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G 6BHigh Capacity and HighDielectric Strength M iniature Relay with Fully Sealed Construction in 5 A (8 A) SPST-NO (1a), SPST-NC (1b), DPST-NO (2a),DPST-NC (2b) Types•High sensitive with operating power of 98 mW.(G6B-1114P-US and G6B-1174P-US models)•High insulation with dielectric strength of 3,000VAC between coil and contacts (impulse withstand voltage of 6 kV).•Stick packing models are provided in consideration of compatibility to the automatic production line.•Standard model conforms to UL/CSA standards. Other SEV approved models are also available.•AgSnIn contacts suitable for loads that generate surge voltage such as inductive load and capacity load etc. are available for the whole product line.•Ultrasonically cleanable models is available.•Operation indicator & surge absorption diode are built-in for the whole product line.•Double-pole type is available for the whole product line.■Model Number LegendRoHS Compliant■Application Examples•Ideal for output applications of control equipmentsG6B-@-@@@@@-@-@-@-@-@———————————12345678910111.Relay FunctionNone: Single-side stableU : Single-winding latching(G6B @-1114 models only)K : Double-winding latching(G6B @-1114 models only)2.Number of poles 1: 1-pole 2: 2-pole3.Contact Form 1: SPST -NO (1a)1: SPST -NO (1a)+SPST -NC (1b)2: DPST -NO (2a)0: DPST -NC (2b)4.Classification 1: Standard7: High-capacity 5.Enclosure rating 4: Fully sealed 7: Flux protection6.Terminal Shape P: PCB terminalsSocket mounting terminals7.Contact materialNone: Standard (Ag-alloy (Cd free))FD : AgSnIn contact(Suitable for DC inductive load with high inrush current)8.Operation Indicator DiodeAvailability None: StandardND : Operation indicator & coil surgeabsorption diode (for -1177 type only)9.Approved Standards US: UL/CSA10.Washability None: StandardU : For ultrasonically cleanable 11.MountingNone: Mounted directly to PCB P6B : Mounted to SocketG6B PCB Power RelayG 6 B ■Ordering Information●Standard Models (UL, CSA certified)Note:AgSnIn contact models are highly welding-resistant, and roughening of contacts due to inrush current and inductive load is lessened.●Models for Ultrasonically CleanableNote:When ordering, add the rated coil voltage to the model number.Example: G6B-1114P-US 5 VDC●Connecting Sockets (Sold Separately)Note 1.When using by combining sockets of the G6B-1174P-US and P6B-04P models, the rated current will be5A due to its rated switching current.e the G6B-@@@@P(-FD)-US P6B to mount to a P6B Socket.3.The hold-down clips of the P6B-C2 model are not suitable for the G6B-1174P and G6B-1177P modelssince they have different heights.4.Products with UL/CSA certification marks will be supplied for orders of standard models.Numberof polesContact material Standard (Ag-alloy (Cd free))AgSnIn contact Minimumpacking unit Relay Function Contact form Model Rated coil voltage Model Rated coil voltage1-poleSingle-side stableSPST-NO (1a)(Standard)G6B-1114P-US5, 6, 12, 24 VDC G6B-1114P-FD-US5, 6, 12, 24 VDC100pcs/tray SPST-NO (1a)(High-capacity)G6B-1174P-US5, 6, 12, 24 VDC G6B-1174P-FD-US5, 6, 12, 24 VDC20pcs/tube Single-windinglatchingSPST-NO (1a)(Standard)G6BU-1114P-US5, 6, 12, 24 VDC G6BU-1114P-FD-US5, 12, 24 VDC100pcs/tray Double-windinglatchingSPST-NO (1a)(Standard)G6BK-1114P-US5, 6, 12 VDCG6BK-1114P-FD-US5, 6, 12 VDC24 VDC24 VDCSingle-side stableSPST-NO (1a)(Built-in high-capacityoperation indicator &diode)G6B-1177P-ND-US5, 12, 24 VDC G6B-1177P-FD-ND-US5, 12, 24 VDC20pcs/tube2-pole Single-side stableSPST-NO (1a)+SPST-NC (1b) (Standard)G6B-2114P-US5, 6, 12, 24 VDC G6B-2114P-FD-US5, 6, 12, 24 VDC100pcs/tray DPST-NO (2a)(Standard)G6B-2214P-US5, 6, 12, 24 VDC G6B-2214P-FD-US5, 6, 12, 24 VDCDPST-NC (2b)(Standard)G6B-2014P-US5, 6, 12, 24 VDC G6B-2014P-FD-U5, 6, 12, 24 VDCNumberof polesContact material Standard (Ag-alloy (CD free))AgSnIn contact Minimumpacking unit Relay Function Contact form Model Rated coil voltage Model Rated coil voltage1-poleSingle-side stableSPST-NO (1a)(Standard)G6B-1114P-US-U5, 6, 12, 24 VDC G6B-1114P-FD-US-U6, 12, 24 VDC100pcs/tray Single-windinglatchingSPST-NO (1a)(Standard)G6BU-1114P-US-U24 VDC−−Double-windinglatchingSPST-NO (1a)(Standard)G6BK-1114P-US-U5, 6, 12, 24 VDC G6BK-1114P-FD-US-U12, 24 VDC2-pole Single-side stableSPST-NO (1a)+SPST-NC (1b) (Standard)G6B-2114P-US-U5, 12, 24 VDC G6B-2114P-FD-US-U5, 12, 24 VDCDPST-NO (2a)(Standard)G6B-2214P-US-U5, 6, 12, 24 VDC G6B-2214P-FD-US-U5, 12, 24 VDCDPST-NC (2b)(Standard)G6B-2014P-US-U5, 12, 24 VDC G6B-2014P-FD-US-U5, 12, 24 VDCApplicable relay Model Minimum ordering unitG6B-1114P(-FD)-US-P6BG6B-1174P(-FD)-US-P6BG6B-1177P(-FD)-ND-US-P6BG6BU-1114P-US-P6BP6B-04P20 pcsG6BK-1114P-US-P6B P6B-06PG6B-2114P-US-P6BG6B-2214P-US-P6BG6B-2014P-US-P6BP6B-26PRemoval Tool P6B-Y11 pcsHold-down Clips P6B-C2Rated coil voltageG6BPCB Power RelayG 6B■Ratings●Coil: 1-Pole, Single-side Stable Type (Including models for ultrasonically cleanable)●Coil: 2-Pole, Single-side Stable Type (Including models for ultrasonically cleanable)●Coil: Single-winding Latching Type (Including models for ultrasonically cleanable)●Coil: Double-winding Latching Type (Including models for ultrasonically cleanable)●Coil: Operation Indicator Model (Flux-resistant type. Do not wash down with water.)Note 1.The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%.2.The operating characteristics are measured at a coil temperature of 23°C.3.The “Max. voltage” is the maximum voltage that can be applied to the relay coil.●ContactsNote 1.The values in the parentheses ( ) are for -FD models only.e the -FD type for inductive load and switching load which contact roughening is small.ItemRated voltageRated current (mA)Coil resistance(Ω)Must operate voltage (V)Must release voltage (V)Max. voltage(V)Power consumption (mW)% of rated voltage5 VDC 4012570% max.10% min.160%(at 23°C)Approx. 2006 VDC 33.318012 VDC 16.772024 VDC8.32,880ItemRated voltageRated current (mA)Coil resistance(Ω)Must operate voltage (V)Must release voltage (V)Max. voltage(V)Power consumption (mW)% of rated voltage5 VDC 6083.380% max.10% min.140%(at 23°C)Approx. 3006 VDC 5012012 VDC 2548024 VDC12.51,920ItemRated voltageRated current (mA)Coil resistance(Ω)Must set voltage (V)Must reset voltage (V)Max. voltage (V)Power consumption % of rated voltageSet coil(mW)Reset coil (mW)5 VDC 4012570% max.70% max.160% (at 23°C)2002006 VDC 33.318012 VDC 16.772024 VDC8.32,880ItemRated voltageRated current (mA)Coil resistance (Ω)Must set voltage (V)Must reset voltage (V)Max. voltage(V)Power consumption Set coil Reset coil Set coil Reset coil% of rated voltageSet coil(mW)Reset coil (mW)5 VDC 565689.289.270% max.70% max.130% (at 23°C)2802806 VDC 46.846.8128.5128.512 VDC 23.323.351551524 VDC11.711.72,0602,060ItemRated voltageRated current (mA)Coil resistance(Ω)Must operate voltage (V)Must release voltage (V)Max. voltage(V)Power consumption (mW)% of rated voltage5 VDC 4311670% max.10% min.130% (at 23°C)Approx. 