siemens解决方案
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SIMATIC ET 200提供分散式自動化解決方案產品手冊/automation全方位整合自動化西門子的全方位整合自動化(TIA)概念涵蓋各種產業,是唯一整合所有自動化產品與系統的供應商–從進貨到出貨、從現場層級到控制層級、生產管理層級(製造執行系統,MES),甚至包括銜接公司管理層級(企業資源規劃,例如 SAP)。
透過在全方位整合自動化方案中整合安全功能,在單一整合的全方位系統中,同時結合兼顧安全的標準自動化功能,好處是,可為工廠建構與操作兩方面省下大量成本。
全方位整合自動化2SIMATIC 是全方位整合自動化的重要部分,包含多種標準化的產品與系統,例如本產品手冊中介紹的分散式I/O 系統 SIMATIC ET 200。
無論您需要的是有或無控制箱的解決方案,西門子 I/O 系統完善的產品系列,涵蓋所有應用領域的解決方案,提供您所需的效能與彈性。
目錄textSIMATIC ET 200分散式自動化 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4產品系列一覽 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6系統特色. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8產品概觀. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14控制機櫃解決方案SIMATIC ET 200S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 SIMATIC ET 200M . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 SIMATIC ET 200L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SIMATIC ET 200iSP . . . . . . . . . . . . . . . . . . . . . . . . . . . 29無控制機櫃解決方案SIMATIC ET 200pro. . . . . . . . . . . . . . . . . . . . . . . . . . . 34 SIMATIC ET 200eco. . . . . . . . . . . . . . . . . . . . . . . . . . . 41 SIMATIC ET 200R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42PROFIBUS 的配件 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 SIMATIC ET 200 標準及認證. . . . . . . . . . . . . . . . . . . . 44防護等級. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45參考資料. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46全方位整合自動化3分散式自動化適合所有需求的理想解決方案您常尋求達成生產最佳化和降低成本的可能性嗎?競爭越來越激烈,必須盡快以具成本效益的方式,提供個別機器設備和工廠,這從您機台的設計開始,一直到安裝、試俥、正常運作和維護。
资源优化系列解决方案西门子IT解决方案和服务集团服务器与存储虚拟化获取更大的财务、运营和IT服务优势IT行业的虚拟化技术已日趋成熟,企业开始认识到将虚拟化技术作为数据中心提供IT服务的主要方式所能获得的财务、运营和IT服务优势。
IDC 等分析机构预测,到 01 年该市场有望从 008年的84亿美元增长至150亿美元。
然而, 不同的研究结果表明,这并不意味着只要实施了虚拟化技术企业就一定成功。
虽然虚拟化能够增加企业服务器的灵活性,不恰当的规划和架构设计反而会增加技术环境的复杂性。
为确保有效地实施并管理虚拟化技术,企业需要一个不仅有领域专业知识,丰富的实施及规划经验,而且能提供透彻投资回报率和成本分析的可靠合作伙伴。
挑战企业必须更加敏捷、更快速做出响应提前行动。
CIO和IT经理期望:•通过更高效地利用资源以降低基础设施成本•降低IT成本,减少运营支持•对业务需求更快做出响应,确保达到服务级别协议(SLA)要求•改善业务流程,提高业务敏捷性•改善运营的连续性和可预测性。
我们的解决方案西门子IT解决方案和服务集团可为您提供一流的服务器与存储虚拟化解决方案:•整合与迁移解决方案•高可用性解决方案•灾难恢复解决方案•整合备份解决方案。
基于这些解决方案,我们可帮助您:•通过在具有更高可扩展性、可靠性和数量更少的企业级服务器上的虚拟机来运行软件应用,以有效控制服务器的蔓延扩展,从而实现整合与成本的节省。
•通过快速资源提供与调整,实现您IT系统的灵活性,满足日益变化的业务需求。
•确保接近100%的应用程序正常运行时间,同时确保所有虚拟机具备高可用性——改善可用性和可预测性。
我们的服务我们的服务器和存储虚拟化服务,可帮助您了解驱动一个持续优化与虚拟化的计算平台所需的业务、服务和技术。
我们的方法包含一整套实现数据中心IT转变与创新所需的咨询、设计以及基于服务器、存储和网络虚拟化技术的构建服务。
我们的服务包括:IT合理化研讨客户通过研讨了解了IT转变的相关技术和趋势,包括IT治理、合理化和虚拟化。
Siemens NX最全面的介绍简介Siemens NX是一款领先的、综合的CAD/CAM/CAE软件,被广泛应用于工程设计、制造和分析领域。
它提供了强大的工具和功能,可帮助用户在产品开发过程中提高效率、降低成本、确保质量和可靠性。
功能特点Siemens NX具有以下几个主要的功能特点:1. 设计工具:Siemens NX提供了丰富的设计工具,包括建模、装配、草图等,支持三维实体建模、曲面建模等多种设计方式。
用户可以轻松创建复杂的产品模型,并可进行实时的编辑和修改。
设计工具:Siemens NX提供了丰富的设计工具,包括建模、装配、草图等,支持三维实体建模、曲面建模等多种设计方式。
用户可以轻松创建复杂的产品模型,并可进行实时的编辑和修改。
2. 模拟和分析:Siemens NX集成了全面的模拟和分析功能,包括有限元分析、流体动力学分析、运动仿真等。
这些工具可以帮助用户验证设计方案的性能、优化产品结构,并预测产品在不同工况下的行为。
模拟和分析:Siemens NX集成了全面的模拟和分析功能,包括有限元分析、流体动力学分析、运动仿真等。
这些工具可以帮助用户验证设计方案的性能、优化产品结构,并预测产品在不同工况下的行为。
3. 制造:Siemens NX提供了强大的制造功能,包括数控编程、机械加工模拟、工装设计等。
用户可以通过这些工具快速生成高效的加工方案,并进行模拟和优化,以确保产品的制造质量和效率。
制造:Siemens NX提供了强大的制造功能,包括数控编程、机械加工模拟、工装设计等。
用户可以通过这些工具快速生成高效的加工方案,并进行模拟和优化,以确保产品的制造质量和效率。
4. 数据管理:Siemens NX支持全面的数据管理功能,包括版本控制、数据共享、全局搜索等。
用户可以方便地管理和协作产品的设计、制造和分析数据,并实现全局的数据集成和协同工作。
数据管理:Siemens NX支持全面的数据管理功能,包括版本控制、数据共享、全局搜索等。
西门子变频器操作面板故障解决方案
2015-08-18 解决方案siemensbp 浏览:796 0西门子变频器MICROMASTER系列产品,用户在使用和调试变频器的过程中常常会使用操作面板,通过操作面板,可以对西门子变频器设定参数、修改参数,快速启动和停止等操作。
西门子变频器的操作面板在使用过程中如果出现显示异常的情况时,用户需要逐步排查并解决问题。
本文下面就对西门子变频器的操作面板出现故障后排除的方法做一个介绍,供用户在调试过程中进行参考。
西门子变频器操作面
1. 控制面板安装问题
用户需要确认控制面板与变频器之间的连接是否牢固,必要时拆下控制面板重新进行固定安装;
2. 电磁兼容性
用户需要考虑电磁兼容性问题,检查连接到西门子变频器端子上面的电缆是否安装正确,接地是否良好,并要注意将动力电缆和控制电缆分开布线;
3. 面板类型错误
西门子变频器MM420,MM430和MM440分别有对应的操作面板,用户需要确认操作面板与变频器型号的对应关系,确认是否一致;
4. 电源供电
用户需要检查西门子变频器的供电是否正常,并确认西门子变频器在运行时冷却风扇是否正常运行。
西门子变频器MICROMASTER系列配置有控制面板,用户可以通过它来进行参数设定、快速调试、故障诊断等操作。
清洁能源解决方案:充分利用地球上的所有能源资源Answers for energy.每天,太阳不间断地向我们生活的星球输送14亿瓦/平方公里的能量。
因此,大多数能源资源,如风资源、水电等可再生能源,当然还有太阳能本身,以及煤炭、石油和天然气等不可再生能源,都形成于源自太阳的自然过程也就不足为奇了。
这就是我们确信只要太阳照耀着我们,能源就不会枯竭的理由。
但我们需要更清洁、更有效、更加可持续的发电和输配电解决方案,从而确保地球更适合人类的生存。
下面我们将带您去发现西门子清洁能源解决方案如何将这一切变为可能。
让我们停止空谈——尽快采取最清洁、可持续的发电及输配电模式,因为这关乎地球生态系统以及人类的生存。
幸运的是我们已经拥有可使整个能源系统变得更清洁,同时更高效的技术。
西门子作为世界唯一一家业务涉及整条能源转换链的综合型公司,能够提供可以立即投入使用的广泛产品组合、解决方案及服务。
2341碳捕获与封存环保服务电厂升级改造高效联合循环电厂(CCPP)西门子已经开发出了两种不同的技术,用于燃烧前与燃烧后捕获与封存二氧化碳。
西门子为清洁、可靠的电力生产提供综合解决方案,在提高效率的同时减少对环境的影响。
有针对性的升级改造措施有利于提高电厂效率,降低排放,节省燃料。
西门子新一代燃气轮机使联合循环电厂效率超过60%成为可能。
5核能西门子能够为常规岛提供关键设备,并将进一步加强其在整个核能业务领域的参与力度。
助力整条能源产业链变得更加高效清洁西门子清洁能源产品组合542316高压直流输电(HVDC)解决方案可再生能源高压直流传输(HVDC)系统能够将由可再生能源产生的大容量电能进行长距离、低损耗的传输。
671189107891011太阳能聚热发电厂海上风电大型光伏发电项目陆上风电热电联供电厂(CHP )西门子太阳能聚热发电厂,可以最有效地利用太阳能,这一地球上最丰富的资源。
西门子率先在海上安装风电机组,也是世界海上风电市场的领导者。
Smart Connected AssemblyEmpowering the vision of Industry 4.0Improve it, enhance it, gain total control of itY ou want a total solutions providerThe industry is rapidly changing. New challenges are emerging, and new benefits of smart connected assembly are arising. Giving you the tools to maintain quality control in complex production systems, and increase uptime in production critical operations.This evolution of the assembly processis driven by the Industry 4.0 – T he fourth industrial revolution: the digitalization of manufacturing and assembly.By combining the right tools with the rightsoftware – you can manage configurations,software versioning and access control.Today, it is easy to find a solution thatfits perfectly on your existing line, trulycontributing. Improving it, enhancing it,giving you total control of it. Make sure youhave a true partner. Make sure you are notjust buying tools – but investing in a totalsolution. A smart connected one.