HAAS_面板操作-界面-参数

立式加工中心培训资料2007 年5 月内容目录安全 (1)操作⋯⋯⋯ (4)基本介绍⋯⋯⋯⋯⋯⋯⋯ (4)坐标体系⋯ (4)绝对定位法和增量定位 (5)用代码编程 (5)机床缺省值 (5)程序格式 (6)固定循环 (7)刀具交换装置安装步骤..................................... . (8)操作员控制面板 (9)实时计时器 (12)键盘 (12)通电/断电⋯⋯⋯ (20)手动操作⋯⋯ (20)自动操作⋯⋯⋯ (21)创建、编辑和保存程序 (23)程序输入/输出⋯ (26)试运行操作 (30)显示 (30)行程限制⋯⋯⋯⋯⋯⋯ (44)运行-停止-轻推-继续 (45)编程⋯⋯ (46)工作坐标系统 (46)编程结构 (46)字母地址代码 (48)技巧与窍门 (51)高速机械加工（可选） (61)第4轴编程 (62)子程序 (65)刀具功能（Tnn） (73)侧挂式刀具交换装置 (74)用VF系统计算机数控铣床攻丝............................ . (83)铣刀补偿 (86)高级编辑 (98)G代码（预备功能） (105)M代码(各种功能) (151)设置 (160)在工作中不要发生这种情况所有的铣削设备如旋转件、皮带、滑轮、高压电、噪音、压缩空气等均有危险存在，所以在使用CNC备及其组件时，为避免人身伤害及机械损坏，必严格遵守相应的安全守则。