20012 VDC 19.7610Approx. 24024 VDC11.32,120Approx. 275ModelG6B-1114P-US G6BU-1114P-US G6BK-1114P-US G6B-1114P-FD-US G6BU-1114P-FD-US G6BK-1114P-FD-USG6B-1174P-US G6B-1177P-ND-US G6B-1174P-FD-US G6B-1177P-FD-ND-US G6B-2114P-US G6B-2214P-US G6B-2014P-US G6B-2114P-FD-US G6B-2214P-FD-US G6B-2014P-FD-USLoadItem Resistive loadInductive load (cos φ = 0.4; L/R = 7 ms)Resistive loadInductive load (cos φ = 0.4; L/R = 7 ms)Resistive loadInductive load (cos φ = 0.4; L/R = 7 ms)Contact type Single Contact material Ag-Alloy (Cd free)Rated load 5 A (3 A) at 250 VAC 5 A (3 A) at 30 VDC2 A (2 A) at 250 VAC 2 A (2 A) at 30 VDC8 A (5 A) at 250 VAC 8 A (5 A) at 30 VDC2 A (2 A) at 250 VAC 2 A (2 A) at 30 VDC5 A (3 A) at 250 VAC 5 A (3 A) at 30 VDC1.5 A (1.5 A) at 250 VAC 1.5 A (1.5 A) at 30 VDCRated carry current 5 A (5 A)8 A (5 A) 5 A (5 A)Max. switching voltage 380 VAC, 125 VDCMax. switching current5 A (5 A)8 A (5 A)5 A (5 A)G6BPCB Power RelayG 6B■CharacteristicsNote 1.The values here are initial values.2.The G6B-1177P(-FD)-ND model is flux-resistant. Do not wash it down with water. *1.The contact resistance was measured with 1 A at 5 VDC using a voltage-drop method.*2.Measurement conditions: The insulation resistance was measured with a 500 VDC megohmmeter at the same locations as the dielectric strength wasmeasured.(Except the location between set/reset coil)*3.This value was measured at a switching frequency of 120 operations/min.ModelG6B-1114P-US G6B-1114P-FD-USG6B-1174P-US G6B-1174P-FD-USG6BU-1114P-US G6BK-1114P-USG6B-1177P(-FD)-ND-US G6B-2114P-US G6B-2114P-FD-US G6B-2214P-US G6B-2214P-FD-USG6B-2014P-US G6B-2014P-FD-USItemClassification Single-side stableSingle-windinglatching Double-windinglatchingBuilt-in operation indicator & surge absorption diodeSingle-side stable Contact resistance *130 m Ω max.Operate (set) time 10 ms max.Release (reset) time 10 ms max.Min. set pulse width −15 ms (at 23°C)−Min. reset pulse width −15 ms (at 23°C)−Insulation resistance *21,000 M Ω min.Dielectric strengthBetween coil and contacts3,000 VAC, 50/60 Hz for 1 min2,000 VAC,50/60 Hz for 1 min3,000 VAC, 50/60 Hz for 1 minBetween contacts of the same polarity1,000 VAC, 50/60 Hz for 1 minBetween contacts of different polarity−2,000 VAC, 50/60 Hz for 1 minBetween set and reset coils−250 VAC,50/60 Hz for 1 min−Impulse withstand voltage (between coil and contacts)6 kV 1.2 × 50 μs 4.5 kV 1.2 × 50 μs 6 kV 1.2 × 50 μsVibrationresistance Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude)Malfunction10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude)Shock resistanceDestruction1,000 m/s 2Malfunction 100 m/s 2300 m/s 2100 m/s 2DurabilityMechanical50,000,000 operations min. (at 18,000 operations/hr)Electrical100,000 operation min. (at 1,800 operations/hr under rated load)Failure rate (P level) (reference value) *310 mA at 5 VDCAmbient operating temperature -25°C to 70°C (with no icing or condensation)Ambient operating humidity 5% to 85%WeightApprox. 3.5 to 4.6 g Approx. 3.5 g Approx. 3.7 g Approx. 5.4 g Approx. 4.5 gG6BPCB Power RelayG 6B■Engineering Data●Maximum Switching Current G6B-1114P-US G6B-1174P-FD-USG6B-1174P-USG6B-2114P-US G6B-2214P-US G6B-2014P-US●Durability●Ambient Temperature vs. Maximum Coil VoltageG6B-1114P-US G6B-1174P-US G6B-1174P-FD-USG6B-2114P(-FD)-US G6B-2214P(-FD)-US G6B-2014P(-FD)-USG6B-1114P-USG6B-1174P-USG6B-1174P-FD-USG6B-2114P-US G6B-2214P-US G6B-2014P-US Note:The maximum coil voltage refers to the maxi-mum value in a varying range of operating power voltage, not a continuous voltage.●Ambient Temperature vs. Must Operate and Must Release Voltage G6B-1114P-US●Mutual Magnetic Interference G6B-1114P-USG6B-1114P-USS w i t c h i n g c u r r e n t (A )Switching voltage (V)S w i t c h i n g c u r r e n t (A )Switching voltage (V)S w i t c h i n g c u r r e n t (A )Switching voltage (V)D u r a b i l i t y (x 10 o p e r a t i o n s )Switching current (A)D u r a b i l i t y (x 10 o p e r a t i o n s )Switching current (A)M a x i m u m c o i l v o l t a g e (%)Ambient temperature (°C)8Am b ient temper a t u re (°C)M u s t -o p e r a t e /m us t -r e l e a s e v o l t a g e (%)−+1.0+0.50−0.5−1.0Average valueTestInitial stage+1.0+0.50−0.5−1.0Average valueTestInitial stageMust operate voltage Must release voltage C h a n g e r a t e o n t h e b a s i s o f i n i ti a l v a l u e (%)C h a n g e r a t e o n t h e b a s i s o f i n i t i a l v a l u e (%)+1.0+0.50−0.5−1.0Aver a ge v a l u eTe s tIniti a l s t a ge +1.0+0.50−0.5−1.0Aver a ge v a l u eTe s tIniti a l s t a geM us t oper a te volt a ge M us t rele as e volt a geSa Sa C h a n g e r a t e o n t h e b a s i s o f i n i t i a l v a l u e (%)C h a n g e r a t e o n t h eb a s i s o f i n i t i a l v a l u e (%)G6BPCB Power RelayG6B■Dimensions●Shock Malfunction●Hot Starts 2YZSa mple: G6B-1114P-U S N u m b er of Rel a y s : 12 pc sTe s t Condition s : S hock i s a pplied in ±X, ±Y , a nd ±Z direction s three time s e a ch with witho u t energizing the Rel a y s to check the n u m b er of m a lf u nction s .Re qu irement: Nonem a lf u ction 100 m/s22YZSample: G6B-1174P-US G6B-1174P-FD-USTest Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with without energizing the Relays to check the number of malfunctions.Requirement: Nonemalfuction 100 m/s 2YZSa mple: G6BK-1114P-U S N u m b er of Rel a y s : 12 pc sTe s t Condition s : The v a l u e a t whichm a lf u nction occ u rred w as me asu red a fter a pplying s hock to the te s t piece 3 time s e a ch in 6 direction s a long 3a xe s .S t a nd a rd v a l u e: 300 m/s 2Am b ient temper a t u re (°C)−R a t eo f v a r i a b i l i t y (%)3−−R a t e o f v a r i a b i l i t y (%)Ambient temperature (°C)−−−R a t e o f v a r i a b i l i t y (%)Ambient temperature (°C)−−−(1.2)Note: Orientation marks are indicated as follows:* Average value Note: Check carefully the coil polarity of the Relay.1-pole Single-side Stable ModelsG6B-1114P(-FD)-USPCB Mounting Holes (BOTTOM VIEW)Tolerance: ±0.1 mmTerminal Arrangement/ Internal Connections(BOTTOM VIEW)Note: Orientation marks are indicated as follows:(1.2)* Average value Note: Check carefully the coil polarity of the Relay.1-pole Single-side Stable Models G6B-1174P(-FD)-USPCB Mounting Holes (BOTTOM VIEW)Tolerance: ±0.1 mmTerminal Arrangement/ Internal Connections (BOTTOM VIEW)G6BPCB Power RelayG 6B* Average valueNote: Orientation marks are indicated as follows:Note: Check carefully the