主要包含了UP77(82)风力发电机组的简介、机组的运行指导以及机组的维护方法。
2I•••••• •PLEASE READ AND FOLLOW THESEINSTRUCTIONSThese instructions contain Warning and Caution statements. This informationis important for safe and effi cient installation and operation.Always read and follow all Warning and Caution statements!IMPORTANTThis highlights information that is especially relevant to a problem-free installation and operationMake sure incoming voltage is the same as the appliance rating.To reduce the risk of fi re, electric shock, or personal injury, installation work and electrical wiring must be done by a qualifi ed electrician in accordance with all applicable codes and standards, including fi re-rated construction.IMPORTANTAll types and models are subject to continuous improvement. The manufacturer reserves the right tomake modifications into the shape, equipment and technology.DANGERDanger indicates a hazard which will cause serious injury or death ifprecautions are not allowed.WARNINGWarning indicates a potentially hazardous situation which, if not avoided, could resultin death or serious injury.CAUTIONCaution indicates a potentially hazardous situation, which, if not avoided, may result inminor or moderate injury.3Component DescriptionContentsSafety ..................................................................................... Important Safety Information .................................. Disposal of Old Appliance ....................................... Electrical Safety ....................................................... Unpacking .............................................................................. Safety Instructions and Warnings ........................... Disposal of Carton..................................................... Safety Regulations ................................................... Operation ............................................................................... Turning the Appliance ON and OFF ......................... Setting the Temperature .......................................... Storage ..................................................................... Defrosting/Cleaning ............................................................... Defrosting ................................................................. Cleaning ....................................................................Troubleshooting ..................................................................... Customer Service ..................................................... Appliance Information ..............................................T!"#$ %& C%'($'()4455666677778889994Important Safety InformationFollow the cautions and safety warnings throughout thisinstruction manual including the following :• To prevent injury to you or damage to the unit, the applianceshould be unpacked and set up by two people.• If the appliance is damaged on delivery, contact the supplierimmediately before connecting to the power source.• To guarantee safe operation, ensure that appliance is set upand connected as described in these operating instructions.• Disconnect the appliance from the power source if a faultoccurs. Pull out the plug, turn off or remove the fuse.• When disconnecting the appliance, use the plug. Do not pullon the cable.• Any repairs and work on the appliance should only be carriedout by the customer service department. Unauthorized workmay be dangerous to the user. Changing the power sourcecable should only be done by the customer service depart-ment.• Do not consume food which has been stored for too long; itcould cause food poisoning.• The appliance has been exclusively designed for storage of icecream. Do not use the appliance for any other purpose suchas, without limitation, medical or research purposes (e.g. thestorage of medicine, chemical components and body tissuesand fluids).• Do not store explosives or sprays using combustible propel-lants such as butane, propane or pentane in the appliance.Electrical components might cause leaking gas to ignite. Youmay identify such sprays by the printed contents or a flamesymbol.• Do not use electrical appliances inside the appliance.• This appliance is not intended for use by persons (includingchildren) with reduced physical, sensory or mental capabilitiesor lack of experience and knowledge unless they have beengiven initial supervision or instruction concerning use of theappliance by a person responsible for their safety. Childrenshould be supervised to ensure that they do not play with theappliance.S•••••• Avoid prolonged skin contact with cold surfaces or chilled/frozen food. This could cause pain, numbness and frostbite.In the case of prolonged skin contact, protective measuresshould be taken, e.g. gloves should be worn.• To prevent possible injury due to an electrical shock, be sureto disconnect the power cord or turn off the circuit breakerbefore cleaning the appliance.• To avoid injury or damage to the appliance, do not use steamcleaning equipment to clean the appliance.• Do not operate the appliance in the presence of explosivefumes.• Keep the lid closed if there is a fault. Protect the food either byplacing dry ice on top of the packages or using a local frozenfood locker if the power failure is of a long duration. Do notattempt to re-freeze any previously thawed food.• To protect the appliance from possible damage, allow theappliance to stand 1/2 to 1 hour in place before turning theelectricity on. This allows the refrigerant and system lubrica-tion to reach equilibrium.• If you have a lockable appliance, do not keep the key nearthe appliance or within reach of children.5S•••••Disposal of Old ApplianceBe sure to follow your local requirements for disposal ofappliances. Discarded appliances can be dangerous.DANGERDanger indicates a hazard which will cause serious injury or death ifprecautions are not allowed.Risk of child entrapment. Before you discard your oldrefrigerator or freezer :• Be sure to follow your local requirements for disposal ofappliances. Discarded appliances can be dangerous.