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CLUTCHSECTION CLGo to Table of ContentsGo to Quick Reference IndexSBR500Precautions¼Recommended fluid is brake fluid“DOT3”.¼Never reuse drained brake fluid.¼Be careful not to splash brake fluid on painted areas.¼When removing and installing clutch piping,use Tool.¼Use new brake fluid to clean or wash all parts of master cylinder,operating cylinder and clutch damper.¼Never use mineral oils such as gasoline or kerosene.It will ruin the rubber parts of the hydraulic system. WARNING:After cleaning clutch disc,wipe it with a dust collector.Do not use compressed air.Special Service ToolsThe actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.Tool number(Kent-Moore No.)Tool nameDescriptionGG94310000(—)Flare nut torquewrenchNT406Removing and installing clutch pipinga:10mm(0.39in)KV30101000(J33213) Clutch aligningbarNT440Installing clutch cover and clutch disca:12mm(0.47in)dia.b:15.7mm(0.618in)dia.c:22.8mm(0.898in)dia.d:21mm(0.83in)e:22mm(0.87in)ST20050240(—) Diaphragm spring adjustingwrenchNT404Adjusting unevenness of diaphragm spring of clutch covera:150mm(5.91in)b:25mm(0.98in)KV32101000(J25689-A)Pin punchNT410Removing and installing spring pin a:4mm(0.16in)dia.PRECAUTIONS AND PREPARATIONSCL714k1Pedal bracketk2Clutch master cylinder k3Clutch interlock switch k4Fulcrum pink5Pink6Clutch pedalk7Operating cylinderk8Air bleeder screwk9Withdrawal leverk10Release bearingk11Clutch hosek12Clutch coverk13Clutch disck14Clevis pink15Assist springk16ASCD cancel switchk17Washerk18Clutch hose connectork19Bushingk20Stopper rubber CLUTCH SYSTEM—Hydraulic TypeSCL715Adjusting Clutch Pedal1.Adjust pedal height with ASCD cancel switch.Pedal height“H”:168-175mm(6.61-6.89in)SCL7022.Adjust pedal free play with master cylinder push rod.Thentighten lock nut.Pedal free play“A”:9-16mm(0.35-0.63in)¼Push or step on clutch pedal until resistance is felt,and check the distance the pedal moves.SCL380For U.S.A.model only3.Adjust clearance“C”shown in the figure while fully depressingclutch pedal.Clearance C:0.3-1.0mm(0.012-0.039in)SCL597Bleeding Procedure1.Bleed air from clutch operating cylinder according to the fol-lowing procedure.Carefully monitor fluid level at master cylinder during bleed-ing operation.a.Top up reservoir with recommended brake fluid.b.Connect a transparent vinyl tube to air bleeder valve.c.Slowly depress clutch pedal all the way several times.d.With clutch pedal depressed,open bleeder valve to release air.Then close bleeder valve.e.Release clutch pedal and wait for a few seconds.f.Repeat steps c through e above until brake fluid flows from airbleeder valve without air bubbles.2.Bleed air from clutch piping connector according to the abovesame procedure.3.Repeat the above bleeding procedures1and2several times.Clutch Master CylinderSCL762 DISASSEMBLY AND ASSEMBLY¼Push piston into cylinder body with screwdriver when remov-ing and installing valve stopper.INSPECTIONCheck the following items,and replace if necessary.¼Rubbing surface of cylinder and piston,for uneven wear,rust or damage¼Piston with piston cup,for wear or damage¼Return spring,for wear or damage¼Dust cover,for cracks,deformation or damage¼Reservoir,for deformation or damageOperating CylinderSCL709INSPECTIONCheck the following items,and replace if necessary.¼Rubbing surface of cylinder and piston,for uneven wear,rust or damage¼Piston with piston cup,for wear or damage¼Piston spring,for wear or damage¼Dust cover,for cracks,deformation or damageCLUTCH RELEASE MECHANISMSCL598INSPECTIONCheck the following items,and replace if necessary.¼Release bearing,to see that it rolls freely and is free from noise,cracks,pitting or wear¼Release sleeve and withdrawal lever rubbing surface,for wear, rust or damageSCL708 LUBRICATION¼Apply recommended grease to contact surface and rubbing surface.¼Too much lubricant might damage clutch disc facing.SCL599-CSCL229Clutch DiscINSPECTIONCheck the following items,and replace if necessary.¼Clutch disc,for burns,discoloration,oil or grease leakage ¼Clutch disc,for wear of facingWear limit of facing surface to rivet head:0.3mm(0.012in)SCL221¼Clutch disc,for spline backlashMaximum spline backlash(at outer edge of disc):1.0mm(0.039in)¼Clutch disc,for facing runoutRunout limit:1.0mm(0.039in)Distance of runout check point(from hub cen-ter)115mm(4.53in)INSTALLATION¼Apply recommended grease to contact surface of spline por-tion.¼Too much lubricant might damage clutch facing.CLUTCH DISC AND CLUTCH COVERSCL466Clutch Cover and FlywheelINSPECTION AND ADJUSTMENT¼Check clutch cover installed on vehicle for unevenness of dia-phragm spring toe height.Uneven limit:0.5mm(0.020in)¼If out of limit,adjust the height with Tool.AEM100FLYWHEEL INSPECTION¼Check contact surface of flywheel for slight burns or discolora-tion.Repair flywheel with emery paper.