coil polarity of the Relay. S: Set coil R: Reset coil1-pole Single-winding Latching Model G6BU-1114P-USPCB Mounting Holes (BOTTOM VIEW)Tolerance: ±0.1 mmTerminal Arrangement/ Internal Connections(BOTTOM VIEW)* Average valueNote: Orientation marks are indicated as follows:Note: Check carefully the coil polarity of the Relay. S: Set coil R: Reset coil1-pole Double-winding Latching Model G6BK-1114P-USPCB Mounting Holes (BOTTOM VIEW)Tolerance: ±0.1 mmTerminal Arrangement/ Internal Connections(BOTTOM VIEW)* Average valueNote: Check carefully the coil polarity of the Relay.Note: The G6B-1177P-ND-US model has aflux-resistant construction. Do not wash it down with water. Pay attention to the polarity of the coil since the LED and surge absorption diode are built-in.1-pole Single-side stable Models SPST-NO (1a) (Built-in high capacity operation indicator & surge absorption diode)G6B-1177P(-FD)-ND-US PCB Mounting Holes (BOTTOM VIEW)Tolerance: ±0.1 mm Terminal Arrangement/ Internal Connections(BOTTOM VIEW)* Average valueNote: Check carefully the coil polarity of the Relay.G6B-2114P-US2-poles Single-side stable Models (SPST -NO (1a) + SPST-NC (1b),DPST-NC (2c), SPST-NO(1a))G6B-2114P-US G6B-2214P-US G6B-2014P-USPCB Mounting Holes(BOTTOM VIEW)Tolerance: ±0.1 mmTerminal Arrangement/ Internal Connections (BOTTOM VIEW)G6B PCB Power RelayG 6 B ■Connecting SocketsDimensions* Average valueSocket for 1-pole Single-winding Latching Model andSingle-side Stable ModelP6B-04PPCB Mounting Holes(BOTTOM VIEW)Tolerance: ±0.1 mm* Average valueSocket for 1-pole Double-winding Latching ModelP6B-06P PCB Mounting Holes(BOTTOM VIEW)Tolerance: ±0.1 mm* Average valueDouble-ocket/Double-pole Single-side StableP6B-26PPCB Mounting Holes(BOTTOM VIEW)Tolerance: ±0.1 mm■Removal ToolP6B-Y1■Hold-down ClipsP6B-C2■Related ProductsThe G6B-4 Terminal Relay series with4-point output is also available.For details, contact your OMRON salesrepresentative.G6BPCB Power RelayG 6B■Approved Standards•The approval rating values for overseas standards are different from the performance values determined individually. Confirm the values before use.UL Recognized: (File No. E41643)CSA Certified:(File No. LR31928)EN/IEC, TÜV Certified: (Registration No. R50158246)ModelContactformCoil ratingsContact ratingsNumber of test operationsG6B-1114P-US G6B-1114P-FD-US13 to 24 VDC5 A, 250 VAC (General Use) at 80°C6,0005A, 30 VDC at 80°C 1/8HP, 250 VAC at 80°C 1,0001/6HP, 250 VAC at 80°CG6B-1174P-US G6B-1174P-FD-US 13 to 24 VDC 8 A, 250 VAC (General Use) at 80°C 6,0008 A, 30 VDC at 80°CG6B-2114P(-FD)-US G6B-2214P(-FD)-US G6B-2014P(-FD)-US23 to 48 VDC5 A, 250 VAC (General Use) at 40°C 5 A, 30 VDC at 40°CModelContact formCoil ratingsContact ratingsNumber of test operationsG6B-1114P-US G6B-1114P-FD-US13 to 24 VDC5 A, 250 VAC (General Use) at 80°C6,0005A, 30 VDC at 80°C 1/6HP, 250 VAC at 80°C1,000360WT, 120 VAC at tungsten 80°CG6B-1174P-US G6B-1174P-FD-US 13 to 24 VDC 8 A, 250 VAC (General Use) at 80°C 6,0008 A, 30 VDC at 80°CG6B-2114P(-FD)-US G6B-2214P(-FD)-US G6B-2014P(-FD)-US23 to 48 VDC5 A, 250 VAC (General Use) at 40°C 5 A, 30 VDC at 40°CModelContact formCoil ratings Contact ratingsNumber of test operationsG6B-1114P-US13 to 48 VDC5 A, 250 VAC (cos φ = 1) at 70°C20,000 2 A, 250 VAC (cos φ = 0.4) at 70°C 5 A, 30 VDC (L/R = 0 ms) at 70°C G6B-1174P-US13 to 48 VDC8 A, 250 VAC (cos φ = 1) at 70°C2 A, 250 VAC (cos φ = 0.4) at 70°C 8 A, 30 VDC (L/R = 0 ms) at 70°CG6B-2114P-US G6B-2214P-US G6B-2014P-US23 to 48 VDC5 A, 250 VAC (cos φ = 1) at 70°C1.5 A, 250 VAC (cos φ = 0.4) at 70°C 5 A, 30 VDC (L/R = 0 ms) at 70°CG6B PCB Power RelayG 6 B ■Precautions●Please refer to “PCB Relays Common Precautions” for correct use.●Mounting•When installing more than two Relaysside by side on a PCB, keep the gapsas shown below.It may cause a malfunction if heat isnot dissipated smoothly from theRelay.•No specified mounting direction.●Mounting Height of Sockets andPrecautions•Hold-down clips (for mounting andremoval) are also available.(For P6B-C2 model) However, it is not suitablefor G6B-1174P and G6B-1177Pmodels.•Removal tool is also available.(For P6B-Y1 model) However, it is notsuitable for G6B-1177P model.●Inhibit Circuit of theG6B-1177P(-FD)-ND-US Model•Do not use under conditions in which asurge is included in the power supply,such as when an inductive load isconnected in parallel to the coil. Doingso will cause damage to the installed(or built-in) coil surge absorbing diode.●Using SPDT contact of theSPST-NO+SPST-NC Relay•Do not construct a circuit so thatovercurrent and burning occur if theNO, NC and SPDT contacts areshort-circuited with theSPST-NO+SPST-NC Relay.Arcingmay generate short-circuiting betweencontacts if there is short-circuitingbecause of conversion to the MBBcontact caused by asynchronousoperation of the NO and NC contacts,the interval between the NO and NCcontacts is small, or a large current isleft open.●Other precautions•The P6B model has a flux-resistantconstruction. Do not wash it down withwater.•Perform wiring of No.1 and No. 2 of theX terminal as COM for double-windinglatching as shown below. Theoperation stability improves by doingthis.•Check carefully the coil polarity (+ and-)of the Relay G6B-1177P(-FD)-ND-US.Do not reverse the polarity whenconnecting. Otherwise the built-in coilsurge absorption diode may bedamaged.•This Relay is a Power Relay which issuitable for power load switching. Donot use the G6B for signal purposessuch as micro load switching under100 mA.Correct Usebetween terminalsPitch:2.54 mm ×* 19.5 mm max. forG6B-1174P-FD-US,G6B-1174P-US modelsand 22 mm max. forG6B-1177P-FD-ND-US,G6B-1177P-ND-USmodels.• Applic a tion ex a mple s provided in thi s doc u ment a re for reference only. In a ct ua l a pplic a tion s, confirm e qu ipment f u nction s a nd sa fety b efore us ing the prod u ct.• Con su lt yo u r OMRON repre s ent a tive b efore us ing the prod u ct u nder condition s which a re not de s cri b ed in the m a n ua l or a pplying the prod u ct to n u cle a r control s y s tem s, r a ilro a d s y s tem s, a vi a tion s y s tem s, vehicle s, com bus tion s y s tem s, medic a l e qu ipment, a m us ement m a chine s, sa fety e qu ipment, a nd other s y s tem s or e qu ipment th a t m a y h a ve a s erio us infl u ence on live s a nd property if us ed improperly. M a ke su re th a t the r a ting s a nd perform a nce ch a r a cteri s tic s of the prod u ct provide a m a rgin of sa fety for the s y s tem ore qu ipment, a nd b e su re to provide the s y s tem or e qu ipment with do ub le sa fety mech a ni s m s.OMRON CorporationElectronic and Mechanical Component s Company Contact: /ecb Cat. No. K021-E1-080812(0207)(O)Note: Do not u s e thi s document to operate the Unit.。