• Remove the lids.• Cut off the prongs from the power cable plug anddiscard them.• Cut off the power cable from the discarded appliance. Discard separately from the appliance.Following these instructions reduces the possibility of personal injury, especially to children playing.Contact the trash collection agency in your area for additional information.Standard EN 378 specifi es that the room in which you install your appliance must have a volume of 1 m 3 per 8 g of R 290 refrigerant used in the appliance, so as to avoid the formation of infl ammable gas/air mixtures in the room where the appliance is located in the event of a leak in the refrigerant circuit. The quantity of refrigerant used in your appliance is indicated on the type plate on the inside of the appliance.Electrical SafetyConnect this appliance to a 110-120 VAC, 15 Amp circuit that is controlled by a circuit that is controlled by a circuit breaker or fuse. This appliance should have its own separate grounded circuit. Do not use an extension cord.The power cord is equipped with a three-prong (grounding) plug for your protection againts possible shock hazards. To maintain this protection :• Do not modify the plug by removing the round grounding prong.•Do not use a two-prong adapter. Where a two-prong wall receptacle is encountered, contact a qualifi ed electrician and have it replaced with a three-prong receptacle in accordance with all local codes and ordinances.• Do not use a power cord that is frayed or damaged.•To prevent the appliance from being turned off accidentally, do not plug the appliance into an outlet controlled by a wall switch.6U•••••••Safety Instructions and WarningsCAUTIONCaution indicates a potentially hazardous situation, which, if not avoided, may result inminor or moderate injury.To avoid risk of personal injury or property damage, have two people unpack and movethis appliance into place.CAUTIONCaution indicates a potentially hazardous situation, which, if not avoided, may result inminor or moderate injury.Protect the fi nished fl oor surface before you uncrate the appliance.Avoid placing the appliance in direct sunlight or near the stove, range top, radiators and similar heat resources.The floor under the applianceshould be flat and level.The appliance is not intended for outdoor use. The ventilation grilles should not be obstructed. Always ensure there is good ventilation all around the appliance.As soon as you uncrate the appliance :•Examine the appliance and the packaging for shipping dam-age. Contact the carrier immediately if you suspect there is any damage.•Note the type designation, service number, appliance/serial number and date of delivery on the spaces provided in the back of this manual.Disposal of CartonThe packaging is designed to protect the appliance and invidual components during moving and is made of recyclable materials :• Corrugated board/cardboard• Molded polystyrene (foamed, CFC-free polystyrene)• Polythene bags and sheets.•Polypropylene straps.WARNINGWarning indicates a potentially hazardous situation which, if not avoided, could resultin death or serious injury.Keep packaging materials away from children. Polythene sheets and bags can causesuff ocation !Please take the packaging material to your local recyclingfacility.Safety RegulationThe appliance complies with UL 471 / CRG 471 and NSF 7 and is designed to store ice cream.The appliance is set to operate within specific ambient temperature limits according to its climate rating. These temperature limits should not be exceeded. The correct climate rating for your ap-pliance is indicated on the model plate.This is explained as follows : Climate rating Ambient temperature SN 50o F to 90o F (10°C to 32°C)N 61o F to 90o F (10°C to 32°C)ST 61o F to 100o F (16°C to 38°C)T61o F to 109o F (16°C to 43°C)The refrigerant circuit has been tested for leaks.We recommend cleaning the appliance before turning it on for the first time. See Cleaning. Turn on the appliance several hours before loading it with frozen food for the first time. Do not load with frozen food until the temperature shows approximately 0o F (-18oC)WARNINGWarning indicates a potentially hazardous situation which, if not avoided, could resultin death or serious injury.Do not allow children to play with theappliance. Children must not climb inside.failure to follow these instructions may result in death or serious injury.7O •••••• !Turning the Appliance On and OffClean the appliance before turning it on for the first time. See Cleaning.Allow the appliance to operate approximately two hours before placing food in it. Do not place frozen food in the freezer until the temperature shows at least 0o F (-18o C).Turning On :Connect the appliance to the dedicated outlet. The appliance is turned on.Turning Off :Pull out the plug, turn off or remove the fuse.Setting the Temperature - Figure 1Turn the arrow on the temperature control to a setting between 1 and 7.Setting 1 = lowest cooling settingSetting 7 = highest cooling setting, coldestThe temperature control is in the cover grille for the compressor compartment.Figure 1StorageThe appliance is suitable for storing ice cream and ready-frozen foods.It must not be filled higher than the stacking markon the inside of the freezer.Temperature display - Figure 2The thermometer shows the warmest frozen food temperature.Only temperatures below 32 °F (0°C) are displayed accurately.Figure 2CAUTIONCaution indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.Moving part, do not operate unit with the covermotor room removed.Barrel lock (EFE, EFI) - Figure 3(not standard accessory)The glass lid can be locked using barrel lock.Open the hole cover on the lid by sliding backwards.Place the barrel lock in the opening provided in the lid, turn the key and remove.Remove the key and keep it safely.Caution :The lock cover must always close during operation to ensure air tightness in the cabinet.8D•••••• !"