¼Check flywheel runout.Maximum allowable runout:Refer to EM section(“Inspection”,“CYLINDERBLOCK”).SCL600INSTALLATION¼Insert Tool into clutch disc hub when installing clutch cover and disc.¼Tighten bolts in numerical order.¼Be careful not to allow grease to contaminate clutch fac-ing.Firststep:General SpecificationsCLUTCH CONTROL SYSTEMType of clutch control HydraulicCLUTCH MASTER CYLINDERInner diameter mm(in)15.87(5/8)CLUTCH OPERATING CYLINDER Inner diameter mm(in)19.05(3/4)CLUTCH DISCUnit:mm(in) Model240Facing size(Outer dia.x inner dia.x thickness)240x160x3.5(9.45x6.30x0.138)Thickness of disc assemblyWith load7.6-8.0(0.299-0.315)with5,688N(580kg,1,279lb)CLUTCH COVERModel240Set load N(kg,lb)5,688(580,1,279) Inspection and AdjustmentCLUTCH PEDALUnit:mm(in) Pedal height*168-175(6.61-6.89) Pedal free play9-16(0.35-0.63) Clearance between pedal stopperrubber and clutch interlock switchthreaded end while clutch pedalis fully depressed.0.3-1.0(0.012-0.039)*:Measured from surface of dash reinforcement panel to surface of pedal pad CLUTCH DISCUnit:mm(in) Model240Wear limit of facing surface torivet head0.3(0.012)Facing runout limit 1.0(0.039) Distance of runout checkpoint(from the hub center)115(4.53)Maximum spline backlash(at outer edge of disc)1.0(0.039)CLUTCH COVERUnit:mm(in) Model240Uneven limit of diaphragm springtoe height0.5(0.020)SERVICE DATA AND SPECIFICATIONS(SDS)CL-12CLUTCHSECTION CL CONTENTSPRECAUTIONS AND PREPARATION (2)Precautions (2)Special Service Tools (2)NOISE,VIBRATION AND HARSHNESS(NVH) TROUBLESHOOTING (3)NVH Troubleshooting Chart (3)CLUTCH SYSTEM—Hydraulic Type (4)INSPECTION AND ADJUSTMENT (5)Adjusting Clutch Pedal (5)Bleeding Procedure.....................................................6HYDRAULIC CLUTCH CONTROL (7)Clutch Master Cylinder (7)Operating Cylinder (8)CLUTCH RELEASE MECHANISM (9)CLUTCH DISC AND CLUTCH COVER (10)..........................................................Clutch Disc (10)Clutch Cover and Flywheel (11)SERVICE DATA AND SPECIFICATIONS(SDS) (12)General Specifications (12)Inspection and Adjustment (12)。
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96款日产千里马（MAXIMA）轿车缺火车辆：1996 Nissan Maxima（千里马）发动机：VQ30DE系统：发动机电路和发动机机械症状问题：缺火。
点火线圈没有气缸斓和蚂的火花。
问题是凸轮正时差了一个齿。
背景：这种特别的车辆问题开始于更换泄漏的水泵之后。
在更换完水泵之后，点火线圈妮和仍不点火。
这种车辆的发动机安装的是无分电器点火系统（D1S），该系统有一个独立的功率晶体管，它和6个点火线圈中的每一个安装在一起。
这样以来每个气缸都有一个点火线圈和一个功率晶体管。
来自动力系控制模块（PCM）的一个独立信号发送到每个功率晶体管的基极打开和关闭功率晶体管。
功率晶体管根据据电脑的这些信号使点火线圈的负极脉冲接地。
修理技工检查出其它4个工作气缸的PCM到功率晶体管基极的信号都正常。
他在功率晶体管上发现没有信号从PCM到气缸#2和#3的功率晶体管基极。
检查电脑和这两个点火线圈的功率晶体管之间的线束是否存在开路或短路。
也检查PCM上的信号。
修理技工用新导线连接在PCM 和功率晶体管之间，也在这两个气缸上使用新点人线圈/功率晶体管，也换上了一个借用的PCM。
还是没有PCM信号到这两个功率晶体管的基极。
凸轮轴位置传感器（相位）和曲轴位置传感器（参照）信号用示波器进行检查，发现这两个信号的波形都是很好的均匀一致的正弦波，并且波幅也都正确。
因为这问题发生在水泵更换之后，我怀疑是否是凸轮轴和曲轴位置传感器信号相互之间的相位错误，因为更换水泵时必须拆掉正时链。
这种发动机上有一个主正时链和两个凸轮轴正时链。
凸轮轴正时链安装在比较小的进气和排气凸轮轴链齿轮上。
主正时链安装在曲轴链齿轮上，然后向上安装在两个比较大的凸轮轴链齿轮上，这两个比较大的链齿轮安装在进气凸轮轴的尾部（在进气凸轮轴小链齿轮的外面，小链齿轮上安装的是凸轮轴正时链。
）主正时链在更换水泵时也需要拆掉。
当我要求修理技工检查发动机机械凸轮正时时，他发现正时链错过了一个齿。
CHAPTER 4PARTS AND DIAGRAMSFRONT VIEWITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER 1Gauge, Vacuum Asmb.MV20080105Drawer, Plastic MV01050021a Lens, Vacuum Gauge MV0501910 5a Thumb Screw, 1.5”, Pls MV0406049 2Gauge, Fuel Press.MV20080126Cap, Reservoir MV01060602a Lens, Fuel Press. Gauge MV0500007 6a Cap gasket MV0501914 3Regulator Assembly MV2007006NS I ntake C leaning S ys.(ICS)MV20060003a Regulator Knob MV0500056NS Hose, 30” (used in ICS)MV1005001 4Wheel MV0100027CHAPTER 4 PARTS AND DIAGRAMSREAR VIEWITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER 1Filter, Orange (BT839-10)MV05000953Pump, Assembly MV20080311a Filter Nipple MV0303095 4a Adapter, 90° Bulkhead MV03001314b Adapter, Hex Nipple MV0303092 2Tank Asmb., Reservoir MV20086025Manifold Assemblies See Page 4-4CHAPTER 4 PARTS AND DIAGRAMS SIDE VIEWSITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBER1Hose, Black Return MV20003004Cables, Battery MV02080432Hose, Red Out MV20004005Hanger, Black Metal MV01050043a Connector, QuickDisconnect MV08002306Hose, Vacuum(requires 12 feet)MV0700100(per foot)3b Fitting, 3/8”Cmp x ¼”MPT MV0300020CHAPTER 4 PARTS AND DIAGRAMSMANIFOLD BLOCK ASSEMBLIES and FITTINGSITEM DESCRIPTION PART NUMBER ITEM DESCRIPTION PART NUMBERMV0300015 1Valve, Relief MV05000887Elbow, 5/16”Nt x 1/8”MPT(pump)2Block, Manifold MV03001108Elbow, 5/16”Tb x 1/8”FPT(pressure gauge)MV0300011 3Valve, Solenoid (NC)MV0500018 9Elbow, 5/16”Nt x ¼”FPT(regulator)MV0303092 4Nipple, ¼”MPT x ¼”MPT MV030001410Union,1/4”MPT x ¼”MPT,Zp5Switch, Pressure MV050001611Union, 5/16”Nt x ¼”MPT MV0300017MV03000186Elbow, 5/16”Nt x ¼”MPT(block)CHAPTER 4 PARTS AND DIAGRAMS COMPLETE REPLACEMENT PARTS LISTING:ITEM LEVELS MotorVac Descriptions