操作安全必读‹ 只有经过授权的人员方可使用本机，未经培训人员在使用机床时可能对人身及机床造成伤害以及由于不正确的操作造成的问题不属保修范围内。

‹ 操作前请认真检查零配件及刀具，所有损坏的配件和刀具应当由专业人员修理或替换。

一旦有部件显示异常，不要操作，应及时联系您的车间质检人员。

‹ 操作机床时使用合适的眼、耳保护装置。

推荐使用ANSI认证的护目镜和OSHA认证的耳罩。

‹ 操作机床时一定确保其门关闭，门已正确互锁，旋转的刀具可能造成严重的人身伤害，当程序在运行中时，机床平台及主轴头能够在任一时间向任一方向做非常快的移动。

应用培训操作面板操作面板PROGRAM (MEM) O91002 N00000O91002 ;(Mill Engraving HAAS Logo) ;T1 M06 (TOOL#1 – ENGRAVING TOOL) ;G90 G54 G00 X-0.7355 Y0.429 ;S5000 M03 ;G00 G43 H01 Z1. M08 ;G01 Z0.03 F100. ;G91 ;G01 Z-0.0337 F7. ;G01 X-0.5687 Y-0.9857 ;G01 X-0.2275 ;G01 X0.1314 Y0.2275 ;G01 X-0.7835 ;G01 X0.1314 Y0.2275 ;G01 X0.7835 ;G01 X0.3058 Y0.5308 ;G01 X0.2275 ;G00 Z0.03375 ;F4 FOR PROG REVIEW(MACHINE) X 0.0000 in Y 0.0000 in Z 3.5179 in(WORK G54) X 9.0000 inY 7.0000 inZ 3.5179 in(DIST TO GO) X 0.0000 inY 0.0000 inZ 0.0000 in(OPERATOR) X 0.0000 in Y 0.0000 in Z 3.5179 inX Y Z(OPERATOR) (WORK G54) 0.0000 0.0000 0.0000X 0.0000 in X 9.0000 in _______________________________Y 0.0000 in Y 7.0000 in TRAVEL LIMITSZ 3.5179 in z 3.5179 in MIN -20.0000 -16.2500 -16.2500MAX 20.0000 16.2500 16.2500________________________________(MACHINE) (DIST TO GO) JOG INDEX DISTANCEX 0.0000 in X 0.0000 in -4.0000 -0.2500 1.0000Y 0.0000 in Y 0.0000 in ________________________________ Z 3.5179 in z 0.5179 in SHIFT JOG LOCK toggles INDEX MODEEnter [X,Y,Z] Origin to set JOG OFFSETALTER sets Limits to current positionDELETE sets LIMITS to max travelWRITE adds to, F1 sets coordinates JOGGING AXIS @ FEED 1.X 0.0000in Y 0.0000in Z 0.0000inX 0.0000in Y 0.0000in Z 3.5179inPOS-WORK (MEM) O91002 N00000X 9.0000inY 7.0000inZ 3.5179inPOS-OPER (MEM) O91002 N00000X 0.0000inY 0.0000inZ 3.5179inOFFSET(MEM) O91002 N00000COOLANT LENGTH RADIUSTOOL POSITION GEOMETRY WEAR GEOMETRY WEAR FLUTES1 0 11.1234. 0. 0. 0. 22 0 0. 0. 0. 0. 03 0 0. 0. 0. 0. 04 0 0. 0. 0. 0. 05 0 0. 0. 0. 0. 06 0 0. 0. 0. 0. 07 0 0. 0. 0. 0. 08 0 0. 0. 0. 0. 09 0 0. 0. 0. 0. 010 0 0. 0. 0. 0. 011 0 0. 0. 0. 0. 012 0 0. 0. 0. 0. 0Z POSITION: 1. WRITE ADD/F1 SET/OFSET TOGGLEOFFSET (MEM) O91002 N00000WORK ZERO OFFSETG CODE X Y ZG 52 0. 0. 0.G 54 -9.0000 -7.0000 0.G 55 0. 0. 0.G 56 0. 0. 0.G 57 0. 0. 0.G 58 0. 0. 0.G 59 0. 0. 0.G154 P1 0. 0. 0. (G110)G154 P2 0. 0. 0. (G111)G154 P3 0. 0. 0. (G112)G154 P4 0. 0. 0. (G113)G154 P5 0. 0. 0. (G114)G154 P6 0. 0. 0. (G115)G154 P7 0. 0. 0. (G116)G154 P8 0. 0. 0. (G117)X POSITION: 0.0000 WRITE ADD/F1 SET/OFSET TOGGLECOMMANDS (MEM) O91002 N00000 MACHINE coordinates – press / CURRENT PROGRAMTOOL 1 IN SPINDLE LOW STOPG00 G49 G69 D00 PGM F0.G17 G80 H00 ACT F0.G90 G98 M00 PGM S0G94 G50 T0 CMD S0G20 G64 ACT S0G40 G64 CLNT POSSPINDLE LOAD 0% 0.0 KW CX LOAD 0% LY LOAD 0% NZ LOAD 0% T Surf Spd 0% Chip Load 0.0000 FD 0.0SP 0O91002 ;(Mill Engraving HAAS Logo) ;T1 M06 (Tool #1 Engraving Tool) ; G90 G54 G00 X-0.7355 Y0.4929 ; S5000 M03 ;G00 G43 H01 Z1. M08 ;G01 Z0.03 F100. ;G91 ;G01 Z-0.0337 F7. ;G01 X-0.5687 Y-0.9857 ;G01 X-0.2275 ;G01 X0.1314 Y-0.9857 ;G01 X-0.7835 ;G01 X0.1314 Y0.2275 ;G01 X0.7835 ; X 0.0000 in. Y 0.0000 in. Z 0.0000 in.COMMANDS (MEM) O91002 N00000CURRENT DISPLAY COMMANDG00 N0 M00 O00000G17 X0. S0 A0.G90 Y0. T0 B0.G94 Z0. F0. C0.G20 I0. D00 U0.G40 J0. H00 V0.G49 K0. L0 W0.G89 P0 E0.G98 Q0.G50 R0.G54G64G69COMMANDS (MEM) O91002 N00000POWER ON TIME0:00:00CYCLE START TIME0:00:00FEED CUTTING TIME0:00:00M30 COUNT #1: 0 THIS CYCLE 0:00:00M30 COUNT #2: 0 LAST CYCLE 