瑞福莱-Servitec真空排气装置-真空脱气机

TS-1101 11/18 Rev ASerial Number Install Date Sold ByInstallation & Operation Instructions70 | 800.533.7533The Santa Fe Compact70 is designed for superior basement and crawl spacedehumidification. Tight spaces are no problem for the Santa Fe Compact70 dehumidifier. Its compact size works perfect in low crawl spaces and small basements without sacrificing power and performance. Designed to fit in a variety of small spaces, the Compact70 provides multipleinstallation options for greater flexibility.MADISON, WI4201 Lien Rd. Madison, WI 537041-800-533-7533 | © 2016 Therma-Stor LLCTable of ContentsSafety Instructions ..................................................................................3Intended Applications ................................................................................3Registrations ..............................................................................................3 Dehumidifier Set Up .................................................................................4Items Included In Box.................................................................................4Important Precautions ...............................................................................4Location Considerations ............................................................................4Installing Leveling Feet ..............................................................................4Drain Installation .....................................................................................5Operation ................................................................................................6Humidity Control Adjustment ....................................................................6Defrost Cycle ..............................................................................................6Fan Operation .............................................................................................6Air Filtration ............................................................................................7Changing The Filter ....................................................................................7Ducting to Finished Areas (Optional) ........................................................8Attaching Duct Collars ...............................................................................8Recommended Installations ......................................................................9Service ..................................................................................................10Troubleshooting ......................................................................................10Refrigerant Charging ...............................................................................11Compressor / Capacitor Replacement ...................................................11Electrical Requirements .........................................................................12Warranty (13)3800.533.7533 | Santa Fe Compact70 Installation & Operation InstructionsSafety Instructions• N ever operate a unit with a damaged power cord. If the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person in order to avoid a hazard.• D o not unplug the unit by pulling on the cord. Grasp the plug firmly and pull it out of the wall socket or power receptacle.• W hen plugging in the unit, use a Ground Fault Interrupter outlet.• T his appliance is not intended for use by persons (including children) with reduced physical, sensory or mentalcapabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.• N ever operate electrical equipment near or in standing water.• D o not stick your fingers or other objects through the safety grill.• The unit must be used in the upright position.• W hen changing filters, do not stick fingers or other objects in the unit and make sure the dehumidifier is off.• D o not restrict airflow in to or out of the unit. This may cause the unit to overheat.• T he unit should never be serviced or cleaned while it is plugged in.• Do not sit or stand on the unit, or use as a shelf or table.• B efore leaving the unit unattended, ensure children do not have access to the equipment. Do not allow children to play with or near the unit or in its air flow.• T he unit is designed to be installed indoors only.• C ontact installer or call 1-800-533-7533 for all repair or warranty needs.Intended Application(s)The Santa Fe Compact70 is intended for use in crawl spaces or basements: however, the unit can be placed in almost any residential setting where dehumidification is desired. Use in non-residential applications and pool areas may void warranty.The Santa Fe Compact70 is designed to operate in temperatures between 49° and 95°F. This unit works most effectively between 56° and 95°.In order to efficiently control humidity levels, the area in which the dehumidifier is to be operated must be free of water intrusion or excessive fresh (outside) air infiltration. Before installing the Santa Fe Compact70, water intrusion and air infiltration problems should be addressed.The Santa Fe Compact70 conforms to unified standard UL 60335-2-40 and CSA standard C22.2.60335-2-40.READ THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS CAREFULL Y BEFORE INSTALLING AND OPERATING THIS DEVICE. PROPER ADHERENCE TO THESE INSTRUCTIONS IS ESSENTIAL TO OBTAIN MAXIMUM BENEFIT FROM YOUR SANTA FE DEHUMIDIFIER.4Santa Fe Compact70 Installation & Operation Instructions | 800.533.7533Items Included in Box:• Santa Fe Compact70 Dehumidifier• Santa Fe Compact70 Installation & Operation Instructions • Santa Fe Compact70 Leveling Feet • 8' Drain Hose • Drain Adapter• Merv-13 Filter and Pre-Filter• 2 Compressor Shipping Strap Plugs – Not used for the Compact70Important Precautions• D o not install the Santa Fe Compact70 with the intake or exhaust of the unit within 1' of a wall or other obstruction. Avoid directing the discharge air at people. The dehumidifier should be used in the upright position.