③IN CR EA SE D UP TIM E③RE D UC T I ON I ND E FE C TS③P RO DU CT IN TR OD UC TI ONC OS T③IMPROVEDPRODUCTIVITY③HUMANFACTORS③REDUCTIONINENERGYUSEB e n e fi t ss u m m a ri z e d i n th e6p i l l a r s of v a l u eT o i l l u s t ra t e a n de x e m p l if y t h e p ot e n t i a lv a l u e o ft h e b e n efi t s o f I nd u s t r y4.0,w eh a v e s um m a r i z ed t he m in a f r a me w o r k.I n s p i r e db y a“l e an m a n u fa c t u r i n g”p e r s p e ct i v e w i t ha s y s t e ma t i c a p pr o a c hf o r e l i mi n a t i o n of w a s t e,w e c r e at e d“t h e s i xp i l l a r s of v a l u e”.Increased uptime by 78%Increase tool up-time from 98% to 99,5%,by combining a traditional approach for preventive maintenance, with a more data driven approach for predictive maintenance. The maintenance tasks are determined by the condition of the equipment – rather than the average or expected life statistics. T hanks to the dramatically improved data analytics capability, and the sophisticated maintenance models, the repair can be scheduled at a time that minimizes the impact on production.15% reductionin defectsBy integrating applications for part verification and documentation, operator guidance and pick-to-light solutions, you can achieve a reduction in defects and rework by 15%. T he operator guidance application visualizes all process steps and data, to direct the operator through the assembly process. And with the help of a pick-to-light system, the selection of the correct parts – in the right quantities – is ensured for versatile production processes.Costs for introduction of new products down 57%Introducing new products often requires adding or moving production equipment around. However, the use of Virtual Stations brings the cost for new product introduction down by impressive 57%.This by decentralizing and virtualizing control logic, processes and operations. New products can now be added or moved without re-allocating or commissioningof new hardware. A simple software configuration change is all it takes.Improved productivity by 73%First time through, increased from 92,5%to 98% in one year with a structured data analysis process. T his improved productivity is achieved through fewer reworkings, higher end-product quality and maximum uptime on the assembly line. Just a few of the many benefits offered by smart process monitoring and analysis software like Atlas Copco T oolsNet. Enhancing the capability to monitor, document, analyze, and improve the assembly process.Problems are identified and rectified by systematical and regular check of the most frequent “not OK” applications – analysing the trace information, speed and windows.The human factor– 30% reduction in trainingSmart integrated software solutions offer enhanced operator guidance, resulting in fast recognition of rework process, traceabilityin assembly and manual operations, error proofing, data analysis and plant monitoring. So when introducing a new model or changing the assembly process – you havea reduced amount of operator training required.80% Reduction in energy useMultiple wireless tools running on one virtual assembly process controller, leads to a significant reduction in energy use. Recent studies indicate that up to 80% of energy in a typical industrial environment, is consumed when the equipment and tools are in stand-by mode. For factories powered by wind and solar, reducing energy consumption is more than a cost reduction, it’s a necessity to meet environmental policies.The Power Focus 6000 – designed to deliverIntelligence making a difference– IAM is your keyThe Power Focus 6000 – T he perfect choice for safety critical assembly. Supporting hand held and fixtured tools, the Power Focus 6000 is designed to make everyday production easier and more efficient. T he Power Focus 6000 also increases your flexibility in re-balancing assembly lines.Benefitsf f Compatible with: T ensor STR, ST , STB, SR and ES f f Connect up to 6 tools to the same controller f f Simpler installation with less cables, hardwarecomponents and network dropsf f Lower power consumption f f Less floor space utilizationf f … and a much smaller environmental footprint.IAM – Intelligent application module is like holding a key to Smart Connected Assembly. It unlocks all the benefits of software, tightening data and configurations. With IAM you have access to smart software management enabling you to benefit from easy and stable upgrades, with a rapid back-up function.PF6000 T he Power Focus 6000 is a Multi T ool Controller designed to optimize your assembly process.IAM Software,tightening data and configuration – in a future proof portable module.M o r e i nf o r m a t i o no n w w w .a tl a s c o p c o .c omThe Virtual Station is the enabler of your assembly. It controls the tool, the communication and theaccessories in your assembly station. Controlling multiple tools, workingwith virtual station gives you less cable management, less network connections and less hardware components. Y ou will gain increased flexibility with Virtual Stations – the enablerVirtual Station. We call it theenabler – of gaining control, Using less hardwarewill save you up to 80% power consumption – great news for theThe Virtual Station keeps all information about your assembly process, giving you an instant overview of what is going on in your production.T ool Control:Making sure your tool is performing correct tightenings for your assembly.f f Pset selection f f VIN handling f f Batch sequenceCommunication Control:Communicating for easy and seamless integration with your production systems.f f Open Protocol f f FieldbusAccessory Control:Taking care ofmultiple accessories per virtual station.f f Stacklight f f Socket selector f f Digital I/OM o r e i nf o r