Eaton 167814Eaton Moeller® series MSC-DE DOL starter, Ir= 0.3 - 1.2 A, 24 V 50/60 Hz, AC voltageGeneral specificationsEaton Moeller® series MSC-DE DOL starter167814MSC-DE-1,2-M17-SP(24V50/60HZ)4015081643929145 mm 272 mm 45 mm 1.174 kgCSA File No.: 012528 CEIEC/EN 60947-4-1UL Category Control No.: NKJH CSACSA-C22.2 No. 14-10 ULCSA Class No.: 3211-08 UL File No.: E123500 VDE 0660 UL60947-4-1AProduct NameCatalog Number Model CodeEANProduct Length/Depth Product Height Product Width Product Weight Certifications1.2 AIs the panel builder's responsibility. The specifications for the switchgear must be observed.7.5 kW208 - 480 V AC14 kA, 240 V, SCCR (UL/CSA)14 kA, 480 Y/277 V, SCCR (UL/CSA)0 A24 VMeets the product standard's requirements.Is the panel builder's responsibility. The specifications for the switchgear must be observed.DIN rail≤ 500 ms, main conducting paths, AC-4 cycle operationDoes not apply, since the entire switchgear needs to be evaluated.0.37 kW0.37 kWMeets the product standard's requirements.Motor Starters in System xStart - brochureSimple, flexible and safe! Distribution system for motor-starter combinationsSave time and space thanks to the new link module PKZM0-XDM32ME Product Range Catalog Switching and protecting motorsDA-DC-00004245.pdfDA-DC-00004109.pdfeaton-manual-motor-starters-msc-d-dol-starter-dimensions.epseaton-manual-motor-starters-msc-d-dol-starter-3d-drawing.epseaton-manual-motor-starters-mounting-msc-d-dol-starter-3d-drawing.eps DA-CE-ETN.MSC-DE-1,2-M17-SP(24V50_60HZ)IL03402052ZWIN-WIN with push-in technologyDA-CS-msc_de_spDA-CD-msc_de_speaton-manual-motor-starters-device-msc-d-dol-starter-wiring-diagram.epsRated operational current for specified heat dissipation (In) 10.11 Short-circuit ratingRated operational power at AC-3, 380/400 V, 50 Hz Rated operational voltageShort-circuit current rating (type E)Rated conditional short-circuit current, type 1, 480 Y/277 V Rated control supply voltage (Us) at AC, 50 Hz - min10.4 Clearances and creepage distances10.12 Electromagnetic compatibilityMounting methodCut-out periods - min10.2.5 LiftingRated power at 575 V, 60 Hz, 3-phaseRated power at 460 V, 60 Hz, 3-phase10.2.3.1 Verification of thermal stability of enclosures Rated control supply voltage (Us) at DC - min BrochuresCatalogs Certification reports DrawingseCAD model Installation instructions Installation videos mCAD modelWiring diagrams0 VFitted with:Short-circuit releaseCurrent flow times - min900 (Class 15) AC-4 cycle operation, Main conducting paths 1000 (Class 20) AC-4 cycle operation, Main conducting paths 500 (Class 5) AC-4 cycle operation, Main conducting paths 700 (Class 10) AC-4 cycle operation, Main conducting paths Note: Going below the minimum current flow time can cause overheating of the load (motor).For all combinations with an SWD activation, you need not adhere to the minimum current flow times and minimum cut-out periods.Number of pilot lightsShort-circuit current rating (high fault at 600 V)100 kA, Fuse, SCCR (UL/CSA)3 A, Class J/CC, max. Fuse, SCCR (UL/CSA)Rated control supply voltage (Us) at AC, 50 Hz - max24 V10.8 Connections for external conductorsIs the panel builder's responsibility.Coordination class (IEC 60947-4-3)Class 2Rated conditional short-circuit current, type 1, 600 Y/347 V0 APower consumption, sealing, 50 Hz2.1 CO, Coil in a cold state and 1.0 x UsAmbient operating temperature - max55 °CRated operational power at AC-3, 220/230 V, 50 Hz0.18 kWConnection to SmartWire-DTNoNumber of command positionsStatic heat dissipation, non-current-dependent Pvs2.1 WElectrical connection type of main circuitScrew connectionElectrical connection type for auxiliary- and control-current circuit Screw connectionRated control supply voltage (Us) at DC - max0 V10.9.3 Impulse withstand voltageIs the panel builder's responsibility.Ambient operating temperature - min-25 °C10.6 Incorporation of switching devices and componentsDoes not apply, since the entire switchgear needs to be evaluated.10.5 Protection against electric shockDoes not apply, since the entire switchgear needs to be evaluated.ClassAdjustable10.13 Mechanical functionThe device meets the requirements, provided the information in the instruction leaflet (IL) is observed.10.2.6 Mechanical impactDoes not apply, since the entire switchgear needs to be evaluated.10.9.4 Testing of enclosures made of insulating materialIs the panel builder's responsibility.10.3 Degree of protection of assembliesDoes not apply, since the entire switchgear needs to be evaluated.Heat dissipation per pole, current-dependent Pvid0.4 WActuating voltage24 V 50/60 HzVoltage typeACSwitching capacity (auxiliary contacts, general use)1 A, 250 V DC, (UL/CSA)15 A, 600 V AC, (UL/CSA)Overload release current setting - min0.3 AEquipment heat dissipation, current-dependent Pvid1.2 WHeat dissipation capacity Pdiss0 WRated operational current (Ie)16.7 AAssigned motor power at 460/480 V, 60 Hz, 3-phase0.5 HPNumber of auxiliary contacts (normally closed contacts)Rated conditional short-circuit current (Iq), type 2, 380 V, 400 V, 415 V0 A10.2.3.2 Verification of resistance of insulating materials to normal heatMeets the product standard's requirements.10.2.3.3 Resist. of insul. mat. to abnormal heat/fire by internal elect. effectsMeets the product standard's requirements.Overload release current setting - max1.2 A10.9.2 Power-frequency electric strengthIs the panel builder's responsibility.Overvoltage categoryIIIDegree of protectionIP20NEMA OtherPollution degree3Rated control supply voltage (Us) at AC, 60 Hz - min24 V10.7 Internal electrical circuits and connectionsIs the panel builder's responsibility.Rated impulse withstand voltage (Uimp)6000 V ACConnectionScrew terminals10.10 Temperature riseThe panel builder is responsible for the temperature rise calculation. Eaton will provide heat dissipation data for the devices.FunctionsTemperature compensated overload protectionRated conditional short-circuit current (Iq), type 2, 230 V0 ATypeStarter with electronic trip unit10.2.2 Corrosion resistanceMeets the product standard's requirements.10.2.4 Resistance to ultra-violet (UV) radiationMeets the product standard's requirements.10.2.7 InscriptionsMeets the product standard's requirements.Short-circuit release (Irm) - max186 ARated control supply voltage (Us) at AC, 60 Hz - max24 VRated operational current (Ie) at AC-3, 380 V, 400 V, 415 V 1.2 AModelDirect starterNumber of auxiliary contacts (normally open contacts)1AltitudeMax. 2000 mSwitching capacity (auxiliary contacts, pilot duty)P300, DC operated (UL/CSA)A600, AC operated (UL/CSA)Eaton Corporation plc Eaton House30 Pembroke Road Dublin 4, Ireland © 2023 Eaton. All Rights Reserved. Eaton is a registered trademark.All other trademarks areproperty of their respectiveowners./socialmedia。