• D o not place the unit where curtains or debris can be drawn into the intake and restrict airflow. • T he device is designed to be installed indoors in a space that is protected from rain and flooding. • D o not operate in standing water or place the unit near open water. If used near a water source; be certain there is nochance the unit could fall into the water or get splashed and that it is plugged into a dedicated circuit and Ground Fault Circuit Interrupter (GFCI) protected outlet. • I nstall the unit with enough space to access all sides for maintenance and service. The entire shell needs to be removed in order to do repairs.• DO NOT use the dehumidifier as a bench or table.• D O NOT place the dehumidifier directly on structural building members without vibration absorbers or unwanted noise may result. Place the Santa Fe Compact70 on supports to raise the base of the unit.Location Considerations• L ocate the dehumidifier near a suitable drain (8' drain hose included). Allow for proper drainage and routing of needed drain pipes. • L ocate the dehumidifier in an area where the cord’s length (9') easily reaches a 115 VAC electrical outlet with a minimum of a 15 Amp circuit capacity.• T he unit is designed to operate while level. Ifthe unit is placed on an unlevel surface, refer to section below (Installing Leveling Feet). Failure to level the unit may result in leakage or improper drainage.• T he unit should be suspended with a hang kitfrom the floor joists if there is any possibility of flooding. A flooded unit is not covered by warranty. Feet will be installed as a securingmeasure after the hang kit is put on thedehumidifier. DO NOT hang the Santa FeCompact70 from its’ cabinet.• A llow sufficient clearance to handle the unit’s overall dimensions as well as any optional return and supply ductwork to the unit. • A llow sufficient clearance for filter removal and to prevent airflow obstruction.• E lectrical service access will require the removal of the outside shell. Allow sufficient clearance around the unit.Installing Leveling Feet• Lay down a protective pad (pillow, blanket, etc.).• Carefully turn unit onto side.• Install leveling feet and adjust to the desired position to ensure unit is level for proper drainage.• Carefully bring unit to upright position.• W ait a minimum of 10 minutes before operating.Dehumidifier Set Up5800.533.7533 | Santa Fe Compact70 Installation & Operation InstructionsDrain InstallationThe Santa Fe Compact70 generates condensate.Place a secondary drain pan under the dehumidifier if it is suspended above a finished area or above an area where wa -ter leakage could cause damage.A drain trap is required for the dehumidifier to run properly. Install a 3/4" threaded male NPT adapter to the drain or drain pan if one is being used. Install a drain pipe assembly utilizing 3/4" PVC pipe to transport the condensate to a drain. Pitch of drain should be 1" per 10'.An optional condensate pump kit is available for use with the Santa Fe Compact70 and may be installed if lift is required to dispose of condensate. Condensate is automatically pumped to a remote location when the water level in the pump’s reservoir rises to close the float switch.PVC materials available from your local hardware store.The Santa Fe Compact70 requires a drain trap. Creating a drain trap allows a small amount of water to build up in the trap area of the clear hose. This prevents air from back flowing through the hose and into the dehumidifier; essentially causing the unit to backflow water out of the corners of the machine. Position the trap in the hose approximately 8"-10” from the dehumidifier and make sure the highest point of the trap is still at least 2” below the black drain port adapter on the dehumidifier. If the highest point of the trap is above the drain port, water will back flow into the dehumidifier. Check the hose regularly to ensure water is draining properly.CAUTION!CAUTION!CHECK DRAIN HOSE WHEN CHANGING FILTER TO ENSURE THERE IS NOT BUILD UP OF ALGAE OR SLUDGE.6Santa Fe Compact70 Installation & Operation Instructions | 800.533.7533OperationHumidity Control AdjustmentThe humidity control is an adjustable switch that turns the dehumidifier on and off. It turns on when the relative humidity (RH) rises to the dial set point. It turns off when the RH is within ±5% of the set point.Approximate Humidity Levels Per Setting “Drier” 35% to 45% Relative Humidity “Normal” 45% to 55% Relative Humidity(Recommended for most applications)“Humid” 55% to 65% Relative HumidityThe dehumidifier will run continuously until the RH is reduced to the humidity control dial setting. It is not recommended to set the humidity control to “dry” in rooms under 65°; doing so will result in