0:00:00COMMANDS (MEM) O91002 N00000MACRO VARABLES G65 LEVEL = 0VAR. VALUE VAR. VALUE VAR. VALUE VAR. VALUE1 17 332 183 194 205 216 227 238 249 2510 2611 2712 2813 2914 3015 3116 32COMMANDS (MEM) O91002 N00000MAINTENANCE - to select, ORIGIN to change, <> to adjust Remaining HoursCOOLANT – needs replacement -- ON-TIMEAIR FILTER in control enclosure - replace -- ON-TIMEOIL FILTER - replaced -- ON-TIMEGEARBOX OIL - replaced -- ON-TIMECOOLANT TANK – check level, leakage, oil in coolant -- ON-TIMEWA Y LUBE SYSTEM – check level -- CS-TIMEGEARBOX OIL – check level -- ON-TIMESEALS/WHIPERS missing, torn, leaking - check -- CS-TIMEAIR SUPPLY FILTER – check for water -- ON-TIMEHYDRAULIC OIL – check level -- ON-TIMECOMMANDS (MEM) O91002 N00000TOOL LIFEFEED TIME TOTAL TIME USAGE ALARM1 0:00:00 0:00:00 0 02 0:00:00 0:00:00 0 03 0:00:00 0:00:00 0 04 0:00:00 0:00:00 0 05 0:00:00 0:00:00 0 06 0:00:00 0:00:00 0 07 0:00:00 0:00:00 0 08 0:00:00 0:00:00 0 09 0:00:00 0:00:00 0 010 0:00:00 0:00:00 0 011 0:00:00 0:00:00 0 012 0:00:00 0:00:00 0 013 0:00:00 0:00:00 0 014 0:00:00 0:00:00 0 015 0:00:00 0:00:00 0 016 0:00:00 0:00:00 0 0COMMANDS (MEM) O71002 N00000SPINDLE LOAD VIBRATIONTOOL MAX% LIMIT% MAX(G) LIMIT(G)1 0% 0% 0.00 0.00 TOOL 1 IN SPINDLE2 0% 0% 0.00 0.00 SP LOAD: 0%3 0% 0% 0.00 0.00 Vibration: NO SENSOR4 0% 0% 0.00 0.005 0% 0% 0.00 0.006 0% 0% 0.00 0.007 0% 0% 0.00 0.008 0% 0% 0.00 0.009 0% 0% 0.00 0.0010 0% 0% 0.00 0.0011 0% 0% 0.00 0.0012 0% 0% 0.00 0.0013 0% 0% 0.00 0.0014 0% 0% 0.00 0.0015 0% 0% 0.00 0.00MAX-Highest value sinceorigin LIMIT-Value beforewarning issue. Press ORIGINto zero out valuesCOMMANDS (MEM) TOOL MANAGEMEMENT<PREVIOUS> <NEXT> <ADD><DELETE>GROUP ID : 0 GROUPSGROUP USAGE: IN ORDER 0 DESCRIPTION: FEED TIME : 0 TOTAL TIME : 0 TOOL USAGE : 0 HOLES : 0TOOL LOAD : 0 TL ACTION : ALARM (TOOL GROUP)PRESS F4 TO CHANGE ACTIVE WINDOWTL IN SPINDLE 0TOOLS EXP LIFE 0 00 CRNT PKT H-CODE D-CODE FLUTES LOADS HOLES FEED TIME TOTAL TIME USAGE VIBRATIONCOMMANDS (MEM) O71002 N00000 HAAS SERVO BAR:3100 PART LENGTH + CUTOFF : x x . x x x x IN3101 INITIAL PUSH LENGTH : x x . x x x x IN3102 MIN CLAMP LENGTH : x x . x x x x IN3103 MAX # PARTS : x x x3104 MAX # BARS : x x x3105 MAX LENGTH TO RUN : x x x . x x x x IN3106 CURRENT # PARTS RUN : x x x3107 CURRENT # BARS RUN : x x x3108 CURRENT LENGTH RUN : x x x . x x x x IN3109 LENGTH OF LONGEST BAR : x x . x x x x IN3110 CURRENT BAR LENGTH : x x . x x x x IN3113 MIN RETRACT POSITION : x . x x x x INCOMMANDS (MEM) N00000 CHANGE:KEY NUMBER, WRITE CLEAR:DELETEPALLET SCHEDULE TABLEPALLET LOAD PALLET PROGRAM PROGRAMNUMBER ORDER STATUS NUMBER COMMENT1 0 UNSCHEDULED O06012 (CUT SLOT) 2 1 SCHEDULED O04990 (DRILL AND TAP)3 * LOADED O01245 (ROUGH AND FINISH)4 0 COMPLETED O03589 (CUT POCKET) 0 UNSCHEDULED1 SCHEDULED2 LOADED3 COMPLETED4 USER5 USERSELECT:F2 CHANGE:F3 RESET:F4/ORIGINALARMS (MEM) O91002 N00000102 SERVOS OFFIndicates that the servo motors are off, the tool changer is disabled, the coolant pump is off, and the spindle motor is stopped. Caused by EMERGENCY STOP, motor faults, tool changer problems, or power fail.AT ZERO – XYZALARM202 SETTING CRC ERROR 13:20:48 06-19-2002 107 EMERGENCY OFF 14:15:22 06-19-2002 903 CNC MACHINE POWERED OFF 18:25:12 06-19-2002 107 EMERGENCY OFF 08:11:46 07-19-2002 900 Par No. 6 has changed. Old val was 2809040 08:37:54 07-19-2002 