m a a s c o p c o .c omThe TurboTight StrategyThe T urbo T ight strategy lets the tool absorb the reaction force, andsignificantly improve ergonomics for the operator. Shortening cycle timesand at the same time improving flexibility. Less hardware means lessEliminate operator influenceTrueAngle uses a gyro signal to read operator movement, increasing the accuracy of your angle reading. T his allows you to narrow down your angle window, and detect the most common assembly problems such as wrong or missing components and damaged threads.T rue Angle. Narrow down your angle window, detect the common assembly problems – and increase your quality!T urboTight. Improve operatorexperience, let the tool absorb the reaction force.Revolutionary tightening strategiesM o r e i nf o r m a a s c o p c o .c omT ensor STR – increase individual productivityThe T ensor STR is more than just a powerful nutrunner. Its outstanding performance and robust and ergonomic design, lifts this tool into a new era. High-end performance in every detail, and the modular design will allow you to reduce your spare part inventory. Angle, straight and pistol tools available.Extremely fast, compact and easy to operate, reducing operation cycle timesIncrease your speed and reduce the weight – gain outstanding performance.M o r e i nf o r m a a s c o p c o .c omThe pistol grip T ensorThe two trigger toolThe T ensor ETP STR61 is a fast, light, robust tool offering impressive ergonomic features. T he STR61 motor has improved cooling and gives a tool that is up to 45% faster than its predecessors and 30% lighter. A built- in torque transducer allows best possible tightening accuracy, reducing the need for reworking while ensuring that all tightening data can be recorded.Accurate and reliable, the T ensor STR T wo T rigger T ool has amarket leading accuracy, thanks to it's innovative placement of the transducer. Increasing accuracy to 2,5%. T his increases process reliability, minimizing risk for recall and reducing assembly problems.Cycle timesavings with our two trigger tool21With one hand free, pre-tighten with the upper trigger.With both hands on the tool,tighten to target torque using the lower trigger.M o r e i nf o r m a a s c o p c o .c omSTR AccessoriesSwiveling Suspension Y okeBarcode ScannerFront Lever T riggerT op ring Light ModuleSuspension Y okeProtective Cover for Barcode ScannerFront Lever T riggerT op Side T riggerHeadlightWhether your mission is to get your tightenings to your exactspecification, or to set up that perfect operating solution, T ensor STR isyour go-to-tool. T here are lots of accessories and they are all designedto fulfill your demands.M o reinformaascopco.co mThe Revo STThe T ensor Revo ST , focusing on safety critical applications, was developed with low weight andproductivity in mind. Great for safety-critical applications demanding a traceable torque value, the T ensor ST range complements the S range, ensuring extremely high levels of productivity. T ensor ST tools are used where quality is absolutely critical.Increase your speed and reduce the weight– gain outstanding performance.T ensor SR– Compact and PowerfulIncredibly strong and powerful for its size, the SR nutrunners offer an unmatched power to weight ratio. T his super compact power package is ideal for use in application where a smaller tool is needed. Suitable for safety critical applications, high cycle rates and tough joints.Ideal nutrunner for use in applications where a smaller tool is needed.M o r e i nf o r m a a s c o p c o .c omT ensor ES – Durable PerformanceThe T ensor ES nutrunner is designed for tough working environments. Its industrial design and torque transducer, together makes the decision to go electric easy. Durable performance in quality critical assembly, now faster than ever thanks to the new and revolutionary tightening strategy TurboTight.Atlas Copco's ETF electric screwdriver has been designed to perform consistently and precisely time after time. T heir range has been carefullycreated to match your needs, making micro torque more of a science and less of an art.BCP/BCVThe cordless BCP screwdrivers offer superior ergonomics for the operator, contributing to outstanding performance. T his lightweight pistol-grip tool comes in 7 brushless models offering variable speed with a speedsetting unit. Low speed models are available. Benefitsf f 7 brushless models offeringvariable speed with a speedsetting unit.f f Torque range: 0.8-12 Nm.f f Low speed models available.f f Two 18 V batteries: 2.1 Ah fl atpack or 4.2 Ah regular pack.The BCV nutrunners are durable and reliable, offering flexible assembly. T his nutrunner is lightweight and handy, for maximum operator comfort. Benefitsf f Robust yet ergonomic angletool.f f Torque range 1.5-45 Nm.f f 3 Li-Ion batteries, 18 V (2.1 and4.2 Ah) and 36 V (2.1 Ah).f f Two 18 V batteries: 2.1 Ah fl atpack or 4.2 Ah regular pack.A screwdriver with superior ergonomicsDurable andreliable, the BCV nutrunnerBoth ways. T hebattery can be fitted both forwards and backwards. BCP is built for easy access.M o r e i nf o r m a a s c o p c o .c omT ensor SBSuitable for a wide range of applications, including heavy duty tasks, the user-friendly T ensor SB is an advanced, transducerized industrial battery nutrunner offering high quality tightening. Choosing T ensor SB can reduce energy consumption by as much as 80% compared to using a corresponding air tool. T he T ensor SB’s Atlas Copco Li-Ion battery is powerful, reliable and has no memory effect, which adds up to increased production uptime.Tensor SB can reduce energy consumption by as much as 80%T ensor STBBattery NutrunnersM o r e i nf o r m a a s c o p c o .c omThe