GENERAL SPECIFICATIONSCOILPull-in Voltage: Dropout Voltage: Max.Voltage: Resistance: Coil Power:Insulation System: Max. Coil Dissipation: Duty:CONTACTSContact Material: Contact Rating: Contact Resistance:DIELECTRIC STRENGTH Contacts to Coil:Across open Contacts: Pole to Pole:Contacts to Frame: Insulation Resistance:TEMPERATURE Operating: Storage:LIFE EXPECTANCY Electrical: Mechanical:MISCELLANEOUS Operating Postition: Insulation Material: Enclosure: Weight:80% of Nominal Voltage or less for DC Coils.85% of Nominal Voltage or less for AC Coils.DC-10% Min. AC-30% Min. of Nominal Voltage or More.110%±10% Measured @ 25˚C.1.4 Watts DC , 2 VA to 3.55 VA (60Hz) AC @ 25˚C.Class “B” (130˚C per UL Standard 1446).3.0 Watts DC, 3.4 VA(60Hz)AC. @ 25˚C.Continuous.Silver Cadmium Oxide, Gold Flashed12 Amp, 120 / 240 VAC 50/60Hz, 12 Amp, 28 VDC.1/3Hp 120 VAC, 1/2Hp 240 VAC.50 Milliohms Max. @10 Amps,120 VAC or 24 VDCContacts Conditioned for 50 Make and Break Operations @ 1 second “ON” & 1 second “OFF”2500 V rms 1500 V rms 2500 V rms 2500 V rms100 megohms @ 500 VDC-30˚C to +50˚C. (AC).-30˚C +65˚C. (DC)-30˚C to +100˚C200,000 Operations @ Rated Resistive Load 5,000,000 Operations @ No LoadAnyMolded Plastic.Polycarbonate Dust Cover.88 g Approx.70 - 465-111 PIN OCTAL SOCKETALSO UL RATED 5 AMPS, 600V70 - 464-18 PIN OCTAL SOCKETALSO UL RATED 10 AMPS, 600VMATING SOCKETS70 - 463-111 PIN SCREW SOLDERTERMINAL DIN / PANELMOUNT.16 -1325 HOLD DOWN CLIP ORDERED SEPARATELY .70 - 178 - 1P. C. TERMINALS16 -1325 HOLD DOWN CLIP ORDERED SEPARATELY .70 - 178 - 2P. C. TERMINALS (NO TABS)16 -1325 HOLD DOWN CLIP ORDERED SEPARATE LY .70 - 124 - 10.130” SOLDER TERMINALS16 -1325 HOLD DOWN CLIP ORDERED SEPARATELY .70 - 124 - 20.187” Q. C. TERMINALS16 -1325 HOLD DOWN CLIP ORDERED SEPARATELY .SERIES 750 & 788DPDT, 3PDT 12 AMP OCTAL STYLE / SQUARE BASE POWER RELAYSPENDINGD I N R AI LD I NR A I LDI N R A I LSHOWS RELAY STATUS IN MANUAL OR POWERED CONDITION.SHOWS COIL "ON" OR "OFF" STATUS. IDEAL IN LOW LIGHT CONDITIONS.ALLOWS FOR MANUAL OPERATION OF RELAY WITHOUT THE NEED FOR COIL POWER. IDEAL FOR FIELD SERVICE PERSONNEL TO TEST CONTROL CIRCUITS.WHEN ACTIVATED, HOLDS PUSH BUTTON AND CONTACTS IN THE OPERATE POSITION. EXCELLENT FOR ANALYZING CIRCUIT PROBLEMS.ALLOWS OPERATOR TO REMOVE RELAYS FROM SOCKETS MORE EASILY THAN CONVENTIONAL RELAYS.USED FOR IDENTIFICATION OF RELAYS IN MULTI - RELAY CIRCUITS.FLAG INDICATOR:L.E.D.STATUS LAMP:PUSHBUTTON:LOCK-DOWN DOOR :FINGER-GRIP COVER:I.D. TAG/WRITE LABEL:B E N E F I T SFEATURESC USUL Recognized File No. E70550UL RATED 15 AMPS, 300 VSERIES 750OUTLINE DIMENSIONSDIMENSIONS SHOWN IN INCHES & (MILLIMETERS)DPDT, 3PDT 12 AMP OCTAL STYLE POWER RELAYSUL RATED 12 AMPSUL RecognizedFile No. E 43641MANUFACTURED UNDER ISO 9002 & QS 9000c usAC STYLES PENDINGDC STYLESAC STYLES DC STYLESUL Listed versions available.See back page.SERIES 788OUTLINE DIMENSIONSDPDT, 3PDT 12 AMP SQUARE BASE POWER RELAYSUL RATED 12 AMPSMANUFACTURED UNDER ISO 9002 & QS 9000UL Recognized File No. E43641c usAC STYLES PENDINGAC STYLES DC STYLES DC STYLESUL Listed versions available.See back page.SERIES 750 & 788DPDT, 3PDT 12 AMP OCTAL STYLE / SQUARE BASE POWER RELAYS750 STANDARD PART NUMBERS ArrayEXCEPTIONS: 700HA & 700HB...1. DOES NOT HAVE LOCK DOWN DOOR.2. DOES HAVE SILVER NICKEL CONTACTS.。
13.06.2016 05:57:28hDatasheet AZM 161SK12/12RITU024B1AZM 161SK12/12RITU024B1Solenoid interlock / AZM 161I / AZM 161IB1(Minor differences between the printed image and the original product may exist!)• Compact design• Interlock with protection against incorrect locking.• Individual coding• Coding level "High" according to ISO 14119• Doubleinsulated • High holding force • Long life• 130 mm x 90 mm x 30 mm • 1 Cable entry M 20 x 1.5• Screw connection• Manual release, lateral • Emergency exit, rear• Particularly suitable for sliding doorsOrdering detailsProduct type description AZM 161SK12/12RITU024B1Article number 103000234EAN code eCl@ss 27272603ApprovalApprovalBG USA/CAN CCCClassificationStandardsEN ISO 138491B 10d Normallyclosed contact (NC) 2.000.000Mission time 20 Y earsnoticeGlobal PropertiesProduct name AZM 161IStandardsEN 6094751, BGGSET19Compliance with the Directives (Y/N) Y es Number of actuating directions 3 pieceActive principle electromechanical Individual coding Coding level "High" according to ISO 14119Duty cycleMagnet 100 %Materials Material of the housings glassfibre reinforced thermoplastic, Plastic selfextinguishing, Material of the actuator Stainless steel Material of the contacts SilverHousing coating NoneWeight515 gMechanical dataDesign of electrical connection Screw connectionCable section Min. Cable section1 x 0,25 mm² Max. Cable section1 x 1.5 mm², flexibleMechanical life> 1.000.000 operationsnotice All indications about the cable section are including the conductorferrules.Emergency unlocking device (Y/N)Y esManual release (Y/N)Y esEmergency release (Y/N)NoLatching force30 NPositive break force20 Npositive break travel10 mmClamping force F2000 NMax. Actuating speed2 m/sMinimum actuating radius150 mmActuating frequency max. 1000 / hAmbient conditionsAmbient temperature Min. environmental temperature−25 °C Max. environmental temperature+60 °CProtection class IP67 to IEC/EN 60529Electrical dataDesign of control element Normally open contact (NO), Opener (NC)Switching principle Creep circuit elementNumber of auxiliary contacts2 pieceNumber of safety contacts4 piecePower to unlock Y esPower to lock NoRated control voltage U s24 VAC/DCPower consumption max. 10 WRated impulse withstand voltage U imp4 kVRated insulation voltage U i250 VThermal test current I the6 AUtilisation category AC15: 230 V / 4 ADC13: 24 V / 2,5 AMax. fuse rating6 A gG Dfuse To DIN EN 602691ATEXExplosion protection categories for gases NoneExplosion protected category for dusts NoneMiscellaneous dataApplicationssliding safety guard,removable guard,hinged safety guardDimensionsDimensions of the sensor Width of sensor130 mm Height of sensor90 mm Length of sensor30 mmnoticeOn hinged guards, minimum actuating radius at 90° to the plane of the actuator 180 mmminimum actuating radius on hinged guards in line with the plane of the actuator 150 mmThe actuator is not available separately.The axis of the hinge should be 5 mm above the top edge of the safety switch and in the same plane Manual release• For maintenance, installation, etc.