Qty ASMB Part NumberSUBASMB11N/A CABINET ASSEMBLY1 22MV010-0026Hub Cap2 32MV010-0027Wheel, 8" x 1.75", rubber2 42MV011-0014Hanger Bracket, Stl, painted black3 52MV010-6008Axle, 0.5" Dia., Zinc Plate1 62MV010-5600Cabinet, Red Plastic1 72MV010-5403Drawer Magnet Contact Plate, Stl (2 studs)1 82MV040-0603Snap Bushing, for Vacuum Hose1 92MV040-0604Cap Nut, 1/2"2102MV040-0607Nut, Nylock 1/4"-20, Zp, for hanger6112MV040-0610Screw, PHP 1/4"-20 x 5/8", Zp, for hanger6122MV040-6014Spacer 1/16", Zp4132MV040-6015Tinnerman Nut, #8, to secure back panel9142MV040-6016Kep Nut, 6-32, Zp, for drawer magnet contact plate2152MV040-6049Thumbscrew, 10-32 x 1-1/2", Ny, for drawer retention8A 162MV200-8036Drawer Assemblies (4)1173MV010-5002Drawer, Black plastic4A 183MV040-6024Magnet, 30lbf pull, 3/16" mount4A 193MV040-6025Pop Rivet, Blind Head, 3/16", Al, for magnet4A 203MV040-6051Tinnerman Nut, 10-32, for drawers8A 21221MV200-Return Hose Assembly, Black10300232MV030-0020Un, 3/8"Cmp x 1/4"MPT, Ni1242MV070-0020NAB Hose, 3/8"OD, Blk, Ny10ft 252MV080-0230Female Quick Disconnect, 1/4" x 1/4"FPT, Ni126Output Hose Assembly, Red1271MV200-0400282MV030-0020Un, 3/8"Cmp x 1/4"MPT, Ni1292MV070-0010NAB Hose, 3/8"OD, Red, Ny10ft 302MV080-0230Female Quick Disconnect, 1/4" x 1/4"FPT, Ni131Pump, Tank, Manifold Block,& Filter Assembly1321MV200-8601332MV010-5400Mounting Bracket for pump, tank, manifold block1342MV010-5401Mounting Bracket for filter asmb.1352MV010-5402Mounting Bracket Support, leftside1362MV010-5404Mounting Bracket Support, rightside1372MV020-5320Ferrite Bead, for solenoid wires1382MV040-0019Screw, PHP 10-32 x 3/8",Zp, for filter bracket2392MV040-0200Starwasher, Internal, #6, Zp, for manifold block mounting15402MV040-0400Starwasher, Internal, #10, Zp, for filter bracket2412MV040-0603Snap Bushing, for filter tubing into bracket2422MV040-0605Nut, Nylock 8-32, Zp, for pump mounting4432MV040-0612Allen Head Screw, 1/4"-20 x 5/8", Ss, for filter mount3442MV040-0618Screw, PHP 1/4"-20 x 1/2", Zp, for tank mounting2452MV040-0619Starwasher, Internal 1/4", Zp, for tank mounting2462MV040-0622Nylon Cable ties 4", for securing wire3CHAPTER 4 PARTS AND DIAGRAMS472MV040-1203Screw, PHP 6-32 x 3/8", Zp, for manifold block mounting15 482MV040-6032NYLON CABLE TIES 8", FOR SECURING TUBING1 492MV040-6037Cable Tie Mount, 0.75", 4-way, Ny3 502MV070-0085Tubing, 5/16"OD, Nylon9511MV200-7002Manifold Sub-Assembly #2, towards rear of cabinet1522MV020-0061Molex Connector Housing, Male, 3 pin, for solnd & prs sw2 532MV030-0014Un, 1/4"MPT x 1/4"MPT, Ny, between solnd and block1 542MV030-0017Un, 5/16"Nt x 1/4"MPT, Ny, at solenoid1 552MV030-001890°, 5/16"Nt x 1/4"MPT, Ny, at block to prs. gauge1 562MV030-0110Manifold Block, 1/4"FPT ports, Al1 572MV050-0016Pressure Switch, 1/4"MPT mount, Stl, N.O. till 4 PSI1 582MV050-0018Solenoid, 2-way, 12 VDC, Ss, normally closed1 591MV200-7009Filter Mount Assembly1602MV030-001890°, 5/16"Nt x 1/4"MPT, Ny, at top of filter mount2 612MV050-1918Filter Mount, 1/4"FPT ports, Al1621MV200-8029Manifold Sub-Assembly #1, towards front of cabinet1632MV030-0017Un, 5/16"Nt x 1/4"MPT, Ny, at block1642MV030-001890°, 5/16"Nt x 1/4"MPT, Ny, at block4652MV030-0110Manifold Block, 1/4"FPT ports, Al2662MV050-0088Pressure Relief Valve, 1/4"MPT, 115 PSI (Nominal), Ss1671MV200-8031Fuel Pump Assembly1682MV020-5320Ferrite Bead, for pump wires1692MV030-001590°, 5/16"Nt x 1/8"MPT, Ny, at pump2702MV050-0043Fuel Pump and Mounting bracket, 1/8"FPT ports, 12 VDC1711MV200-8034Fuel Tank Assembly, w/ fuel level sensor1722MV010-6002N Fuel Tank , Natural plastic1732MV030-001890°, 5/16"Nt x 1/4"MPT, Ny, top and bttm fittings274751MV200-8602Control Panel Assembly complete, with PCB1762MV010-5005Control Panel steel backing plate, for ICC PCB1B 772MV010-5100Control Panel Overlay with integrated Keypad1B 782MV020-5330Control Circuit Board (PCB) assembly1792MV040-0433Round Spacer, #6 x 0.5", Al, for PCB5802MV040-6035Kep Nut, 4-40, Zp, for PCB5811MV200-7006Pressure Regulator Valve Assembly, needlevalve1822MV030-001190°, 5/16"Nt x 1/4"FPT, Ny, regulator fittings2 832MV050-0052Regulator Valve, needle valve, 1/4"MPT ports, Ss1 841MV200-8010Vacuum Gauge Assembly, 2.5" dial1852MV030-0026Un, 0.170"Barb x 1/4"FPT, Br, for vacuum gauge1 862MV050-0006Vacuum Gauge, 0-30 in. hg., 2.5" dial, "MOTORVAC"1 871MV200-8012Pressure Gauge Assembly, 0-160 PSI, 3.5" dial1882MV030-003390°, 5/16"Nt x 1/8"FPT, Ny, pressure gauge fitting1 892MV050-0005Pressure Gauge, 0-160 PSI, 3.5" dial, MotorVac1 90911N/A Final Pull Assembly, for machine assembly N/A 922MV010-5601Rear Panel, Black plastic, for cabinet1CHAPTER 4 PARTS AND DIAGRAMS932MV010-6060Fuel Tank Cap, black plastic1942MV020-0375Strain Relief, for external power harness mount into cabinet1952MV020-5316Internal