/Defrosting - Figure 3After the appliance has been in operation for some time, a layer of frost or ice cream form on the inside walls. This increases energy consumption. You should therefore defrost the applianceregularly.WARNINGWarning indicates a potentially hazardous situation which, if not avoided, could resultin death or serious injury.•To prevent possible injury due to anelectrical shock, be sure to disconnectthe power cord or or turn off the circuit breaker before defrosting the appliance.•To avoid injury or damage, do not usesteam cleaning equipment.• Pull out the main plug or remove/unscrew the fuse.• Remove the frozen food and store in other units.•Pull out the plug from the drain opening and place a tray un-derneath the appliance so that the defrosted water escapes through the drain opening into the tray.• Leave the lid open while defrosting. After defrosting mop up the remaining water and clean the appliance.•Do not forget to close the defrost drain opening.CAUTIONCaution indicates a potentially hazardous situation, which, if not avoided, may result inminor or moderate injury.Do not use any mechanical devices or otherartifi cial aids for defrosting other than thoserecommended by the manufacturer.CleaningFigure 3WARNINGWarning indicates a potentially hazardous situation which, if not avoided, could resultin death or serious injury.•To prevent possible injury due to anelectrical shock, be sure to disconnectthe power cord or or turn off the circuit breaker before defrosting the appliance.•To avoid injury or damage, do not usesteam cleaning equipment.Clean the appliance by hand with lukewarm water and little de-tergent.Do not abrasive or scouring sponges. Do not use concentrated cleaning agents. Never use abrasive or acid cleaners or chemi-cal solvents.• Ensure no cleaning water penetrates into the electrical com-ponents or ventilation grille.• Dry all parts well with a cloth.•Do not damage or remove the model plate. It is very important for servicing your appliance.9T •••••• !••"#$%You may be able to correct the following faults by checking the possible causes yourself :Problem Possible Cause and Remedy Appliance does not work-Is the power source plug properly inserted in the socket? -Is the circuit breaker, or fuse in operating condition?Motor seems to run too long-Is the ambient temperature too hot? See Safety Regulations.-Has the appliance been opened too frequently or left open too long?- A large amount of food has been added.The temperature is not cold enough-Is the temperature setting correct? See Setting The Temperature. -Does a separately installed thermometer show the correct reading? -Is the ventilation system working properly?-Is the appliance set up too close to a heat source?Customer ServiceIf none of the above causes apply and you cannot rectify the fault yourself, contact the nearest customer service department stating the type of appliance , service number and appliance number as indicated onthe type plate.Leave the appliance closed until the customer service engineer arrives to prevent any further cold loss.Appliance informationRecord this information when the appliance is installed.Type Designation : _____________________________________Service Number : ______________________________________Appliance/Serial Number : ______________________________Date of delivery : _______________________________________Liebherr Appliances Kluang Sdn Bhd(153177-U) No.7 Jln Firma 2 , Kaw.Perind.Kluang ll, KM7, Jln Mersing, 86007 kluang, Johor, West Malaysia..my。
追日电气微电网储能逆变装置系列产品操作与
技术手册
The document was finally revised on 2021
微电网储能逆变装置系列产品操作与技术手册
上海追日电气有限公司
SHANGHAI SURPASS SUN ELECTRIC CO.,LTD
目录
---有电危险
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导电尘埃及气体可能损坏设备,必须确保本装置安装在没有导电尘埃的环璄中。
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必须严格按照电气设备的相关装卸、运输要求进行操作,以下情况可能导致内部精N
如果需要在供电系统带电状态下接入
处于短接状态,防止产生高压危及人身安全和损坏设备。
服务体系与联系方式
为客户提供全过程、超过期望值的优良服务,是追日电气质量体系的核心理念。
我们的承诺是:服务永无止境。
为此,我们建立起覆盖全国的服务网络,以便我们的客户在任何时间、任何地点都能与我们快捷、高效地沟通,从而能够为客户提供售前、售中和售后的全过程真诚贴心服务。
对国内或国外顾客的要求,24小时提供满意的答复(通讯、通邮允许条件下);对国内用户的产品服务:保修期内需要进行维修或更换时,省内24小时、全国48小时派出技术人员;保修期外需进行维修或更换时,省内48小时,全国72小时出技术人员;对国外用户的产品服务;在办妥出国手续后72小时派出技术人员。
Pamphlet 107March 2004Hose AssemblyInstallation andMaintenance TipsStratoflex Products Divisionrequirementsrequirements, both operating and profile or application rangecompatibilitySize Pressure Temperature Fluid WHEN SELECTING A HOSE ASSEMBL Y ,BE CERTAIN IT MEETS:HOSE FITTINGSHOSEContinued on page 4TYPE APPROVALEach aerospace hose assembly has a specific type of approval that allows it to be installed in an aircraft.Positive verification is required for proper inspection.•T ype Certificate (TC)• Supplemental T ype Certificate (STC)•T echnical Standard Order (TSO)• Part Manufacturing Authority (PMA)• Industry Standard (AN-AS-MS-NAS)• Direct Ship Authority (DSA)• Repaired Assembly (8130-3)INSTALLATION AND CARE OF HOSE AND HOSE ASSEMBLIESGeneral:Proper Storage:Inspection:All hose assemblies whether rubber or PTFE, should always be handled with care to prevent excessive bending, twisting, and kinking.Dragging hose on ground surfaces, using them as climbing handles and severe bending to fit cramped storage areas must be avoided.Kinking of hose occurs more easily in larger sizes and in very short assemblies.Care should be exercised in handling and installing both rubber and PTFE hose assemblies.Prior to installation, hose assemblies should be capped with appropriate dust caps or plugs, properly identified (tagged) by part number, and stored in an area free from dust or other contamination.Do not use cramped or otherwise confined storage areas.If long lengths of PTFE hose are coiled for storage, a liberal coil diameter must be provided to ensure against kinking.Never coil hose so that the minimum bend radius(ii) can be exceeded.See AS1933 for more information.1.Inspect for evidence of tube restriction due to collapse, kinking,or other damage.2.Inspect for wire damage.Assemblies with excessive wire damage should be replaced.3.aerospace hose assemblies