英格索兰隔膜泵手册PD05P

Aro英格索兰气动隔膜泵要考核应试者的实际工作能力和组织协调能力，使综合测评考核体系更加完善。

由于招聘报名正在进行当中，国资委将在7月18日报名工作结束后，再对外统一公布报名的具体情况。

对于目前外界比较关注的诸如报名人员的主要背景、哪些职位比较热门等问题，国资委相关负责人称不便透露。

此前，国资委在招聘公告中也明确承诺，将会为报名者保密。

国资委以公开招聘的方式选拔中央级国有企业的高级经营管理者开始于2003年，当时只组织了中国联通、中国铝业等6家央企，共招聘副总级高管7人；2004年，央企数量扩大到22家，共招聘高管23人；2005年，首次通过这一途径招聘了两家央企的QBY系列气动隔膜泵产品分类隔膜泵口径mm流量m3/h扬程m更多信息:▪QBY系列气动隔膜泵（安装尺寸）▪QBY系列气动隔膜泵（性能参数）一、产品概述本单位生产的QBY系列气动隔膜泵是一种新型输送机械，采用压缩空气为动力源，对于各种腐蚀性液体，带颗粒的液体，高粘度、易挥发、易燃、剧毒的液体，均能予以抽光吸尽。

其性能参数与联邦德国的WLLDENPVMPS、美国的MARlOWPUMPS相近。

二、主要用途1、泵吸花生酱、泡菜、土豆泥、小红肠、果酱苹果浆、巧克力等。

2、泵吸油漆、树胶、颜料。

3、粘合剂和胶水、全部种类可用泵吸取。

4、各种瓦、瓷、砖器及陶器釉浆。

5、油井钻好后，用泵吸沉积物及灌浆。

6、泵吸各种乳剂和填料。

．7、泵吸各种污水。

8、用泵为油轮，驳船清仓吸取仓内污水。

9、啤酒花及发酵粉稀浆、糖浆、糖密。

10、泵吸矿井、坑道、隧道、选矿、矿渣中的积水。

泵吸水泥灌浆及灰浆。

11、各种橡胶浆。

12、各种磨料、腐蚀剂、石油及泥浆、清洗油垢及一般容器。

13、各种剧毒、易燃、易挥发液体。

14、各种强酸、强碱、强腐蚀液体。

15、各种高温液体最高可耐150℃。

16、作为各种固液分离设备的前级送压装置。

三、技术参数流量：0-30m3/h；扬程：0-50m；口径：10-100mm；温度：-15-+120℃；压力：0.1-0.7MPa；自吸高度：5-7m。

英格索兰隔膜泵说明安全操作及保养规程1. 引言英格索兰隔膜泵是一种常见的工业泵，广泛应用于化工、制药、食品等行业。

正确的操作和保养对于确保泵的正常运行和延长使用寿命至关重要。

本文将介绍英格索兰隔膜泵的安全操作和保养规程，以确保用户可以正确使用和维护该泵。

2. 安全操作规程2.1 泵的启动和停止在启动和停止英格索兰隔膜泵之前，必须确保以下安全操作：•检查泵的电源和仪表，确保正常工作；•检查各种阀门的位置，确保泵的进出口阀门处于打开或关闭状态；•确保泵的进出口管路连接正确并且紧固；•检查泵的密封装置，确保无漏气现象。

在启动泵之前，需要按照以下步骤进行操作：1.打开进水阀，确保泵的进口畅通；2.打开泵的出口阀，确保泵的出口畅通；3.若泵有自吸功能，打开泵的自吸阀；4.启动泵的电源，并逐步调节泵的转速，以避免液体冲击。

在停止泵之前，需要按照以下步骤进行操作：1.先关闭泵的出口阀，再关闭进口阀，确保泵停止供液；2.关闭泵的电源，确保泵完全停止运行。

2.2 泵的维护和保养定期的维护和保养有助于延长英格索兰隔膜泵的使用寿命和保持其性能稳定。

以下是一些建议的维护和保养步骤：•每天使用后，清洗泵体和连接部件，去除污垢和残留物；•定期检查泵的密封装置，如有异常应及时更换；•检查泵的隔膜，确保没有磨损或损坏；•检查泵的橡胶零件，如有老化或破损应及时更换；•定期检查各种阀门和管路连接，确保紧固；•检查泵的电机和电气设备，确保正常工作；•定期更换泵的润滑油，并清洗润滑部件。

3. 注意事项在操作和保养英格索兰隔膜泵时，需要注意以下事项：•在操作泵之前，务必仔细阅读产品说明书，并按照说明书的要求进行操作；•避免使用过大的流量和压力，以免损坏泵的部件；•当泵运行时，不得打开密封装置或接触转动部件；•不得使用泵输送无法耐受的化学物质；•定期检查电气设备和接线，确保安全可靠；•在清洗和维修泵时，务必断开电源，防止触电事故发生；•若发现异常噪音、振动或漏液现象，应立即停止使用并进行检查和维修。

BQG-150/0.2（666170-3EB-C）气动隔膜泵操作和维护手册执行标准：JB/T8697-1998Q/IRGT009-2008英格索兰（桂林）工具有限公司广西桂林市朝阳路55号邮编：541004电话:(086)773-5878119传真:(086)773-5876565前言使用本产品的用户，请仔细阅读本说明书，以便正确使用本产品并充分发挥其优良性能。

对未经咨询便对本产品擅自改动的用户，英格索兰公司对造成的伤害不承担任何的责任。

本说明书包含重要的安全信息。

不遵守本手册规程，可能会造成人身伤害或财产损失。

英格索兰公司对造成的伤害不承担任何的责任。

一.操作和安全预防措施阅读、理解并遵照此处信息操作，以免出现伤害或财产损失。

1、气体压力过大。

可能导致人员伤害、泵体损坏或者财产损失。

①进气压力不允许超过泵铭牌所注的最大允许值；②务必确保软管和其他部件能承受泵所产生的液体压力。

检查所有软管的损坏或磨损情况。

确保分配装置干净，工作可靠。

2、静电火花。

可能发生爆炸。

导致严重伤害或死亡。

请将泵和泵送系统接地。

①火花可能点燃易燃材料和蒸汽；②当泵吸、冲洗、再循环或喷射易燃材料时，如油漆、溶剂、腊克漆等，或者在使用位置周围的环境大气可导致自燃时，泵送系统和喷射的物体必须接地。

将分配阀或设备、容器、软管以及将材料抽吸到其中的任何物体接地；③使用泵体上提供的接地端。

使用ARO零件号66885-1接地工具箱或将适当的接地线（最小12线规直径）连接到良好的接地点；④确保泵体、连接头和所有接触点的安全，以避免振动和接触或产生静电火花；⑤咨询当地建筑条例和电工规程中的特殊接地要求；⑥接地后，定期检验接地电路的连续性。

用欧姆计进行测试，确保每个部件（如软管、泵、夹头、容器等）到接地端的连续性。

欧姆计应当显示0.1欧姆或者更小的数值；⑦将出口软管、分配阀门或设备浸入所分配的材料中，避免所泵送的材料自由流动；⑧使用插有电线的软管；⑨使用正确的通风设备；⑩使易燃物品远离热源、明火和火花；⑪当不使用时，请关闭容器。