Grounding Cable, between cntrl pnl and tank brkt1C 963MV020-5315Internal Grounding Plate, connects to pressure regulator1C 972MV020-8043External Power Harness, 11Ft, with battery clips1982MV030-013190°, 3/8"COMP X 1/4"FPT, NI, FITTING CONNECTS TO HOSE ASMB2992MV030-3092Un, 1/4"MPT x 1/4"MPT, Stl, fitting connects to mnfld block2 1002MV040-6016Kep Nut, 6-32, Zp, for control panel mounting to cabinet10 1012MV040-6023Screw, PHP #8 x 3/4", SMS, Zp, for rear panel mounting8 1022MV040-6039Screw, Truss Head 6-32 x 1/2", Zp, for filter mount. plate6 1032MV050-0095Fuel Filter, spin-on, 10 micron rating, Baldwin BT839-101 1042MV070-0085Tubing, 5/16"OD, Nylon7.42ft 1052MV070-0100Vacuum Hose 5/32"ID, rubber12ft 1062MV100-8403Caution Label, for top of cabinet application1107108Notes: A > for only one drawer order 1 of each and 2 nutsand screws109 B ,C> these parts only sold together, not separate110111112113AdditionalParts1141MV200-3025Standard Adaptor Kit, fuel system connecting adaptors1 1151MV200-8400Packet including Operator manual & Quick Reference Cards1 1162MV200-8200Operator's Manual1 1172MV200-8300Quick Reference Cards: Carb, TBI, PFI, & CIS fuel systems1set 1181MV200-6000Intake Cleaning System (ICS) kit, w/ nozzles & spray tubes1119120ReplacementParts1211MV020-5329Fuse, 8 Amperes, 5mm x 20mm, fast-acting, for cntrl PCB1ea 1221MV050-0056Pressure Adjust Regulator Knob, Black plastic1ea 1231MV050-0007Pressure Gauge Replacement Lens, for 3.5" gauge1ea 1241MV050-1910Vacuum Gauge Replacement Lens, for 2.5" gauge1ea 1251MV100-5001ICS, 30" Spray Tube, with multidirectional spray pattern1ea 1261MV100-5008ICS, Bottle Neck, Black plastic, w/o air filler asmb1ea 1271MV100-5009ICS, Air Filler Assembly, includes viton valve core & gasket1ea 1281MV100-5010ICS, Viton Valve Core, for air filler assembly1ea 1291MV100-8138Solenoid Replacement Plunger, viton, Blue1ea 1301MV200-3026Deluxe Adaptor Kit, Sun/Snap-On P/N EEFS-102A1ea 1311MV200-8061ICS Service Kit, includes pickup tube w/valve,nozzle,6" tube1ea132133134Abbreviations:135AL Aluminum136ASMB Assembly137BLK Black138BRKT Bracket139BTTM Bottom140CNTRL Control141DIA Diameter142FPT Female National Pipe Thread143ID Inside Diameter144LBF Pound of Force145MNFLD Manifold146MPT Male National Pipe ThreadCHAPTER 4 PARTS AND DIAGRAMS147N/A Not Applicable or Not Available 148NAB Nylon Air Brake149Ni Nickel150N.O.Normally Open151NY Nylon152OD Outside Diameter153PCB Printed Circuit Board154PHP Pan Head Phillips155PNL Panel156PRS Pressure157PSI Pound per Square Inch158SMS Sheet Metal Screw159SOLND Solenoid160Ss Stainless Steel161STL Steel162SW Switch163UN Union fitting164VDC Voltage, Direct Current165W/With166W/O With Out167ZP Zinc Plate16890°ninety degree angled fittingCHAPTER 4 PARTS AND DIAGRAMS DIAGRAMS and SCHEMATICS:CHAPTER 4 PARTS AND DIAGRAMSCHAPTER 4 PARTS AND DIAGRAMSEffective09/1998Page 4-11CHAPTER 4 PARTS AND DIAGRAMSEffective Page 4-1209/1998。
汽车原厂维修手册汽车原厂维修手册全套500G 汽车维修资料详细目录以下是资料详细目录全车系维修手册本田飞度原厂维修手册2009 本田思域原厂维修手册2009 本田新雅阁原厂维修手册2008 本田CR-V电子版维修手册单项资料版2007本田CR-V原厂维修手册2004 本田CR-V文档版维修手册本田CR-V(05款)用户手册本田款新CR-V原厂维修手册2007 本田本田CR-V原厂维修手册2001 本田奥德赛维修手册2002 本田奥德赛 ODYSEEY维修手册2006 本田本田飞度原厂维修手册2004年本田飞度原厂维修手册2009 本田飞度原厂维修手册2006 本田飞度原厂维修手册2008 本田时韵原厂维修手册2002 本田时韵原厂维修手册2004 本田思迪原厂维修手册2006 本田思迪原厂维修手册本田思域原厂维修手册2006 本田civic电子版维修手册本田CIVIC混合动力版原厂维修手册本田civic原厂维修手册(92-04款) 本田本田雅阁原厂维修手册98 本田2.3原厂维修手册本田2.0 2.4 3.0原厂维修手册2003款本田雅阁原厂维修手册2006 本田雅阁 2.0 R20A3发动机维修手册本田CD7_CD9英文维修手册新款广州雅阁维修手册本田讴歌原厂维修手册2007 本田讴歌 TL 中文原厂维修手册2009丰田威姿原厂维修手册2007 丰田雅力士原厂维修手册2008 丰田RAV4 英文原厂维修手册2006 丰田RAV4培训教材2009丰田大霸王小客车结构图解与维修规范丰田大霸王发动机彩色电路图丰田大霸王汽车故障码检修流程丰田新款大霸王培训丰田大霸王原厂维修手册2000款丰田1RZ 2RZ-E原厂维修手册丰田大霸王2AZ-FE发动机原厂维修手册丰田新大霸王原厂维修手册丰田汉兰达原厂维修手册2007 丰田汉兰达新车培训2007丰田台湾花冠原厂维修手册2001 丰田花冠AE111,EE111,SEP原厂维修手册1998丰田花冠原厂维修手册(04年英文)丰田花冠原厂维修资料扫描版丰田花冠轿车原厂维修手册丰田柯罗那发动机电路图2007 丰田1ZZ-FE.3ZZ-FE发动机(花冠)维修手册丰田威驰花冠特锐检修专辑丰田花冠NZE12.ZZE12原厂维修手册丰田新皇冠维修手册2006丰田新皇冠Crown新车型培训2010 进口丰田皇冠汽车结构图解与维修规范一汽丰田皇冠培训丰田新皇冠原厂维修手册2006 凌志LS400皇冠CROWN3.0轿车电脑控制系统结构与维修丰田新皇冠维修手册丰田卡罗拉维修手册(04年英文) 丰田新卡罗拉培训资料丰田卡罗拉原厂维修手册2007 丰田凯美瑞轿车原厂维修手册2006 丰田凯美瑞原厂维修手册混合动力2010年丰田佳美ACV30L-AEPNKW原厂维修手册丰田佳美轿车结构图解与维修规范丰田佳美原厂维修手册ACV3.MCV30 2001年丰田佳美.