Quick Set-Up快速换模
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模具英语专业术语一、图纸制图用术语英语基准: datum公差: tolerance尺寸:dimension圆角: fillet半径:radius曲线: curve公称直径:nominal diameter正方形:square直线度:straightness平面度:flatness圆度:roundness圆柱度:cylindricity线轮廓度:profile of line面轮廓度:profile of surface平行度:parallelism位置公差:position tolerance垂直度:perpendicularity周围标志:all around symbol倾斜度:angularity同轴度:coaxlality同心度:concentricity对称度: symmetry位置度:position圆跳动:run out全跳动: total run out最大材料状态:maximum material condition (MMC)最小材料状态: least material condition (LMC)不论大小的特征:no symbol regardless of feature size (RFS)投影公差区:projected tolerance zone切平面: tangent plane自由状态的变化:free state variations基本尺寸:basic dimension参考尺寸:reference dimension基准特征:datum feature尺寸源:dimension origin特征控制框:feature control frame圆锥锥度: conical taper斜坡度:slope沉孔或忽孔: counter bore/ spot face埋头孔:countersink深度:depth相同的地方:number of places电弧长度:arc length厚度:thickness球面半径:SR spherical radius均布:EQS球面直径公差值:SØ spherical diameter 控制半径:CR controlled radius45度倒角: 45 chamfer之间-表明:between统计公差:statistical tolerance基准目标:datum target靶点: target point公称厚度:nominal thickness图纸中常用术语:交界面:interface冲压工艺试验:stamping process pilot 防错工艺:POKA YOKE process翻领:collar单向的:unidirectional理论重量:theoretical weight分段区:segment定位孔:pilot hole缺陷:defect氧化:oxidation毛刺:burr税利边缘:sharp edges刀痕:tool marks闪点:flashing褶皱:wrinkles开裂:crack/splitting撕裂:tear老化:aging间隙:gap压伤:crush刮伤:scratch擦伤:scratch拉伤:abrasion划伤:scoring变形:deformation缺料:short shot挤料:extrusion deformation打磨严重:serious grinding尺寸不良:out-of-size锈斑:rust麻点:pit油脂:grease/lubricants/oil模具:tooling / die/ mold/ mould检具:checking fixture/ gauge工装:fixture三坐标测量: coordinate measuring machine简易模:plain die连续模:progressive die传递模:transfer die复合模:gang die型腔母模:mould cavity模芯公模:mould core上模板:下模板:上垫板:下垫板:冲压:stamping冲孔:pierce落料/下料:blank成型:form整型:restrike切边:trim折弯:bend翻边:flange翻孔:extrude卷耳:curling导向:pilot压筋:bead压凸台:emboss空步:idle回折:tip back拉深:draw剪边:shear铆合:rivet印字:stamp marker压印:coin压平: stretch切断:cut off切开:split切舌:lance斜楔:cam模具述语一、入水:gate进入位: gate location水口形式:gate type大水口:edge gate细水口: pin-point gate水口大小:gate size转水口: switching runner/gate唧嘴口径: sprue diameter二、流道: runner热流道: hot runner,hot manifold 热嘴冷流道: hot sprue/cold runner 唧嘴直流: direct sprue gate圆形流道:round(full/half runner 流道电脑分析:mold flow analysis 流道平衡:runner balance热嘴: hot sprue热流道板:hot manifold发热管:cartridge heater探针: thermocouples 插头: connector plug插座: connector socket密封/封料: seal三、运水:water line喉塞:line lpug喉管:tube塑胶管:plastic tube快速接头:jiffy quick connectorplug/socker四、模具零件: mold components三板模:3-plate mold二板模:2-plate mold边钉/导边:leader pin/guide pin边司/导套:bushing/guide bushing 中托司:shoulder guide bushing中托边L:guide pin顶针板:ejector retainner plate托板: support plate螺丝: screw管钉:dowel pin开模槽:ply bar scot内模管位:core/cavity inter-lock顶针: ejector pin司筒:ejector sleeve司筒针:ejector pin推板:stripper plate缩呵:movable core,return core core puller扣机(尼龙拉勾):nylon latch lock 斜顶:lifter模胚(架): mold base上内模:cavity insert下内模:core insert行位(滑块): slide镶件:insert压座/斜鸡:wedge耐磨板/油板:wedge wear plate压条:plate撑头: support pillar唧嘴: sprue bushing挡板:stop plate定位圈:locating ring锁扣:latch扣鸡:parting lock set推杆:push bar栓打螺丝:S.H.S.B顶板:eracuretun活动臂:lever arm分流锥:spure sperader水口司:bush垃圾钉:stop pin隔片:buffle弹弓柱:spring rod弹弓:die spring中托司:ejector guide bush中托边:ejector guide pin镶针:pin销子:dowel pin波子弹弓:ball catch喉塞: pipe plug锁模块:lock plate斜顶:angle from pin斜顶杆:angle ejector rod尼龙拉勾:parting locks活动臂:lever arm复位键、提前回杆:early return bar气阀:valves斜导边:angle pin术语:terms承压平面平衡:parting surface support balance模排气:parting line venting回针碰料位:return pin and cavity interference模总高超出啤机规格:mold base shut hight顶针碰运水:water line interferes withejector pin料位出上/下模:part from cavith (core) side模胚原身出料位:cavity direct cut on A-plate,core direct cuton B-plate.