long periods of ineffective dehumidifier run time.To turn unit on, turn the humidity dial clockwise to the recommended “NORMAL” position and set fan control to “FAN AUTO.” To turn the unit off, turn the humidity dial counter clockwise to the “OFF” position and set fan control to “FAN AUTO.”Defrost CycleThis product includes a defrost thermostat. This feature prevents internal damage caused by excessive frost forming within the unit. When the unit is experiencing excessive frost the system will stop dehumidfying and the fan will run until normal operating conditions are present.Fan OperationTurning the fan switch “FAN ON” will cause the unit’s internal blower to run continuously, whether the unit is dehumidifying or not. This function is desirable if the unit is used for air circulation or filtration. Turning the fanswitch to “FAN AUTO” (recommended) will cause the unit’s internal blower to run only while the unit is dehumidifying.The Acurite Hygrometer (part number 4038844) is available to accurately monitor humidity levels.Please contact your dealer or order online.CAUTION!7800.533.7533 | Santa Fe Compact70 Installation & Operation InstructionsAir FiltrationThe Santa Fe Compact70 is equipped with a pre-filter and a MERV-13 air filter (89-90% ASHRAE dust spot). An optional MERV-8 or MERV-11 filter is available at . The filters should be checked and replaced every three to six months. Operating the unit with a dirty filter will reduce dehumidifier capacity and efficiency.DO NOT operate the unit without a MERV-8, MERV-11 or MERV-13 filter. Filter non-compliance voids the product warranty.CAUTION!MAKE SURE UNIT IS OFF BEFORE CHANGING THE FILTER. FAILURE TO FOLLOW FILTER HANDLING INSTRUCTIONS MAY RESULT IN IMPROPER FUNCTION OF THE DEHUMIDIFIER AND CAUSE PREMATURE FILTER WEAR OR UNIT DAMAGE.Attaching Duct CollarsReturn Air InletAn 8” diameter duct collar and a front panel are attached to the unit.Supply Air OutletT he back panel of the dehumidifier can be rotated to allow for horizontal flow through or vertical flow through of the supply air.• H orizontal Flow ThroughThe unit ships configured for a horizontal flow through. An 8" diameter duct collar is attached to the unit.• V ertical Flow ThroughRemove the exhaust panel. Rotate the panel so the exhaust collar is located on the top of the unit. Align screw holes and snap the panel onto the base. Secure the exhaust panel to the base by replacing the six screws.8Santa Fe Compact70 Installation & Operation Instructions | 800.533.75339800.533.7533 | Santa Fe Compact70 Installation & Operation Instructionsd Are a 3412Installation of a Santa Fe Compact70With a Supply Kit Only dA r e a13425Installation of a Santa Fe Compact70 With a Supply and Return Duct KitService - TroubleshootingTROUBLESHOOTING SHOULD BE PERFORMED BY A QUALIFIED HVAC TECHNICIAN.10Santa Fe Compact70 Installation & Operation Instructions | 800.533.753311800.533.7533 | Santa Fe Compact70 Installation & Operation InstructionsService - TroubleshootingRefrigerant ChargingIf the refrigerant charge is lost due to service or a leak, a new charge must be accurately weighed in. If any of the old charge is left in the system, it must be recovered before weighing in the new charge. Refer to the unit nameplate for the correct charge weight and refrigerant type.Compressor/Capacitor ReplacementThis compressor is equipped with a two terminal external overload and a run capacitor, but no startcapacitor or relay.SERVICING THE SANTA FE COMPACT70, WITH ITS HIGH PRESSURE REFRIGERANT SYSTEM AND HIGH VOL TAGE CIRCUITRY PRESENTS A HEAL TH HAZARD WHICH COULD RESUL T IN DEATH, SERIOUS BODIL Y INJURY , AND/OR PROPERTY DAMAGE. ONL Y QUALIFIED SERVICE PEOPLE SHOULD SERVICE THIS UNIT.TROUBLESHOOTING SHOULD BE PERFORMED BY A QUALIFIED HVAC TECHNICIAN.12Santa Fe Compact70 Installation & Operation Instructions | 800.533.7533Electrical RequirementsThe Santa Fe Compact70 plugs into a common grounded 115VAC outlet. The device draws 5.1 Amps at 80°F and 60% RH. Locate the dehumidifier in an area where the cord’s length (9') easily reaches a 115 VAC electrical outlet with a minimum of 15 Amp circuit capacity. If used in an area that may become wet, a GFCI protected circuit is recommended. The unit should not be used in areas prone to flooding. Consult local electrical codes for any further information. An optional remote dehumidistat is available for use with the Santa Fe Compact70 and is to be located remotely from thedehumidifier.CAUTION!ELECTRICAL SHOCK HAZARD: Electrical power must be present to perform some tests. These tests should be performed by a qualified service person.WarrantyLimited Warranty. Therma-Stor, LLC (“Therma-Stor”) warrants as follows: (i) the Santa Fe Compact70 dehumidifier (“Product”) will be free of material defects in workmanship or materials for a period of 2 years (“Two-Year Warranty”) following the date of initial purchase of such Product by an original customer purchasing from Therma-Stor or an authorized reseller (“Customer”); and (ii) the Product’s components will be free of material defects in workmanship or materials for a period of six (6) years following the date of initial purchase of such Product by a Customer.Limitation of Remedies. CUSTOMER’S SOLE AND EXCLUSIVE REMEDY UNDER THE ABOVE LIMITED WARRANTY AND THERMA- STOR’S ENTIRE LIABILITY THEREUNDER, SHALL BE, AT THE SOLE OPTION OF