107 EMERGENCY OFF 10:25:12 07-19-2002 903 CNC MACHINE POWERED OFF 10:55:25 07-19-2002 107 EMERGENCY OFF 12:52:11 07-19-2002 316 X OVER TRAVEL RANGE 16:04:00 07-19-2002 107 EMERGENCY OFF 14:28:25 07-19-2002 900 Par No. 209 has changed. Old val was -2141740520 18:19:05 07-19-2002 107 EMERGENCY OFF 19:15:22 07-19-2002 107 EMERGENCY OFF 19:17:37 07-19-2002 243 BAD NUMBER 19:27:15 07-19-2002 107EMERGENCY OFF 19:35:33 07-19-2002 TO WRITE ALARM HISTORY TO DISK FILE PRESS F2 OTHERWISE PRESS SEND RS232927 ILLEGAL G1 CODE FOR ROTARY INDEXERThe rotary indexer only does rapid G0 motion. Feed G1 MotionIs not allowed.ENTER ALARM NUMBER TO VIEW (OR USE UP/DOWN KEYS TO SCROLL)MESSAGES (MEM) O91002 N00000CHECK TOOL 4 AFTER ONE RUN OF PROGRAM O01234PARAMETERS (MEM) O91002 N00000COMMON SW 1 (PARAMETER 57) -1692623227REV CRANK 1 DISABLE T. C 0 DISABLE G. B 1 POF AT E-STP 0 RIGID TAP 0 REV SPIN ENC 0 REPT RIGID TAP 0 EX ST MD CHG 1 SAFETY CIRC. 0 SP DR LIN AC 1 PH LOSS DET 1 COOLANT SPGT 1 OVER T IS NC 1 SKIP OVERSHT 0 MONINV SP ST 0 SP LOAD MONI 1 SP TEMP MONI 0 ENA ROT & SC 0 ENABLE DNC 1 ENABLE BGEDT 1 ENA GRND FLT 1 M19 SPND ORT 0 ENABLE MACRO 0 INVERT SKIP 0 HANDLE CURSR 1 NEG WORK OFS 1 TRANS OIL 0 QUICK CODE 1 OILER ON/OFF 1 NC OVER VOLT 0 SP MOTOR ENC 0 DOOR STOP SP 1DGNOS (MEM) O91002 N00000INPUT32 Haas Vector BitsX Axis Z Channel 0 Y Axis Z Channel 0 Z Axis Z Channel 1A Axis Z Channel 0B Axis Z Channel 0X Home Switch 1 Y Home Switch 0 Z Home Switch 0A Home Switch 1B Home Switch 1Time 10:32:00 Link 02-08-13 VER M12.02X MOCON#1 M2.0 MODEL VF X Over Heat 1Y Over Heat 1Z Over Heat 1A Over Heat 1B Over Heat 1X Drive Fault 0Y Drive Fault 0Z Drive Fault 1A Drive Fault 0B Drive Fault 0DATE 10-25-02RUNTIME 284:12:00TOOL CHANGES 11FV 1 2.160 VV 0X Cable Input 0Y Cable Input 0Z Cable Input 0A Cable Input 0B Cable Input 0Spindle Z Channel 0ANALOG DATACOOLANT LEVEL 0uP TEMP: 73F / 22CSP LOAD: 0%Spindle Forward *Spindle Reverse *Lock Spindle *Spindle at Spd * *Spindle Stopped * *Spindle Fault *Spindle Locked *Sp Cable Fault *Sp Over Heat *SETTINGS (MEM) O91002 N00000 GENERAL KEY IN A NUMBER26 821 819 77 3353 40 64109 110 111 112SERIAL NUMBER:LANGUAGE:AUTO POWER OFF TIME:TOOL AT POWER DOWN:DIMENTIONING:SCALE INTEGER F:COORDINATE SYSTEM:JOG W/O ZERO RETURN:TOOL OFFSET MEASURE:T OFS MEAS USES WORK:WARMUP TIME IN MIN:WARMUP X DISTANCE:WARMUP Y DISTANCE:WARMUP Z DISTANCE:10469ENGLISH1INCHDEFAULTFANUCOFFRADIUSON0.00000.00000.0000GRAPHICS (MEM)O91002 N00000 F1:HELP F2:ZOOM F3:POSITION F4:PROGZY-SIZE: 12.0916TOOL: 2(DIST TO GO)X: -2.7086Y: 0.0000Z: 0.0000N21 G01 Z0.01 F30.;N22 G150 P90111 G41 D02 J0.04K0.02 Z-1.25 Q0.42 R0.01 F16.5;N23 G40 G01 X3.25 Y6.5DIRECTORYA…STARTUP AND RUNNING N…SET UP PROCEDURES B…PROG. REVIEW/DNC/BGEDIT/POWER DOWN O…OVERIDESC…G/M/S/T COMMAND CODES P…PARAMETERS / DIAGNOSTICS D…RETURN TO THIS DIRECTORY Q…POSITION DISPLAYS E…EDITING PROGRAMS R…RECV / SEND PROGRAMS F…SETTING PAGE S…SAMPLE PROGRAMS G…SPECIAL G CODES T…TOOL OFS/TOOL LIFE/LOAD H…TROUBLE SHOOTING U…GRAPHIC FUNCTIONI…MDI / MANUAL DATA INPUT V…TOOL CHANGER J…JOGGING / HANDLE FUNCTION W…WORK COORDINATES K…CRT DISPLAY / KEYBOARD X…CREATING PROGRAMS L…ALARMS / MESSAGES Y…SPECIAL FUNCTIONS M…MAINTENANCE REQUIREMENTS Z…ZERO RETURNSTARTUP AND RUNNINGHELP FUNCTION 18-MAR-02The help function is a mini-manual that will explain the functions