S泵安装说明书介绍
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CONTENTS01010202050812030718S Type pump figure dimension drawingS Type pump figure dimension table19S Type double-suction centrifugal pump installation dimension drawing(with foundation)23S Type pump with y type motor installation dimension drawing(with foundation)24S Type double-suction centrifugal pump installation dimension drawing(without foundation)26S Type pump spare parts table3801ABOUT THESTRUCTURES SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPBoth pump casing and cover form the worki ng chamber of the impeller and there are threaded holes for mounting vacuum and pressure meters on the flanges at both inlet and outlet and for water draining on the lower side of them.The impeller is static-balance calibrated, fixed with the m-uff and the muff nuts in both sides and its axial position can be adjusted via the nuts and axial force gets balanced by means of the symmetrical arrangement of its blades, there may be residual axial force which is borne by the bearing at the axle end.The pump shaft is supported by two single-column centripe-tal ball bearings, which are mounted inside of the bearing body on both ends of the pump and lubricated with grease. The dual-suction seal ring is used to reduce the leak at the impeller.Both inlet and outlet of this pump are placed under the axial line, horizontally and vertical to the axial line, the pump casing is opened in the middle so it is unneccessary to remove the water inlet and outlet pipelines and motor(or other prime movers). The pump moves CW viewing from the clutch to it. The pump moving CCW can also be made, but it should be specially noted at order. The main parts of the pump are: pump casing(1), pump cover (2), impeller (3), shaft(4), dual-suction seal ring(5), muff(6), be-aring(15) etc.and all of them, except the axle which is made of quality carbon steel, are made of cast iron. The material may be replaced with others upon different media.So 80CModel S pump is a single-stage double-suction horizontal split centrifugal pump and used to transport pure water and the liquid of both physical and chemical nature similar to those of water, the maximum temperature of which must not be over 80,suitable for water supply and drainage in factories, mines, cities and electric stations, waterlogged land drainage and irrigation of farming land and carious hydraulic projects.Pump's inlet diameter:150mm()(1)(2)(3)(4)(5)(6)(15)1Check both pump and motor to see if any damages with th- em.2The installat ion height f the pump plus the hydraulic lossof the suck-in pipeline and its speed energy is just the NPSHa of the unit, which should bigger than NPSHr. The dimensions of the basis should be in line with those of in- stallation of the pump unit.3. Installation sequences:The pump is driven directly by means of connecting to it via an elastic clutch. (Set up a stand additionally in case of a rubber band driving).The shaft seal is packing seal and, to cool and lubricate the seal cavity and prevent air from getting into the pump, there is a packing