THERMA-STOR, REPLACEMENT OR REPAIR OF SUCH PRODUCT OR ITS COMPONENTS (“COMPONENTS”) BY THERMA-STOR OR THERMA-STOR’S AGENTS ONLY. REFRIGERANT, PIPING, SUPPLIES, TRANSPORTATION COSTS, LABOR COSTS INCURRED IN REPAIR OR REPLACEMENT OF SUCH COMPONENTS ARE NOT INCLUDED. THIS DISCLAIMER AND EXCLUSION SHALL APPLY EVEN IFTHE EXPRESS WARRANTY AND LIMITED REMEDY SET FORTH HEREIN FAILS OF ITS ESSENTIAL PURPOSE. CUSTOMER ACKNOWLEDGES THAT NO REPRESENTATIVE OF THERMA-STOR OR OF ITS AFFILIATES OR RESELLERS IS AUTHORIZED TO MAKE ANY REPRESENTATION OR WARRANTY ON BEHALF OF THERMA-STOR OR ANY OF ITS AFFILIATES OR RESELLERS THAT IS NOT IN THIS AGREEMENT. Notwithstanding the above, during the term of the Two-Year Warranty only, Therma-Stor will provide, free of charge to Customer, all Components and labor (except costs related to removal and installation of Product) required to fulfill its obligations under such Two-Year Warranty.Disclaimer of Warranties. EXCEPT FOR ABOVE LIMITED WARRANTY, WHICH IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED WITH RESPECT TO THE PRODUCT AND ITS COMPONENTS, THERMA-STOR HEREBY DISCLAIMS ALL EXPRESS AND IMPLIED WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.Warranty Limitations. The foregoing limited warranty extends only to a Customer and shall be null and void upon attempted assignment or transfer. A “defect” under the terms of the limited warranty shall not include problems resulting from Customer’s or Customer’s employees’, agents’, invitees’ or a third party’s misuse, improper installation, improper design of any system in which the Product is included, abuse, lack of normal care, failure to follow written instructions, tampering, improper repair, or freezing, corrosion, acts of nature or other causes not arising out of defects in Therma-Stor’s workmanshipor material. If a Product or Component is replaced while under warranty, the applicable limited warranty period shall not be extended beyond the original warranty time period. The limited warranty does not cover any costs related to changes to a Product or Component that may be required by any codes, laws, or regulations that may become effective after initial purchase of the Product by Customer.Customer Responsibilities. As a further condition to obtaining warranty coverage hereunder, the Customer must send a valid warranty claim to Therma-Stor such that Therma-Stor receives such claim prior to the end of the applicable warranty period. Therma-Stor shall have no obligation hereunder with respect to any claim received by Therma-Stor after the expiration of the applicable warranty period. As a further condition to obtaining warranty coverage hereunder, the Customer must present forms of invoices evidencing proof of purchase of a Product. If such invoices do not clearly indicate the date of initial purchase by a Customer, the applicable Product’s date of manufacture will be used instead of the date of initial purchase for the purpose of calculating the commencement of the applicable warranty period. Warranty service must be performed by Therma-Stor or a servicer authorized by Therma-Stor. In order to obtain warranty service, the Customer should call Therma-Stor at 1-800-533-7533 and ask for the Therma-Stor Products Service Department, which will then arrange for applicable warranty service. Warranty service will be performed during customary, daytime working hours. If the Product must be shippedfor service, Customer shall be solely responsible for properly packaging the Product, for all freight charges, and for all risk of loss associated with shipment. Limitation of Liability. IN NO EVENT SHALL THERMA-STOR, IN CONNECTION WITH THE DESIGN, SALE, INSTALLATION, USE, REPAIR, REPLACEMENT OR PERFORMANCE OF ANY PRODUCT, COMPONENT, PART THEREOF OR WRITTEN MATERIAL PROVIDED THEREWITH, BE LIABLE, TO THE EXTENT ALLOWED UNDER APPLICABLE LAW, UNDER ANY LEGAL THEORY FOR ANY SPECIAL, DIRECT, INDIRECT, COLLATERAL OR CONSEQUENTIAL DAMAGES OF ANY KIND. NOTWITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES, THE SOLE AND EXCLUSIVE LIABILITY OF THERMA-STOR, REGARDLESS OF THE NATURE OR THEORY OF THE CLAIM, SHALL UNDER NO CIRCUMSTANCES EXCEED THE PURCHASE PRICE OF THE PRODUCT, COMPONENT OR PART UPON WHICH THE CLAIM IS PREMISED.Applicable Law and Venue. ANY ARBITRATION, ENFORCEMENT OF AN ARBITRATION OR LITIGATION RELATED TO THE PRODUCT WILL BE BROUGHT EXCLUSIVELY IN DANE COUNTY, WISCONSIN, AND CUSTOMER CONSENTS TO THE JURISDICTION OF THE FEDERAL AND STATE COURTS LOCATED THEREIN, SUBMITS TO THE JURISDICTION THEREOF AND WAIVES THE RIGHT TO CHANGE VENUE. CUSTOMER FURTHER CONSENTS TO THE EXERCISE OF PERSONAL JURISDICTION BY ANY SUCH COURT WITH RESPECT TO ANY SUCH PROCEEDING.Miscellaneous. If any term or condition of this Limited Warranty is found by a court of competent jurisdiction to be invalid, illegal or otherwise unenforceable, the same shall not affect the other terms or conditions hereof or thereof or the whole of this Limited Warranty. Any delay or failure by Therma-Stor to exercise any right or remedy will not constitute a waiver of Therma-Stor to thereafter enforce such rights.13 800.533.7533 | Santa Fe Compact70 Installation & Operation Instructions14Santa Fe Compact70 Installation & Operation Instructions | 800.533.753315 800.533.7533 | Santa Fe Compact70 Installation & Operation InstructionsDEHUMIDIFIERS 800.533.7533。