of this Machine.To use it, push the cursor down or PAGE DOWN arrow on the cursor pad to scan through the manual or use the directory to select a topic. Each topic ofthe directory is preceded by an alphabetic letter.After finding a topic, press the letter on the keypad and the display willchange to the topic and the explanation.Pushing the letter D will bring you to the directory.Pushing the help button again will select the calculator functions.To exit the help functions, select any other display.(MORE IN THIS SECTION)HELP (MEM) O91002 N00000SPECIAL G CODESThere are several non-standard G codes in the Haas mill. They are: G12 CIRCULAR POCKET MILLING CLOCKWISEG13 CIRCULAR POCKET MILLING COUNTERCLOCKWISEG35 AUTOMATIC MEASURE OF TOOL DIAMETERG36 AUTOMATIC SET OF WORK OFFSETSG70 BOLT HOLE CIRCLEG71 BOLT HOLE ARCG72 BOLT HOLES ALONG AN ANGLEG77 BACK BORINGG101 TURN ON MIRROR IMAGE FOR ANY AXIS LISTED IN BLOCK G100 TURN OFF MIRROR IMAGEG102 PROGRAMMABLE OUTPUT TO RS-232G103 LIMIT BLOCK BUFFERING FOR FASTER RESPONSE TIMEG136 AUTOMATIC SET OF WORK OFFSETS CENTERG150 GENERAL PURPOSE POCKET MILLINGG187 SET ACCURACY REQUIRED IN CORNERS(MORE IN THIS SECTION)CALCULATOR(NO SOLUTION YET)0.000000000 ANGLE 3LOAD + - /(MACHINE) ANGLE 1 .X 0.0000 in. ANGLE 2 .Y 0.0000 in. ANGLE 3 . SIDE 2 SIDE 1Z 3.5179 in.SIDE 1 .SIDE 2 . ANGLE 1 ANGLE 2SIDE 3 . SIDE 3F3 COPIES CALCULATOR VALUE TO HIGHLIGHTED ENTRY IN OTHERDISPLA Y F3 COPIES CALCULATOR VALUE TO DATA ENTRY LINEF4 COPIES OR OPERATES HIGHLIGHTED DATA TO CALCULATORWRITE ENTERS DATA TO HIGHTLIGHTED DISPLA YCALCULATOR0.000000000LOAD + - / (MACHINE)START Y . X 0.0000 in.END X . Y 0.0000 in.END Y .Z 3.5179 in.RADIUS .ANGLE . DIRECTION CW CENTER X . CENTER Y . START X .(NO SOLUTION YET)(NO SOLUTION YET) 0.000000000LOAD + - / (MACHINE)Y . X 0.0000 in.POINT C X . Y 0.0000 in. Y .Z 3.5179 in.RADIUSTGNT PT X .TGNT PT Y . POINT A X . Y . POINT B X . B A C(NO SOLUTION YET) 0.000000000LOAD + - / (MACHINE)CIRCLE2 X . X 0.0000 in.CIRCLE2 Y . Y 0.0000 in. RADIUS 2 . Z 3.5179 in.TANGT A X .Y .TANGT B X .Y .TANGT C X .Y .TANGT D X . Y .CIRCLE1 X . CIRCLE1 Y . RADIUS 1 .(MACHINE) CIRCLE2 X 2. 5 0 0 0 X 0.0000 in. CIRCLE2 Y 2. 5 0 0 0 Y 0.0000 in. RADIUS 2 0. 5 0 0 0Z 3.5179 in.TANGT A X 1. 1 5 4 7Y 0. 8 0 3 6TANGT B X 0. 8 0 3 6Y 1. 1 5 4 7TANGT C X 2. 8 0 9 4Y 2. 1 0 7 2TANGT D X 2. 1 0 7 2Y 2. 8 0 9 40.000000000LOAD + - / CIRCLE1 X 1. 0 0 0 0 CIRCLE1 Y 1. 0 0 0 0 RADIUS 1 0. 2 5 0 0A BD C Type: STRAIGHT Use F and T to form G-code. F1 for alternate solution Select start location: A B C or D Solution in G90 mode M - toggle mode From: G01 X2.8094 Y2.1072 From: A To: C From: C To: D Dir (C/W): G03 X2.1072 Y2.8084 I-0.3094 J0.3928 AT ZERO - X Y ZW Select direction of rotation C for CW, W for CCW(MACHINE) FLUTES . X 0.0000 in.FEED . Y 0.0000 in.CHIPLOAD .Z 3.5179 in.MATERIAL PRESS < or > FOR MATERIALSTAPPINGTHREADS . /INRPM . FEED . IN/MIN CALCULATORMILLING 0.000000000LOAD + - / CUTTER DIA . IN SURFACE SPEED . FT/MIN RPM .HELP (MEM) O91002 N00000Decimal DrillEquiv Size mm Tap size0.0453 1.1500.046556 1.1820.04693/64 1.191 #0-800.0472 1.2000.0492 1.250 M1.6x0.350.0512 1.3000.052055 1.3210.0531 1.3500.550 54 1.3970.0551 1.4000.0571 1.4500.0591 1.5000.059553 1.511 #1-64 #1-720.0610 1.5500.06251/16 1.5880.0630 1.60 M2x0.4(MORE IN THIS SECTION)EDIT INSERT ALTER DELETE UNDO。