大霸王维修手册丰田佳美2.4原厂维修手册丰田凯美瑞原厂维修手册2006 丰田凯美瑞特性丰田凯美瑞维修手册丰田新款佳美维修手册丰田四川考斯特客车丰田酷路泽原厂维修手册丰田陆地巡洋舰检修专辑2005 丰田新霸道PRADO新车型培训2010丰田陆地巡洋舰 1FZ-FE .3RZ-F.3RZ-FE杌械,电器维修手册6654321丰田陆地巡洋舰检修专辑丰田陆地巡洋舰结构图解与维修规范丰田沙漠王子原厂维修手册丰田陆地巡洋舰原厂维修手册4500 丰田霸道4000和陆地巡洋舰4700汽车原厂维修手册丰田陆地巡洋舰3400原厂维修手册丰田陆地巡洋舰4500原厂维修手册丰田丰田普瑞斯原厂维修手册2003-04 丰田普锐斯新车型培训2010 丰田普瑞斯原厂维修手册2006 丰田普锐斯丰田混合动力丰田新锐志原厂维修手册2009 丰田REIZ新车特征 05年丰田锐志原厂维修手册2005 丰田特锐原厂维修手册丰田威驰培训丰田威驰原厂维修手册丰田威姿原厂维修手册丰田Avalon丰田亚洲龙原厂维修手册雷克萨斯1991 ES 250 原厂维修手册雷克萨斯1993 ES 300 原厂维修手册雷克萨斯1993 ES 300 原厂维修手册雷克萨斯1997 ES 300 原厂维修手册雷克萨斯2001 ES 300 原厂维修手册英文雷克萨斯2005 ES 330 原厂维修手册英文雷克萨斯2005 ES330原厂维修手册雷克萨斯ES350原厂维修手册英文07 雷克萨斯GS430.GS300原厂维修手册丰田凌志GS430-300培训资料雷克萨斯IS250原厂维修手册雷克萨斯is300 原厂维修手册2000-05 雷克萨斯IS300 原厂维修手册2004 雷克萨斯LS400原厂维修手册雷克萨斯LX470 2004雷克萨斯LS_430雷克萨斯LS600h混合动力车型培训雷克萨斯LS400皇冠CROWN3.0轿车电脑控制系统结构与维修日产阿蒂玛原厂维修手册2003日产碧莲原厂维修手册1999年日产A32风度原厂维修手册1994-1998 日产A33风度原厂维修手册2001 日產CEFIRO(A33)原厂维修手册台灣(00年)\ 日产CEFIRO、风度、蓝鸟、阳光原厂维修手册日产风度维原厂维修手册日产Y50风雅原厂维修资料2006年日产尼桑贵士原厂维修手册2005年日产 E24佳奔旅行车原厂维修手册1987 日产 E25佳奔原厂维修手册2001 日产骏逸原厂维修手册2006年日产350Z原厂维修手册英文跑车2002 日产350Z Z33原厂维修手册2006年日产蓝鸟U13原厂维修手册1992 日产风神蓝鸟轿车维修手册\日产风神蓝鸟(EQ7200-II型)原厂维修手册日产蓝鸟原厂维修手册2003 日产新蓝鸟原厂维修手册日产骊威原厂维修手册2007日产D22帕拉丁原厂维修手册1998-2003 日产郑州日产 P27原厂维修手册2005 日产郑州帕拉丁原厂维修手册2002日产郑州奥丁原厂维修手册2007日产帕拉丁原厂维修手册2003日产郑州帕拉丁原厂维修手册日产 T30奇骏原厂维修手册2001日产 T30奇骏原厂维修手册2003日产骐达颐达原厂维修手册2005日产(千里马)原厂维修手册2004日产锐骐原厂维修手册日产东风日产尼桑新天籁原厂维修手册2004~06 日产尼桑天籁原厂维修手册2005日产新天籁原厂维修手册2006日产新天籁4缸2.0原厂维修手册2007 日产尼桑天籁原厂维修手册2008年日产Y61 途乐原厂维修手册日产Q45(无限)原厂维修手册2002 日产无限QX4原厂维修手册日产西尔维亚 S14 SR20DET原厂维修手册1994 日产F50西玛原厂维修手册2004-05年日产西玛(CIMA)原厂维修手册2004 日产逍客原厂培训资料日产原厂逍客原厂维修手册日产轩逸原厂维修资料2006日产 B14阳光原厂维修手册1994-97 日产N16阳光原厂维修手册2002年日产N16阳光EQ7202原厂维修手册2003年日产阳光原厂维修手册2005款日产英菲尼迪 EX35培训手册中文原厂2008 日产英菲尼迪 EX35原厂维修手册中文原厂2008 日产英菲尼迪 Y50原厂维修手册中文原厂2009 日产御轩原厂维修手册(C24)YUMSUN系列2008 日产郑州奥丁原厂维修手册2007马自达Mazda RX-8原厂维修手册马自达2 原厂维修手册 2008 马自达M2培训手册马自达福美来原厂维修手册2003 马自达新M3原厂维修手册2006 马自达长安马自达3 M3两厢原厂维修手册2010马自达长安M3培训手册马自达海马福美来原厂维修手册进口马自达3原厂维修手册马自达5参数配置表(终版发布) 马自达M6轿车学习手册马自达M6原厂维修手册06-08款马自达M6 睿翼原厂维修手册09 马自达m6原厂维修手册一汽M6原厂维修手册一汽马自达M6原厂维修手册-07年海南马自达MPV原厂维修手册马自达MPV原厂维修手册马自达普利马原厂电路及原厂维修手册新一代普力马培训手册斯巴鲁森林人原厂维修手册2007 斯巴鲁富士力狮原厂维修手册2007年斯巴鲁森林人原厂维修手册软件版2009 斯巴鲁翼豹原厂维修手册中文版斯巴鲁富士云雀GHK7071原厂维修手册斯巴鲁MY富士森林人原厂维修手册2004 斯巴鲁MY 力狮原厂维修手册2005 斯巴鲁MY力狮原厂维修手册2006 斯巴鲁弛鹏0207 斯巴鲁富士森林人2008斯巴鲁森林人原厂维修手册( 05款 ) 斯巴鲁森林人原厂维修手册( 06款 ) 三菱新戈蓝培训手册三菱格蓝迪原厂维修手册2004三菱格蓝迪原厂维修手册2006 三菱格蓝迪原厂维修手册2010三菱格蓝迪_原厂维修手册2008 三菱格蓝迪原厂维修手册2007 三菱格蓝迪车间维修光盘2007三菱蓝瑟原厂维修手册2007三菱三菱蓝瑟翼豪陆神原厂维修手册2009年10月三菱长丰猎豹汽车CS6原厂维修手册三菱长丰猎豹汽车原厂维修手册三菱猎豹CJY6421D及CJY2030原厂维修手册三菱猎豹汽车车间维修手册三菱猎豹维修维修培训三菱新猎豹CS6原厂维修手册07款三菱长丰CS7原厂维修手册09款三菱猎豹越野车原厂维修手册三菱欧蓝德原厂维修手册2004三菱欧蓝德原厂维修手册2008三菱欧蓝德原厂维修手册2009年10月三菱欧蓝德维修手册2009三菱欧蓝德自学教材三菱PAJERO原厂维修手册2008 三菱帕杰罗英文原厂维修手册2006 三菱帕杰罗V86V93V98W原厂维修手册2009年10月三菱帕杰罗V87V97V93原厂维修手册2010 三菱Pajero Pinin原厂维修手册2000-2001 三菱帕杰罗V87V97V93原厂维修手册2010三菱帕杰罗原厂维修手册2006三菱帕杰罗原厂维修手册2002三菱帕杰罗原厂维修手册(06年英文) 三菱帕杰罗速跑原厂维修手册2002 三菱Pajero原厂维修手册1999-2000 三菱帕杰罗(速跑)原厂维修手册(02年) 三菱帕杰罗蒙太罗MONTERO V75 英文原厂维修手册三菱V73 6G72发动机电控系统检修. 三菱V73车间检修手册(发动机与变速箱机械) 三菱帕杰罗V73V75原厂维修手册三菱L200原厂维修手册1999-2001 三菱车系-Montero车型发动机针脚电压1994 三菱4G6FF发动机三菱电喷系统维修手册三菱伊柯丽斯原厂维修手册2010 三菱菱绅(原厂维修手册)三凌4G64发动机维修培训三菱Carisma原厂维修手册1997-2000 三菱MONTERO原厂维修手册V75三菱MONTERO原厂维修手册V75(04年英文 ) 三菱V73全车检修手册三菱发动机维修资料三菱伊柯丽斯原厂维修手册2009东南4G63 4G64S4 MPI维修手册\东南得利卡汽车维修手册东南富力利中文维修手册东南戈蓝原厂维修手册东南凌绅原厂维修手册东南凌帅维修手册东南菱帅原厂维修手册东南新菱绅台湾版大众CC原厂维修手册2010款大众CC培训大众宝来原厂维修手册大众宝来01年维修资料大众宝来02年维修资料大众宝来03年维修资料大众宝来04年维修资料大众宝来05-06年维修资料大众新宝来原厂维修手册2008 大众宝来培训资料2004大众宝来运动版培训教材大众宝来维修资料大众波罗1.4中文原厂维修手册2001-2003大众劲情劲取原厂维修手册2007 大众POLO 原厂维修手册大众POLO 1.6原厂维修手册大众上海波罗维修手册大众GOL原厂维修手册(2003) 大众高尔原厂维修手册大众golf-a4教案大众一汽高尔夫A6原厂维修手册2009 大众一汽高尔夫A6维修手册+3月版2010大众Golf A4 培训资料大众辉腾培训资料大众甲克虫原厂维修手册大众新甲壳虫原厂维修手册大众捷达柴油电喷发动机培训资料大众大众捷达柴油捷达配书光盘大众捷达SDI原厂维修手册大众捷达轿车包括柴油车培训一汽大众捷达柴油车原厂培训08大众捷达1.6L四缸汽油发动机(BJG)机械部分大众捷达1.6L四缸汽油发动机(BJG_BWG)自诊断大众捷达LPG 机械部分大众捷达双燃料CNG LPG 电器部分大众捷达双燃料CNG 机械部分大众捷达双燃料CNG LPG 电器部分大众捷达双燃料CNG LPG 机械部分大众捷达柴油机电子控制系统大众Jetta双燃料喷射系统大众捷达(2V)轿车发动机数据流分析大众捷达(5V)轿车发动机数据流分析大众捷达.宝来五气门发动机电控系统的维修大众捷达2V电喷车维修手册大众捷达LPG燃气原理大众捷达SDI 发动机维修诊断手册[原厂] 大众捷达电喷系列轿车维修手大众捷达都市先锋维修手册大众捷达两阀电喷轿车维修手册大众捷达前卫数据流分析大大众一汽大众开迪维修手册及培训资料大众朗逸4缸汽油发动机(1.6升4缸链式) 大众迈腾原厂维修手册2007大众迈腾警车原厂维修手册大众PASSAT领域原厂维修手册2007 大众帕萨特B5培训资料大众上海帕萨特B5轿车电系故障检测与维修大众国产帕萨特全车维修手册大众帕萨特B5 1.8T维修手册大众帕萨特使用手册大众上海大众桑塔纳3000原厂维修手册大众桑塔纳2000轿车电控与电气系统检修图解大众桑塔纳入2000原厂维修资料2004款大众桑塔纳2000原厂维修手册大众桑塔纳GLI 世纪新秀原厂维修手册大众桑塔纳2000结构与维修大众速腾原厂维修手册2006 大众速腾电气系统培训09大众途安原厂维修手册2004 大众途安原厂维修手册2005 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培训手册现代美佳(FC)原厂维修手册2009 现代瑞风与风行检修专辑2005年瑞风英文原厂维修手册瑞风与风行检修专辑2005年现代新圣达V6原厂维修手册2008 现代圣达菲培训资料现代圣达菲维修手册现代索纳塔AT原厂维修手册2007 现代北京索纳塔原厂维修手册北京现代索纳塔发动机培训北京现代索纳塔原厂维修手册北京现代索纳塔专辑现代华泰现代特拉卡原厂维修手册2002 华泰现代培训现代特拉卡柴油发动机原厂维修手册现代特拉卡原厂维修手册现代途胜维修手册2009现代途胜培训教材现代途胜维修手册现代维拉克斯维修手册2008 现代雅科仕维修手册现代雅申特原厂维修手册2009 现代雅绅特维修手册现代雅尊维修资料2009 现代悦动维修手册2008 现代伊兰特维修手册2009 现代伊兰特维修手册现代NF御翔原厂维修手册2005 富豪VOLVO S80原厂维修手册 VOLVO S80检修专辑-迪威2004,12.pdf宝马X3 E83培训资料宝马X5 E53培训教材宝马X5 培训教材2003 宝马X5 培训教材2004 宝马新X5E70底盘培训宝马08新七系培训教材宝马BMWE65培训教材宝马E65-原厂2001宝马新一代发动机 N73培训教材宝马E38 E39原厂维修手册宝马E65-E66新系统原厂维修手册宝马745 E65原厂维修手册宝马E65系列保养灯归零宝马745控制系统检修专辑2004年宝马E 90 培训教材宝马E90培训教材宝马E90培训教材宝马3系培训手册宝马E60 E61培训教材宝马华晨新5系培训教材宝马MINI和E60培训教材宝马525i维修手册宝马国产维修手册华晨宝马新5系原厂中文维修手册宝马99 培训教材宝马BMW525i维修手册新宝马5系使用手册-原厂保时捷Boxster车间维修手册保时捷卡宴维修手册保时捷汽车培训与自学习保时捷 993 911 车间维修手册保时捷911维修手册保时捷968维修手册保时捷968原厂维修手册 Maybach迈巴赫车间维修手册奔驰BENZ-06BENZ奔驰培训教材奔驰SLK 171培训教材奔驰W210培训教材奔驰W211娱乐系统培训奔驰W220车间维修手册奔驰600车间维修手册奔驰w202车间维修手册奔驰W203，W210系统检修奔驰轿车维修数据(35 43 59 79奔驰车系电脑控制检修技术资料库奔驰BENZS320维修手册2006 