to required pressures.See applicable Drawing/Standard and InformationBulletin 1107.NEVER STEP ON, STAND ON, OR PULL HOSE.all internally externally Proof pressure testContinued on page 5Chafe Protection:Tips for Proper Installation:Chafe guards of PTFE, vinyl, polyester, or other suitable material should be used anytime there is a possibility of chafing.Chafing should be avoided by routing of the hose assembly or by clamping.1.Attach the hose to the most inaccessible end of its routing first.Finger tighten only, so the hose is free to turn during initial installation.Hose should not be twisted on final installation.2.Attach the other end of the hose in the same manner.3.Properly orient the hose along its routing and install the required line support clamps.e proper torque and remember to always lubricate! Use established installation torque values or consult ARP908 for limits.Also, the Flats From Finger Tight (F .F .F .T) method is simple to use and moreconsistent than measuring input force.Dissimilar materials or metals require different values (e.g.aluminum to stainless steel).T ypical lay lines are repeated every nine to ten inches along the length of the hose and provides the following information:• Manufacturer's Name and Manufacturer's Code.• MIL-SPEC or Industry Spec Number.• Part Number• Dash Number (or code letter) for Size.• Manufactured/Cure Date (if Rubber).To prevent misapplication,unmarked hose assemblies until positively identified."first-in, first-out"Do not Pressure test Do not Metal identification bands are often used to tag hose assemblies with the part number(s), manufacturer, size, type, date of manufacture and proof pressure tested.A log book entry is an acceptable substitute as identification in lieu of a metal ID band for repaired hose assemblies.T o minimize aging effects of hose in storage, use the principle when selecting hose assemblies and bulk hose.build rubber hose assemblies for prolonged storage.all assemblies before installation.install hose that has exceeded the established age limits (four to eight years for rubber hose) or that show aging signs (separation of plies, cracks, etc.) in aircraft.See Parker Stratoflex Information Bulletins 1050and 1107.do not use Which Hose to Use First:HOW TO MEASURE AND SPECIFY DOUBLE ELBOW FITTINGS ON A HOSE ASSEMBL Y Measuring:When installations require hose assemblies with elbow fittings on both ends, hold the assembly so the nearest fitting is pointed in the 6 o'clock position. Measure the angle between the fittings counter-clockwise.When both fittings point to 6 o'clock, this is specified as zero degrees.Specifying Position:Suffix the hose assembly part number with the number of degrees in the angle. (Example:111511E0185D180;180 degree T wist Angle).See applicable Catalog/Assembly Drawing for specific (hose) example.TROUBLESHOOTING HOSE ASSEMBLIES See ARP1658• Inspect hoses frequently.• Replace worn or damaged hoses.• Proper clamping is critical.• Consult Parker Stratoflex for current approved products.Chafed Hose• Abrasion• Improper clamping Broken Wires • Inspect external wire braid• Any broken wires is cause forremoval/scrapKinked Hose • Smooth-bore PTFE hose is prone to kinking • Restricts fluid flow• Damaged beyond repairRusted Hose • Corroded wire braids• Any corrosion makes hose assemblysuspectLeaking Hose •Wetness around fitting• Aged hose• Improper fitting attachment Heat Damaged (Brittle)Hose • Elastomeric, PTFE and Metalhose have heat limitations• Cracks during flexingTwisted Hose • Hose is not designed to be twisted.• Induces stress.• Promotes premature wear.KINK UNDER FIRESLEEVEBURN MARKAccountability -Aerospace Crimp Data Form (ACDF) "SPECIFIC"Aerospace Fabrication Procedure (AFP) '"GENERAL",Aerospace Field Attachable Data (AFAD) "SPECIFIC"Assembly Date -Audit -Ball Gage -Beam Seal -Bend Radius -Burst Pressure -CAGE Code (Stratoflex is 98441) -Catalog Part Number -Certification -Chafe Guard -Coded Part Number -Configuration -Cuff -Cure Date -Crimp Diameter-All part numbers, processes, procedures and tooling must be verifiable.(hose, fittings, tooling),[124/1124/T08151]Examples:• AFP 501 - Aerospace Fabrication Procedure (Field Attach.Hose ~ Ftgs)• AFP 502 Aerospace Fabrication Procedure (Med/High Press.Smth Bore PTFE Hose)• AFP 504 Aerospace Fabrication Procedure (Convoluted PTFE Hose)(for T ooling),Examples:• AFAD-111-XXX • AFAD-124-XXX • AFAD-193-XXX• AFAD-112-XXX • AFAD-156-XXXHose assembly fabrication date.Periodic review of hose shops and assembly fabrication procedures.Inspection method for the inside diameter of a hose assembly.Fitting connection per MIL-F-85421, a.k.a."Dynamic Beam Seal and Lip Seal".The amount of arc (bending) a hose is capable of meeting.Maximum limit a hose is designed to be mercial and Governmental Entity code.Basic hose assembly numbering nomenclature.Verification of conformity to a stated requirement.Protection applied to the external surface of a hose assembly.Serialized numbering sequence.Physical appearance of a hose assembly.Integral silicone sleeve used to slip over the end fitting sockets.Manufacture date of bulk elastomeric (rubber) hose.Precise outside diameter of a compressed fitting socket.Direct Ship Authority (DSA)Distributor Quality Program Manual -Electro-etch -End-dip -Equipment Manual -Fabrication Date -Ferrule -Field Attachable -Fire Proof –Fire Resistant –Firesleeve -Flange -Flare -Flareless Flats From Finger Tight (FFFT) -Gage Point -High Pressure -Hose Specification -Identification Tag - OEM authorized sale of spares direct to third-party customers.Stratoflex Quality Manual for distributors.Method of marking identification bands using a mild acid.Sealant used to coat/cover the ends of AS1072 (2650X) slip-over firesleeve.Illustrated parts list for equipment used to fabricate hose assemblies.The day the hose assembly was built.Ring of metal (socket) covering the fitting nipple.Screw-together fittings able to install with wrenches and mandrel.2000°F for (15) minutes.2000°F for (5) minutes.Slip-over orange silicone and fiberglassimpregnated sleeve per AS1072 and/or brown/orange integral silicone extruded directly over the wire braid.3-4 bolt-holes, flat face seal with o-ring.Female 37° degree flare end fitting per AS4395, also mates with MS33656.