• Topside (ordering suffix ED) or rearside (ordering suffix EU) mounting possible• The emergency exit is used where an intervention in an already locked hazardous area is required • Emergency exit by pressing the red push button• For manual release using 5 triangular key, available as accessoryIncluded in deliveryIncluded in delivery• Individually coded actuator• tamperproof screws• Slot sealing plugsDiagramNote Diagrampositive break NC contactactiveno activeNormallyopen contactNormallyclosed contactSwitch travel diagramNotes Switch travel diagramContact closedContact openSetting rangeBreak pointPositive opening sequence/ angleVS adjustable range of NO contactVÖ adjustable range of NC contactN after travelOrdering suffixThe applicable ordering suffix is added at the end of the part number of the safety switch. Order example: AZM 161SK12/12RITU024B11637...16370,3 µm goldplated contactsDocumentsOperating instructions and Declaration of conformity (en) 562 kB, 20.01.2016Code: mrl_azm161i_enOperating instructions and Declaration of conformity (jp) 767 kB, 12.04.2016Code: mrl_azm161i_jpOperating instructions and Declaration of conformity (nl) 511 kB, 15.08.2012Code: mrl_azm161i_nlOperating instructions and Declaration of conformity (da) 504 kB, 27.08.2012Code: mrl_azm161i_daOperating instructions and Declaration of conformity (de) 565 kB, 20.01.2016Code: mrl_azm161i_deOperating instructions and Declaration of conformity (pl) 589 kB, 06.04.2016Code: mrl_azm161i_plOperating instructions and Declaration of conformity (es) 444 kB, 09.03.2016Code: mrl_azm161i_esOperating instructions and Declaration of conformity (pt) 510 kB, 27.08.2012Code: mrl_azm161i_ptOperating instructions and Declaration of conformity (sv) 498 kB, 27.08.2012Code: mrl_azm161i_svOperating instructions and Declaration of conformity (cs) 586 kB, 19.04.2016Code: mrl_azm161i_csOperating instructions and Declaration of conformity (it) 562 kB, 19.04.2016Code: mrl_azm161i_itOperating instructions and Declaration of conformity (fr) 567 kB, 28.04.2016Code: mrl_azm161i_frEAC certification (ru) 809 kB, 05.10.2015Code: q_6040p17_ruImagesProduct photoDimensional drawing (miscellaneous)Dimensional drawing (miscellaneous)Actuating radiusActuating radiusK.A. Schmersal GmbH & Co. KG, Möddinghofe 30, D42279 WuppertalThe data and values have been checked throroughly. Technical modifications and errors excepted. Generiert am 13.06.2016 05:57:28h Kasbase 3.2.2.F.64I。
1DATA SHEETAUTOMOTIVE RELAYSEX2/EX1 SERIESDESCRIPTIONThe new NEC EX2/EX1 series is PC-board mount type and the most suitable for various motor and heater controls in the automobiles which require high quality and high performance.The EX2 series is succeeding in about 60% of miniaturization in comparison with the ET2 series. The EX1 series is succeeding in about 50% of miniaturization in comparison with the ET1 series. The EX2/EX1 series is under development now.FEATURES• PC-board mounting• Lead free solder is used• Approx. 75% relay volume of ET2 • Approx. 65% relay volume of ET1 • Approx. 60% relay space of ET2 • Approx. 50% relay space of ET1 • Approx. 88% relay weight of ET2 • Approx. 78% relay weight of ET1APPLICATIONS • Motor control • Solenoid controlEX2 SERIES EX1 SERIESThis information in this document is subject to change without notice.Document No. ERCP02-012-04 NEC/TOKIN Iwate, Ltd. Date Published March 2004 Printed inPhone 707-996-5201Fax 707-996-33802SCHEMATIC (BOTTOM VIEW)EX2 EX1DIMENSIONS [mm]PCB PAD LAYOUT [mm] (BOTTOM VIEW)EX1 (Unit A) (Unit B) PHILIPPINES*2-0.6 x 1.1*PHILIPPINS +0.1/-0Phone 707-996-5201Fax 707-996-3380email:***********************SUNSTAR自动化/TEL:0755-********FAX:0755-********E-MAIL:**************SPECIFICATION( at 20°C )SpecificationsItemsEX2 EX1 Contact Form 1c x 2 (Separate) 1cMax. Switching Voltage 16VdcMax. Switching Current 30A (at16Vdc)Min. Switching Current 1A (5Vdc)Max. Carrying Current 35A (2minutes max. 12Vdc at 25°C) 30A (2minutes max. 12Vdc at 85°C) 20A (2minutes max. 12Vdc at 125°C)ContactRatingContact Resistance 4mΩ typical (measured at 7A) initial Contact Material Silver oxide complex alloy Operate Time (Excluding Bounce) 2.5ms typical (at nominal voltage) Release Time (Excluding Bounce) 3ms typical (at nominal voltage with diode) Nominal Operate Power 900mWInsulation Resistance 100MΩ at 500VdcBetween Open Contact 500Vac min. (for 1minute) WithstandVoltage Between Contact and Coil 500Vac min. (for 1minute)Misoperation 98m/s2ShockResistance Destructive Failure 980m/s2Misoperation 10 to 300Hz, 43m/s2VibrationResistance Destructive Failure 10 to 500Hz 43m/s2, 200hour Ambient Temperature -40 to +125 °CCoil Temperature Rise 70°C /W (without contact carrying current) Mechanical 1 x 106 operationsP/W motor lock (14Vdc, 25A) 100x103 operationsLifeExpectancyElectricalP/W motor free(14Vdc, 25A/7A)100x103 operationsWeight Approx. 6.4g Approx. 3.5g COIL RATING ( at 20°C )Part Numbers Nominal Voltage(Vdc)Coil Resistance(Ω)+/-10%MustOperate Voltage(Vdc)MustRelease Voltage(Vdc)EX2/1-2U1S(Sealed type)12 160 6.5 0.9EX2/1-2U1(Unsealed type)12 160 6.5 0.9NUMBERING SYSTEMFax 707-996-3380email:***********************4TECHNICAL DATACoil Temperature RisePhone 707-996-5201Fax 707-996-3380email:***********************SUNSTAR自动化/TEL:0755-********FAX:0755-********E-MAIL:**************RELAY CHARACTERISTICS DISTRIBUTION (INITIAL, n = 25 pcs., at 20°C)Operate/Release VoltageContact Resistance Coil ResistanceTime Phone 707-996-5201Fax 707-996-3380email:***********************6ELECTRICAL LIFE TEST (14Vdc-25A, P/W motor, Lock)Phone 707-996-5201Fax 707-996-3380email:***********************SUNSTAR自动化/TEL:0755-********FAX:0755-********E-MAIL:**************7Phone 707-996-5201 Fax 707-996-3380email:***********************SUNSTAR自动化/TEL:0755-********FAX:0755-********E-MAIL:**************。
HIGH POWER RELAYSHE SERIESSwitching high loads on the PCB made easyWHITEPAPERCONTENTSIntroductionSwitching High Loads on the Circuit Board Overview of the HE series Application ScenariosInvertersCharging stationBattery storageConclusion 3 4 5 5 6 7 8 9INTRODUCTIONAs global awareness about ecological and energy concerns broadens, newly developed relays that meet the changing needs of the energy and automotive sectors have been in-creasingly in demand. Energy generation from wind and es-pecially solar panels is becoming more widespread than ever, as private households install their own photovoltaic systems and connect them with battery storage systems. At the same time, electromobility is promising to usher in a new age of transportation.”Higher switching capacities and smaller dimensions – these are the demands relays are facing today.