ring between the packing. A small volume of high-pressure water flows into the packing cavity via the tapered beard during the pump's working to act as a water seal.121. Assembly of the rotor's parts: in turn mount the impeller, muff, muff nut, packing sleeve, packing ring, packing gland, mechanical seal, mechanical seal bland, water retai ning r- i ng and bearing on the pump shaft, put on the dual-suction seal ring and then the clutch.2. Check the outer circles of the impeller's seal and the muff on the rotor separately, the radial jumping of which should not be over the settings in the table below.34()3Mount the rotor on the pump casing and adjust the impeller to have its axial position in the middle of the dual-suction seal ring in both sides and then fixed, then fix the gland of the b- earing's body with the fixing screws.4Put on the packing(in case of a packing seal), the paper pad on the middle opened face and the pump cover and tighten the threaded-tail conical pin first and then cover's nut. Mo- unt the packing gland, but do not press the packing too tig- htly, otherwise the muff may get heated to leave a bigger power consumption; while not too loose, or a big leak of liquid and reduced pump efficiency may re sult in. If me-chani cal seal is used, adjust the stud on the gland to ensure no leak with it.After a sse mbl y, move the pump shaft with hand, it should be smooth and uniform without touch. Disassembly can be m- ade with the steps contrary to above ones.INSTALLA TION12NPSHaNPSHaNPSHr 31. Start and stop(1) Before starting, move the rotor of the pump, which should be felt light, smooth and uniform.(2) Close the water outlet valve, prime water into the pump (le- ad water by extracting with a vacuum pump in case of no foot valve). Ensure the pump full of water and no air ne- sted inside of it.(1)(2)(3)(4)0.10.3()(5) 4 567(20)(1) Place the pump on the concrete basis with built-in foot bolts, correct the levelness with the method adjusting the wedge cushi on block an d properly tighten the bolts to prevent them from displacement.(2) Grout concret e between the basis and the pump foot.(3) After the concrete gets solidified, tighten the foot bolts and check the pump's levelness again.(4) Correct the concentricity between the axles of both pump and motor to have them in a straight line. The allowed tol- erance of the non-concentricity of the outer circles of two clutches is 0.1mm and the one of the non-uniform end-face intervals along with the circumference is 0.3mm(another cor rection of which after both water inlet and outlet pipe- lines are connected and a trial movement, the above requ- irements should also be met with).