(a.k.a."Globeseal'', obsolete tradename)- Female fitting per AS4375, mates with MS33514, NAS1760.Method of measuring torque by counting wrench flats.Precise measuring location of the end fitting.T ypical pressures of 3,000 psi and above.The standard form used to define key characteristics of bulk hose.-The band (typically metal) nameplate for hose assembly identification.Industry Standard (AN-AS-MS-NAS) -Information Bulletin -Inside Diameter -Internal Support Coil -Jump Factor -Kevlar(Para-Aramid) -Liability -Lip Seal -Lot Code -Low Pressure -Manufacture DateMedium Pressure -MIL-SPEC (MIL-H-25579,Etc.)MIL-STD (MS8005,MIL-STD-130,Etc.)Nipple -Nut -Outside Diameter -Part Manufacturing Authority (PMA) Polytetrafluoroethylene (PTFE) -Pounds Per Square Inch (PSI) -"General" component performancespecifications.Standardized format used to explain additional topic information.Internal cross-section measurement of a hose.Internal reinforcement to enhance the crush resistance of a hose.Amount of movement a fitting travels during the crimp process.Synthetic, nonmetallic reinforcement used in the manufacture of hose.That for which one is liable.Fitting per MIL-F-85421, a.k.a.beam-seal.Serialized number for traceability assigned to each manufacturing "run" of hose.T ypical pressures of up to 500 psi.-The date a product is produced, a k.a.Cure Date.T ypical pressures of between 500-3,000 psi.Government document used to define a product.Government document used to define a product.Section of the end fitting that is inserted inside the hose.Female threaded portion of the end fitting.The outer-most cross-section dimension of a hose.- FAA authorization to mark with OEM number.Generic name of plastic compound used in the manufacture of hose.Pressure measurement used to define hose strength.®Process Specification -Repaired Assembly (8130-3Tag) -Reusable -Society of Automotive Engineers (SAE) -Sealant -Silicone Cover -Skive Socket -Spiral -Standard Drawing -Supplemental Type Certificate (STC) -Technical Standard Order - (TSO)Test/Proof Pressure -Traceability -Twist Angle -Type Certificate (TC)Wall Thickness Working Pressure -Step by Step Instructions, Example:3146X Hose,use P-104-212;3147-X Hose, use P-104-213.Method used to identify, inspect and verify aircraft hoses.T erm to describe field attachable fittings.It implies a fitting may be reused.Engineering pound used to coat/cover ends of AS1072 firesleeve, a.k.a.end-dip.Outer layer of integral firesleeved hose.- Method of removing the hose cover expose the reinforcement for fitting installation.Ring of metal (ferrule) covering the fitting nipple.Method of applying hose reinforcement during the manufacturing process.Drawing that depicts the basic design details of an assembly.FAA production certificate for an A/C modification.FAA performance specification.T ypically twice the rated working pressure of a hose assembly.Ability to account for a complete history of a part.Angular rotation of one elbow end fitting relative to the one on the opposite end.- FAA production certificate for an airframe manufacturer.-The dimension used to define the area compressed between nipple and socket.System pressure the hose assembly will operate within.toREFERENCES:1.SOCIETY OF AUTOMOTIVE ENGINEERS,INC.(SAE)400 Commonwealth Drive Warrendale, P A 15096-0001A.Aerospace Information Reports:AIR797AIR1569AIR4918B.Aerospace Recommended Practice:ARP908ARP1658C.Aerospace Standard:AS1933:A.AC No.207-N 2.SAE DOCUMENTS:3.U.S.DEP ARTMENT OF TRANSPORTATIONFEDERAL AVIATION ADMINISTRATION (FAA) DOCUMENTS Hose Characteristics and Selection ChartHandling and Installation Practice for Aerospace HoseAssemblies Industry Practices and Guidelines for the Selection of CoiledT ubes, Flexible Hoses, Swivels, and Extension Fittings for Aircraft Fluid Systems T orque Requirements, Installation and Qualification T est,Hose and T ube Fitting Visual Inspection Guide for Installed Hose Assemblies Age Controls for Hose Containing Age-SensitiveElastomeric Material General Aviation Inspection Aids Summary, 1976Inside Diameter of HoseInch / Dash Size*D =Q X 0.4081VPOUNDS and OUNCES to KILOGRAMS0 pounds to 40 pounds (by ounces)POUNDSOUNCESBASIS:100 pounds 45.359 kilogramsKILOGRAMS012345678910111213141516171819202122232425262728293031323334353637383940-0.4540.9071.3611.8142.2682.7223.1753.6294.0824.5364.9905.4435.8976.3506.8047.2577.7118.1658.6189.0729.5259.97910.4310.8911.3411.7912.2512.7013.1513.6114.0614.5114.9715.4215.8816.3316.7817.2417.6918.1401234567891011121314150.0280.4820.9361.3891.8432.2962.7503.2033.6574.1114.5645.0185.4715.9256.3796.8327.2867.7398.1938.6479.1009.55410.0110.4610.9111.3711.8212.2812.7313.1813.6414.0914.5415.0015.4515.9016.3616.8117.2617.7218.170.0570.5100.9641.4171.8712.3252.7783.2323.6854.1394.5935.0465.5005.9536.4076.8617.3147.7688.2218.6759.1299.58210.0410.4910.9411.4011.8512.3012.7613.2113.6614.1214.5715.0315.4815.9316.3916.8417.2917.7518.200.0850.5390.9921.4461.8992.3532.8073.2603.7144.1674.6215.0755.5285.9826.4356.8897.3437.7968.2508.7039.1579.61010.0610.5210.9711.4211.8812.3312.7913.2413.6914.1514.6015.0515.5115.9616.4116.8717.3217.7818.230.1130.5671.0211.4741.9282.3812.8353.2893.7424.1964.6495.1035.5576.0106.4646.9177.3717.8248.2788.7329.1859.63910.0910.5511.0011.4511.9112.3612.8113.2713.7214.1714.6315.0815.5415.9916.4416.9017.3517.8018.260.1420.5951.0491.5031.9562.4102.8633.3173.7704.2244.6785.1315.5856.0386.4926.9467.3997.8538.3068.7609.2149.66710.1210.5711.0311.4811.9412.3912.8413.3013.7514.2014.6615.1115.5616.0216.4716.9217.3817.8318.290.1700.6241.0771.5311.9842.4382.8923.3453.7994.2524.7065.1605.6136.0676.5206.9747.4287.8818.3358.7889.2429.69610.1510.6011.0611.5111.9612.4212.8713.3213.7814.2314.6915.1415.5916.0516.5016.9517.4117.