“These are exciting new markets for relay technologies, but they come with a need for new switching solutions. Higher switching capacities and smaller dimensions – these are the demands relays are facing today. Switch solutions that can handle the high currents involved in energy management sys-tems are becoming paramount. At the same time, components such as Printed Circuit Boards (PCBs) have been getting more intricate, both in size and complexity. New multilayer circuit boards, high power connectors and advanced materials are just some of the innovations that have been introduced in the last few years.As a result, downsizing and energy saving have become more and more pertinent for electromechanical relays as well. As a leading force in switching technology, Panasonic Industry has made massive strides in this direction. The overall volume in cm³ has more than halved in the last twenty years, whereas output density rose from around 0.8 to 1.1 KVA/cm³ since 2010. Today more than ever, it is easier to control high loads with increasingly smaller relays.Combining the new sophisticated PCBs with a cutting-edge high-power relay portfolio, Panasonic Industry offers a solu-tion that switches high loads directly on the PCB: the HE series for high power applications.SWITCHING HIGH LOADS ON THE CIRCUIT BOARDThe HE series can withstand loads up to 120A for the HE-N and up to 1000VDC for the HE-V in ambient temperatures of up to 85°C. This makes the PCB relays suited for high power appli-cations, such as solar inverters, automotive charging stations, or battery storage systems. The relay is no longer responsible for controlling a secondary contactor, switching about 500mA up to a few amperes – it becomes the central load-carrying el-ement, making other contactors unnecessary in a lot of cases. Switching high currents on the PCB becomes easier than ever. This comes with a number of advantages: compared to contac-tors, the high-power PCB relays are much more compact. The HE-S, for example, manages to integrate two NO contacts into extremely small dimensions of 30x36x40mm. Furthermore, as the relays are mounted directly on the PCB, they require no control cabinet. A developer can thus switch from a screwed or wired solution to a switching element that is directly con-nected to the PCB. This not only saves space, but also makes manual assembly unnecessary and installation a lot easier – two factors that contribute to cost savings.…Extremely low power dissipation atthe contacts is achieved by reducing the contact resistance to between 1 and 3mΩ.“Apart from component size, minimal energy consumption is a central feature of the HE series relays. Extremely low power dissipation at the contacts is achieved by reducing the contact resistance to between 1 and 3mΩ. Thus, no significant heating occurs at the contact and thermal losses are reduced – with a current of 35A and a contact resistance of 2mΩ, power dis-sipation is only 2.54W. Combined with the use of Pulse Width Modulation technology (PWM), which brings down the relay’s operating power (170mW for the HE-S), energy consumption is decreased significantly. This is further helped by the fact that, due to reduced waste heat, ventilation is no longer necessary in most cases. All relays in the series offer a contact distance of at least 2.5mm up to 3.8mm and high creepage clearance. This makes them well-insulated and guarantees high dielectric strength and protection against surge voltages. The unique relay struc-ture of the HE-S allows a normally closed (1FormB) moni-toring contact to be implemented, which recognizes when welding of the main contacts occurs. This feedback contact is compliant with EN60947-4-1 for safety circuits and con-forms to EN61851-1, which makes it suitable for automotive charging solutions.With a mechanical life of at least one million operations, the HE series guarantees a problem-free and long service life. Overall, the PCB relays help to cut back on space, energy con-sumption, and costs.The HE power relayscan switch high loads.APPLICATION SCENARIOS”Specifically, the use of HE relays in (solar) inverters, automotive charging solutions and battery storage systems has proven beneficial.“The PCB high power relays in the HE series make them perfect for the field of energy manage-ment, where high currents need to be switched safely, reliably, and cost-efficiently. Specifically, the use of HE relays in (solar) inverters, automotive charging solutions and battery storagesystems has proven beneficial.INVERTERSIn the three years between 2012 and 2015, global sales of solar inverters have risen from approx. 2,800,000 to 4,000,000 units. Since then, this trend has only accelerated. Private house-holds are routinely installing photovoltaic systems in their homes, connecting them to storage batteries and the power grid. These wall-mounted inverters are becoming smaller and lighter, while at the same time, higher performance classes between 60kW and 100kW are becoming more common. This also has an effect on the relays used, which are increasingly required to deliver higher switching capacities.”While the inverter usually switches currents by a semiconductor, a relay is used to bypass it during the pre-charging process.“Inside the converter, very high currents occur during the charging of the capacitor. This component is used to prevent voltage fluctuations on the input side when a large load is con-nected to the output side. To limit the inrush current, a pre-re-sistor is used to pre-charge the capacitor with approximately 10A for 0.5 seconds. While the inverter usually switches cur-rents by a semiconductor, a relay is used to bypass it duringthe pre-charging process. As soon as the current stabilizes, the relay closes and the current flows through the closed con-tacts.The reasons for using a relay in this instance are simple: elec-tromechanical relays like HE-Y5 have a much lower and more stable contact resistance than high power semiconductors.Thus, unwanted consequences like power dissipation and heat generation remain minimal.”Compared to the HE-Y5 relay, industrial contactors take up a lot of space, have a high power dissipation and are more expensive.