(5) After finding out the rotating direction of the motor is ide- ntical to that of the pump, mount the link pin of the clutch.4Both water inlet and outlet pipelines should be supported by a separate stand and not by the pump body.5 A good air tightness of the combined face between both p- ump and pipeline should be kept, especially the inlet pipel- ine, it must be guaranteed without air leak and without the poss ibility for air to be nested on the unit.6In general, a foot valve can be mounted if the pump is mo- unted above the water level of the water inlet so as to start the pump with priming, it can also use the way of vacuum pu- mp water leading.7In general gate valve and check valve are required to be m- ounted in the water outlet pipeline of the pump(unnecessary for those of a head less than 20m), with the check valve mounted after the gate valve.The above ways of installation mean the pump without a common foundation.For the pump with a common foundation, use the wedge-iron-pad between both foundation and concrete to correct the levelness of the unit, then grout concrete between them. The installation principle and requirements are the same as those for the pump without a common foundation.(1)(2)(),S SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMP(3) First close the plug of a vacuum or pressure meter, if so m- ounted on the pump, connected to the pump before starting the motor and then open it when the motor move in the nor- mal speed; next, gradually open the water outlet gate va- lve and make it smaller in case of a large flowrater or big-ger or bigger on the contrary.(4) Uniformly tighten the pressing nut on the packing gland to have liquid leak in drops and pay attention to the tempera- ture rise outside of the packing cavity.(5) When to stop the pump, first close the plug of the vacuum or pressure meter and the gate valve on the water outlet p- ipeline, then cut off the power of the motor. Open the squ-are screw plug on the lower side of the pump casing to let the residual water out to prevent frozen cracking in case of a lower ambient temperature.(6) In a long time stop,remove the pump and dry the parts andcoat rust-proof grease on the processed surface.2. Running(1) The maximum temperature of the pump's bearing must not be over 75.(2) It is proper for the volume of the calcium-based grease lub- ricating the bearing to hold a space inside of the bearing body by 1/31/2.(3) Properly press the packing gland in case of a little bit we- ar and replace it in case of too much wear.(4) Take a periodic check of the elastic clutch and take care of the temperature rise with the motor's bearing.(5) During running, stop it at once when noise or other abnor- mal sound is heard to find the cause and settle it.(6) Do not raise the pump speed at will, but lowering it is all- owed. For instance, with this type of pump, the rated rotat- ing speed is n, flowrate is Q, head is H, axle power is N, lo- wered speed is n1, the flowrate, head and axle power after speed lowering are Q 1, H 1 and N 1, respectively. Make c- onversion by means of the following formula.