Haas Technical Publications Manual_Archive_Cover_Page Rev AJune 6, 2013BackTAILSTOCK SETUPIMPORTANT! Warranty card should be filled out prior to operation.When using Servo 5c Indexers, Haas Automation recommends using LIVE CENTERS ONLY! Tailstocks cannot be used with the HRT320FB table.P REPARATIONClean bottom surface of tailstock casting before mounting to mill table. If there are any noticeable burrs or nicks on the mounting surface, clean them with a deburring stone.T AILSTOCK A LIGNMENT1. Mount the supplied 0.625 dia. locating pins to bottom of tailstock using 1/4-20 x 1/2" sockethead cap screw (SHCS).2. Mount tailstock to clean mill table.3. Fasten lightly to mill table using 1/2-13 hex head bolt (HHB), hardened tooling washers and1/2-13 T-Nuts.4. Extend the tailstock spindle from the body. Use the spindle surface to sweep the spindlecenter line to rotary product center line, align to within 0.003 TIR. Once the unit is properly aligned,torque the 1/2-13 nuts to 50 ft./lbs.I NSTALLATION/R EMOVAL OF M ORSE T APER A CCESSORIES1. Inspect and clean tailstock taper and tapered surface of live center.2. Apply a light coat of oil on the center, before inserting into the spindle. This aids in removingthe center and also prevents corrosion buildup.M ANUAL T AILSTOCKLive or dead centers: Retract the spindle into the body and the leadscrew will force the center out.P NEUMATIC T AILSTOCKLive centers: Wedge an aluminum bar between the face of the spindle and the rear surface of the live centers' flange.Dead centers: Thread dead centers are recommended (Often called N/C Dead Centers). Use a wrench to hold the center in place and turn the nut until it backs the center out from the spindle.1. The tailstock should be positioned so that after approximately 1" of spindle travel, the centercomes into contact with the work piece/fixture. If the tailstock needs to be repositioned, repeatStep 4 of Tailstock Alignment.2. Once in contact, apply only enough force on the handwheel to hold the workpiece / fixturesecurely.NOTE:The force required on the hand wheel is similar to the force used in closinga typical garden faucet.3. Tighten the spindle lock at this time.1. The tailstock should be positioned so that after approximately 1" of spindle travel, thecenter comes into contact with the work piece / fixture. If the tailstock needs to be repositioned,repeat Step 4 of Tailstock Alignment.2. Use of the spindle lock is optional when using pneumatic tailstock models. Use the followinginformation to determine tailstock air pressure:•Rotary Tables: Normal operating range 10-60 psi, Max: 100 psi•Servo 5c indexers*: Normal operation range 5-40 psi. Max: 60psi.*LIVE CENTERS ONLY!•Maximum Air pressure = 150 psi (lbs/sq/in.) results in 450 lbs tailstock force.•Minimum Air pressure = 5 psi (lbs/sq/in.) results in 15 lbs tailstock force.NOTE:Excessive tailstock force and misalignment greater than 0.003 tir willcause premature wear on the geartrain and motor.•Daily:Use a shop rag to thoroughly clean the unit free of chips and apply a rust preventative such as WD-40.•Weekly:Use a standard grease gun and apply 1 full stroke to the top mount zerk fitting, for a pneumatic tailstock.•Monthly:Use a standard grease gun and apply 1-2 full strokes to the top mount zerk fitting, fora manual tailstock.Lubrication: Use MOBIL multipurpose grease with MOLY (Molybdenum disulfide) or equivalent.T AILSTOCKS。