“For switching currents above 60 A, industrial contactors have been mainly used so far. As the IEC62109-1 solar industry standard requires single fault protection as soon as inverters are connected to the public grid, two separately controlled contacts per phase must therefore be connected in series. This ensures that, if one contact is welded, the second contact can still open safely. With industrial contactors, two three-pole contactors are therefore required for three phases. Even though six relays are necessary for the same purpose, the to-tal balance in terms of energy and cost efficiency is still bet-ter: compared to the HE-Y5 relay, industrial contactors take up a lot of space, have a high power dissipation and are more expensive. While energy savings for each individual relay are rather small, the surplus adds up when considering the sheer number of inverters currently on the market. Therefore, se-lecting a higher quality relay instead of a secondary contactor pays off.With its low contact resistance, the HE-Y5 is perfectly suited for the use in solar inverters.CHARGING STATIONSWith national and global commitments to reduce CO2 emis-sions, e-mobility concepts have experienced a veritable boost in the span of just a few years. Consequently, the necessary charging infrastructure, rather neglected until recently, has also returned to the attention of politics and engineers. In ad-dition to a public charging infrastructure, household charging systems are increasingly emerging as a viable option. Current-ly, drivers of e-cars can charge their vehicles either at a AC/ DC charging station, a AC/DC wallbox installed in their garage, or a special charging cable that gets connected to a regular household outlet or CEE-socket.A whole arsenal of mains isolating relays is currently required for a safe recharging, depending on the charging system and national standards. Thus, standard IEC 61851-1 distinguishes between charging modes on the basis of their installation and system components. However, all require a switching device in the power range from 16A/250VAC to 63 A/380VAC. This is used to connect and disconnect the electricity supply system to and from the vehicle. The latter is usually the case when a fault mode occurs, e.g. when a creepage current is detected.The HE-S power relay has already been approved for many charging stations in the market and is especially suited for wallbox systems with charging capacities of up to 22kW and 43kW. It is able to carry high charging currents at ambient temperatures of 85°C for several hours, even under direct sunlight. Furthermore, the relay’s lowest holding power is 170mW, and features a clearance and creepage distance of more than 8mm between the coil and the contacts.”The HE-S relay accommodates two NO bridge contacts with a contact gap of 3.2mm and is also available with an auxil-iary contact. With welded main contacts, this contact retains an opening of at least 0.5mm and can switch 1A at 230VAC.“Similar to the solar industry, automotive charging systems require a contact distance of at least 1.8mm; for many applica-tions, an electrically protective separation of 3mm is mandato-ry. The HE-S relay accommodates two NO bridge contacts with a contact gap of 3.2mm and is also available with an auxiliary contact. With welded main contacts, this contact retains an opening of at least 0.5mm and can switch 1A at 230VAC. This configuration is certified for mirror contacts by the VDE in ac-cordance with IEC 60947-4-1. As the auxiliary contact is switched via a separate actuator, it is electrically isolated from the con-tact set – its connections are routed outwards parallel to the coil terminals. This, combined with a large contact gap, makesthe HE-S perfectly suited for automotive charging scenarios. mandatory regulations.BATTERY STORAGE”In addition to a public charging infra-structure, household charging systems are increasingly emerging as a viable option.“Connected to the application scenarios mentioned above is a growing need for safe and effective battery storage solutions. It is therefore hardly surprising that fixed storage battery sales are growing – in J apan alone, the sales have almost tripled in the years from 2012 to 2015, especially in the infrastruc-ture and household sectors (approx. 10.000 to approx. 30.000 units).Relays that are used for charging and discharging batteries must naturally be able to carry high currents over a longer pe-riod of time. Even more important, however, is that the relay is able to cut off even a high current safely and reliably. An emer-gence cut-off occurs when equipment fails or a malfunction occurs. Thus, when lightning strikes a solar panel that is con-nected to a battery storage system, the resulting overcharge can cause damage and poses a safety hazard. DC Cut-off is therefore required for all major solar and battery storage sys-tems on the market.Power relays like the HE-V can be used for cutting off both positve and negative lines on the DC side, with a maximum of 1,000VDC. It uses a blow-out magnet mechanism and serial contact connection to maintain the required arc and gap length for high DC voltage cut-off. If a problem occurs in a photovol-taic system, the relay can short the connection between the panel and junction box. The same principle can also be applied to increase energy efficiency when a panel is in the shade. Fur-thermore, the HE-V power relay prevents inrush currents to the storage battery and is suitable for a rapid shutdown sys-tem, where the cut-off is effected by the push of an emergency button. The HE-S relay, on the other hand, is designed for AC safety cut-offs. Thus, the power relays in the HE series im-prove safety both on the input and the output side of energy storage solutions.Solar Panels Solar InverterBattery Inverter/Controller Batteries Smart MeterOff-Grid Cut Off Switch National GridCONCLUSION”It seems highly unlikely that the trends towards renewable energy and alternative driving dynamics should grind to a halt anytime soon.“Energy management, be it in electric vehicles, solar or wind power stations or photovoltaic systems in private households, is a market that is still far from reaching its peak potential. It seems highly unlikely that the trends towards renewable en-ergy and alternative driving dynamics should grind to a halt anytime soon. For electrical companies, this is a great oppor-tunity, but it also calls for new solutions that can handle high loads in a way that is both efficient and safe.The power relays of the HE series have the potential to rev-olutionize the role relays play in this field. With an improved internal architecture and compact design, they are able to control high currents directly in the circuit board. For man-ufacturers, this opens up new possibilities in terms of design and efficiency. The potential benefits are wide-reaching, as the application scenarios in this whitepaper show, ranging from significant improvements in energy efficiency to safety con-siderations. In a nutshell, trading in secondary connectors for power relays mounted on the PCB means saving space, ener-gy, and ultimately costs – without compromising on quality or performance.PANASONIC INDUSTRYEUROPE GMBHRobert-Koch-Straße 10085521 OttobrunnTelephone:+49 (0) 89 45 354-1000**********************.com。