英格索兰隔膜泵安全操作及保养规程隔膜泵是非常重要的工业泵之一，常被用于输送各种化学品和腐蚀性介质，因此安全操作和定期保养显得尤为重要。

本文将介绍英格索兰隔膜泵的安全操作和保养规程，帮助使用者提高设备的安全性和延长设备的寿命。

安全操作规程1. 启动前的检查•检查隔膜泵是否连接正确，管道是否安装紧密。

•检查电气线路是否良好，防爆开关是否开启。

•检查隔膜、球阀、进出口阀门是否正常开启。

•确认泵内无任何异物、无渗漏等现象。

2. 正常工作时的操作•确认泵体安装在水平的底座上，并牢固固定在位置上。

•注意隔膜泵的流量、压力及介质是否符合要求。

•在运行时，不能用手触摸隔膜泵表面，应始终保持安全距离。

•当隔膜泵工作时，只有泵内介质充满后，才能打开出口阀门，确保不会发生空载运转的现象。

•注意观察压力表操作情况，确保隔膜泵能正常运转。

•若出现液体泄漏，应立即关闭进出口阀门，停止泵的工作，并及时清理设备。

3. 关机后的操作•停止隔膜泵的运转，将进出口阀门关闭，将隔膜泵内的剩余介质放空。

•断开电源，并注意防水防潮。

•定期检查电气线路、阀门及密封装置是否完好。

保养规程保养是延长隔膜泵寿命的重要措施，因此定期保养也显得尤为重要。

1. 定期检查阀门检查出口处阀门是否正常关闭，进口处阀门是否正常启动。

阀门是否有异响或泄漏的现象需要关注。

2. 清理隔膜泵使用过程中，若出现严重堵塞，应该及时清洗泵的内部和管道。

如果设备比较容易损坏，则需要使用低浓度清洗溶液，否则会腐蚀设备。

3. 换膜隔膜泵使用一段时间后，隔膜会磨损或者发生老化，就需要更换。

通常，建议隔膜使用时间不超过八个月。

4. 更换密封环或起扭矩若出现密封圈导致泄漏，应及时停机更换密封环。

如果使用一段时间后轴封轻微泄漏，需更换起扭矩。

5. 定期润滑需要定期润滑各个摩擦部件，如泵头、节渗、轴承等部件，保证其能够更加灵活地运作。

润滑的频率根据设备的实际工作情况而定。

总结英格索兰隔膜泵作为工业生产中重要的设备之一，使用和保养都需要十分重视。

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Pump38P237AX-EU Centrifugal Pump43P29231-610Filter-Regulator38P35A1-EU Centrifugal Pump43SB10X-X-X Pulsation Dampener44SB20X-X-X Pulsation Dampener45SB30X-X-X Pulsation Dampener45MODEL DESCRIPTION PAGE MODEL DESCRIPTION PAGEModel3/8"1/2"1" 1-1/2"2" Maximum Flow10.614.447100145 GPM (LPM)(40.1)(54.5)(178)(378.5)(548.8) MaximumDischarge100100120120120 Pressure(6.8)(6.8)(8.3)(8.3)(8.3)PSI (BAR)Fluid Ports3/8" (F) - In/Out1/2" (F) - In/Out1" ANSI/DIN Flange1-1/2" ANSI/DIN2"ANSI/DIN Inlet/Outlet1” (F)Threaded Flange Flange (BSP Available)Materials Polypropylene Polypropylene Polypropylene Polypropylene Polypropylene of Groundable Groundable PVDF PVDF PVDF Construction Acetal AcetalPVDF PVDFPump 4.2 (1.9) PD03P-XDS-X 6.3 (2.9)PD05P-XDS-X-B20.3 (9.2) Poly62 (28.1) Poly62 (28.1) Poly Weight 4.3 (1.9) PD03P-XES-X 6.7 (3.0)PD05P-XES-X-B28.5 (12.9) PVDF92 (41.7) PVDF92 (41.7) PVDF lbs. (kg.) 4.5 (2.0) PD03P-XKS-X 6.8 (3.1) PD05P-XKS-X-B28.8 (13.1) Poly w/85 (38.5) Poly w/85 (38.5) Poly w/4.6 (2.1) PD03P-XLS-X7.2 (3.3) PD05P-XLS-X-B Cast Iron Center Cast Iron Center Cast Iron Center3.4 (1.6) PD03P-XPS-X 5.2 (2.4)PD05P-XPS-X-B37 (16.8) PVDF w/115 (52.1) PVDF w/115 (52.1) PVDFw/3.5 (1.6) PD03P-XRS-X 5.4 (2.5)PD05P-XRS-X-B Cast Iron Center Cast Iron Center Cast Iron Center MaximumSolids1/163/321/81/41/4 Inches (mm)(1.6)(2.4)(3.2)(6.4)(6.4) Best PD03P-ARS-PAA PD05P-ARS-PUU-B6661A3-3EB-C6661T3-3EB-C6662A3-3EB-C Selling PD03P-ARS-STT PD05P-ARS-PAA-B6661A3-344-C6661T3-344-C6662A3-344-C Models PD03P-AES-DTT PD05P-ARS-PTT-B6661B3-344-C6661U3-344-C6662B3-344-C (BSP PD03P-ALS-KTT PD05P-AES-STT-B6661A4-444-C6661U4-444-C6662B4-444-C Available)PD05P-ALS-KTT-B6661B4-444-CPD05P-AES-SST-BRecommendedFilter/P29122-600P29122-600P29221-610P29241-610P29241-610 RegulatorAir Line Kit66073-166073-166073-266084-166084-13/8" Non-Metallic Performance SpecificationsRatio:1:1Maximum Flow:10.6-g.p.m. (40.1-l.p.m.)Displacement per cycle: 0.022-Gallons (0.083-Liters)Air Inlet: (Female)1/4 - 18 P .T .F . SAE Short Fluid Inlet:3/8 - 18 N.P .T .F . - 1Rp 3/8 (3/8 - 19 BSP , parallel)Fluid Outlet:3/8 - 18 N.P .T .F . - 1Rp 3/8 (3/8 - 19 BSP , parallel)Max. operating pressure:100-psi (6.9-bar)Suspended solids max. dia.:1/16-in. (1.6-mm)Weight: lbs (kg)PD03P-XDS-XXX 4.2 (1.9)PD03P-XES-XXX 4.3 (1.9)PD03P-XKS-XXX 4.5 (2.0)PD03P-XLS-XXX 4.6 (2.1)PD03P-XPS-XXX 3.4 (1.6)PD03P-XRS-XXX 3.5 (1.6)Maximum dry suction lift:8.5-f t (2.6-m) PTFE (Teflon ®) fittedAccessoriesAir Line Connection Kit*| Kit No. 66073-1Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose.Service Repair Kits |Kit No. 637428 (air section)Kit No. 637429-XX (fluid section)*Please note pumps are not included with these kits.Ordering MenuPD03PX X SX X XModelSeriesD StandardCenter Section MaterialP Polypropylene Fluid ConnectionA 3/8" N.P .T.B 3/8" BSPFluid Caps/Manifold MaterialD Groundable Acetal(single port)E Groundable Acetal(multiple port)K PVDF(single port)L PVDF(multiple port)P Polypropylene(single port)R Polypropylene(multiple port)Hardware MaterialS Stainless SteelSeat MaterialD Acetal K PVDFP Polypropylene S Stainless SteelBall MaterialA Santoprene ®C Hytrel ®S Stainless SteelT PTFE (Teflon)V Viton ®Diaphragm MaterialA Santoprene C HytrelT PTFE (Teflon)/Santoprene ®V Viton--Hytrel®, Teflon®and Viton®are registered trademarks of the DuPont company.Santoprene®is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P .3/8" Non-Metallic Dimensions and Flow ChartsNON-METALLIC1/2" Non-Metallic Performance SpecificationsRatio:1:1Maximum Flow:14.4-g.p.m. (54.5-l.p.m.)Displacement per cycle: .039-Gallons (.15-Liters)Air Inlet: (Female)1/4 - 18 P .T .F . SAE Short Fluid Inlet:1/2 - 14 N.P .T .F . - 1Rp 1/2 (1/2 -14 BSP , parallel)Fluid Outlet:1/2 - 14 N.P .T .F . - 1Rp 1/2 (1/2 -14 BSP , parallel)Max. operating pressure:100-psi (6.8-bar)Suspended solids max. dia.:3/32” (2.4-mm)Weight: lbs (kg)PD05P-XDS-XXX-B 6.3 (2.9)PD05P-XES-XXX-B 6.7 (3.0)PD05P-XKS-XXX-B 6.8 (3.1)PD05P-XLS-XXX-B 7.2 (3.3)PD05P-XPS-XXX-B 5.2 (2.4)PD05P-XRS-XXX-B 5.4 (2.5)Maximum dry suction lift:7.9-ft (2.4-m) PTFE fittedAccessoriesAir Line Connection Kit*| Kit No. 66073-1Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose.Service Repair Kits |Kit No. 637428 (air section)Kit No. 637427-XX (fluid section)Wall Mount | 76763*Please note pumps are not included with these kits.Ordering MenuPD05PX X SX X XBModel SeriesD StandardCenter Section MaterialP Polypropylene Fluid ConnectionA 1/2" N.P .T.B 1/2" BSPFluid Caps/Manifold MaterialD Groundable Acetal(single port)E Groundable Acetal(multiple port)K PVDF(single port)L PVDF(multiple port)P Polypropylene(single port)R Polypropylene(multiple port)Hardware MaterialS Stainless SteelSeat MaterialD Acetal K PVDFP Polypropylene S Stainless SteelBall MaterialA Santoprene C Hytrel*S Stainless SteelT PTFE (Teflon)U Polyurethane V VitonDiaphragm MaterialA Santoprene C Hytrel*T PTFE (Teflon)/Santoprene U Polyurethane V Viton---* Hytrel replaces Nitrile producing superior chemical compatibility and diaphragm life1/2" Non-Metallic Dimensions and Flow Charts637440-3 (N.P.T.PVDF) 637440-6 (BSP PVDF)NON-METALLIC1" Non-Metallic Performance SpecificationsRatio:1:1Maximum Flow:47-g.p.m. (177.9-l.p.m.)Displacement per cycle: 0.17-Gallons (0.64-Liters)Air Inlet: (Female)1/4 - 18 N.P .T .Fluid Inlet:1 - 11-1/2 N.P .T .F . - 1Rp 1 (1 - 11 BSP , parallel)1” ANSI/DIN FlangeFluid Outlet: 1 - 11-1/2 N.P .T .F . - 1Rp 1 (1 - 11 BSP , parallel)1” ANSI/DIN FlangeMax. operating pressure:120-psi (8.3-bar)Suspended solids max. dia.:1/8-inch (3.2-mm)Weight: lbs (kg)6661A3-, 1AF-, 1AJ-, 1AL- 20.3 (9.2)6661A4-, 1AG-, 1AK-, 1AN- 28.5 (12.9)6661B3-, 1BF-, 1BJ-, 1BL- 28.8 (13.1)6661B4-, 1BG-, 1BK-, 1BN- 37.0 (16.8)Maximum dry suction lift:15-ft (4.6-m) Rubber fitted AccessoriesAir Line Connection Kit*| Kit No. 66073-2Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose.Service Repair Kits |Kit No. 637118-C (air section)Kit No. 637161-XX-C (fluid section)Flange Connection Kit | Kit No. 67078 (for 1" Non-Metallic Pumps)For pumps with inlet/outlet flange manifolds. Kit meets ANSI specifications. Flange constructed of glass-filled polypropylene. Bolts, washers and nuts are stainless steel. Gasket is 4401 klinger synthetic fiber nitrile binder.