真空脱气机产品型号：YD-TJ真空脱气机简介真空脱气机又称为：真空喷射式排气装置、真空排气装置、真空脱气罐、真空脱气装置、真空脱气机组、真空溅射式排气装置等。

采暖和制冷系统中如果存有气体，系统容易产生气阻，从而造成局部或整个系统的循环不畅，水阻增到致使供暖系统不热，制冷系统不冷。

同时由于水中含有氧气而使得供热（制冷）设备、管道和钢制散热器有氧腐蚀，造成穿孔、漏水。

系统中存有气体还会造成水泵的腐蚀，直接影响到整个系统的安全。

真空脱气机采用真空脱气方法，快捷的脱除系统内的游离气体及溶解性气体，使得系统能够安全可靠运行。

在循环水系统当中，很多用户将软水器、定压补水装置、螺旋除污器和真空脱气机配合使用，既能减少结垢，使系统压力稳定，降低能耗；又能减缓腐蚀吗，降低噪音，降低水的浊度。

真空脱气机是盈都环保设备有限公司引进的美国、英国发达国家具有世界先进水平的真空脱气技术，生产的新一代循环水系统脱气装置。

有效解决由于供暖和制冷系统中，因存在气体导致的局部或整体系统循环不通畅的气阻现象、系统中因含有氧气造成的管网中的噪音、换热器换热效果差等一系列问题。

真空脱气机是循环水系统中不可缺少的二中院组成部分。

折扣脱气机广泛应用与暖通空调循环水系统，能够有效脱除水中游离态和溶解态的空气和氧气，脱气效率大于99%，从而彻底解决管路气阻气堵问题，消除管网系统噪音，大大减轻散热器和管道的氧腐蚀，消除水泵气蚀，延长使用寿命。

真空脱气机工作原理真空脱气机根据亨利定律，气体在水中的溶解度与水温和压力有关。

在一定温度下，与气体的压力成正比，在一定的压力下，水温降低，气体的溶解度增加，水温升高，气体溶解度降低。

当降低水面的压力，则可在较低的水温下，式溶于水中的气体析出，从而除去水中的气体。

真空脱气机就是通过产生真空，将水中的游离气体和溶解气体释放出来，在通过自动排气阀排出系统，脱气后的水再注入系统。

这些低含气量的水是不饱和水，对气体具有高度的吸收性，它将吸收系统中的气体从而达到气水平衡。

PALL CORPORATION操作维护 手 册PHCP100A汽轮机油净化机颇尔过滤器(北京)有限公司北京经济技术开发区宏达南路12号邮编:100176Tel: (010) 67802266 Fax: (010) 67802319前言此手册是本公司按照客户采购单的要求而制造的设备的安装、操作及保养指南。

在安装、操作及保养此设备之前，必须阅读此手册的有关内容。

此设备和选购部件将分别包装，并由客户装配。

拆开包装箱时，要细心谨慎，并按发货单核查所收到的部件。

此设备已按颇尔公司标准程序进行了试验和质量检验，而且也根据合同的要求进行必要的试验。

然而，在试验后，为便于运输，设备可能已打开或解体，并已将其放空和清洗等。

客户应检查并确保运输时，螺母、螺栓、软管或其它任何部件均未松动，必要时将其紧固。

铭牌已固定在设备上，如需要参数、服务或备件时，可查阅铭牌提供的信息。

用户有责任检查实际的操作条件，并确保过滤部件、滤芯、容器及密封材料与实际应用条件相匹配并符合地方安全法规。

手册编号版次日期MAN PHCP100A B 2006/3目录概述 3 选型 4 技术参数 5 报警条件 7 储存与安装 9储存9安装前检验9HCP与用户系统的连接10HCP与电源的连接12操作屏幕 14操作屏幕概述14主菜单15设备启动 19脱水循环19过滤循环20设备排空20维护 22日常维护22滤芯更换22故障诊断23附录 25备件清单25PALL图纸 HCP100AINST 共2张PALL图纸 H0473.E 共5张此设备是颇尔公司专为汽轮机油设计的过滤脱水系统，它集油液的精密过滤及高效脱水于一体，能有效清除油液中的颗粒及乳化水、游离水。