(3)(4)(5)(6)(1)75(2)1/31/2(3)(4)(5)(6)n Q H N n1Q 1H 1N 1Q 1=( )Q n 1n 2H 1=( ) H n 1n 3N 1=( ) Nn 1nS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPH806040705030(m)H(m)H(m)H1109070(%)010*******HH70503010(m)H605040H(m)403020(%)3020102015101007550907050705030 S SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMP9070501007550100 80 6090 70 5010070509070503070605060040020040020008060402001000S SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPH(m)80604020H40302010302010/h)02000400060008000503/h)8060403/h)3/h)/h)H (m)8060403/h)10005000/h)H (m)3/h)S SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPl e tS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mAF l a n g e o f v o m i t i n g c o n i c a l p i p eS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m mU n i tm mS SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMPU n i t m m:B o t h v o m i t i n g c o n i c a l p i p e a n d h o o k w r e n c h a r e t h e a c c e s s o r i e s a l o n g w i t h t h e p u m p a n d o t h e r s m a y b e f i t t e d u p o n t h e r e q u i r e m e n t a t o r d e r .:B o t h v o m i t i n g c o n i c a l p i p e a n d h o o k w r e n c h a r e t h e a c c e s s o r i e s a l o n g w i t h t h e p u m p a n d o t h e r s m a y b e f i t t e d u p o n t h e r e q u i r e m e n t a t o r d e r .S SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMP:B o t h v o m i t i n g c o n i c a l p i p e a n d h o o k w r e n c h a r e t h e a c c e s s o r i e s a l o n g w i t h t h e p u m p a n d o t h e r s m a y b e f i t t e d u p o n t h e r e q u i r e m e n t a t o r d e r .:B o t h v o m i t i n g c o n i c a l p i p e a n d h o o k w r e n c h a r e t h e a c c e s s o r i e s a l o n g w i t h t h e p u m p a n d o t h e r s m a y b e f i t t e d u p o n t h e r e q u i r e m e n t a t o r d e r .S SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMP:B o t h v o m i t i n g c o n i c a l p i p e a n d h o o k w r e n c h a r e t h e a c c e s s o r i e s a l o n g w i t h t h e p u m p a n d o t h e r s m a y b e f i t t e d u p o n t h e r e q u i r e m e n t a t o r d e r .:B o t h v o m i t i n g c o n i c a l p i p e a n d h o o k w r e n c h a r e t h e a c c e s s o r i e s a l o n g w i t h t h e p u m p a n d o t h e r s m a y b e f i t t e d u p o n t h e r e q u i r e m e n t a t o r d e r .S SERIES SINGLE-STAGE DOUBLE-SUCTION HORIZONTAL SPLIT CENTRIFUGAL PUMP:B o t h v o m i t i n g c o n i c a l p i p e a n d h o o k w r e n c h a r e t h e a c c e s s o r i e s a l o n g w i t h t h e p u m p a n d o t h e r s m a y b e f i t t e d u p o n t h e r e q u i r e m e n t a t o r d e r .As we are constantly endeavouring to improve the performance of our equipment.The company reserves the right to make alteration from time to time and equipment differ from that detailed in this brochure.3616-3618201812(021)59138888(021)59136782800800-820-5009Address:3616-3618 Cao'an Road, Jiangqiao ShanghaiP.C.: 201812Switchboard: (021) 59138888Fax: (021) 59136782800 Free consultation Tel:800-820-5009webmaster@。
概述S(SM、SF、SY)型泵系更新换代的高效节能新产品,其适用范围比SA、SH更加广泛。
它采用国家标准规范设计,其系列化、标准化、通用化程度高,该型泵性能先进、运行平稳、安全可靠,在设计中采用新结构、新材质,可适用多种介质的输送。
S型泵供输送清水或物理化学性质类似于水的液体。
SM型泵是针对泥沙河流及类似水质的特点,在S型泵基础上采用新型抗磨结构及材质而设计的新产品,用于多泥砂介质的输送。
SF型泵是S型泵基础上采用耐腐蚀材质及机械密封结构而设计的新产品,用于各类腐蚀介质和油品的输送。
SL型泵是在S型泵的立式安装型可节省泵房面积。
仅适用于特殊场合,具体安装型式及要求与本公司协商确定。
SY型泵是S型泵基础上采用机械密封和外加冷却系统,用于各类油品的输送,并可以采用各种材质。
S、SM、SF、SL、SY型泵,广泛用于城市给排水、电站、工业流程系统的取水、加压、农田排灌及各种水利工程、石化工程。