*Please note pumps are not included with these kits.Ordering Menu6661XXX X X CCenter BodyA AluminumB Cast IronFluid Caps/Manifold Material3Polypropylene Flange (3-piece manifold)4PVDF Flange (3-piece manifold)F Polypropylene Flange (one-piece manifold)G PVDF Flange(one-piece manifold)J Polypropylene N.P .T.threads (one piece manifold)K PVDF N.P .T. threads (one-piece manifold)L Polypropylene BSP threads (one-piece manifold)N PVDF BSP threads (one-piece manifold)Seat Material2316 Stainless Steel 3Polypropylene 4PVDF8Hard 400 Stainless SteelBall Check Material3Viton4PTFE (Teflon)8PolyurethaneA 316 Stainless Steel C HytrelESantopreneDiaphragm Material3Viton4PTFE (Teflon) /Santoprene 9HytrelB Santoprene--Flange Connection Kit67078NON-METALLIC1-1/2" Non-Metallic Performance SpecificationsRatio:1:1Maximum Flow:100-g.p.m. (378.5-l.p.m.)Displacement per cycle: .67-Gallons (2.54-Liters)Air Inlet: (Female)1/2 - 14 N.P .T .F . - 1Fluid Inlet:1-1/2” A.N.S.I./DIN Flange Fluid Outlet:1-1/2” A.N.S.I./DIN Flange Max. operating pressure:120-psi (8.3-bar)Suspended solids max. dia.:1/4-in. (6.4-mm)Weight: lbs (kg)6661T3-X-C 62 (28.1)6661T4-X-C 92 (41.7)Note:Add 23-lbs (10.4-kg) for cast iron air motor sectionMaximum dry suction lift:14-ft (4.27-m) Rubber fittedOrdering Menu6661XXX X X CCenter BodyT Aluminum U Cast IronFluid Caps/Manifold Material3Polypropylene Flange (3-piece manifold)4PVDF Flange (3-piece manifold)Seat Material2316 Stainless Steel 3Polypropylene 4PVDF8Hard 400 Stainless SteelBall Check Material3Viton4PTFE (Teflon)8Polyurethane C HytrelESantopreneDiaphragm Material3 Viton4 PTFE (Teflon) /Santoprene 9 HytrelB Santoprene--AccessoriesAir Line Connection Kit*| Kit No. 66084-1Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose.Service Repair Kits |Kit No. 637118-C (air section)Kit No. 637165-XX (fluid section)Flange Connection Kit | Kit No. 67079 (for 1-1/2" Non-Metallic Pumps)For pumps with inlet/outlet flange manifolds. Kit meets ANSI specifications. Flange constructed of glass-filled polypropylene. Bolts, washers and nuts are stainless steel. Gasket is 4401 klinger synthetic fiber nitrile binder.*Please note pumps are not included with these kits.Flange Connection Kit670791-1/2" Non-Metallic Dimensions and Flow ChartsFor additional information contact technical support at (800)495-0276NON-METALLIC2" Non-Metallic Performance SpecificationsRatio:1:1Maximum Flow:145-g.p.m. (548.8-l.p.m.)Displacement per cycle: 0.72-Gallons (2.7-Liters)Air Inlet: (Female)1/2 - 14 N.P.T.F. - 1Fluid Inlet:2” A.N.S.I./DIN FlangeFluid Outlet:2” A.N.S.I./DIN FlangeMax. operating pressure:120-psi (8.3-bar)Suspended solids max. dia.:1/4-in. (6.4-mm)Weight: lbs (kg)6662A3-X-C62 (28.1)6662A4-X-C92 (41.7)Note:Add 23-lbs (10.4-kg) for cast iron air motor sectionMaximum dry suction lift:14-ft (4.27-m) Rubber fittedOrdering Menu6662X X X X X CCenterBodyA AluminumB Cast IronFluid Caps/ManifoldMaterial3Polypropylene Flange(3-piece manifold)4PVDF Flange(3-piece manifold)SeatMaterial2316 Stainless Steel3Polypropylene4PVDF8400 Stainless SteelBall Check Material3Viton4PTFE (Teflon)8PolyurethaneC HytrelE SantopreneDiaphragmMaterial3 Viton4 PTFE (Teflon) /Santoprene9 HytrelB Santoprene--AccessoriesAir Line Connection Kit*| Kit No. 66084-1Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose. Service Repair Kits|Kit No. 637118-C (air section)Kit No. 637165-XX (fluid section)Flange Connection Kit| Kit No. 67080 (for 2" Non-Metallic Pumps)For pumps with inlet/outlet flange manifolds. Kit meets ANSI specifications. Flange constructed of glass-filled polypropylene. Bolts, washers and nuts are stainless steel. Gasket is 4401 klinger synthetic fiber nitrile binder. *Please note pumps are not included with these kits.Flange Connection Kit670802" Non-Metallic Dimensions and Flow ChartsFor additional information contact technical support at (800)495-0276NON-METALLIC[1]“Unbalanced”Major Air ValveUn balanced valve designeliminates valve centering and pump stall-out, even under low air inlet pressures. “O” Ring seals prevent wasteof expensive compressed air.Air flow stops when fluid flow stops.Maintenance is simple: justreplace the worn “O” Rings and “U”Cups.[2]Independent Pilot RodUtilizes pneumatics andmechanical action to shift Pilot Rod. Ensures positive pilot signal, avoiding stall-out.[3]Broad Material SelectionOptions allow you to optimizecompatibility between the pump and fluid being moved.Non-Metallic DiaphragmPumps are available in polypropylene, PVDF and groundable acetal. Check models for availability. Metallic Diaphragm Pumps areavailable in aluminum, stain-less steel and cast iron. Check models for availability.[4]Diaphragm/Ball Check OptionsFit your pump with thediaphragms and ball checks needed to maximize fluid com-patibility and abrasion resist-ance.1234Ingersoll Rand Diaphragm Pumps:Keys to ARO Air Motor Technology Introducing the New High-Performance Pro’s: PD05, PD03:Aro’s new Pro Series family has all new members at both ends of the delivery spectrum. In the low-to-medium flow range, we offer our new PD05 (1/2") and PD03 (3/8") models. Featuring our patented air valve technology, including Simul Shift and D-Valve designs, users are assured of stall-free operation, with optimum energy efficiency.These pumps also feature fluid deliveries previously unavailable in port sizes like these: 14.4 GPM (1/2") and 10.4 (3/8")...that’s impressive delivery in a small package! ARO pioneered the 1/2",high-demand, low-maintenance diaphragm pump in the eighties -now its time to step it up-with the new Pro PD0s.Introducing the New High-Flow Pro’s: 666250 and 666300:At the far end of the fluid delivery spectrum, the new ARO Pro Series 2" and 3"port models feature Aro’s patented “Unbalanced”, stall-free air valve design and bolted construction for leak-tight integrity. With maximum delivery rates of 172 GPM (2") and 237 GPM (3"), the new high-flow Pros are the ideal answer to big volume applications - where performance with economy are a must.MODEL1/2"1" 1-1/2"2"3" Maximum Flow123590172237 GPM (LPM)(45.4)(133)(340.7)(651)(897) MaximumDischarge100120120120120 Pressure(6.9)(8.3)(8.3)(8.3)(8.3) PSI (BAR)Fluid Ports1/2" (F) - In/Out1" (F) - In/Out1-1/2" (F)In/Out2" (F)In/ Out3" (F)In/ Out Inlet/Outlet(BSP Available)Materials Aluminum Aluminum Aluminum Aluminum Aluminum of Stainless Steel Stainless Steel Stainless SteelConstruction Cast Iron Cast IronPump10.4 (4.7) PD05A-XAS-X-B19 (8.6) Aluminum*51.5 (23.4) Aluminum*65.2 (29.6)109.8 (49.8) Weight16.6 (7.5) PD05A-XSS-X-B36 (16.3)Stainless84.5 (38.3) StainlessLbs. (Kg.)8.0 (3.7) PD05R-XAS-X-B31 (14.1)Cast Iron*79.5 (36.1) Cast Iron*14.3 (6.5) PD05R-XSS-X-B*add 8-lb(3.63-kg) for*add 23-lb(10.4-kg) forcast iron center section cast iron center sectionMaximumSolids3/321/81/41/43/8 Inches (mm)(2.4)(3.2)(6.4)(6.4)(9.5) Best PD05R-AAS-STT-B666100-3C9-C666150-3EB-C666250-EEB-C666300-EEB-C Selling PD05R-ASS-STT-B666100-344-C666150-3C9-C666250-144-C666300-144-C Models PD05A-AAS-PCC-B666101-344-C666150-344-C666250-9C9-C666300-9C9-C (BSP PD05R-AAS-FTT-B666101-3EB-C666151-3EB-C666270-EEB-C666320-EEB-C Available)PD05R-AAS-FAA-B666111-244-C666151-344-C666270-144-C666320-144-C PD05R-AAS-PTT-B666112-3EB-C666152-3EB-C666270-9C9-C666320-9C9-C