HAAS控制面板HAAS数控系统介绍HAAS数控系统是目前车间里最常用的数控系统之一，尽管别的数控铣床会采用不同制造厂家的机床本体和数控系统，可每一台HAAS铣床都配置HAAS数控系统。

详细学习了数控系统后，你会发现HAAS数控系统设计合理、使用方便。

1、控制面板由控制面板控制所有的机床操作。

控制面板(见图10-1)由手动控制按钮、显示屏和控制键盘组成：POWER ON(电源开)和POWER OFF(电源关)按钮用于开机和关机。

显示屏显示程序、轴的位置以及整个加工过程中其他相关的信息。

控制键盘用于输入命令、输入偏置、调整速度。

SPINDI。

E L,OAD(主轴负载)表显示主轴电机的功率输出。

它告诉操作员机床工作负载，防止机床因过载而损坏。

HANDI。

E(手轮)使机床部件沿着坐标轴移动。

手轮转动时发出滴答声，可通过键盘选择移动增量。

EMERGENGY STOP(紧急停止)按钮自动关闭所有的机床功能。

如果刀具可能与工件或夹具相撞，就应该使用该按钮。

CYCLE START(循环启动)按钮开始执行程序或重新启动中断的程序，FEED HOLD(进给保持)按钮使轴运动停止，但主轴运动继续运行。

要停止主轴，按SPINDI甩STOP(主轴停止)修调键。

FEED HOID用于检查工件或刀具的加工情况。

图10-2和图10-3说明了HAAS铣床的手动控制。

HANDLE(手轮)，EMERGENCY STOP(紧停)，CYCLE STAR (循环启动)和FEED HOLD(进给保持)这些手动控制按钮的功能很像其他机床上的手动控制部件。