奔驰s系使用手册奔驰车系电脑控制检修技术资料库奔驰车系维修手册标致206-406原厂维修手册标致306原厂维修手册标致307原厂维修手册标致307综合资料东风标致206原厂发动机电喷系统培训东风标致408培训标致307-607维修软件系统标致系列中文.nrg东风标致307 2004-2006 新雅途EPS维修资料捷豹Jaguar Tis 2004 捷豹JAGUAR XK8 1997电路图捷豹维修手册 XJ6 - XJ40 拉古娜英文原厂维修手册梅甘娜英文原厂维修手册雷诺新风景2英文原厂维修手册雷诺轿车维修手册(英文) 雷诺RENAULT维修手册欧宝新款欧美佳原厂维修手册欧宝赛飞利英文原厂维修手册欧宝汽车维修手册欧宝赛飞利培训欧宝威达原厂维修手册欧宝威达VECTRA-B英文原厂维修手册欧宝威达VECTRA-C英文原厂维修手册欧宝雅特英文原厂维修手册欧宝CECTRA-B原厂维修手册萨博9-3 原厂维修手册进口绅宝轿车修理手册机工2000 绅宝车系维修手册斯柯达法比亚原厂维修手册斯柯达昊锐培训教材斯柯达技术通报斯柯达新明锐培训教材PICASSO原厂维修手册2007 雪铁龙c2培训与电路图雪铁龙C2培训-原厂雪铁龙爱利舍原厂维修手册雪铁龙爱丽舍轿车雪铁龙毕加索轿车原厂维修手册雪铁龙新毕加索课堂练习图册雪铁龙毕加索萨拉改进型技术资料-美河提供雪铁龙富康电气维修资料东风雪铁龙凯旋雪铁龙凯旋维修手册雪铁龙塞纳维修手册雪铁龙世嘉培训内容1-1 雪铁龙世嘉车型介绍路虎Land Rover RAVE 原厂维修手册(英文)路虎发现者和自由人原厂维修手册路虎拦胜原厂维修手册陆虎更早陆虎览胜车间手册路虎览胜车主手册2006 英国陆虎英文原厂维修手册路虎维修手册(修理指南别克陆尊原厂维修手册别克GL8 2.5L原厂维修手册2006 别克GL8陆遵原厂维修手册2005 别克GL8原厂维修手册2001 别克昂科雷原厂维修手册别克新君威原厂维修手册2008别克君威原厂维修手册2003别克新君威2。
ENGINE LUBRICATION&COOLING SYSTEMSSECTION LCGo to Table of ContentsGo to Quick Reference IndexSEM164FLiquid Gasket Application Procedure AEM080 e a scraper to remove all traces of old liquid gasket from mating surfaces and grooves.Also,completely clean any oil from these areas.b.Apply a continuous bead of liquid gasket to mating surfaces.(Use Genuine RTV silicone sealant Part No.999MP-A7007,Three Bond TB1207D or equivalent.)c.Apply liquid gasket around the inner side of bolt holes (unless otherwise specified).d.Assembly should be done within 5minutes after coating.e.Wait at least 30minutes before refilling engine oil and engine coolant.Special Service ToolsThe actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.Tool number(Kent-Moore No.)Tool nameDescriptionST25051001(J25695-1)Oil pressuregauge NT050ST25052000(J25695-2)Hose NT051Adapting oil pressure gauge to upper oil panWS39930000(—)Tubepressure NT052Pressing the tube of liquid gasketEG17650301(J33984-A)Radiator cap testeradapter NT053Adapting radiator cap tester to radiator filler neckKV99103510(—)Radiator plate pliersA NT224Installing radiator upper and lower tanksKV99103520(—)Radiator plate pliersB NT225Removing radiator upper and lower tanksLubrication CircuitSLC036BSLC037BSLC930AOil Pressure CheckSLC926WARNING:¼Be careful not to burn yourself,as the engine and oil may be hot.¼Oil pressure check should be done in “Neutral position”(M/T)or “Parking position”(A/T).1.Check oil level.2.Remove oil pressure switch.3.Install pressure gauge.4.Start engine and warm it up to normal operating temperature.5.Check oil pressure with engine running under no-load.Engine speedrpmApproximate discharge pressure kPa (kg/cm 2,psi)Idle speed3,000More than 69(0.70,10.0)435-551(4.44-5.62,63.1-79.9)If difference is extreme,check oil passage and oil pump for oil leaks.6.Install oil pressure switch with sealant.Oil PumpREMOVAL AND INSTALLATIONCAUTION:When removing the oil pans,oil pump assembly and timing chain from engine,first remove the camshaft position sensor (PHASE)and the crankshaft position sensor (REF)/(POS)from the assembly.Be careful not to damage sensor edge.1.Drain engine oil.2.Remove drive belts.3.Remove camshaft position sensor (PHASE),and crankshaft position sensor (REF)/(POS).4.Remove engine lower covers.5.Remove crankshaft pulley.6.Remove front exhaust tube and its support.7.Support engine at right and left side engine slingers with a suitable hoist.8.Remove engine right side mounting insulator and bracket bolts and nuts.9.Remove center member assembly.10.Remove air compressor assembly and bracket.11.Remove oil pans.(Refer to “Removal”of “OIL PAN”in EM section.)12.Remove water pump cover.13.Remove front cover assembly.14.Remove timing chain.(Refer to “Removal”of “TIMING CHAIN”in EM section.)15.Remove oil pump assembly.16.Reinstall any parts removed in reverse order of removal.DISASSEMBLY AND ASSEMBLYSLC155B ¼When installing oil pump,apply engine oil to gears.SLC932A SLC933A OIL PUMP INSPECTIONUsing a feeler gauge,straightedge and micrometers,check the following clearances:Unit:mm(in) Body to outer gear radial clearance k10.114-0.200(0.0045-0.0079)Inner gear to outer gear tip clearance k2Below0.18(0.0071)Body to inner gear axial clearance k30.030-0.070(0.0012-0.0028) Body to outer gear axial clearance k40.050-0.110(0.0020-0.0043)Inner gear to brazed portion of housing clear-ance k50.045-0.091(0.0018-0.0036)2¼If body to gear clearances(k1,k3,k4,k5)exceed the limit, replace oil pump body assembly.SLC934AASLC959A REGULATOR VALVE INSPECTION1.Visually inspect components for wear and damage.2.Check oil pressure regulator valve sliding surface and valvespring.3.Coat regulator valve with engine oil.Check that it fallssmoothly into the valve hole by its own weight.If damaged,replace regulator valve set or oil pump body.SLC935AA 4.Check regulator valve to oil pump body clearance.Clearance:k6:0.040-0.097mm(0.0016-0.0038in) If