RecommendedFilter/P29122-600P29221-610P29241-610P29241-610P29241-610 RegulatorAir Line Kit66073-166073-266084-166********1/2" Metallic Performance SpecificationsRatio:1:1Maximum Flow:12.0-g.p.m. (45.4-l.p.m.)Displacement per cycle: 0.039-Gallons (0.15-Liters)Air Inlet: (Female)1/4 - 18 P .T .F . SAE Short (PD05R-X-X-B models)1/4 - 18 N.P .T .F - 1 (PD05A-X-X-B models)Fluid Inlet:1/2 - 14 N.P .T .F . - 1Rp 1/2 (1/2 - 14 BSP , parallel)Fluid Outlet:1/2 - 14 N.P .T .F . - 1Rp 1/2 (1/2 - 14 BSP , parallel)Max. operating pressure:100-psi (6.9-bar)Suspended solids max. dia.:3/32-in. (2.4-mm)Weight: lbs (kg)PD05A-XAS-XXX-B 10.4 (4.7)PD05A-XSS-XXX-B 16.6 (7.5)PD05R-XAS-XXX-B 8.0 (3.7)PD05R-XSS-XXX-B 14.3 (6.5)Maximum dry suction lift:9.1-ft (2.8-m) PTFE fittedAccessoriesAir Line Connection Kit*| Kit No. 66073-1Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose.Service Repair Kits |Kit No. 637428 (air section)Kit No. 637427-XX (fluid section)Wall Mount | 76763*Please note pumps are not included with these kits.Ordering MenuPD05XX X SX X XBModel SeriesD StandardCenter Section MaterialA Aluminum R Polypropylene Fluid ConnectionA 1/2" N.P .T.B 1/2" BSPFluid Caps/Manifold MaterialA Aluminum S Stainless SteelHardware MaterialS Stainless SteelSeat Material F Aluminum P Polypropylene S Stainless Steel Ball Material A Santoprene C Hytrel*S Stainless SteelT PTFE (Teflon)U Polyurethane V VitonDiaphragm MaterialA Santoprene C Hytrel*T PTFE (Teflon)/Santoprene V Viton---* Hytrel replaces Nitrile producing superior chemical compatibility and diaphragm life1/2" Metallic Dimensions and Flow ChartsMETALLIC1" Metallic Performance SpecificationsRatio:1:1Maximum Flow:35-g.p.m. (133-l.p.m.) Displacement per cycle: 0.16-Gallons (0.60-Liters)Air Inlet: (Female)1/4 - 18 N.P.T.F. - 1Fluid Inlet: 1 - 11-1/2 N.P.T.F. - 1Rp 1 (1-11 BSP parallel)Fluid Outlet: 1 - 11-1/2 N.P.T.F. - 1Rp 1 (1-11 BSP parallel)Max. operating pressure:120-psi (8.3-bar)Suspended solids max. dia.:1/8-in. (3.2-mm)Weight: lbs (kg)666100-X-C (aluminum)19 (8.6)666101-X-C (stainless)36 (16.3)666102-X-C (cast iron)31 (14.1) Note:Add 8-lbs (3.63-kg) for cast iron air motor section Maximum dry suction lift:20-ft (6.1-m) Rubber fittedOrdering Menu6661X X X X X CCenter Body/Threads0Aluminum, N.P.T.F. 1Cast Iron, N.P.T.F. 2Aluminum, BSP 3Cast Iron, BSPFluid Caps/ManifoldMaterial0Aluminum (steelhardware)1Stainless Steel (steelhardware)2Cast Iron (steelhardware)9Stainless Steel, dualoutlet (steel hardware)A Aluminum, (stainlesshardware)B Stainless Steel(stainless hardware)C Cast Iron (stainlesshardware)D Stainless Steel, dualoutlet (stainlesshardware)SeatMaterial1Aluminum2316 Stainless3Polypropylene4PVDF5Carbon Steel8Hard 400 StainlessSteelBall Check Material3Viton4PTFE (Teflon)8PolyurethaneA Stainless SteelC HytrelE SantopreneDiaphragmMaterial3Viton4PTFE (Teflon) /Santoprene9HytrelB Santoprene--AccessoriesAir Line Connection Kit*| Kit No. 66073-2Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose. Service Repair Kits|Kit No. 637118-C (air section)Kit No. 637119-XX-C (fluid section)*Please note pumps are not included with these kits.1" Metallic Dimensions and Flow ChartsMETALLIC1-1/2" Metallic Performance SpecificationsRatio:1:1Maximum Flow:90-g.p.m. (340.7-l.p.m.) Displacement per cycle: 0.64-Gallons (2.42-Liters)Air Inlet: (Female)1/2 - 14 N.P.T.F. - 1Fluid Inlet:1-1/2 11-1/2 N.P.T.F. - 1Rp 1-1/2 (1-1/2 - 11 BSP parallel) Fluid Outlet:1-1/2 11-1/2 N.P.T.F. - 1Rp 1-1/2 (1-1/2 - 11 BSP parallel) Max. operating pressure:120-psi (8.3-bar)Suspended solids max. dia.:1/4-inch (6.4-mm)Weight: lbs (kg)666150-X-C (aluminum)51.5 (23.4)666151-X-C (stainless)84.5 (38.3)666152-X-C (cast iron)79.5 (36.1) Note:Add 23-lbs (10.4-kg) for cast iron air motor section Maximum dry suction lift:19-ft (5.8-m) Rubber fittedOrdering Menu6661X X X X X CCenter Body/Threads5Aluminum, N.P.T.F. 6Cast Iron, N.P.T.F. 7Aluminum, BSP 8Cast Iron, BSPFluid Caps/ManifoldMaterial0Aluminum (steelhardware)1Stainless Steel (steelhardware)2Cast Iron (steelhardware)A Aluminum, (stainlesshardware)BStainless Steel(stainless hardware)C Cast Iron (stainlesshardware)SeatMaterial1Aluminum2316 Stainless3Polypropylene4PVDF5Carbon Steel8400 Stainless SteelBall Check Material3Viton4PTFE (Teflon)8PolyurethaneA Stainless SteelC HytrelE SantopreneDiaphragmMaterial3Viton4PTFE (Teflon) /Santoprene9HytrelB Santoprene--AccessoriesAir Line Connection Kit*| Kit No. 66084-1Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose. Service Repair Kits|Kit No. 637118-C (air section)Kit No. 637124-XX (fluid section)Screened Inlet Kits|Kit No. 67174-15 (for 1-1/2" Metallic Pumps)Prevents unwanted material and debris from entering pump. Kit includes screen and installation hardware. *Please note pumps are not included with these kits.Screened Inlet Kit 67174-151-1/2" Metallic Dimensions and Flow ChartsMETALLIC2" Metallic Performance SpecificationsRatio:1:1Maximum Flow:172-g.p.m. (651-l.p.m.) Displacement per cycle: 1.4-Gallons (5.3-Liters)Air Inlet: (Female)3/4 - 14 N.P.T.F. - 1Fluid Inlet: 2 - 11-1/2 N.P.T.F. - 1Rp 2 (2 - 11 BSP, parallel)Fluid Outlet: 2 - 11-1/2 N.P.T.F. - 1Rp 2 (2 - 11 BSP, parallel) Max. operating pressure:120-psi (8.3-bar)Suspended solids max. dia.:1/4-in. (6.4-mm)Weight: lbs (kg)6662X0-XXX-C65.2 (29.6) Maximum dry suction lift:27.2-ft (8.3-m) Elastomer fittedOrdering Menu6662X X X X X CCenter Body/Threads5Aluminum, N.P.T.F. 7Aluminum, BSPFluid Caps/ManifoldMaterial0Aluminum (steelhardware)SeatMaterial1Aluminum9HytrelE SantopreneBall Check Material4PTFE (Teflon)C HytrelE SantopreneDiaphragmMaterial4PTFE (Teflon) /Santoprene9HytrelB Santoprene--AccessoriesAir Line Connection Kit*| Kit No. 66312Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose. Service Repair Kits|Kit No. 637434 (air section)Kit No. 637432-XX (fluid section)Screened Inlet Kits|Kit No. 67174-20 (for 2" Metallic Pumps)Prevents unwanted material and debris from entering pump. Kit includes screen and installation hardware. *Please note pumps are not included with these kits.67389 Muffler Kit (not shown) included with pumpScreened Inlet Kit67174-202" Metallic Dimensions and Flow ChartsMETALLIC3" Metallic Performance SpecificationsRatio:1:1Maximum Flow:237-g.p.m.(897-l.p.m.)Displacement per cycle: 2.65-Gallons(10.03-Liters)Air Inlet: (Female)3/4 - 14 N.P.T.F. - 1Fluid Inlet: 3 - 8 N.P.T.F. - 1Rp 3 (3 - 11 BSP parallel)Fluid Outlet: 3 - 8 N.P.T.F. - 1Rp 3 (3 - 11 BSP, parallel)Max. operating pressure:120-psi (8.3-bar)Suspended solids max. dia.:3/8-in. (9.5-mm)Weight: lbs (kg)6663X0-XXX-C109.8 (49.8)Maximum dry suction lift:17.6-f t (5.4-m) Elastomer fittedOrdering Menu6663X X X X X CCenter Body/Threads0Aluminum, N.P.T.F. 2Aluminum, BSPFluid Caps/ManifoldMaterial0Aluminum (steelhardware)SeatMaterial1Aluminum9HytrelE SantopreneBall Check Material4PTFE (Teflon)C HytrelE SantopreneDiaphragmMaterial4PTFE (Teflon) /Santoprene9HytrelB Santoprene--AccessoriesAir Line Connection Kit*| Kit No. 66312Kit includes Piggyback Filter/Regulator with gauge, pipe nipple and a 5-foot section of air hose. Service Repair Kits|Kit No. 637434 (air section)Kit No. 637433-XX (fluid section)*Please note pumps are not included with these kits.67389 Muffler Kit (not shown) included with pump。