PST press spindle is using the same powerful motor as our QST tightening spindles as well as the same controller PowerMACS 4000. T hanks to this you can achieve high level of commonality on your assembly line for both tightening and pressing operations.The QST nutrunners are available in several different models e.g. in-line, offset, angle head , U-shaped and many more. T he tool is designed to be durable, reliable and productive. T he standard torque range of QST is from 2 -1750 NmQST and PST ErgoPulse PTIErgoPulse PTI is designed for industrial users, who has a need for a robust one hand tool. Robust tool means a low investment cost in a long run. It has the highest uptime among pulse tools, and the oil refill has been made very easy.Tightening with air tools – pulse tool innovationM o r e i nf o r m a a s c o p c o .c omMe M o r e i nf o r m a a s c o p c o .c omQuality AssuranceM o r e i nf o r m a t i o n o n w w w .a tl a s c o p c o .c o mMicrotorque SystemM o r e i nf o r m a t i o n o n w w w .a tl a s c o p c o .c o mHLTQ SeriesSingle Quality Solution With a robust design and high-performance components the HLTQ (Hard Line T erminal) series are state-of-the-art devices for your industrial purposes. Choose between four standard models that are pre-configured and available off-the-shelf, or a customized version which can be configured individually based on available options. The Single Quality Solution (SQS) is a comprehensive solution that drives quality, process reliability and transparency, as well as product safety at assembly station SQS guides operators through the assembly process leaving no room for error or oversight. It is capable of managing the assembly process of many different products and is ideally suited for subassembly stations, backup stations, and repair areas.The solution for visualization and control on the shop floor Error proofing software15”19”Entry levelstandalone solutionPlug & PlayEasy toconfigure Set of standardfunctionalitiesM o r e in form at i ono n w w w .a t l a s c o p c o .c o mT oolsNet 8Atlas Copco T oolsNet 8 provides data collection for your tools.Documenting each tightening from every specific tool and station with full knowledge of every single end-product. T his gives you the possibility to improve the tightening process, answer questions about every tool in production, and have every tool serviced and optimized for its task. T he necessary information you need to extract – your way.Improve your assembly line. In everyday production you may need to keep control of service and maintenance. With T oolsnet 8 it is easy to get a complete overview of the assembly line to analyze productivity. Perhaps you need to monitor a certain station to improve on quality, or view the top NOK applications to find the applications withthe highest failure rate for a configured part of the tool structure.Comparing stations, finding bottlenecks and improving quality – T he information you need has never been more structured and accessible.Personalized control of production M o r e i nf o r m a t i o n o n w w w .a tl a s c o p c o .c o mT oolsT alk 2Gain full control of your assembly line with T oolsTalk2 as the center of all configurations, for eitherhandheld or fixtured stations. Leaving no questionsunanswered. With features that benefit you in termsof time, money and end results.Improved productivity is a fact thanks to the reduced configuration times. Program all controllers in the line and their Virtual Stations fast and at once, from a single outlet - your computer. Secure the exact same tightening result in different stations just by copying a program with a click.Achieve reduction in defects with customizable access rights for every user. Giving you complete traceability on tightening programs and their changes. Gaining clear information on who is changing what, where and when.One-click software updates, easy swap between passive and active controller software, visibility to tightening programs history and roll-back to previews states; all add up to your increased uptime in a secure and efficient way.Human interaction is made easy, with excellent user experience through a simple and attractive interface. Clear and easy steps on configuration settings, including notifications to minimize wrong valueinput.T oolsT alk 2ServerComplete Line ManagementM o r e i nf o r m a t io n o n w w w .a tl a s c o p c o .c o mWireless NewsWe live by the expression "There is always a better way". T wo products that are truly a result of that stance are the all new SRB and the Selector 6. SRB is a battery powered low reaction tool. SRB reports wirelessly to the Power Focus 6000 system and takes full advantage of Virtual Stations, T urbo T ight, T ensor Pulse and much more.A socket selector really should be wireless. T he all new Selector 6 is a smart, wireless and expandable solution. Error proofing right at the operators fingertips, literally. Powered by battery or power-over-ethernet and it also comes with daisy-chain possibilities.M o r e i nf o r m a t io n o n w w w .a tl a s c o p c o .c o mECO DESIGNEco Design and environmental aspects of product development is nothing new to us. Atlas Copco has a history of developing modular tools with a deep respect for materials and natural resources used in the products.We always strive to maximize the functionality of the product and at the same time minimize the energy consumption to make sure the environmental impact is as low as possible. By developing accurate tools we make sure the customer never has to waste time or energy to re-do an operation. For battery tools we also have the option to connect multiple tools to one controller and thereby