处理完成后油液清洁度可达NAS1638 6级，自由水含量可低于100 PPM。

本设备的功能包括：1．过滤循环：可单独作为颗粒过滤设备使用。

2．脱水循环：可去除汽轮机油中乳化水、游离水。

本设备具备如下特点：1．无人值守运行：经调试合格进入正常运行后，无须值守；2．故障自动报警：运行异常需维护时可自动报警并提示操作方法；3．遇险自动停机：运行中出现危急情况时可自动停机关闭系统；4．系统状态显示：设备操作屏幕可显示设备当前及历史操作数据；5．远程工况监视：预留设备状态信号远传接口,用户可根据需要连接。

真空脱气机使用说明书1.前言本使用说明书中对于设备的安装、调试和运行的描述仅适用于YH-S6AYH-S10AYH-S15AYH-S20A四个型号。

请在安装、调试和运行前仔细阅读本说明，并妥善保存，以便日后参考。

2 概述真空脱气机在所有闭合水循环系统中都能高效地运转。

它的工作原理是将水循环系统中的一部分液体置于真空的环境下，此时液体中的游离态气体及溶解态气体就会释出。

之后，这部分已经过脱气处理的、具有吸收性的液体将被注回水循环系统中参加循环。

它们会重新吸收系统中的游离态气体和溶解态气体，以再次达到平衡。

经过多次这样的过程之后，水循环系统中的游离态气体及溶解态气体就都被去除了。

2.1设备结构2.2脱气机的工作过程真空脱气机能按照用户预先设定的脱气程序自动运行，脱气过程可分为两个阶段：1）进水阶段：系统中的液体进入脱气罐，液体中含有的所有气体都会被释出，并通过脱气罐顶部的自动放气阀与系统分离。

2）抽真空阶段：立式多级泵会对罐内持续抽真空，制造负压状态，使液体中溶解态气体全部释出，聚集在罐的顶部并通过自动放气阀排出。

此时进水电磁阀再次打开，新的液体进入罐内。

那些经脱气处理过的、有吸收性的液体被重新注回系统中参与循环，并重新吸收系统中的气体。

2.3 运行条件真空脱气机适用于水循环系统或水--乙二醇（≤40%）混合液系统。

若用于其它介质系统有可能导致不可预知的损害，由此导致的影响本公司不承担任何责任。

请依据本说明第3 章中列出的技术参数对真空脱气机进行操作。

3.技术参数4 安全保障·须由专业人员对设备进行安装和维护。

·设备运行前，为保证安全，请断开电源和水压。

·机体内有发热组件，请务必冷机启动5 安装调试5.1安装要求·请将设备安放在通风干燥的地方。

·设备连接到380V/50-60Hz 电源。

·请确认配备合适的定压膨胀系统，水进出脱气机时会引起系统压力的小幅波动。

真空抽气系统操作规程及维护保养1. 系统操作规程1.1 开机操作1. 确保真空抽气系统的所有设备均处于关闭状态。

2. 先打开主电源开关，再按照指示打开真空泵电源开关。

3. 检查真空泵的油位，确保油位在适当范围内。

4. 检查真空泵的冷却水系统，确保水流正常。

1.2 系统运行操作1. 打开真空阀门，确保系统进气口与外界隔离。

2. 打开真空泵电源开关，使其开始抽气。

3. 在系统达到所需真空程度后，关闭真空阀门，停止抽气过程。

1.3 关机操作1. 关闭真空阀门，确保系统与外界隔离。

2. 关闭真空泵电源开关。

3. 关闭主电源开关。

2. 维护保养2.1 检查真空泵油位每日工作开始之前，检查真空泵的油位是否在正常范围内。

如果油位过低，应及时添加适量的真空泵油。

2.2 清洁真空泵滤网每周至少清洁真空泵的滤网一次，以确保流体畅通。

2.3 检查真空泵冷却水系统定期检查真空泵的冷却水系统，确保冷却水正常流动。

如发现异物或堵塞，应及时清理或更换。

2.4 定期维护及保养根据真空抽气系统的使用频率和工作环境，制定定期维护保养计划，包括清洁、润滑、检修等项目。

按照计划进行维护，保证系统的稳定运行。

2.5 预防故障分析和处理方法根据实际情况，建立故障分析和处理方法。

在系统出现故障时，可以迅速定位问题并采取相应的修复措施。

3. 安全注意事项1. 在操作真空抽气系统时，注意佩戴个人防护用品，如手套、护目镜等。

2. 确保系统处于稳定状态下，不要轻易停电或关闭主电源开关，以免造成不可逆的损坏。

3. 禁止使用不符合规定的材料或工具接触系统相关部件，以免发生意外事故。

以上为真空抽气系统操作规程及维护保养的简要说明，使用人员必须按此规程操作，并定期进行维护保养，以确保系统的正常运行和使用安全。

RH真空脱气循环炉工艺流程简介1 RH真空脱气循环炉工艺流程综述RH钢包台车在受包位接收由行车吊来的待处理钢水，受包后钢包台车开到保温剂投入位，加入铝渣，或直接开至真空槽下方的处理位置，由人工判定钢液面高度，随后顶升钢包至预定高度。