OPERATOR’S MANUAL PD05P-XXX-XXX-B INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 8-27-08REVISED: 6-24-13(REV. F)1/2" DIAPHRAGM PUMP1:1 RATIO (NON-METALLIC)READ THIS MANUAL CAREFULLY BEFORE INSTALLING,OPERATING OR SERVICING THIS EQUIPMENT.It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.SERVICE KITSRefer to Model Description Chart to match the pump material op-tions.637427-XX for fl uid section repair (see page 4).637428 for air section repair (see page 6).PUMP DATAModels. . . . . . . . . . . . . . . . . . . see Model Description Chart for “-XXX”Pump Type. . . . . . . . . . . . . . . Non-Metallic Air Operated DoubleDiaphragmMaterial. . . . . . . . . . . . . . . . . . see Model Description ChartWeight . .PD05P-XDS-XXX-B . . . . . . . . . . . . 6.28 lbs (2.85 kgs)PD05P-XES-XXX-B . . . . . . . . . . . . 6.67 lbs (3.03 kgs)PD05P-XKS-XXX-B . . . . . . . . . . . . 6.78 lbs (3.08 kgs)PD05P-XLS-XXX-B . . . . . . . . . . . . 7.24 lbs (3.28 kgs)PD05P-XPS-XXX-B . . . . . . . . . . . . 5.21 lbs (2.36 kgs)PD05P-XRS-XXX-B . . . . . . . . . . . . 5.44 lbs (2.47 kgs) Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i.g. (6.9 bar) Maximum Material Inlet Pressure. . . . . . 10 p.s.i.g. (0.69 bar) Maximum Outlet Pressure . . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)Air Consumption @ 40 p.s.i. . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.) Maximum Flow Rate (fl ooded inlet) . . . 14.4 g.p.m. (54.5 l.p.m.) Displacement/************.i.g. . . . . 0.039 gal. (0.15 lit.) Maximum Particle Size . . . . . . . . . . . . . . . . 3/32” dia. (2.4 mm) Maximum Temperature Limits (diaphragm / ball / seat material) Acetal . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C) Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 79° C)Polyurethane . . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C) PTFE . . . . . . . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C) Groundable Models. . . . . . . . . . . . . . . . . . . . PD05P-XDS-XXX-BPD05P-XES-XXX-B Dimensional Data. . . . . . . . . . . . . . . . . . . . . . see page 8Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . . . . 75.0 db(A)cc The pump sound pressure levels published here have been updated toan Equivalent Continuous Sound Level (L Aeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended, consult a representative or the factory if you have questions concerning availability.MODEL DESCRIPTION CHARTP D 05 P - X X S - X X X - B Center Section MaterialP - PolypropyleneFluid ConnectionA - 1/2 - 14 N.P.T.F. - 1B - Rp 1/2 (1/2 - 14 BSP parallel)Ball MaterialA - Santoprene T - PTFEC - Hytrel U - PolyurethaneG - Nitrile V - VitonS - Stainless steelExample: Model #PD05P-ARS-SAA-BFluid Section Service Kit # 637427-AAPD05P - XXX - X X X - BBall Diaphragm637427 - X XFluid Cap & Manifold MaterialD - Groundable Acetal (single port)E - Groundable Acetal (multiple port)K - Kynar PVDF (single port)L - Kynar PVDF (multiple port)P - Polypropylene (single port)R - Polypropylene (multiple port)Diaphragm MaterialA - Santoprene T - PTFE / SantopreneC - Hytrel U - PolyurethaneG - Nitrile V - VitonSeat MaterialD - Acetal P - PolypropyleneK - Kynar PVDF S - Stainless steelHardware MaterialS - Stainless steelFluid Section Service Kit SelectionFigure 1INGERSOLL RAND COMPANY LTD209 NORTH MAIN STREET – BRYAN, OHIO 43506(800) 495-0276 FAX(800) 892-6276© 2013 CCN 15250376 d Tested with 67367 Muffler installed.Page 2 of 8 PD05P-XXX-XXX-B (en)WARNING EXCESSIVE AIR PRESSURE. Can cause personalinjury, pump damage or property damage.Do not exceed the maximum inlet air pressure as stated on the pump model plate.Be sure material hoses and other components are able to withstand fl uid pressures developed by this pump. Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition.WARNING STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and pumping system.PD05P-XDS-XXX-B and PD05P-XES-XXX-B Groundable Ac-etal pumps: Use the pump ground lug provided. Connect to a 12 ga. (minimum) wire (kit is included) to a good earth ground source.Sparks can ignite fl ammable material and vapors.The pumping system and object being sprayed must be grounded when it is pumping, flushing, recirculating or spraying fl ammable materials such as paints, solvents, lac-quers, etc. or used in a location where surrounding atmo-sphere is conducive to spontaneous combustion. Ground the dispensing valve or device, containers, hoses and any object to which material is being pumped.Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark.Consult local building codes and electrical codes for spe-cifi c grounding requirements.After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from each compo-nent (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity. Ohmmeter should show 0.1 ohms or less.Submerse the outlet hose end, dispensing valve or device in the material being dispensed if possible. (Avoid free streaming of material being dispensed.)Use hoses incorporating a static e proper ventilation.Keep inflammables away from heat, open flames and sparks.Keep containers closed when not in use.WARNING Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area and personnel.In the event of a diaphragm rupture, material can be forced out of the air exhaust muffl er.Pipe the exhaust to a safe remote location when pumping hazardous or infl ammable materials.Use a grounded 3/8” minimum i.d. hose between the pump and the muffl er.WARNING HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or clean pump, hoses or dispensing valve while the system is pressurized.Disconnect air supply line and relieve pressure from the system by opening dispensing valve or device and / or carefully and slowly loosening and removing outlet hose or piping from pump.WARNING jury or property damage. Do not attempt to return a pump to the factory or service center that contains hazardous material. Safe handling practices must comply with local and national laws and safety code requirements.y yyy yy y yy y y y yy y yyOPERATING AND SAFETY PRECAUTIONSREAD, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.Obtain Material Safety Data Sheets on all materials fromthe supplier for proper handling instructions.WARNING minum parts cannot be used with 1,1,1-trichloroethane, methylene chloride or other halogenated hydrocarbon solvents which may react and explode.Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using with sol-vents of this type.WARNING containing aluminum wetted parts with food products for human consumption. Plated parts can contain trace amounts of lead.CAUTION wetted parts and the substance being pumped, fl ushed or recirculated. Chemical compatibility may change with tem-perature and concentration of the chemical(s) within the substances being pumped, flushed or circulated. For spe-cifi CAUTION cal stress only. Certain chemicals will significantly reduce maximum safe operating temperature. Consult the chemi-cal manufacturer for chemical compatibility and tempera-ture limits. Refer to PUMP DATA on page 1 of this manual.CAUTION been trained for safe working practices, understand it’s limitations, and wear safety goggles / equipment when re-quired.CAUTION of the piping system. Be certain the system components are properly supported to prevent stress on the pump parts.Suction and discharge connections should be flexible con-nections (such as hose), not rigid piped, and should be compatible with the substance being pumped.CAUTION not allow pump to operate when out of material for long periods of time.Disconnect air line from pump when system sits idle for long periods of time.CAUTION sure compatible pressure rating and longest service life.NOTICE Install the pump in the vertical position. The pump may not prime properly if the balls do not check by gravity upon start-up.NOTICE Re-torque all fasteners before operation. Creep of housing and gasket materials may cause fasteners to loosen. Re-torque all fasteners to insure against fl uid or air leakage.NOTICE Replacement warning labels are available upon request: “Static Spark” pn 93616-1, Diaphragm Rupture” pn 93122.WARNINGCAUTIONy y y yPD05P-XXX-XXX-B (en) Page 3 of 8y Hytrel®and Viton® are registered trademarks of the DuPont Company y Kynar® is a registered trademark of Arkema Inc. y ARO® is a registered trademark of Ingersoll-Rand Company y y Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P . y Loctite® and 242® are registered trademarks of Henkel Loctite Corporation yy Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company) y OPERATING