decrease the standby energy consumption considerably.Eco Design is all about minimizing a product's environmental impact during its entire life-cycle, including extraction of raw materials, manufacturing, customer usage and recycling while maximizing the rmation to CustomerWe prepare for upgrading,maintenance and recycling,through labeling, modularizationand information in the productinformation.Hazardous SubstancesWe avoid hazardous substancesand materials listed on the AtlasCopco Restricted & Prohibited list.Reuse and RecyclingWe design with recycling in mind.We promote repair and upgrading,especially for long lasting andsystem-dependent products. T oincrease the customer’s awarenessregarding the importance ofrecycling, we are now includingRecycling Instructions in theProduct Information (PI).Energy EfficiencyWe consider how the final productwill be used in order to minimizeenergy and resource consumptionin the use phase, in productionand during transportation.MaterialsWe use materials and structuralfeatures to minimize the product’sweight and invest in strong,durable materials to protect theproduct.Mix and ModularityWe avoid mixing materials sinceblends inhibit recycling andconsider fastening methods tofacilitate disassembly.For full information about our tools and softwares visit 。
Predict and reduce gear whine noise 5 times faster Generate transmission gearbox models automatically and boost vibro-acoustic performanceUnrestricted© Siemens AG 2019Realize innovation.Transmission Engineering ChallengesGuarantee Performance and DurabilityReduce Time for SimulationMinimize Vibration and Noise LevelsReduce Weight with Lightweight DesignsAnalysisResultsModellingPrototyping can cost up to 200k$ --per single gear80% of time for manual model creationMicrogeometry modificationscan reduce vibration level with 6dB (=half!)Transmission Error can increase 10x or more!Transmission Engineering ProcessTypical process for NVH analysisMore efficient process in Simcenter 3DTransmission Error or Stiffness, parametersAcoustics, NVH •Gear whine •Gear rattleEnd-to-end integrated process for transmission simulation from CAD to Loads to NoiseTransmission Builder →Motion →Motion-to-Acoustics →Acoustic Analysis•Automatic creation of multi-body simulation models •Accurate 3D simulation of gear forces•Semi-automatic link of gear forces to vibro-acoustics •Efficient and accurate acoustic simulationsPre-processing of loads orsurface vibrationsTransmission layout (stages, dimensions)Multi-body simulation •Simulation of forcesand dynamicsPositioning, dimensions…Gear-centric tool•Analysis of gear pairsMulti-Body Simulation of TransmissionsTransmission Engineering ProcessTypical process for NVH analysisMore efficient process in Simcenter 3DTransmission Error or Stiffness, parametersAcoustics, NVH •Gear whine •Gear rattleEnd-to-end integrated process for transmission simulation from CAD to Loads to NoiseTransmission Builder →Motion →Motion-to-Acoustics →Acoustic Analysis•Automatic creation of multi-body simulation models •Accurate 3D simulation of gear forces•Semi-automatic link of gear forces to vibro-acoustics •Efficient and accurate acoustic simulationsPre-processing of loads orsurface vibrationsTransmission layout (stages, dimensions)Multi-body simulation •Simulation of forcesand dynamicsPositioning, dimensions…Gear-centric tool•Analysis of gear pairs.Transmission BuilderSummaryNew Simulation Solution for GearsMulti-Body Simulation of TransmissionsMulti-Body SimulationScopePredicting, Analyzing, Improving the positions, velocities, accelerations and loads of a mechatronic system using an accurate and robust 3D multi-body simulation approachMechatronic Systems Flexible Bodies•Integration with tools for robust design of complex non-linear multi-physics systems:control systems, sensors, electric motors, etc •Predict mechanical system more accurately wrt displacements and loads•Gain insight in frequency response of a mechanism•Enable Noise, Vibration & Harshness (NVH) as well as Durability analysesSimcenter 3D Motion for Transmission Simulation Critical featuresMulti-Body Simulation Industry Modelling Practices•Joints •Constraints •Bearings•Linear Flexible Bodies•Nonlinearity (geometric & materials) by running FEcode•Deformations•Loads•Transmission Error•Time domain •Statics, dynamic,•Mechatronics / controlPost processing•Create gear geometry ✓CAE interface ✓Import CAD•Ext. Forces •Motor•Contacts, FrictionParametric Optimization loop Automation / CustomizationKinematicsDynamicsFlexible bodiesCADSolving1D -modelsControlsTEST dataA manual creation process can consume 80%of time!.Transmission BuilderSummaryNew Simulation Solution for GearsMulti-Body Simulation of TransmissionsNew ApproachTransmission Builder Vertical ApplicationProblem: Even experienced 3D-Multi Body Simulation experts can struggle to 1.Model complex parametric transmissions2.Capture all relevant effects correctly and efficiently3.Update and validate their modelsSolution: Transmission Builder Up to 5x faster Model creation processSimcenter TransmissionBuilderGear train specification based on Industry standardsMultibody simulation modelDemonstrationModel Creation and Updating1.Loading of pre-definedTransmission2.Geometry creation3.Creation of rigid bodies forgearwheels and shafts4.Positioning and Joint-definition5.Force element creation.Transmission BuilderSummaryNew Simulation Solution for GearsMulti-Body Simulation of TransmissionsNew Solver Methodologies Simulating and ValidatingValidation cases ensure resultsas accurate as non-linear Finite Elements simulationMeasured Transmission ErrorAnalytical MethodSiemens STS Advanced MethodExploiting intrinsic geometric properties of gears + Efficient-Only for gears, not for arbitrary shapes-No deformation includedBut, included as part of the Load CalculationFE based contact detection -“Brute force” Slow+ Any geometry+ Deformation effects includedDedicating Tooth ContactModeling –FE PreprocessorLocal Deformation –Analytic SolutionSlicing –Gear Force Distribution Along Line of Action •Includes Microgeometry Modifications and Misalignments in all DOF•Automatically takes in to account coupling between slices and between teeth•Accounts for actual gear body geometry with advanced stiffness formulation•Evaluates tip contact (approximation)Gear ContactMethodology HighlightsKey Features.Transmission BuilderSummaryNew Simulation Solution for GearsMulti-Body Simulation of TransmissionsMulti-Body Simulation of Transmissions SummaryValidated methodologySuperior insight in transmission vibrationsAutomated creation of transmission modelsGear simulation as accurate as FE whileextremely fast•Create CAD + MBD model•Connect and position housing•Add flexible modes (Autoflex)•Set up load casesSimcenter 3D Motion Simulate TransmissionDynamic bearing forcesSimulateAcoustic Simulation of TransmissionsTransmission Engineering ProcessTypical process for NVH analysisMore efficient process in Simcenter 3DTransmission Error or Stiffness, parametersAcoustics, NVH •Gear whine •Gear rattleEnd-to-end integrated process for transmission simulation from CAD to Loads to NoiseTransmission Builder →Motion →Motion-to-Acoustics →Acoustic Analysis•Automatic creation of multi-body simulation models •Accurate 3D simulation of gear forces•Semi-automatic link of gear forces to vibro-acoustics •Efficient and accurate acoustic simulationsPre-processing of loads orsurface vibrationsTransmission layout (stages, dimensions)Multi-body simulation •Simulation of forcesand dynamicsPositioning, dimensions…Gear-centric tool•Analysis of gear pairs.Acoustic Simulation of TransmissionsAcoustic SimulationPost-ProcessingSummaryAcoustic Process OverviewvvcvMulti-body simulation resultsD a t a p r o c e s s i n g a n d m a p p i n gLoad Recipe Time series Frequency spectraWaterfalls OrdersNoise PredictionMeasured dataORAcoustic Process OverviewFrom Motion to AcousticsInput Loads Time Data to Waterfallof Time DataFFT Post-Processing•Multi-body simulation results•Data selection (forces, vibrations)•Automatic mapping •Multiple RPM•RPM function•Frame size definition•Time range selection•Time segmentation•Fourier transform(windowing, frequencyrange, averaging)•Waterfalls•Functions•Order-cut analysis Benefits•Quick switch between Motion and Acoustics solutions•Efficient data processing (fast pre-solver)•Automatic data mapping•Pre-processing time reductionAcoustic Process Overview Acoustic SimulationGeometry Preparation Meshing andAssemblyStructural/AcousticPre-ProcessingSolver Post-Processing•Holes closing •Blends removal •Parts assembly •Mesh mating•Bolt pre-stress•Structural meshing•Acoustic meshing•Loading frommulti-body analysis•Fluid-StructureInterface•Output requests•Simcenter NastranVibro-Acoustics(FEM AML,FEMAO, ATV)•Structural results•Acoustic results•Contributionanalysis (modes,panels, grids) What-If, Optimization, Feedback to DesignerBenefits•Efficient model set-up•Efficient, accurate solutions•Quick solution update•Deep insight into results.Acoustic Simulation of TransmissionsAcoustic SimulationPost-ProcessingSummaryAcoustic SimulationModel Preparation –MeshesFrom multi-body analysis•CAD geometry•Structural mesh of body→Used to compute structural modes included in Motion model when accounting for flexibility of body Specific to acoustic analysis•Acoustic mesh around body for exterior noise radiation →Geometry cleaning (ribs removal, holes filling)→Surface and convex meshing →3D elements filling•Microphone mesh for acoustic responseAssembly of structural and acoustic meshesBenefits•Easy, fast, efficient model set-up•Quick switch between CAD and FEM environments •Quick update with associativity of meshes to CAD •Flexible modelling through assemblyAssociativityModel Preparation –Loads and Boundary Conditions Structural constraints and loads•Fixed constraints•Multi-body forces applied at center of bearings→Automatic mapping→Data processing (time to waterfall of time data, FFT) Acoustic boundary conditions•AML (Automatically Matched Layer)→Non-reflecting boundary condition to absorb outgoing acoustic wavesFluid-structure interface•Weak or strong couplingTime dataTo Waterfall of Frequency dataBenefits•Easy, fast, efficient model set-up•Quick switch between FEM and SIM environmentsρc AMLSize ~ 190k nodes ~ 14k nodes Timex s/freq.x/20s/freq.AML (Automatically Matched Layer)•Automatic creation of PML (Perfectly Matched Layer) at solver levelFull absorption of outwards-traveling waves•First, accurate results in “physical” (red) FEM domain •Then, accurate results outside the FEM domain (green), through post-processing •PML layer very close to radiatorBenefits•No manual creation of extra absorbing layer •Optimal absorption •Lean FEM model •Fast computationSolver Technologies –FEM AMLATV (Acoustic Transfer Vector)•Single computation of acoustic transfer vector between vibrating surface and microphones{p ω}=ATV ω×{v n (ω)}•Independence of ATV from load conditions (RPM, order)•For exterior radiation, smooth ATV functions in frequencyBenefits•Large frequency steps for ATV computation, and interpolation for acoustic response •Fast multi-RPM analysisSolver Technologies –ATV=+p ωv n (ω)304050607080901001003005007009001100130015001700S o u n d P r e s s u r e L e v e l (d B )f (Hz)FEMATV Response Frequency100-1700 Hz 100-1700 HzTime22 min3 minNo ATV ATVFEMAO (FEM Adaptive Order)•High-order FEM with adaptive order refinement •Hierarchical high-order shape functions•Auto-adapting fluid element order at each frequency (dependent on f, local c0, local ℎ), to maintain accuracy Benefits•Lean single coarse acoustic mesh •Optimal model size at each frequency •Huge gains vs standard FEM •Faster at lower frequencies•More efficient at higher frequencies • 2 to 10 x fasterAcoustic SimulationSolver Technologies –FEMAOStandard FEM →1 single model for all frequenciesStandard FEM →several modelsfor different frequency rangesFEMAO →1 single model for all frequenciesLess DOF required forFEMAO Optimal DOF size over all frequenciesEdge Shape Functions Face Shape FunctionsFEM FEMAO.Acoustic Simulation of TransmissionsAcoustic SimulationPost-ProcessingSummaryRigid body vs Flexible body•No significant difference at low frequencies •Above 1400 Hz, more frequency content due to structural modes of flexible housing structurePlain gears vs Lightweight gears (flexible body)•Low harmonic at 200 Hz (6000 RPM), due to gear stiffness variation with holes in lightweight gear •Side band due to tooth stiffness variation (amplitude effect due to coupling with holes)Bearing Forces Frequency Domain Benefits•Deeper insight on input forces•Quick solution update for comparative studies involving design/modelling changesPlain gears vs Lightweight gears (flexible body)•Low RPM•Significant impact of lightweight gears •High RPM•Extra frequency content at low frequenciesRigid body vs Flexible body •Low frequencies•Reduced impact of flexibility •High frequencies•Larger impact of flexibilityRadiated Acoustic Power Functions300 RPM –Plain gears300 RPM –Lightweight gear 5900 RPM –Plain gears5900 RPM –Lightweight gears300 RPM –Rigid body 300 RPM –Flexible body 1500 RPM –Rigid body 1500 RPM –Flexible bodyBenefits•Efficient post-processing for results analysis •Quick solution update for comparative studiesinvolving design/modelling changesRigid Body vs Flexible Body Benefits•Efficient post-processing forresults analysis•Global overview oncorrespondencebetween source(dynamic forces)and receiver(acoustic power)Plain Gears vs Lightweight Gears Benefits•Efficient post-processing forresults analysis•Global overview oncorrespondencebetween source(dynamic forces)and receiver(acoustic power)Contribution AnalysisExamplesMultiple results types: structural displacements and modes, equivalent radiated power, acoustic pressure and power, panel contributions to pressure and power, grid contributions, etcBenefits•Efficient post-processing forresults analysis•Deepunderstanding ofmodel behaviorthrough multipleresults types Structural displacements Acoustic pressure Grid contributionsPanel contributions.Acoustic Simulation of TransmissionsAcoustic SimulationPost-ProcessingSummaryAcoustic Simulation of Transmissions SummaryEfficient model set-up with CAD associativity for quicksolution updateSuperior insight in vibro-acoustic responseFast and accurate solver technologiesMore efficient link of gear forces from Motion toAcoustics =+p ωv n (ω)Associativity•Transfer bearing forces into frequency domain•Set-up vibro-acoustic model•Map bearing forces onto vibro-acoustic modelSimcenter 3D Acoustics Simulate TransmissionSimulateAcoustic resultsConclusionUnrestricted © Siemens AG 20192019-05-08Page 42Siemens PLM SoftwarePredict and Reduce Gear Whine Noise 5 Times FasterGenerate transmission gearbox models automatically and boost vibro-acoustic performanceSimcenterTransmission Builder Motion Simulation Acoustic SimulationAutomation removes 80% of workload for transmission model generation New gear solver increases efficiencyand accuracy Automatic motion-to-acoustics linksimplifies pre-processing Fast acoustic solver gives superiorinsight to responseUnrestricted © Siemens AG 20192019-05-08Page 43Siemens PLM SoftwareEasy workflow from design specifications NVH gear whine analysisHyundai Motor CompanyGear Whine Analysis of Drivetrains Using Simcenter Simulation & Services•Predictive simulation for system level NVH and gear whine•Bring 3D simulation to the next level of usability, towards an holistic generative approach for drivetrain design and NVH“Simcenter Engineering and Consulting services helped us use the right analysistools to cover the entire gear transmission analysis […] The Simcenter 3D Transmission Builder software tool is well suited for our engineering purposes”Mr. Horim Yang, Senior Research Engineer•Simcenter 3D Motion and Transmission Builder for system level NVH in multibody •Simcenter Engineering and Consulting for solving complex engineering issues AutomaticCAD and multibody creationAccurateFE-based gear elementsMulti-disciplinaryCAD-FEMMultibody-Acoustichttps://youtu.be/bBM5TPP6iBg。
Take off into the digital age.Productivity in aerospace manufacturing – reliable, efficient and secure/aerospace…affect all steps of aircraft manufacturing...• Engine Production• Aerostructure Production • Structure Assembly • Final Assembly • Paint Shop…and are reflected in building technologies.