进行测温、取样、定氧及测渣层厚度等操作。

钢包被液压缸继续顶升，将真空槽的浸渍管完全浸入钢液，真空阀打开，真空泵启动。

各级真空泵根据预先设定的抽气曲线进行工作。

真空脱氢处理：在规定时间及规定低压条件下持续进行循环脱气操作，以达到脱氢的目标值。

真空脱碳处理（低碳或超低碳等级钢水）：循环脱气将持续一定时间以达到脱碳的目标值。

在脱碳过程中，钢水中的碳和氧反应形成一氧化碳并通过真空泵排出。

如钢中氧含量不够，可通过顶枪吹氧提供氧气。

脱碳结束时，钢水通过加铝进行脱氧。

钢水脱氧后，合金料通过真空加料系统加入真空槽。

对钢水进行测温、定氧和确定化学成分。

钢水处理完毕，真空阀关闭，真空泵系统依次停泵，同时真空槽复压，重新处于大气压状态，钢包下降至钢包台车。

上升浸渍管自动由吹氩切换为吹氮。

钢包台车开至加保温剂工位，吹氩喂丝并投入保温剂。

钢包台车开到钢水接受跨，行车把钢包调运至连铸大包回转台。

图1 RH真空脱气循环法系统流程图1.1 RH处理目的及功能RH脱气处理的主要目的是真空脱碳、脱气、脱氧、调节钢水温度和化学成份。

RH处理方法主要有本处理、轻处理及顶枪吹氧脱碳处理等，具体见图3。

从图中可看出不同的止理方法对应不同的RH处理功能，可以达到不同的冶金效果。

RH本处理主要功能为脱氢、成份温度调整及促使夹杂物上浮；RH轻处理除了成份温度调整及促使夹杂物上浮功能外，可以通过先行脱碳的方式降低钢中的[O]，节约合金提高钢水的纯净度；顶枪吹氧功能主要是强制脱碳冶炼超低碳钢、吹氧化学升温及喷粉脱硫；对成份[Ca]有要求的钢种，RH通过喂CaSi丝对钢水进行改变夹杂形态的处理。

RH真空精炼的冶金功能2 RH处理原理概述在RH真空处理装置中，钢液的真空脱气在一个砌有耐火砖衬的真空室中进行。

瑞士方达瑞压铸--真空系统工作原理１、压铸真空系统的组成方达瑞真空系统由真空机和排气元件组成。

真空机由真空泵，真空罐，真空度调节装置，测量装置，气动控制装置和ＰＬＣ触摸屏操作装置组成，通过对参数的设定，可以满足不同的压住工艺要求；排气元件主要以系列机械真空阀。

为了适应低端产品和投资预算限制的要求，方达瑞适时开发了具有大排气能力的冷却块，以满足市场需求。

从而实现了可满足不同质量和投资要求，适用于铝，镁和锌，以及铅和铜的冷室和热室高压压铸工艺的近乎完美的排气应用。

2、压铸真空系统工作原理：同样排气面积的情况下，冷却块的最佳瞬间排气能力将为真空阀的50%左右。

以下将讨论瑞士方达瑞真空机和机械真空阀配套的全过程真空排气系统原理：图１，压铸机合模后，合金料倒入压室B。

此时模腔（C）中的气压与大气压力相同，真空阀（V）处于开启位置，电动阀（Ｏ）处于关闭状态。

此时真空系统处于准备阶段。

连续工作的真空泵通过真空罐保证系统真空度的保持一个稳定的最低值，以确保系统有足够的排气能力。

图２，压射冲头(A)慢压射开始，压铸机冲头移动启动真空排气预备状态，系统计时器进入工艺控制阶段。

此时模具型腔(C)中的气压会上升。

真空阀(V)的排气阀芯仍然处在开启位置，电动阀（Ｏ）处于关闭状态。

图３，当压射冲头(A)超出浇料口位置时，真空开始的延迟计时器启动电动阀(O)，开始真空排气。

此时真空罐(T)的真空度处于在很低的水平。

气体从压室(B)和型腔(C)中通过真空排气管路被抽入真空罐(T)。

真空阀(V)仍处于打开位置。

真空系统通过单独的反馈回路，实时测量型腔（C）的真空度。

见图４，压射冲头将由第一阶段的慢速压射转为第二阶段的快速压射，金属液此时到达了内浇口，压铸机保持高速压射。

气压在型腔(C)处压力下降，但仍为型腔压力最高处。

真空阀(V)仍在保持打开状态，系统实时监控并显示型腔真空度和排气曲线。

图5，真空释放阀门(O)保持在打开位置。

随着压射冲头(A)的高速压射，型腔充型过半。

超低氮真空冷凝机组的主要原理及常见品牌介绍晋能锅炉房项目海荣由于国家对环保的要求越来越高，在煤改气这样一个大背景下，文水晋能太阳能锅炉房项目就这样产生了，项目是把原来一期的六台燃煤锅炉更换为五台超低氮真空冷凝热水机组。