INSTRUCTIONSAlways fl ush the pump with a solvent compatible with the ma-terial being pumped if the material being pumped is subject to “setting up” when not in use for a period of time.Disconnect the air supply from the pump if it is to be inactive for a few hours.The outlet material volume is governed not only by the air sup-ply, but also by the material supply available at the inlet. The material supply tubing should not be too small or restrictive. Be sure not to use hose which might collapse.When the diaphragm pump is used in a forced-feed (fl ooded inlet) situation, it is recommended that a “check valve” be in-stalled at the air inlet.Secure the diaphragm pump legs to a suitable surface to insure against damage by vibration.MAINTENANCECertain ARO “Smart Parts” are indicated which should be avail-able for fast repair and reduction of down time.Provide a clean work surface to protect sensitive internal mov-ing parts from contamination from dirt and foreign matter dur-ing service disassembly and reassembly.Keep good records of service activity and include the pump in preventive maintenance program.Service kits are available to service two separate diaphragm pump functions: 1. AIR SECTION, 2. FLUID SECTION. The Fluid Section is divided further to match typical part Material Op-tions.Before disassembling, empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump.y y yy yy y y yyGENERAL DESCRIPTIONThe ARO diaphragm pump off ers high volume delivery even at low air pressure and a broad range of material compatibility options are available. Refer to the model and option chart. ARO pumps feature stall resistant design, modular air motor / fl uid sections.Air operated double diaphragm pumps utilize a pressure diff eren-tial in the air chambers to alternately create suction and a positive fluid pressure in the fluid chambers, ball checks insure a positive fl ow of fl uid.Pump cycling will begin as air pressure is applied and will continue to pump and keep up with the demand. It will build and maintain line pressure and will stop cycling once maximum line pressure is reached (dispensing device closed) and will resume pumping as needed.AIR AND LUBE REQUIREMENTSWARNING age, personal injury or property damage.A fi lter capable of fi ltering out particles larger than 50 microns should be used on the air supply. There is no lubrication re-quired other than the “O” ring lubricant which is applied during assembly or repair.If lubricated air is present, make sure that it is compatible with the “O” rings and seals in the air motor section of the pump.y y TYPICAL CROSS SECTIONFigure 2Page 4 of 8 PD05P-XXX-XXX-B (en)n 637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Option, refer to -XX in chart below) and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate® FML-2 grease (pages 6).MATERIAL CODE[A] = Aluminum [B] = Nitrile [D] = Acetal [E] = E.P .R.[G A] =G roundable Acetal [G FN] = G lass fi lled Nylon [H] = Hytrel [K] = Kynar PVDF [P] = Polypropylene [Sp] = Santoprene [SS] = Stainless Steel [T] = PTFE [U] = Polyurethane [V] = Vitono “Smart Parts“, keep these items on hand in addition to the service kits for fastrepair and reduction of down time.PD05P-XXX-XXX-B (en) Page 5 of 8Page 6 of 8 PD05P-XXX-XXX-B (en)n Items included in fluid section service kit, see page 4.MATERIAL CODE[B] = Nitrile [PPG ] = G lass fi lled Polypropylene [C] = Carbon Steel [SS] = Stainless Steel [Ck] = Ceramic [Sy] = Syn-Seal [D] = Acetal[U] = PolyurethaneDIAPHRAGM PUMP SERVICEGENERAL SERVICE NOTES:Inspect and replace old parts with new parts as necessary. Lookfor deep scratches on metallic surfaces, and nicks or cuts in “O” rings.Tools needed to complete disassembly and repair:7/8” socket or wrench, 1/2” socket or wrench, 3/8” socket or wrench, 3/8” Allen wrench, T-10 Torx screwdriver, torque wrench (measuring inch pounds), “O” ring pick.FLUID SECTION DISASSEMBLYRemove (61) top manifold.Remove (19) “O” rings, (21) seats and (22) balls.Remove (60) bottom manifold.Remove (19) “O” rings, (21) seats and (22) balls.Remove (15) fl uid caps.Remove (6) diaphragm nut, (7) or (7 / 8) diaphragms and (5) washer.Remove (1) connecting rod from air motor.Carefully remove remaining (6) diaphragm nut, (7) or (7 / 8) dia-phragms and (5) washer from (1) connecting rod. Do not mar surface of connecting rod.FLUID SECTION REASSEMBLYReassemble in reverse order.Lubricate (1) connecting rod with Lubriplate or equivalent “O”ring lubricant.Connecting rod (1) should be installed using 96571 bullet, in-cluded in service kit.y y y 1.2.3.4.5.6.7.8.y y y Install (5) washers with i.d. chamfer toward diaphragm.When replacing PTFE diaphragms, install the 93465 Santo-prene diaphragm behind the P T FE diaphragm.AIR MOTOR SECTION SERVICEService is divided into two parts - 1. Pilot Valve, 2. Major Valve.Air Motor Section service is continued from Fluid Section repair.PILOT VALVE DISASSEMBLYRemove (123) screws, releasing (103) covers, (121) washers, (118) actuator pins and (167) pilot piston.Remove (170) spool bushing and inspect inner bore of bushing for damage.PILOT VALVE REASSEMBLYClean and lubricate parts not being replaced from service kit.Assemble (171) “O” rings to (170) bushing and assemble bush-ing into (101) center body.Lubricate and assemble (167) pilot piston assembly into (170) bushing.Assemble (173 and 174) “O” rings and (121) washers to (103) covers, then insert (118) actuator pins through assembly.Assemble (144) “U” cups (note the lip direction) and (103) cov-ers to (101) center body, securing with (123) screws. NOTE: tighten (123) screws to 4 - 6 in. lbs (0.45 - 0.68 Nm).MAJOR VALVE DISASSEMBLYUnthread (134) bolts, releasing (129) muffl er assembly.Pull (135) valve block and components from (101) center body.Remove (132) gasket, (141) valve plate and (140) valve insert from (135) valve block.Remove (134) bolts, releasing (107 and 136) plugs and (111) spool.y y y 1.2.1.2.3.4.5.1.2.3.4.p Indicates parts included in 637428 air section service kit.PD05P-XXX-XXX-B (en) Page 7 of 8Figure 4) ASSEMBLY TORQUE REQUIREMENTS (NOTE: DO NOT OVERTIGHTEN FASTENERS.(123) screw, 4 - 6 in. lbs (0.45 - 0.68 Nm).(134) bolt, torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 in. lbs (1.7 - 2.3 Nm).LUBRICATION / SEALANTSc Apply Lubriplate FML-2 grease to all “O” rings, “U” cups and mat-ing parts.MAJOR VALVE REASSEMBLYAssemble new (139 and 138) “U” cups on (111) spool - LIPS MUST FACE EACH OTHER .Assemble (137) “O” rings to (136) large plug.Assemble (137 and 166) “O” rings to (107) small plug.Insert (111) spool into (136) large plug, then insert (136) large plug into (135) valve block, being sure the (111) spool is rotated to accept (140) valve insert.1.2.3.4.Assemble (107) small plug into (135) valve block.Assemble (140) valve insert and (141) valve plate to (135) valve block. NOTE: Assemble (140) valve insert with “dished” side toward (141) valve plate. Assemble (141) valve plate with iden-tifi cation dot toward (132) gasket.Assemble (132 and 200) gaskets, (135) valve block and (129) muffler assembly to (101) center body, securing with (134) bolts. NOTE: Tighten (134) bolts to 15 - 20 in. lbs (1.7 - 2.3 Nm).5.6.7.173107137 166135 134 138139 137123103L129144 103R123111136141 200 101118121174 173130201 (optional)232129637438 (optional)171168169144118170167121 174PILOT VALVE PARTSPILOT VALVE PARTSMAJOR VALVE140132Page 8 of 8 PD05P-XXX-XXX-B (en)DIMENSIONAL DATATROUBLE SHOOTINGProduct discharged from exhaust outlet.Check for diaphragm rupture.Check tightness of (6) diaphragm nut.Air bubbles in product discharge.Check connections of suction plumbing.Check “O” rings between intake manifold and fl uid caps.Check tightness of (6) diaphragm nut.Motor blows air out main exhaust when stalled on either stroke.Check “U” cups on (111) spool in major valve.Check (141) valve plate and (140) insert for wear.Check (169) “U” cup on (167) pilot piston.y y y y y y y y Low output volume.Check air supply.Check for plugged outlet hose.For the pump to prime itself, it must be mounted in the vertical position so that the balls will check by gravity.Check for pump cavitation - suction pipe should be sized at least as large as the inlet thread diameter of the pump for proper fl ow if high viscosity fl uids are being pumped. Suction hose must be a non-collapsing type, capable of pulling a high volume.Check all joints on the inlet manifolds and suction connections. These must be air tight.Inspect the pump for solid objects lodged in the diaphragm chamber or the seat area.y y y y y y。