• Safety • Security• Heating, Ventilation & Air Conditioning (HVAC)• Energy Efficiency • Lighting• Power Management• 3rd party integration of all building disciplines2Optimize the entire value chainNow is the time to integrate the Digital Enterprise Suite and achieve more flexible, cost-effective, and sustainableoperations.Discover the Digital Enterprise Suite:/desDigital Enterprise: where the digital twin comes to life The Digital Enterprise Suite (DES) is based on Siemens’ collaborative data platform Teamcenter, and offers an integrated portfolio of software-based systems and auto- m ation technologies.Intelligent software – such as Product Lifecycle Management, Totally Integrated Automation, Automation and Motion Control, and Lifecycle and Data Analytics – digitalizes the entire value chain and creates a digital twin. In a completely virtual environment, products can be developed, simulated, tested and optimized, which results in increased flexibility, quality and reduced time to market.Unleash the power of Siemens Digital Enterprise3Virtual steps lead to real-world impactChallengeProduct development and prototyping are time- consuming and cost-intensive tasks. They require an open and modular approach, as well as the proper simulation of all products and components. Various parts, materials, functions and external factors have to be considered, even before the first prototype has been built.ChallengeDevelopment of production and assembly processes includes a variety of equipment, such as robots and automated guided vehicles. The manufacturing process must be set up perfectly to ensure maximum output and efficiency, while configuration-based documen-tation with visual 3D images and graphics are vital to increasing visibility into process information.SolutionSiemens NX is a leading design software that covers the entire design process and uses Simcenter for integrated simulation. Using the digital twin that represents every detail, the aircraft can be simulated, tested and optimized before production.For example, before building a prototype, a Global Finite Element analysis enables holistic stress modeling of internal loads and safety margins. All data created during the design process is stored and accessed to ensure that the simulation and optimization results can be effectively implemented in production planning, production engineering and final production.SolutionSiemens’ Tecnomatix software aligns production planning and product design via a virtual production area. It enables the placement of robots and additional equipment for process simulation and optimization. Plant Simulation software simulates the material flow and helps eliminate production bottlenecks, plus it generates 3D instructions for maximum clarity and minimal authoring costs.All data collected can help reduce automation engineer -ing efforts during production planning, alongside faster verification of the manufacturing process andreduced time to market thanks to the digital twin.For full information, visit:/plm4of design and planning with the real world of auto-mation is a major undertaking. Reliable data is crucial and any inconsistency must be detected before the start of production.thousands of parts. Reliable and high-quality airplanes depend on global supply chains, synchronized production operations and real-time plant visibility.SolutionProduction System Engineering connects the mecha n-ical design process to electrical data. It automatically generates PLC programs and E-CAD layouts, while all mechanical, electrical and automation data enables faster and easier changes. Controllers, distributed I/O, HMI, drives, motion control, and motor management are seamlessly integrated into a single environment, Totally Integrated Automation Portal (TIA Portal), which supports global standardization. The TIA Portal em- p owers Totally Integrated Automation, which includes scalable and compatible automation hardware.Pre-production simulation and machine task review help to overcome the complexity and high value of aircraft components. When our SINUMERIK virtual NC kernel (VNCK) is combined with the simulation soft- w are NX CAM and Teamcenter, the NC program can be simulated and the planning process can be executed.SolutionThe Manufacturing Operations Management software consolidates all production processes to improve execution process and quality management, as well as advanced planning and scheduling. SIMATIC IT, Siemens’ Manufacturing Execution System, sends individual configuration information to the correct stations on the production line. It continuously monitors production to ensure high-quality manufac-turing and assembly.For high-precision machining, the high-end CNC SINUMERIK 840D sl delivers maximum CNC perfor-mance, a high degree of flexibility and revolutionary openness for almost every machine concept. For the effective integration of digital solutions, CNC Shop-floor Management software is particularly tailored to the requirements arising on machine tools and allows the management, analysis and optimization of machinetool manufacturing.5On the path to digital production, our portfolio can help machine operators identify untapped optimiza-tion, ensure cybersecurity and improve production by better integration in IT processes and modern data analytics.Our experts are there to provide advice and guidance, with an eye of regard for the aerospace industry.For full information, visit:/industryservices6Manufacturing optimization:the power of SINUMERIK VNCK(Virtual NC Kernel).SINUMERIK VNCK connects the virtual and realworlds at Premium Aerotec – and all processerrors are virtually identified and archived likea fingerprint.Increased production: MTU AeroEngines boosts its output withSINUMERIK CNC controls.SINUMERIK enables a lot size of up to 1 to beidentically manufactured on any machine.7Published bySiemens AGDigital FactoryMotion ControlP.O. Box 31 8091050 ErlangenSubject to change without prior noticeArticle No. DFMC-B10039-00-7600Dispo 06311LMB / WS 04180.1Printed in Germany© Siemens AG 2018The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a resultof further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.In order to protect plants, systems, machines and networks against cyber threats, it is necessary to im- plement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. For more information about industrial security,please visit /industrialsecurity.。