8618.310.1980.6521.1061.5592.0132.4662.9203.3743.8274.2814.7345.1885.6426.0956.5497.0027.4567.9108.3638.8179.2709.72410.1810.6311.0811.5411.9912.4512.9013.3513.8114.2614.7115.1715.6216.0716.5316.9817.4317.8918.340.2270.6801.1341.5882.0412.4952.9483.4023.8564.3094.7635.2165.6706.1236.5777.0317.4847.9388.3918.8459.2999.75210.2110.6611.1111.5712.0212.4712.9313.3813.8314.2914.7415.2015.6516.1016.5617.0117.4617.9218.370.2550.7091.1621.6162.0702.5232.9773.4303.8844.3374.7915.2455.6986.1526.6057.0597.5137.9668.4208.8739.3279.78110.2310.6911.1411.5912.0512.5012.9613.4113.8614.3214.7715.2215.6816.1316.5817.0417.4917.9518.400.2830.7371.1911.6442.0982.5513.0053.4593.9124.3664.8195.2735.7276.1806.6347.0877.5417.9958.4488.9029.3559.80910.2610.7211.1711.6212.0812.5312.9813.4413.8914.3414.8015.2515.7116.1616.6117.0717.5217.9718.430.3120.7651.2191.6732.1262.5803.0333.4873.9414.3944.8485.3015.7556.2096.6627.1167.5698.0238.4778.9309.3849.83710.2910.7411.2011.6512.1112.5613.0113.4713.9214.3714.8315.2815.7316.1916.6417.0917.5518.0018.460.3400.7941.2471.7012.1552.6083.0623.5153.9694.4234.8765.3305.7836.2376.6907.1447.5988.0518.5058.9589.4129.86610.3210.7711.2311.6812.1312.5913.0413.4913.9514.4014.8615.3115.7616.2216.6717.1217.5818.0318.480.3690.8221.2761.7292.1832.6373.0903.5443.9974.4514.9045.3585.8126.2656.7197.1727.6268.0808.5338.9879.4409.89410.3510.8011.2511.7112.1612.6213.0713.5213.9814.4314.8815.3415.7916.2416.7017.1517.6118.0618.510.3970.8501.3041.7582.2112.6653.1183.5724.0264.4794.9335.3865.8406.2946.7477.2017.6548.1088.5629.0159.4699.92210.3810.8311.2811.7412.1912.6413.1013.5514.0014.4614.9115.3715.8216.2716.7317.1817.6318.0918.540.4250.8791.3321.7862.2402.6933.1473.6004.0544.5084.9615.4155.8686.3226.7767.2297.6838.1368.5909.0439.4979.95110.4010.8611.3111.7712.2212.6713.1313.5814.0314.4914.9415.3915.8516.3016.7517.2117.6618.1218.57TORQUE CONVERSIONS/METRIC CONVERSIONSTORQUE CONVERSIONSpound foot x 12 = pound inchpound foot x 1.356 = Newton meter Newton meter x 8.850 = pound inch Newton meter x .0.737 = pound foot pound inch x .083 = pound foot pound inch x 0.113 = Newton MeterRecommended torque values for aerospace are best determined by the systemmanufacturer/user.High vibration or side load installations may require "special"torque recommendation.The basic torque range, by size andmaterial combination, can be found in SAE ARP908.METRIC TO ENGLISHinches x 25.4 = millimeters (mm)inches x 2.54 = centimeters (cm)feet x .3048 = meters (m)yard x .9144 = meters (m)psi x .0689 = barpsi x.0069 = Megapascals (MPa)psi x .0703 = Kilogram force per square centimeter (Kgf/cm²)pound force x 4.448 = Newtonspound · inch x .113 = Newton · meters (N · m)pound · foot x 1.356 = Newton · meters (N · m)millimeter x .0394 = inch (in)centimeter x .3937 = inch (in)meters x 3.281 = feet (ft)meters x 1.0936 = yards (yd)bar x 14.5 = psiMegapascals x 145.0 = psiKilogram force per square centimeter x 14.22 = psi Newtons x .2248 = pounds force (lb · f)Newton · meter x 8.850 = pound · inches (lb · in)Newton · meter x .737 = pound feet (lb · ft)MILLIMETERS to FRACTIONS to DECIMALSMMFRACTIONAL DECIMALINCHES0.39690.79381.19061.58751.98442.38122.77813.17503.57193.96884.36564.76255.15945.55625.95316.3500MMFRACTIONAL DECIMALINCHES1/641/323/641/165/643/327/641/89/645/3211/643/1613/647/3215/64¼0.01560.03120.04680.06250.07810.09370.10930.12500.14060.15620.17180.18750.20310.21870.23430.2500MMFRACTIONAL DECIMALINCHESMMFRACTIONAL DECIMALINCHES6.74697.14387.54067.93758.33448.73129.12819.52509.921910.318810.715611.112511.509411.906212.303112.700017/649/3219/645/1621/6411/3223/643/825/6413/3227/647/1629/6415/3231/64½0.26560.28120.29680.31250.32810.34370.35930.37500.39060.40620.42180.43750.45310.46870.48430.500033/6417/3235/649/1637/6419/3239/645/841/6421/3243/6411/1645/6423/3247/64¾0.51560.53120.54680.56250.57810.59370.60930.62500.64060.65620.67180.68750.70310.71870.73430.750013.096913.493813.890614.287514.684415.081215.478115.875016.271916.668817.065617.462517.859418.256218.653119.050019.446919.843820.240620.237521.034421.431221.828122.225022.621923.018823.415623.812524.209424.606225.003125.400049/6425/3251/6413/1653/6427/3255/647/857/6429/3259/6415/1661/6431/3263/6410.76560.78120.79680.81250.82810.84370 .85930.87500.89060.90620.92180.93750.95310.96870.98431.0000PRESSURE CONVERSIONS1002003004005006007008009001,0002,0003,0004,0005,0006,0007,0008,0009,00010,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000100,000 200,000 300,0000.10.20.30.40.50.60.70.80.91.02.03.04.05.06.07.08.09.01020304050607080901002003000.71.42.12.83.44.14.85.56.26.913.820.727.634.541.448.355.262.168.9137.9206.8275.8344.7413.7482.6551.6620.56891,3792,0682,7580.701.412.112.813.524.224.925.636.337.0014.1021.1028.1035.2042.2049.2056.3063.3070.30140.70211.00281.30351.60421.90492.30562.60632.90703.001406.002110.002813.000.070.140.210.280.340.410.480.550.620.71.42.12.83.44.14.85.56.26.913.820.727.634.541.448.355.262.168.9137.9206.8275.868.9137.9206.8275.8344.7413.7482.6551.6620.56891,3792,0682,7583,4474,1374,8265,5166,2056,89513,79020,68427,57934,47441,36948,26355,15862,05368,948137,895206,843275,7901020304050607080901002003004005006007008009001,0002,0003,0004,0005,0006,0007,0008,0009,00010,00020,00030,00040,00014.529.043.558.072.587.0101.5116.0130.5145.0290.1435.1580.2725.2870.21,015.31,160.31,305.31,4502,9014,3515,8027,2528,70210,15311,60313,05314,50429,00843,5111234567891020304050607080901002003004005006007008009001000200030001.02.03.14.15.16.17.18.29.210.220.430.640.851.061.271.481.691.8102.0204.0306.0408.0510.0612.0714.0816.0918.01020.02040.03060.0KILO-P ASCALS (KPa)KILO-P ASCALS(KPa)MEGA-P ASCALS(MPa)MEGA-P ASCALS(MPa)KILOGRAMSPER SQ.CENTIMETERKILOGRAMSPER SQ.CENTIMETERPOUNDS PERSQUARE INCH(psi)POUNDS PERSQUARE INCH(psi)BAR(bar)BAR(bar)TO USE:Find the temperature to be converted (either Celsius or Fahrenheit) in the center column. If known temperature is Celsius, read the Fahrenheit conversion in the left column.If known temperature is Fahrenheit, read the Celsius conversion in the right