B QG QG--35350/0.0/0.0/0.22气动隔膜泵气动隔膜泵操 作 和 维 护 手 册执行标准：JB/T8697-1998Q/IRGT009-2009英格索兰（桂林）工具有限公司 广西桂林市朝阳路55号 邮编：541004电话:(086)773-5878119 传真:(086)773-5876565 前言前言使用本产品的用户使用本产品的用户，，请仔细阅读本说明书请仔细阅读本说明书，，以便正确使用本产品并充分发挥其优良性能良性能。

对未经咨询便对本产品擅自改动的用户对未经咨询便对本产品擅自改动的用户，，英格索兰公司对造成的伤害英格索兰公司对造成的伤害不不承担任何的责任的责任。

本说明书包含重要的安全信息本说明书包含重要的安全信息。

不遵守本手册规程不遵守本手册规程，，可能会造成人身伤害或财产损失可能会造成人身伤害或财产损失。

英格索兰公司对造成的伤英格索兰公司对造成的伤害不承担任何的责任害不承担任何的责任。

一.操作和安全预防措施操作和安全预防措施阅读、理解并遵照此处信息操作，以免出现伤害或财产损失。

1、 气体压力过大。

可能导致人员伤害、泵体损坏或者财产损失。

① 进气压力不允许超过泵铭牌所注的最大允许值；② 务必确保软管和其他部件能承受泵所产生的液体压力。

检查所有软管的损坏或磨损情况。

确保分配装置干净，工作可靠。

2、 静电火花。

可能发生爆炸。

导致严重伤害或死亡。

请将泵和泵送系统接地。

① 火花可能点燃易燃材料和蒸汽；② 当泵吸、冲洗、再循环或喷射易燃材料时，如油漆、溶剂、腊克漆等，或者在使用位置周围的环境大气可导致自燃时，泵送系统和喷射的物体必须接地。

将分配阀或设备、容器、软管以及将材料抽吸到其中的任何物体接地；③ 使用泵体上提供的接地端。

使用ARO 零件号66885-1接地工具箱或将适当的接地线（最小12线规直径）连接到良好的接地点；④ 确保泵体、连接头和所有接触点的安全，以避免振动和接触或产生静电火花； ⑤ 咨询当地建筑条例和电工规程中的特殊接地要求； ⑥ 接地后，定期检验接地电路的连续性。

英格索兰气动隔膜泵安全操作及保养规程1. 引言气动隔膜泵是一种常用的工业设备，广泛应用于化工、制药、石油、食品等各个领域。

为了确保气动隔膜泵的正常运行和安全操作，本文将介绍英格索兰气动隔膜泵的安全操作规程和保养要点。

2. 安全操作规程2.1 操作前准备在操作气动隔膜泵之前，应对泵进行全面检查，确保其正常工作状态。

包括但不限于以下几个方面： - 检查泵是否有损坏或异常状况，并清除泵周围的杂物； - 检查气动装置是否正常工作，气源是否稳定； - 检查电源是否连接正常。

2.2 启动和停止操作 - 在启动气动隔膜泵之前，应确保工作场所的安全，并遵循以下步骤： 1. 打开气源阀门，使气源压力逐渐增加；2. 检查气动隔膜泵各部位是否正常运行，并确保流体管路是否正确连接；3. 慢慢旋转调节阀，调整出液量；4. 将气动隔膜泵启动开关打开，开始运行； 5. 观察气动隔膜泵的运行情况，并进行必要的调整。

•停止操作时，应按以下步骤进行：1.关闭气动隔膜泵启动开关；2.关闭气源阀门，切断气源供应；3.检查泵内是否还有流体，如有需要，请放空。

2.3 安全保护措施 - 操作人员应熟知使用说明书，了解和掌握相关的安全操作规程； - 操作人员应穿戴符合要求的个人防护装备，如安全眼镜、防护手套等； - 操作过程中，严禁将手指或其他物体伸入泵内； - 如有异常响声或其他异常情况，应立即停机检查并报修； - 禁止用电缆拉扯或过热，以免引起火灾。

3. 保养规程3.1 清洗和维护 - 定期清洗泵体内外的污物和杂物，并确保泵内无任何残留物； - 定期检查气动隔膜泵的密封性能，如有发现泄漏现象，应及时更换密封件； - 维护气动隔膜泵的电气系统，确保电源和控制线路的正常工作状态。

3.2 润滑和保护 - 对气动隔膜泵的活塞杆、阀体等关键部位进行定期润滑，确保运转灵活顺畅； - 在长期不使用或停机期间，应对气动隔膜泵进行防腐处理，以延长其使用寿命； - 在气动隔膜泵运行时，严禁撞击或振动泵体，以免影响其正常工作。

S3控制器简易手册（信息来自模拟器）一，菜单名称与定义：1，P00（默认菜单）：显示空压机运行参数。

2，P01：标准设置菜单，用于更改常用空压机参数。

3，P02：故障历史记录查询。

4，P03：高级设置菜单，用于更改高级的空压机参数。

5，P04：工厂设置菜单，用于更改机组的工厂设置点。

6，P05：用于诊断和设置参数，检测模拟量的输入与输出。

7，P06：用于S3版本的升级与降级二，菜单密码：按“菜单键“后，进入密码提示栏，输入密码，按“上，下键”选择菜单，按“确认键“进入菜单。

1，P00不需要密码。

2，密码：0000，可进入：P00，PO1，P023，密码：0101，可进入：P00，P01，P02，P034，密码：1954，可进入：P00，P01，P02，P03，P045，密码：1594，可进入：P00，P01，P02，P03，P04，P05，P06备注：P00，P01，P02在开机状态下也可进入并修改。

P03，P04，P05，P06必须在停机状态下方可进入并修改。

只能将密码：0000告之客户。

三，P00菜单讲解：POO（默认菜单）：相当于SE控制的DISPLAY键。

按“向上/向下键“在各项间进行转换。

1，Ae:主机排气温度2，Rn:运行时间3，Ld:加载时间4，Mn:距离维护的时间（此时间会随运行时间的增加而减少，到零时即到保养时间）。

5，Mn:%距维护的期限（此百分比也会逐渐减小）。

四，P01菜单讲解：相当于SE控制器的SET中的前几项。

P01：用于更改空压机的基本常用参数1，Un:调节卸载压力（上限），调整范围：（5.2BAR-----额定压力+0.2BAR）2，Ld:调节加载压力（下限）,调整范围：（4.5BAR-----额定压力-0.4BAR）3，As:卸载运行到自动停车的时间（360S-3600S，0S可以设但不要设）。

4，Md:调节阀控制模式打开或关闭（ON/OFF），更改需要密码5，Eu:工程单位（度/BAR，度/KPA，度/PSI，华氏度/PSI）。

VHP650E/XP825E/P950E/VHP750E/XP950E操作维修说明书OPERATING & MAINTENANCE MANUAL螺杆空气压缩机SCREW COMPRESSORS移动式低噪音PORTABLE LOWNOISE上海英格索兰压缩机有限公司SHANGHAI INGERSOLL-RAND COMPRESSOR LTD.图号 CPN: 99265860日期 DATE: 2007.3版本 REV. C欢迎您使用上海英格索兰压缩机有限公司 生产的各种牌号的螺杆压缩机SIRC有权对产品进行修改和改进，不负有对已出厂产品进行相应修改和改进的义务。