it exceeds the limit,replace oil pump body.SLC035B OIL FILTERThe oil filter is a small,full-flow cartridge type and is provided with a relief valve.Cooling CircuitSLC936ASLC937ASystem CheckSLC755A WARNING:Never remove the radiator cap when the engine is hot;serious burns could be caused by high pressure fluid escaping from the radiator.Wrap a thick cloth around the cap and carefully remove it by turning it a quarter turn to allow built-up pressure to escape and then turn the cap all the way off.CHECKING COOLING SYSTEM HOSESCheck hoses for improper attachment,leaks,cracks,damage, loose connections,chafing and deterioration.CHECKING RADIATOR CAPTo check radiator cap,apply pressure to cap with a tester.Radiator cap relief pressure:Standard78-98kPa(0.8-1.0kg/cm2,11-14psi)Limit59-98kPa(0.6-1.0kg/cm2,9-14psi)SMA967B Pull the negative pressure valve to open it. Check that it closes completely when released.SLC756A CHECKING COOLING SYSTEM FOR LEAKSTo check for leakage,apply pressure to the cooling system with a tester.Testing pressure:157kPa(1.6kg/cm2,23psi)CAUTION:Higher than the specified pressure may cause radiator dam-age.Water PumpCAUTION:¼When removing water pump assembly,be careful not to get coolant on drive belt.¼Water pump cannot be disassembled and should be replaced as a unit.¼After installing water pump,connect hose and clamp securely,then check for leaks using radiator cap tester.SLC154BSLC939A REMOVAL1.Drain coolant from drain plugs on radiator and both sides ofcylinder block.Refer to“Changing Engine Coolant”in MA section.2.Remove right side engine mounting,mounting bracket andnuts.3.Remove drive belts and idler pulley bracket.4.Remove water pump drain plug.5.Remove chain tensioner cover and water pump cover.SLC940A 6.Pushing timing chain tensioner sleeve,apply a stopper pin soit does not return.Then remove the chain tensioner assembly. Water Pump(Cont’d)SLC941A 7.Remove the3water pump fixing bolts.Secure a gap betweenwater pump gear and timing chain,by turning crankshaft pul-ley20°backwards.SLC942A 8.Put M8bolts to two M8-threaded holes out of3water pumpfixing boltholes.9.Tighten M8bolts by turning half turn alternately until they reachtiming chain rear case.¼In order to prevent damages to water pump or timing chain rear case,do not tighten one bolt continuously.Always turn each bolt half turn each time.10.Lift up water pump and remove it.¼When lifting up water pump,do not allow water pump gear to hit timing chain.SLC943A INSPECTION1.Check for badly rusted or corroded body assembly.2.Check for rough operation due to excessive end play.SLC030BA INSTALLATION1.Apply engine oil and coolant to O-rings as shown in the figure.SLC031B 2.Install water pump.¼Do not allow cylinder block to nip O-rings when installing water pump.SLC944A 3.Before installing,remove all traces of liquid gasket from mat-ing surface of water pump cover and chain tensioner cover using a scraper.Also remove traces of liquid gasket from mating surface of frontcover.4.Apply a continuous bead of liquid gasket to mating surface ofchain tensioner cover and water pump cover.SLC156B 5.Return the crankshaft pulley to its original position by turningit20°forward.SLC961A 6.Install timing chain tensioner,then remove the stopper pin.¼After installing the tensioner,race the engine at about 3,000rpm under no load to purge air from the high-pres-sure chamber.The engine may produce a rattling noise.This indicates that air still remains in the chamber and is not a matter of concern.7.Install drain plug on cylinder block.8.Reinstall any parts removed in reverse order of removal.ThermostatSLC947ACSLC962AA REMOVAL AND INSTALLATION1.Drain coolant from drain plugs on radiator and both sides ofcylinder block.2.Remove drive belts and idler pulley bracket.3.Remove water pump drain plug on pump side of cylinder block.4.Remove lower radiator hose.5.Remove water inlet and thermostat assembly.¼Do not disassemble water inlet and thermostat.Replace them as a unit,if necessary.SLC948A 6.Install thermostat with jiggle valve facing upward.¼After installation,run engine for a few minutes,and check for leaks.¼Be careful not to spill coolant over engine compartment.Use a rag to absorbcoolant.INSPECTION1.Check valve seating condition at ordinary room temperatures.It should seat tightly.2.Check valve opening temperature and maximum valve lift.StandardValve opening temperature°C(°F)82(180)Valve lift mm/°C(in/°F)More than8.6/95(0.339/203)3.Then check if valve closes at5°C(9°F)below valve openingRadiatorREMOVAL AND INSTALLATION1.Remove under cover.2.Drain coolant from radiator.3.Disconnect radiator upper and lower hoses.4.Remove radiator shroud.5.Remove A/T oil cooler hoses.