column.EXAMPLE:50.0 10 -12.2 10°C = 50°F 10°F = -12.2°C °C = 5/9 (°F-32)9 x °C5°F =+ 32°F°C°F°C°F°C°F°C°F°C °F°C-94.0 -89.0 -85.0 -76.0 -67.0 -58.0 -56.2 -54.4 -52.6 -50.8 -49.0 -47.2 -45.4 -43.6 -41.8 -40.0 -38.2 -36.4 -34.6 -32.8 -31.0 -29.2 -27.4 -25.6 -23.8 -22.0 -20.2 -18.4 -16.6 -14.8 -13.0 -11.2 - 9.4 - 7.6 - 5.8 - 4.0 - 2.2 - 0.4 1.4 3.25.06.8 8.6 10.4 12.214.015.8 17.6 19.4 21.223.024.8 26.6 28.4-70-67-65-60-55-50-49-48-47-46-45-44-43-42-41-40-39-38-37-36-35-34-33-32-31-30-29-28-27-26-25-24-23-22-21-20-19-18-17-16-15-14-13-12-11-10-9-8-7-6-5-4-3-2-57-55-54-51-48-45.6-45.0-44.4-43.9-43.3-42.8-42.2-41.7-41.1-40.6-40.0-39.4-38.9-38.3-37.8-37.2-36.7-36.1-35.6-35.0-34.4-33.9-33.3-32.8-32.2-31.7-31.1-30.6-30.0-29.4-28.9-28.3-27.8-27.2-26.7-26.1-25.6-25.0-24.4-23.9-23.3-22.8-22.2-21.7-21.1-20.6-20.0-19.4-18.930.232.033.835.637.439.241.042.844.646.448.250.051.853.655.457.259.060.862.664.466.268.069.871.673.475.277.078.880.682.484.286.087.889.691.493.295.096.898.6100.4102.2104.0105.8107.6109.4111.2113.0114.8116.6118.4120.2122.0123.8125.6-112345678910111213141516171819202122232425262728293031323334353637383940414243444546474849505152-18.3-17.8-17.2-16.7-16.1-15.6-15.0-14.4-13.9-13.3-12.8-12.2-11.7-11.1-10.6-10.0-9.4-8.9-8.3-7.8-7.2-6.7-6.1-5.6-5.0-4.4-3.9-3.3-2.8-2.2-1.7-1.1-0.60.00.61.11.72.22.83.33.94.45.05.66.16.77.27.88.38.99.410.010.611.1127.4129.2131.0132.8134.6136.4138.2140.0141.8143.6145.4147.2149.0150.8152.6154.4156.2158.0159.8161.6163.4165.2167.0168.8170.6172.4174.2176.0177.8179.6181.4183.2185.0186.8188.6190.4192.2194.0195.8197.6199.4201.2203.0204.8206.6208.4210.2212.0213.8215.6217.4219.2221.0222.8535455565758596061626364656667686970717273747576777879808182838485868788899091929394959697989910010110210310410510611.712.212.813.313.914.415.015.616.116.717.217.818.318.919.420.020.621.121.722.222.823.323.924.425.025.626.126.727.227.828.328.929.430.030.631.131.732.232.833.333.934.435.035.636.136.737.237.838.338.939.440.040.641.1224.6226.4228.2230.0231.8233.6235.4237.2239.0240.8242.6244.4246.2248.0249.3251.6253.4255.2257.0258.8260.6262.4264.2266.0267.8269.6271.4273.2275.0276.8278.6280.4282.2284.0285.8287.6289.4291.2293.0294.8296.6298.4300.2302.0303.8305.6307.4309.2311.0312.8314.6316.4318.2320.010710810911011111211311411511611711811912012112212312412512612712812913013113213313413513613713813914014114214314414514614714814915015115215315415515615715815916041.742.242.843.343.944.445.045.646.146.747.247.848.348.949.450.050.651.151.752.252.853.353.954.455.055.656.156.757.257.858.358.959.460.060.661.161.762.262.863.363.964.465.065.666.166.767.267.868.368.969.470.070.671.1321.8323.6325.4327.2329.0330.8332.6334.4336.2338.0339.8341.6343.4345.2347.0348.8350.6352.4354.2356.0357.8359.6361.4363.2365.0366.8368.6370.4372.2374.0375.8377.6379.4381.2383.0384.8386.6388.4390.2392.0393.8395.6397.4399.2401.0402.8404.6406.4408.2410.0411.8413.6415.4417.216116216316416516616716816917017117217317417517617717817918018118218318418518618718818919019119219319419519619719819920020120220320420520620720820921021121221321471.772.272.873.373.974.475.075.676.176.777.277.878.378.979.480.080.681.181.782.282.883.383.984.485.085.686.186.787.287.888.388.989.490.090.691.191.792.292.893.393.994.495.095.696.196.797.297.898.398.999.4100.0100.6101.1419.0420.8422.6424.4426.2428.0429.8431.6433.4435.2437.0438.8440.6442.4444.2446.0447.8449.6451.4453.2455.0456.8458.6460.4462.2464.0465.8467.6469.4471.2473.0474.8476.6478.4480.24825005185365545725906086266446626806987167347528429321472215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250260270280290300310320330340350360370380390400450500800101.7102.2102.8103.3103.9104.4105.0105.6106.1106.7107.2107.8108.3108.9109.4110.0110.6111.1111.7112.2112.8113.3113.9114.4115.0115.6116.1116.7117.2117.8118.3118.9119.4120.0120.6121127132138143149154160166171177182188193199204232260427 TEMPERATURE CONVERSIONS。
0XJ 461 149第 2 页共20 页旧底图总号底图总号签字日期2 技术指标2.1 装臵额定数据a. 电源电压:交流或直流 220V或110V;b. 交流电压:100/3V,100V;c. 额定频率:50Hz。
2.2过载能力交流电压回路:长期运行 1.2Un;10s 1.4Un。
2.3 功率消耗在额定电压下装臵的功耗为:a. 直流回路:正常工作时不大于10W,动作时不大于15W;b. 交流电压回路:每相不大于0.5VA。
2.4 环境条件a. 环境温度:工作: -25℃~+55℃。
储存: -25℃~+70℃,相对湿度不大于80%,周围空气中不含有酸性、碱性或其它腐蚀性及爆炸性气体的防雨、防雪的室内;在极限值下不施加激励量,产品不出现不可逆转的变化,温度恢复后,产品应能正常工作。
b. 相对湿度:最湿月的月平均最大相对湿度为90%,同时该月的月平均最低温度为25℃且表面不凝露。
最高温度为+40℃时,平均最大湿度不超过50%。
c.大气压力:80kPa~110kPa(相对海拔高度2km以下)。
2.5 各保护组件工作范围及误差电压工作范围:5V~120V 误差不超过±5%。
2.6 抗干扰性能a. 产品能承受GB/T 14598.14-1998第4章规定的严酷等级为Ⅲ级的静电放电干扰试验;b. 产品能承受GB/T 14598.9-2002第4章规定的严酷等级的辐射电磁场干扰试验;c. 产品能承受GB/T 14598.10-2007第4章规定的严酷等级为A级的快速瞬变干扰试验;d. 产品能承受GB/T 14598.13-1998规定的频率为1MHz及100kHz(第一半波电压幅值共模为2.5kV,差模为1kV)脉冲群干扰试验;0XJ 461 149第 3 页共20 页旧底图总号底图总号签字日期e. 产品能承受GB/T 14598.18-2007第4章规定的严酷等级的浪涌抗扰度试验;f. 产品能承受GB/T14598.17-2005第4章规定的严酷等级的传导骚扰抗扰度试验;g. 产品能承受GB/T 14598.19-2007第4章规定的严酷等级的工频抗扰度试验;h. 产品能承受GB/T 17626.8-1998第5章规定的严酷等级为Ⅳ级的工频磁场抗扰度试验;i. 产品能承受GB/T 17626.9-1998第5章规定的严酷等级为Ⅳ级的脉冲磁场抗扰度试验;j. 产品能承受GB/T 17626.10-1998第5章规定的严酷等级为Ⅳ级的阻尼振荡磁场抗扰度试验。
预防性维护手册ACS800-67双馈风力发电变流器相关用户手册标准手册代码 (中文)ACS800-67用于异步发电机的风力发电传动单元硬件手册3ABD00018827ACS800-67 并网柜 硬件手册补充手册3ABD68583161 Emax安装和操作说明手册1SDH000460R0002 ABB断路器风电项目维保方案SPC201200601ACS800-67预防性维护检查表3ABD00030320您可以在Internet上查找PDF格式的手册和其他产品文件。
请参阅封底内的Internet 上的文件库一节。
对于“文档”资料库内没有提供的手册,请联络您当地的ABB 代表。
预防性维护手册ACS800-67 双馈风力发电变流器北京ABB电气传动系统有限公司版权所有3ABD00031435 版本 B 中文生效日期:2014-1-151安全须知•只有具备资格的电气工程师才允许对变频器进行维护和检查!•在进行任何维护工作之前,必须断开发电机的定子和 ACS800-67 的电源(箱变二次侧或一次侧开关必须断开),强烈建议使用机械抱闸装置锁住发电机的转子。
•等待至少5 分钟,以确保中间电路电容器放电完毕•完整的安全须知在《用于异步滑环发电机的ACS800-67风力发电传动硬件手册》(3ABD00018827[中文]) 开始部分有描述。
维护重要性请务必遵循此维护手册对空冷型风电变流器进行定期专业的维护,否则有可能导致变流器使用寿命缩短,甚至造成故障或损坏。
•如果不对断路器进行定期维护,可能引起断路器功能失效,从而造成变流器严重损坏。
•如果不定期更换空气滤网,引起滤网堵塞,会造成变流器过温,或使柜内电力电子器件和电容长期运行于高温环境下,导致寿命缩短,甚至损坏。
•LCL滤波器维护可以提前预防滤波器电容损坏,否则有可能造成电容炸裂。
•如果不对控制器件、加热冷却系统等进行定期维护,有可能影响变流器的正常运行,丢失故障信息,甚至造成变流器的故障或损坏。