性能范围;流量50~15000m3/h 扬程;8.6~140m 温度≤80℃也可根据用户要求设计性能参数。
过流材质;S型泵;铸铁SY、SM型泵;球墨铸铁,铸钢及不锈钢。
SF型泵;NiCr铸铁,不锈钢。
也可根据用户要求采用不同材质。
泵旋向;从电机端看,泵顺时针旋转(也可根据用户要求设计)GENERALS.(SM. SF. SY. SL)Series pumps are single, double suction and split case centrifugal pump and are used to pumping clean water or similar liquids in physical and chemical properties The temperarure of the pumped liquids should not be exceeded 80℃. And the pump is mainly suitable for water supply in factories, mines, cities, hydropower stations, various conservancy projects and irrigation in farms etc.泵型号意义例500S(SM、SF、SL、SY)35A500—泵的吸入口径(mm )S—单级双吸,中开离心清水泵,(SM为耐磨型,SF为耐腐型,SY输油型,SL为立式型泵)。
wl-z190s循环水说明书摘要:一、产品简介二、安装步骤三、操作与维护四、故障处理与维修五、安全注意事项正文:【一、产品简介】Wl-z190s循环水泵是一款高效、节能的循环水泵,广泛应用于工业、农业、建筑等领域。
本说明书将为您提供关于产品的安装、操作、维护及安全等方面的详细信息。
【二、安装步骤】1.准备工作:确保安装地点稳固,泵基础硬化平整,电源供应正常。
2.拆箱检查:检查泵内外零件是否有损坏,确认配件齐全。
3.泵安装:将泵置于基础上,安装泵壳、电机、联轴器等部件。
4.管道连接:按照设计图纸连接进水、出水管道,注意密封良好。
5.电机接线:按照电气原理图接线,确保接线正确无误。
6.试运行:启动电机,检查泵是否能正常工作,如有异常声音或震动,立即停机检查。
【三、操作与维护】1.启动:确认电源、管道连接无误后,启动电机。
2.停止:停止电机前,先关闭进水阀门,待泵内水排空后再停机。
3.定期检查:定期检查泵内外零件磨损情况,及时更换密封件和易损件。
4.清洁保养:定期清理泵内外污垢,保持泵的正常运行。
【四、故障处理与维修】1.故障处理:遇到故障时,立即停机检查,找出问题根源。
2.维修:根据故障情况,更换相应零件,维修后进行试运行。
【五、安全注意事项】1.安装、操作、维修时,必须确保电源切断,防止触电。
2.泵运行时,严禁将手或身体部位伸入泵内,防止受伤。
3.定期检查电源线路,确保安全可靠。
4.遇到突发情况,立即停机并采取相应措施。
请根据以上说明进行操作,确保Wl-z190s循环水泵的安全、稳定运行。
水泵安装使用说明书一、产品简介本水泵是一种高效、可靠的水泵,用于各种工业和家庭应用,主要用于水的输送和循环。
本说明书将为您提供有关水泵的安装和使用方法的详细指导,请仔细阅读以下内容。
二、安装1. 确保在安装水泵之前断开电源,并确保所有的阀门都处于关闭状态。
2. 按照提供的安装图纸确定水泵的安装位置,并确保该位置具有良好的通风和排水条件。
3. 将水泵的底座固定在坚固而平坦的地面上,使用螺栓将其牢固固定。
4. 按照电气连接图纸的指示,将水泵正确地连接到电源。
请务必遵循正确的电气接线程序,以确保安全。
5. 在水泵进口和出口管道上安装适当的管件,检查所有的密封件,确保气密性和水密性。
三、使用方法1. 在使用水泵之前,请打开相应的阀门,并确保系统压力达到正常水位。
2. 检查水泵的出口和进口是否有任何堵塞物,以避免对水泵产生不必要的负荷。
3. 打开水泵的电源,等待数分钟,确保水泵正常运行并无任何异常噪音。
4. 检查水泵的运行状态,确保其运转平稳,并根据需要调整出口压力。
5. 在使用过程中,注意观察水泵周围的温度和噪音,如有异常情况,请立即关闭电源并检查故障原因。
6. 定期清洁水泵,并检查密封件和管道连接是否正常。
四、维护保养1. 定期检查水泵的运行状态,注意观察噪音和振动情况,如发现异常,请立即停止使用并进行维修。
2. 定期清洁水泵的过滤器,并确保水泵周围没有杂物。
3. 定期检查水泵的轴承和密封件,如发现损坏或磨损,请及时更换。
4. 如需进行维护和保养,请务必断开电源,并等待水泵冷却后再进行操作。
五、安全提示1. 在操作水泵之前,务必确保已断开电源。
2. 在清洁和维护水泵时,注意避免接触水泵的运转部件,以免发生意外。
3. 定期检查电源线路的接地情况,确保安全运行。
4. 如需进行任何维修和更换部件,请务必遵循官方的维修指南或请专业人士进行操作。
六、故障排除以下为一些常见故障和可能的解决方法:1. 水泵无法启动:检查电源是否供电,检查电源线路是否有故障。
IS离心式清水泵结构及安装使用说明IS清水泵IS离心式清水泵的结构说明:1、IS清水泵IS离心式清水泵根据国际标准ISO2858所规定的性能和尺寸设计的,主要由泵体、泵盖、叶轮、轴、密封环、轴套及悬架轴承不见等组成。
2、IS清水泵IS离心式清水泵的壳体(即泵体和泵盖)构成泵的工作室。
叶轮、轴和滚动轴承等为泵的转子。
悬架轴承部件支撑着泵的转子部分,滚动轴承受泵的径向力和轴向力。
3、IS清水泵IS离心式清水泵的泵体和泵盖部分,是从叶轮背面处剖分的,即通常所说的后开门结构形式。
管道离心泵的优点是检修方便,检修时不动泵体,吸入管路,排出管路和电动机,只需拆下加长联轴器的中间联接件,即可退出转子部分进行检修。
4、IS清水泵IS离心式清水泵的轴向密封环是由填料压盖,填料环和填料等组成,以防止进气或大量漏水。
IS泵的叶轮如有平衡,则装有软填料的空腔与叶轮吸入口相通,如叶轮入口处液体处于真空状态,则很容易沿着轴套表面进气,故在填料腔内装有填料环通过泵盖上的小孔,将泵室内压力水引至填料环进行密封。
泵的叶轮如没有平衡孔,由于叶轮背面液体压力大于大气压,因而不存在漏气问题,故可不装填料环。
5、IS清水泵IS离心式清水泵为避免轴磨损,在轴通过填料腔的部位装有轴套保护。
轴套与轴之间准有O型密封圈,以防止沿着配合表面进气或漏水。
6、IS清水泵IS离心式清水泵的传动方式是通过加长弹性联轴器与电动机联接的,泵的旋转方向,从驱动端看,为顺时针方向旋转。
7、IS清水泵IS离心式清水泵为了平衡泵的轴向力,大多数泵的叶轮前、后均设有密封环,并在叶轮后盖板上设有平衡孔,由于有些泵轴向力不大,叶轮背面未设密封环和平衡孔。
◆IS清水泵IS离心式清水泵的结构图:型号转速N(r/min)流量Q扬程H(m)效率η(%)功率P(Kw)必须汽蚀余量(m)重量kg m3/hL/s轴功率电机功率IS80-50-202900353551560 556964771145015516525367IS65-40-20291545一、IS清水泵结构说明1、IS型清水泵系列根据国际标准ISO2858所规定的性能和尺寸设计的,除清水泵体外,其余零件如清水泵盖、叶轮、轴、密封环、轴套及悬架体、滚动轴承等组成转子部件。