用户订单号：________________I-R公司订单号：________________为了便于查询，请将你所购的机器编号和型号记录在此型 号：________________机组编号：________________本手册介绍了电移动系列螺杆压缩机的工作原理及其主要结构，尽可能为操作人员提供有关压缩机关键部件的功能、操作、维护保养等方面的知识，目的在于让用户最有效地使用该设备。

在压缩机开机前，操作人员应仔细阅读本手册，充分掌握压缩机的操作技能。

用户应以操作该设备为荣，并使设备处于清洁、良好的工作状态。

如不清楚或有其他需求，请与本公司售后服务部门联系。

安 全 注 意 事 项安全注意事项1. 在机组运转时，不要打开边门，或者松动、拆掉任何管路附件、接头。

机组里充满带压的热工质(液体与气体)，能引起严重的人身伤害事故。

2. 电动机、控制面板、控制箱都接有380V 电源，在电气系统调试、检修之前，务必切断电源。

向压缩机供电的电源线路上，必须安装自动空气开关或熔断器等安全装置。

为了确保电器设备的可靠性，务必按照有关的安全条例，接上合适的接地线，必要时需安装避雷装置。

3. 压缩机不能在高于铭牌规定的排气压力下工作，否则电动机会过载，其结果将导致电动机和压缩机停车。

CENTAC®安装指导手册本手册译自英文版资料，仅供用户阅读英文原版时参考。

所有内容以英文正式图纸和资料为准。

目录引言安全安全规程安全步骤验货/吊装/贮存验货吊装贮存安装计划概述装置配置室内/室外安装基础找平灌浆空气配管入口空气配管旁通空气配管膨胀节排气空气配管多种空压机共用排气配管储气罐控制空气配管仪表空气配管水系统配管冷却水配管空气冷却器放空管线冷凝水排放管线电气接线引言控制盘电源启动器接口主电机接线加热器接触器预润滑油泵启动器电流互感器选择开关润滑推荐润滑油矿物基润滑油的物理和化学要求油箱容量标准油冷却器和过滤器数据重量和尺寸推荐工具检验项目一览帮助附录A引言该手册的目的在于给CENTAC压缩机新用户提供一个计划指南。

手册内容包括开车前有关设备安装步骤和检验的重要资料。

除本手册之外，您还应备有以下资料：●总体安装图●电气示意图●工艺仪表流程图（P&ID图）●电机外形图及数据表正确安装CENTAC1CV，1ACV，1BCV空气压缩机，并按厂家操作说明书要求正确操作，将会长期保证良好的压缩空气质量。

安全本手册包括英格索兰离心压缩机的安装、操作和维护的说明。

英格索兰离心压缩机组设计用来提供安全和可靠的运行。

然而，它既是压力系统，又是转动机械，因此操作人员必须正确判断，并采取适当的安全措施，以避免人身伤害，并避免损坏设备或周围物品。

本手册的目的是为使用人员提供操作、维护离心空压机组的一般训练。

安全规程现假定贵方的安全部门根据对工业事故的全面分析，已制定了安全规程。

在安装、操作和维修机组及本手册涉及的相关部件前，先熟悉安全规程，确信安全规程已考虑了高速旋转机械引起的危险。

同样重要地，要考虑由于电源、热油、高压高温液体、有毒液体和气体、易燃液体和气体引起的危险。

正确的安装并采取保护措施、停机装置和过压保护装置都应作为安全规程的基本内容。

下述事项必须采取特别的预防措施：‐在进行维修时，要随时防止设备通电；‐防止因空气倒流引起的转动；‐维修期间确保截止阀关闭并挂上标志。

BQG-150/0.2（666170-3EB-C）气动隔膜泵操作和维护手册执行标准：JB/T8697-1998Q/IRGT009-2008英格索兰BQG型号：BQG-70/0.2BQG-150/0.2BQG-350/0.2BQG-450/0.2石家庄华煜晨化工设备有限公司河北唐山世纪龙庭邮编：063000电话:(086)315-6727795传真:(086) 315-6727795前言使用本产品的用户，请仔细阅读本说明书，以便正确使用本产品并充分发挥其优良性能。

对未经咨询便对本产品擅自改动的用户，英格索兰公司对造成的伤害不承担任何的责任。

本说明书包含重要的安全信息。

不遵守本手册规程，可能会造成人身伤害或财产损失。

英格索兰公司对造成的伤害不承担任何的责任。

一.操作和安全预防措施阅读、理解并遵照此处信息操作，以免出现伤害或财产损失。

1、气体压力过大。

可能导致人员伤害、泵体损坏或者财产损失。

①进气压力不允许超过泵铭牌所注的最大允许值；②务必确保软管和其他部件能承受泵所产生的液体压力。

检查所有软管的损坏或磨损情况。

确保分配装置干净，工作可靠。

2、静电火花。

可能发生爆炸。

导致严重伤害或死亡。

请将泵和泵送系统接地。

①火花可能点燃易燃材料和蒸汽；②当泵吸、冲洗、再循环或喷射易燃材料时，如油漆、溶剂、腊克漆等，或者在使用位置周围的环境大气可导致自燃时，泵送系统和喷射的物体必须接地。

将分配阀或设备、容器、软管以及将材料抽吸到其中的任何物体接地；③使用泵体上提供的接地端。

使用ARO零件号66885-1接地工具箱或将适当的接地线（最小12线规直径）连接到良好的接地点；④确保泵体、连接头和所有接触点的安全，以避免振动和接触或产生静电火花；⑤咨询当地建筑条例和电工规程中的特殊接地要求；⑥接地后，定期检验接地电路的连续性。

用欧姆计进行测试，确保每个部件（如软管、泵、夹头、容器等）到接地端的连续性。

欧姆计应当显示0.1欧姆或者更小的数值；⑦将出口软管、分配阀门或设备浸入所分配的材料中，避免所泵送的材料自由流动；⑧使用插有电线的软管；⑨使用正确的通风设备；⑩使易燃物品远离热源、明火和火花；⑪当不使用时，请关闭容器。

英格索兰 ARO气动隔膜泵，广泛应用于医药、食品、环保等行业。

泵的材质有PP-聚丙烯、PVDF-聚偏二氟乙烯、316L不锈钢等，能满足绝大多数流体的输送。

气动隔膜泵工作原理：以压缩空气为动力，由一种由膜片往复变形造成容积变化，产生吸力。

工作示意图：ARO气动隔膜泵在油墨、涂料、化工、电镀制造、环保工程、陶瓷工业和其他行业，已被广泛地应用，因为它本身具备了很多传统电泵所不能代替的优点，如：气动的设备非常安全，对于一些易燃易爆的化工物料没有后顾之忧；耐腐蚀和防渗漏，因为此泵没有轴动密封圈，没有渗漏的可能；任意的无级变速，在输出端可做流量的任意调整而不用附加装置，此泵没有空载或超负荷的概念，不会发热烧泵；没有齿轮和叶轮，能够输送沙水混合物；是靠特殊膜片的收缩挤压而将流体吸入或输出，对化工方面的粘稠状物料非常适合等。

ARO泵具备独一无二的专利气阀，绝无死点，排气口不结冰，比其它气泵流量更大。

ARO气动隔膜泵的应用：1.适用化工行业中高、中、低各种粘度各种酸、碱及腐蚀性流体，苯，酮和酯类等各种溶剂的输送。

由于用压缩空气作动力，流量、压力调整范围宽；2.适用于易燃易爆环境各种流体的输送，因为ARO气动隔膜泵在工作中不用电不产生电火花，不产生和积累热量；3.适用于精细化工中各种贵重液体，高危害性，高腐蚀性等危险物料的输送，因为ARO气动隔膜泵无动密封结构，与外界完全隔开，绝无物料泄漏；4.适用于恶劣工作条件如油田，矿山，建筑工地的含固体颗粒的废水，无堵塞，无过载，无漏电之忧；5.适用于作为轻便可移动场合下各种物料的输送，无需地基，占地小，安装简便经济；6.适用于要求高纯、高洁净物料的输送，因为ARO气动隔膜泵无需润滑，没有润滑剂污染物料之忧。

如在医药中间体及产品，实验室药剂等的输送；7.适用于化学性质不稳定的流体输送，因为ARO气动隔膜泵对物料的剪切力极低，不破坏物料结构。

如输送感光材料，絮凝体，结晶液，炸药等；8. 具有自动批量泵送和计量功能；9.适用于作为板框、厢式压滤机的进料泵。