2、控制键盘控制键盘是HAAS数控系统输入命令的地方。

如图10-4所示，控制键盘分9个区：8个显示键位于控制键盘的顶部中间位置。

30个操作方式键位于控制键盘的右上角。

15个数字键位于控制键盘的右下角。

30个字母键位于控制键盘的底部中间位置。

15个修调键位于控制键盘的左下角。

8个光标键位于控制键盘的中心位置。

HASS机床操作1、工作坐标系统机床具有三个直线运动轴，称X、Y轴和Z、X轴使工作台左、右移动，Y使工作台前（离开操作者）、后（靠近工作者）运动，而Z轴则使铣头上、下，机床零点位于机床右上角。

从这点开始的运动都是负向的。

如果带有一个旋转工作台，则将提供一个附加的A轴工作偏臵。

利用PAGEUP键可在偏臵显示页上找到工作偏臵，此外可显示并可手动输入工作偏臵。

带有第五轴的控制器工作坐标系统已扩展至可控制B轴——第五轴。

在偏臵显示时可分为B轴设臵工作坐标偏臵。

注意，辅助轴C、U、V和W没有偏臵，在们以机床坐标进行偏程。

原点或机床零点是XO，YO，ZO。

从机床零点出发的运动都是负向，这些轴负向行程利用参数中定义的、已存储的行程限位来限定，而其正向行程只需要简单地用不得小于零来限定。

此外，各轴的正向行程用原位开关来限止，这些开关与限位开关作用相同。

在机床可用刀具切削你的工件之前，控制器必须知道工件位于何处。

工件坐标系统把工件的工作零点与机床零点间的距离告诉控制器。

工件的工作零点由编程者决定，它是一个公共点，工件的所有尺寸都是由此起算。

机床零点在机床通电时固定下来，是不变的。

操作者必须确定这一距离并输入其值。

通电时控制器自动选择G54系统。

如你不希望使用这一系统，在G54中使其X、Y、Z值为零，或选择另一工作偏臵。

G54至G59或G110至G129偏臵可以利用PARTZEROSET（工作零点设臵）键来设臵。

将各轴移动至工件的工作零点，并用光标选好特定的轴和工件号。

按ＰＡＲＴＺＥＲＯＳＥＴ键，则当前的机床位臵将自动储存于该地址内。

这只有在选定工作零点偏臵显示时有效。

请注意，输入一个非零的Ｚ工作偏臵将和一个自动输入刀具长度偏臵操作产生干涉。

在表中输入工作坐标时仅需给一个数字。

例如在Ｇ５４内输入Ｘ值为Ｘ２.００时，可用光标搜索该列并只需输入２.０即可。

工作坐标数值通常输入一个正数，但参数５７的‚ＮＥＧ，ＷＯＶＫＯＦＦＳＥＴ‛位设臵为１时例外，在这情况下，工作坐标数应以负数输入。

机床联网操作手册(HAAS 系统)一.程序传入/传出入操作步骤1.发出程序O05555，请求调用服务器列表请求按LIST PROG 键,选中O05555,按键2．接收服务器发出的列表程序O6666输入O6666 键接收程序,服务器列表程序O6666即传入机床3．调用服务器上程序打开O6666程序，在需要程序名前面加R111，按步骤1,发出O66666,按步骤2,输入程序名,接收程序二、在线加工在线加工和“调程序到机床存储器”的方法一样，只是3）步完毕后，等待5秒钟之后，按下机床在线加工键，直接按启动键运行程序，就可以实现在线加工。

说明：由于采用多线程，可实现多台机床同时在线加工使用同一个程序，并且互相不会产生影响。

三、程序回传 如果想把机床里面的程序存放在服务器上以便下次调用，选种需上传程序,按 键即将程序上传到服务器四．程序调用说明：程序调用分为3部分：调用编程人员下发程序，调用自己上传到服务器的程序，调用公用（其他机床）目录程序五．HAAS 系统参数表按进入参数设置,按PAGE DOWN多次,找到RS232参数设置11 BAUD RATE SELECT : 960012 PARITY SELECT : NONE13 STOP BITS : 114 SYN CHRONFZATION RTS/CTS 37 RS232 DATA BITS : 824 LEADER TO PUNCH : NONE25 EOB DATTERN : CR LF 41 ADD SPACES RS232 OUT OFFDNCMAX对应传输参数设置:握手方式: 软件握手波特率: 9600停止位: 1数据位: 8奇偶校验: 无端口模式: ASCII。