超低氮真空冷凝热水机组，虽然与锅炉相似，但因为机组部为负压，故不属于特种设备，无需安监报批。

之所以称之为超低氮，是因为根据规：锅炉大气污染物排放标准GB13271-2014 之规定氮氧化物排放标准为：200-150mg,目前通过烟气回流技术，排放能达到30mg以下.一．超低氮真空冷凝机组的主要原理为：水在一个大气压（1bar），沸点是100℃。

压力低于1bar，水的沸点就小于100℃；压力为0.7bar，沸点为90℃；压力为0.3bar，沸点为70℃；压力为0.1bar，沸点为40℃。

真空热水锅炉就是利用这种水在低压力下低温沸腾产生蒸汽，通过汽水凝结换热方式将热量传化的工作原理。

真空热水锅炉部密闭，通过真空抽气后形成一个真空腔，燃烧使热媒水在真空腔中沸腾汽化产生负压蒸汽，蒸汽在换热器管外凝结，将管冷水加热升温并通至用户，水蒸汽凝结后形成水滴流回热媒水，重新被加热汽化，如此完成整个循环，机组正常工作压力小于0.7bar。

产品简介1、安全可靠机组运行时工作温度低于90℃，工作压力小于0.7bar，处于负压状态，安全可靠。

为了从根本上确保机组负压安全运行，热水机组在产品设计时采用了多重安全保护措施；A.温度保护装置：锅炉炉热媒水中设有一个PT100温度传感器探头，并与PLC电控器连接，当热媒水温度超过设定温度时，锅炉会自动报警，并使燃烧器停止燃烧或自动切断真空热水锅炉的动力电源。

B.超压保护装置：设有锅炉本体真空压力控制器，并与PLC电控器相连，当锅炉部压力超过设定压力时，锅炉会自动报警，并使燃烧器停止工作或自动切断真空热水锅炉动力电源。

C.天然气泄漏报警：锅炉运行时，配套的进口燃烧器燃气泄漏检漏装置随时监测空气中的气泄漏量，一旦超标，燃气电磁阀自动关闭并报警。

上海孚来迪自动化科技有限公司FVL-B型真空吸吊机使用说明书产品型号：设备编号：出厂日期：安装使用该设备前 请认真阅读说明书编制日期：2011-6安全警示 SAFETY WARNINGS操作人员必须穿戴具有防护功能的鞋子，该鞋子应能够在搬运钢板时对操作人员的脚部起到保护作用！吸吊搬运时，工件下方严禁站人或将手脚伸入！吸盘破损时严禁吸吊工件！断电或压力报警时立即采取安全措施！操作人员必须经过培训，并且按照操作说明使用该设备！工件不能超过额定参数！真空泵运转时泵体表面温度可达80-90度，注意防护！吸吊时将真空吸吊机的中心尽量靠近工件中心！该吸吊机只适于吸吊表面平整、致密的工件！不能吸吊有毒、易燃、易爆物品！按照规定进行维修保养！一、组件说明序号 组件 功能（如果相应的组件存在）1 吊耳 用来将真空吸吊机悬挂在起重机的吊钩上2 真空泵 真空动力源3 真空表 显示吸盘/蓄能器内的真空度4 真空过滤器 防止灰尘和颗粒进入真空系统5 真空单向阀 在断电时将真空泵与蓄能器隔离，保证压力不泄漏6 吸盘 与工件实现密封7 手动推拉阀 手动控制工件的“吸”和“放”8 手动球阀 用来控制每个吸盘与系统的连接9 断电/压力报警单元 当压力降低或断电时提供声光报警信号10 主梁/真空蓄能器 集成有真空蓄能器，在断电时提供保护功能11 横梁 安装在主梁上，位置可以调节，同时吸盘安装在其上12 操作手柄 手扶以控制吸吊机的方向二、设备连接设备被全部运达、装配完毕并等待连接，在机器的初始操作之前必须检查完整性及运输途中是否有损坏，若有任何损坏必须立即以书面形式报知。

1、电气连接将电源接至真空吸吊机的快速插头处，并确保足够的电缆长度以连接到动力电源上，避免因长度过短而引起的机械拉伤。

电路连接必须由专业电工来完成。

保护地线必须连接。

请在将设备投入使用前确认真空泵的转向，具体参照电动马达后盖上的箭头。

若真空泵反向运转，请在切断电源后将快速插头的三相电源中的任意两相调换即可。