(A/T models only)6.Disconnect reservoir tank hose.7.Remove radiator mounting bracket.8.Remove radiator.9.After repairing or replacing radiator,install any part removed inreverse order of removal.When filling radiator with coolant,refer to“Changing Engine Coolant”in MA section.SLC153Bk1Radiatork2Radiator filler cap k3Reservoir tankk4Radiator drain cock k5Lower radiator hosek6Oil cooler hoses(A/T models)k7Cooling fansk8Cooling fan motorsk9Radiator shroudk10Upper radiator hose Cooling Fan Control SystemCooling fans are controlled by ECM(ECCS control module).For details,refer to EC section(“Cooling Fan”,“TROUBLE DIAG-NOSIS FOR DTC P1900”).Radiator (Aluminumtype)SLC882ABSLC655CBPREPARATION1.Attach the spacer to the tip of the radiator plate pliers A.Spacer specification:1.5mm (0.059in)thick x 18mm (0.71in)wide x 8.5mm (0.335in)long.2.Make sure that when radiator plate pliers A are closed dimen-sion H ′′is approx.7.6mm (0.299in).3.Adjust dimension H ′′with the spacer,if necessary.SLC903-ADISASSEMBLY1.Remove tank withTool.¼Grip the crimped edge and bend it upwards so that Tool slips off.Do not bend excessively.SLC930¼In areas where Tool cannot be used,use a screwdriver to bend the edge up.Be careful not to damage tank.SLC9312.Make sure the edge stands straight up.3.Remove oil cooler from tank.(A/T models only)SLC894ASSEMBLY1.Install oil cooler.(A/T models only)Pay attention to direction of conical washer.SLC9322.Clean contact portion oftank.3.Install sealing rubber.Push it in with fingers.Be careful not to twist sealing rubber.SLC904-A4.Caulk tank in specified sequence with Tool.SLC896 SLC897¼Use pliers in the locations where Tool cannot be used.SLC554A 5.Make sure that the rim is completely crimped down.Standard height“H”:8.0-8.4mm(0.315-0.331in)6.Confirm that there is no leakage.Refer toInspection.INSPECTIONApply pressure with Tool.Specified pressure value:157kPa(1.6kg/cm2,23psi)WARNING:To prevent the risk of the hose coming undone while under pressure,securely fasten it down with a hose clamp.Attach a hose to the oil cooler as well.(A/T models only)Overheating Cause Analysis Symptom Check itemsCooling sys-tem parts malfunction Poor heat transferWater pump malfunction Worn or loose drive belt—Thermostat stuck closed—Damaged finsDust contamination or papercloggingMechanical damageClogged radiator cooling tubeExcess foreign material(rust,dirt,sand,etc.)Reduced air flowCooling fan does not operate.——High resistance to fan rotationDamaged fan bladesDamaged radiator shroud——Improper coolant mixture ratio———Poor coolant quality———Insufficient coolantCoolant leaksCooling hoseLoose clampCracked hoseWater pump Poor sealingRadiator capLoosePoor sealingRadiatorO-ring for damage,deteriora-tion or improper fittingCracked radiator tankCracked radiator coreReservoir tank Cracked reservoir tankOverflowing reservoir tankExhaust gas leaks into coolingsystemCylinder head deteriorationCylinder head gasket deteriora-tionExcept cool-ing system parts malfunc-tion—Overload on engineAbusive drivingHigh engine rpm under no loadDriving in low gear for extendedtimeDriving at extremely high speedPowertrain system malfunction—Installed improper size wheelsand tiresDragging brakesImproper ignition timingBlocked or restricted air flowBlocked bumper——Blocked radiator grilleInstalled car brassiereMud contamination or papercloggingBlocked radiator—Blocked condenser—Installed large fog lampEngine Lubrication System Oil pressureEngine speedrpmApproximate discharge pressure kPa(kg/cm2,psi)Idle speed More than69(0.70,10.0)3,000435-551(4.44-5.62,63.1-79.9)Regulator valveUnit:mm(in)Regulator valve to oil pump cover clearance 0.040-0.097(0.0016-0.0038)Oil pumpUnit:mm(in)Body to outer gear radial clear-ance0.114-0.200(0.0045-0.0079)Inner gear to outer gear tip clear-anceBelow0.18(0.0071)Body to inner gear axial clearance0.030-0.070(0.0012-0.0028)Body to outer gear axial clearance0.050-0.110(0.0020-0.0043)Inner gear to brazed portion ofhousing clearance0.045-0.091(0.0018-0.0036)Engine Cooling SystemThermostatValve opening temperature°C(°F)82(180)Valve lift mm/°C(in/°F)More than8.6/95(0.339/203)RadiatorUnit:kPa(kg/cm2,psi)Cap reliefpressureStandard78-98(0.8-1.0,11-14)Limit59-98(0.6-1.0,9-14)Leakage test pressure157(1.6,23)SERVICE DATA AND SPECIFICATIONS(SDS)ENGINE LUBRICATION&COOLING SYSTEMSSECTION LC CONTENTSPRECAUTIONS AND PREPARATION (2)Liquid Gasket Application Procedure (2)Special Service Tools (3)ENGINE LUBRICATION SYSTEM (4)Lubrication Circuit (4)Oil Pressure Check (5)Oil Pump (5)ENGINE COOLING SYSTEM (8)Cooling Circuit (8)System Check (9)Water Pump (9)Thermostat (14)Radiator (15)Cooling Fan Control System (15)Radiator(Aluminum type) (16)Overheating Cause Analysis (19)SERVICE DATA AND SPECIFICATIONS(SDS) (20)Engine Lubrication System (20)Engine Cooling System (20)。