FKJB 系列微机继电保护测试系统—用户手册武汉市泛科变电检修设备制造有限公司FKJB-III A(B)FKJB-IV A(B)微机继电保护测试仪用户使用说明建议:在使用FKJB 系列继保测试系统之前请阅览本机使用说明书!FKJB-III A(B)FKJB-IV A(B)目录第一章装置特点与技术参数 (1)第一节主要特点 (1)第二节技术参数 (2)第二章装置硬件结构 (6)第一节装置硬件组成 (6)第二节装置面板说明 (9)第三章快速入门 (12)第一节试验注意事项 (12)第二节开/关机步骤 (13)第三节键盘、鼠标操作使用方法 (14)第四节继电保护试验项目索引 (15)第四章软件操作方法 (18)第一节软件安装及驱动安装 (18)第二节交流试验 (21)第三节直流试验 (26)第四节频率试验 (28)第五节同期试验 (29)第六节电流电压试验 (32)第七节差动继电器 (33)第八节反时限过流继电器 (34)第九节中间继电器 (35)第十节功率方向 (36)第十一节阻抗阶梯 (38)第十二节零序保护 (41)第十三节整组试验 (43)第十四节状态系列 (47)第十五节阻抗相位特性 (49)武汉市泛科变电检修设备制造有限公司I第十六节精工电流 (50)第十七节差动试验 (51)第十八节谐波试验 (60)第十九节工频变化量 (61)第二十节故障再现 (62)第二十一节系统振荡 (63)第二十二节计量仪表 (65)第二十三节备自投试验 (66)新手指南附录A 驱动安装说明 (73)附录B USB通信常见故障排除 (75)武汉市泛科变电检修设备制造有限公司II第一章装置特点与技术参数第一节主要特点1、满足现场所有试验要求。
既可对传统的各种继电器及保护装置进行试验,也可对现代各种微机保护进行各种试验,特别是对变压器差动保护和备自投装置,试验更加方便和完美。
FKJB-III A(B)型具有标准的四相电压,三相电流同时输出,电压125V/相,电流40A/相。
PALL CORPORATION操作维护 手 册PHCP100A汽轮机油净化机颇尔过滤器(北京)有限公司北京经济技术开发区宏达南路12号邮编:100176Tel: (010) 67802266 Fax: (010) 67802319前言此手册是本公司按照客户采购单的要求而制造的设备的安装、操作及保养指南。
在安装、操作及保养此设备之前,必须阅读此手册的有关内容。
此设备和选购部件将分别包装,并由客户装配。
拆开包装箱时,要细心谨慎,并按发货单核查所收到的部件。
此设备已按颇尔公司标准程序进行了试验和质量检验,而且也根据合同的要求进行必要的试验。
然而,在试验后,为便于运输,设备可能已打开或解体,并已将其放空和清洗等。
客户应检查并确保运输时,螺母、螺栓、软管或其它任何部件均未松动,必要时将其紧固。
铭牌已固定在设备上,如需要参数、服务或备件时,可查阅铭牌提供的信息。
用户有责任检查实际的操作条件,并确保过滤部件、滤芯、容器及密封材料与实际应用条件相匹配并符合地方安全法规。
手册编号版次日期MAN PHCP100A B 2006/3目录概述 3 选型 4 技术参数 5 报警条件 7 储存与安装 9储存9安装前检验9HCP与用户系统的连接10HCP与电源的连接12操作屏幕 14操作屏幕概述14主菜单15设备启动 19脱水循环19过滤循环20设备排空20维护 22日常维护22滤芯更换22故障诊断23附录 25备件清单25PALL图纸 HCP100AINST 共2张PALL图纸 H0473.E 共5张此设备是颇尔公司专为汽轮机油设计的过滤脱水系统,它集油液的精密过滤及高效脱水于一体,能有效清除油液中的颗粒及乳化水、游离水。
处理完成后油液清洁度可达NAS1638 6级,自由水含量可低于100 PPM。
本设备的功能包括:1.过滤循环:可单独作为颗粒过滤设备使用。
2.脱水循环:可去除汽轮机油中乳化水、游离水。
本设备具备如下特点:1.无人值守运行:经调试合格进入正常运行后,无须值守;2.故障自动报警:运行异常需维护时可自动报警并提示操作方法;3.遇险自动停机:运行中出现危急情况时可自动停机关闭系统;4.系统状态显示:设备操作屏幕可显示设备当前及历史操作数据;5.远程工况监视:预留设备状态信号远传接口,用户可根据需要连接。
TGF54型辅助变流器使用维护说明书版本:第1.0版编制:叶庆海、彭江山售后服务中心2009年8月28日校核:罗铁军、陈健售后服务中心2009年9月16日批准:任小冬售后服务中心2009年9月20日姓名部门日期签名修改记录目录1 功能用途 (4)2 技术说明 (5)2.1技术参数 (5)2.2结构及技术说明 (7)2.3工作原理 (9)3 安全说明 (23)4使用操作 (29)5 安装调试及对外接口 (31)5.1安装 (31)5.2调试 (40)6 维修规程 (42)7 故障处理、更换原则与维修 (47)7.1故障判断和处理 (47)7.2更换原则 (51)7.3维修 (75)7.4重新安装 (77)7.5投入使用/功能试验 (80)8 专用工具及设备、易损件及备件清单 (81)8.1专用工具 (81)8.2测量和试验设备 (82)8.3易损件及备件清单 (82)9 运输与贮存 (82)9.1运输 (82)9.2贮存 (83)10 零件目录 (84)11 缩写 (85)1 功能用途1.1 辅助变流器系统功能简介TGF54型辅助变流器适用于HX D1C型7200kW六轴货运电力机车,主要功能是将机车单相AC470V电压经脉冲整流及三相逆变后转换为3相AC440V电压,为机车压缩机等辅助设备提供电源。
每台机车配置两台辅助变流器,每台辅助变流器由机车单独的辅助绕组供电。
正常工况下两台辅助变流器都工作,其中辅变1为变压变频(VVVF)工作模式,辅变2为恒压恒频(CVCF)工作模式。
当任意一台辅助变流器出现故障时,另一台只能工作于恒压恒频方式。
1.2 外观图1.3 工作条件●辅助变流器工作温度范围-25℃~+40℃其中-40℃~-25℃需要预热●海拔高度≤2500m●月平均最大相对湿度不大于90%(该月月平均最低温度为+25℃)●负载≤248KVA●负载功率因数≥0.85(滞后)2 技术说明2.1 技术参数2.1.1 电气性能参数额定容量248KVA额定输入电压单相交流,470V(-30%~+24%)额定输入电流474A输入电压频率50HZ输出电压CVCF:440V(+10%~-10%)VVVF:80~440V(+10%~-10%)输出频率CVCF:60Hz(-1 Hz~+1 Hz)VVVF:10~60Hz(-1 Hz~+1 Hz)额定输出电流326A电压波形脉宽调制波,带正弦波滤波器电压谐波含量(THD)≤5%控制电压正常:110V DC最小: DC 77V 最大:DC 137.5V状态和故障诊断自动诊断并记录故障数据功能,并通过MVB总线与网络通信并在司机室显示屏上显示辅助电源系统的状态及故障情况。
VVVF输出电压/频率与温度特性正常工作模式下辅助变流器1供电频率根据通风的要求在10~60Hz之间可调。
通风的要求由主变流器水循环温度、主变压器油循环温度和牵引电机温度决定。
每个负载根据其允许的上限和下限温度按图2.1确定所需的频率设定值,选取各部件频率设定值中最大的值作为VVVF负载的频率设定值。
如果一个部件的温度无效,则认为这个部件处于最高温度,频率设定值设定到最大。
频率的设定值在CCU产生并通过MVB传送到相应辅助变流器。
VVVF输出频率与电压的关系见图2.2。
温度和转矩由TCU采样并确定设定值。
fH B U[H z]f2f1ϑ1ϑ2ϑK o m p图2.1.1 温度和频率的关系图2.1.2 输出电压及频率关系2.1.2 机械性能✧重量1300Kg✧尺寸总尺寸:1200mm×1050mm×2000mm(长×宽×高)✧防护等级模块部分IP54/柜体其他部分IP20✧冷却方式自然风冷✧振动和冲击 IEC61373:1999,1类A级2.2 结构及技术说明2.2.1 辅助变流器的部件布置3 工作原理3.1 主电路原理主电路图见图3.1,按电路结构分述如下。
3.1.1 输入电路主要包括:熔断器FU1、充电接触器K2、主接触器K1、充电电阻R1,R2、输入电压传感器SV1、电流传感器SC1等。
来自主变压器的AC470V从动力线输入端子送入辅助变流器柜,作为辅变的输入电压。
输入电路部件如图3.2所示。
输入电路具有以下作用:1)、当辅助变流器输入端发生某种短路故障,或者输入端过流而接触器故障时,FU1快速熔断,保护列车主变压器不会损坏,以保障牵引系统在此时仍可正常运行。
2)、输入隔离,当变流器不工作时,接触器断开,切断输入电压。
3)、限流充电,在变流器工作前,对辅助变流器中间直流电容限流充电,避免对电容的冲击。
通过输入电压传感器SV1,实现对输入电压的监视。
.图3.2 输入电路部件3.1.2 整流电路主要包括储能电感L和四象限变流器模块UR1。
模块UR1采用两电平单相桥式电压型变流电路,功率开关器件为IGBT。
其作用是:电网电压在一个范围内波动时,使中间回路的直流电压保持恒定,确保电机侧逆变器的正常工作,同时在电网侧要获得一个近似正弦波的电流,减少对周围环境的电磁干扰,在牵引工况和再生制动工况下,使供电接触网或牵引变压器一次侧的功率因子可接近于1。
整流电路部件如图3.3所示。
3.1.3 中间直流环节主要由大容量中间直流电容组装C1、C2和中间直流放电电路等构成。
中间直流放电电路主要包括放电接触器(K3)放电电阻(R11),见图3.4。
图3.4 中间直流放电电路中间直流放电电路逻辑动作如下:UR1电感L正常停机时,完成相应的正常停机动作后,延时30S 闭合放电接触器,对中间电压进行放电,当中间电压<36V 后,断开K3,停止放电。
故障停机时,完成相应的故障保护动作后,立即闭合K3,对中间电压进行放电,当中间电压<36V 后,断开K3,停止放电。
中间直流电容通过母排连接到整流器及逆变器模块上,其作用是保持恒定的直流电压,为电压型逆变器电路工作提供基本条件;同时电容上并联均压电阻R5~R10,使每组电容上的电压基本相等。
中间直流环节部件如图3.5所示。
图3.5 中间直流环节部件图3.1.4 逆变电路主要由逆变器模块UA1及输出滤波电路组成,逆变模块采用两电平三相桥式电压型SV3 SV2 R5 R6R7R8R9R10 R3R4SV7 SV8逆变模块连接母排电容组装整流模块电容组装连接母排逆变电路,功率开关器件为IGBT。
其作用是将恒定的直流电压转换为三相交流电压,其波形为PWM波。
滤波电路主要包括输出滤波电感(FLT1)和输出滤波电容组装C3,其作用是将PWM 波三相交流电压滤成机车负载所需的三相正弦波形电压,以保证输出电压的谐波含量满足技术要求。
滤波电路部件如图3.6所示。
FLT1UA1C3图3.6 滤波电路部件图3.2 IGBT门极驱动板(GDU)原理说明IGBT门极驱动板(GDU)分为整流器门极驱动板和逆变器门极驱动板,IGBT整流器门极驱动板与IGBT逆变器门极驱动板原理相同,整流器门极驱动板是两相,逆变器门极驱动板是三相,整流器门极驱动板与逆变器门极驱动板相比,少了一路逆变相。
下面以逆变器门极驱动板为例说明IGBT门极驱动板(GDU)原理。
IGBT门逆变器极驱动板安装在IGBT逆变器模块内,分别为逆变器模块三个逆变相(R 相,S相,T相)共6只IGBT组件提供控制信号,具有脉冲分配、门极驱动控制及故障检测和保护功能。
IGBT门极驱动板主要由电源电路、脉冲分配电路、门极驱动及保护电路三个功能块构成,6路门极驱动电路原理相同。
3.2.1 脉冲分配电路脉冲分配电路将控制单元送过来的R、S、T逆变相控制信号根据其高低电平来分配该逆变相的上、下IGBT组件的开通和关断控制信号,具有保证同一逆变相的上管和下管组件控制信号的转换时间(死区时间)及IGBT组件最小导通时间等功能。
脉冲分配电路由可编程逻辑控制器(CPLD)及其外围电路组成,通过CPLD程序完成相控制信号分配、死区时间控制、最小导通时间控制等功能。
相控制信号分配:其功能为将每相的控制信号的高低电平进行分配,同时给出两个互锁的控制信号0和1(0表示关断,1表示开通),分别控制该相的上、下组件的开通和关断。
死区时间控制:其功能为保证同一逆变相的上、下组件的控制信号进行转换时具有一个转换的时间间隔,该时间间隔称为死区时间。
死区时间可以保证同一相的上、下组件不会同时导通而引起逆变器的桥臂贯通。
最小导通时间控制:其功能为保证每个 IGBT组件开通的时间大于规定值;当发出一个组件开通的信号后,此信号必须维持一定的时间以保证IGBT组件的可靠开通,称为最小导通时间。
3.2.2 门极驱动控制及故障检测和保护电路门极驱动控制及故障检测和保护电路将脉冲分配电路送过来的信号进行高低压隔离和功率放大,最终控制IGBT组件;同时具备故障检测和保护功能。
该电路由驱动模块及其外围电路组成。
门极驱动控制电路功能为将脉冲分配电路送来的控制信号经由信号隔离变压器进行高、低压隔离、信号传输和整形,控制驱动控制电路中场效应管的开通和关断,进行功率放大,进而控制IGBT组件的导通和关断;并在IGBT组件关断后在其G、E间施加负偏电压,保证组件可靠关断。
故障检测和保护电路功能为对IGBT组件过流或短路进行检测,并进行保护。
当 IGBT 组件驱动信号为导通时,如果流经该组件的电流太大,则其饱和压降Vce sat将急剧上升,当Vce sa的值超过预先设定的参考值时,检测电路将送出故障信号给保护电路,由保护电路送出关断信号至驱动控制电路,关断相应的IGBT 组件;同时保护电路将产生一个故障信号,该信号通过隔离变压器传输到低压侧的故障回馈电路,产生一个低电平信号作为故障回馈信号输出到控制系统,进行进一步保护。
3.3 辅助变流器控制单元ACU工作原理3.3.1 概述辅助变流器控制单元由数字入出板、电源板、模拟入出板、四象限控制板、逆变器控制板和CPU板及MVB板等七个功能单元组成。
应用微机控制技术及先进的控制算法完成整流器控制和逆变器控制,通过CPU板完成整个系统的逻辑控制及故障记录功能,同时具有RS232接口,可以下载故障数据。
控制单元如图3.7所示图3.7 辅助变流器控制单元3.3.2 控制单元主要参数●尺寸2772×3175×3070(长×宽×高,单位:mm)●重量10kg●冷却方式内循环风冷●控制电源额定:DC110V 最低DC77V;最高DC137.5V;●控制方式:整流器采用瞬态电流控制方案,逆变器采用SPWM技术●信息显示:LED 显示辅助变流器运行参数和发生的故障代码等●保护类别:A、输入过压、欠压保护;B、输入过流保护;C、中间直流电压过压、欠压保护;D、输出过压、欠压保护;E、变流模块、电抗器、变压器超温保护;F、三相输出不平衡保护;J、接触器故障保护;H、输出电流过流保护;I、输出短路保护。