不准用镶件: Do not use (core/cavity) insert用铍铜做镶件: use beryllium copper insert初步(正式)模图设计:preliinary (final) mold design反呵:reverse core弹弓压缩量:spring compressed length 稳定性好:good stability,stable强度不够:insufficient rigidity均匀冷却:even cooling扣模:sticking热膨胀:thero expansion公差:tolorance铜公(电极):copper electrodeMold & die components 模具单元Mold changing systems 换模系统Mold core 模芯Mold heaters/chillers 模具加热器/冷却器Mold polishing/texturing 模具打磨/磨纹Mold repair 模具维修Molds 模具Pressing dies 压模Quick die change systems 速换模系统Quick mold change systems 快速换模系统三、模具塑料模具 mould of plastics注塑模具injection mould冲压模具die模架mould base定模座板Top clamping plateTop plateFixed clamp plate水口推板stripper plateA 板A plateB 板B plate支承板 support plate方铁 spacer plate底针板 ejector plate面针板 ejector retainer plate回针 Return pin导柱 Guide pin有托导套 Shoulder Guide bush直导套 Straight Guide bush动模座板Bottom clamp plateMoving clamp plate基准线datum line基准面datum plan型芯固定板core-retainer plate凸模固定板punch-retainer plate顶针ejector pin单腔模具single cavity mould多腔模具multi-cavity mould多浇口multi-gating浇口gate缺料starving排气breathing光泽gloss合模力mould clamping force锁模力mould locking force挤出extrusion开裂crack循环时间cycle time老化aging螺杆screw麻点pit嵌件insert活动镶件movable insert起垩chalking浇注系统feed system主流道 sprue分流道runner浇口gate直浇口direct gate , sprue gate轮辐浇口spoke gate , spider gate点浇口pin-point gate测浇口edge gate潜伏浇口submarine gate , tunnel gate料穴cold-slug well浇口套sprue bush流道板runner plate排飞槽vent分型线(面)parting line定模stationary mould,Fixed mould动模movable mould, movable half上模upper mould, upper half下模lower mould, lower half型腔cavity凹模cavity plate,cavity block拼块split定位销dowel定位销孔dowel hole型芯core斜销angle pin, finger cam滑块slide滑块导板slide guide strip楔紧块heel block, wedge lock拉料杆sprue puller定位环locating ring冷却通cooling channel脱模斜度draft滑动型芯slide core螺纹型芯threaded core热流道模具hot-runner mould绝热流道模insulated runner mould熔合纹weld line (flow line)三板式模具 three plate mould脱模ejection换模腔模具 interchangeable cavity mould 脱模剂release agent注射能力shot capacity注射速率injection rate注射压力injection pressure差色剂colorant保压时间holdup time闭模时间closing time定型装置sizing system阴模female mould,cavity block阳模male mould电加工设备Electron Discharge Machining 数控加工中心CNC machine center万能铁床Universal milling machine卧式刨床Horizontal planer车床Engine lathe平面磨床Surface grinding machine去磁机Demagnetization machine万能摇臂钻床Universal radial movable driller立式钻床Vertical driller超声波清洗机Ultrasonic clearing machine compre sion molding 压缩成型flash mold 溢流式模具plsitive mold 挤压式模具split mold 分割式模具cavity 型控母模core 模心公模taper 锥拔leather cloak 仿皮革shiver 饰纹flow mark 流痕welding mark 溶合痕post screw insert 螺纹套筒埋值self tapping screw 自攻螺丝striper plate 脱料板piston 活塞cylinder 汽缸套chip 细碎物handle mold 手持式模具(移转成型用模具)encapsulation molding 低压封装成型(射出成型用模具)two plate 两极式(模具)well type 蓄料井insulated runner 绝缘浇道方式hot runner 热浇道runner plat 浇道模块valve gate 阀门浇口band heater 环带状的电热器spindle 阀针spear head 刨尖头slag well 冷料井cold slag 冷料渣air vent 排气道welding line 熔合痕eject pin 顶出针knock pin 顶出销return pin 回位销反顶针sleave 套筒stripper plate 脱料板insert core 放置入子runner stripper plate 浇道脱料板guide pin 导销eject rod (bar)(成型机)顶业捧subzero 深冷处理three plate 三极式模具runner system 浇道系统stress crack 应力电裂orientation 定向sprue gate 射料浇口,直浇口nozzle 射嘴sprue lock pin 料头钩销(拉料杆) slag well 冷料井side gate 侧浇口edge gate 侧缘浇口tab gate 搭接浇口film gate 薄膜浇口flash gate 闸门浇口slit gate 缝隙浇口fan gate 扇形浇口dish gate 因盘形浇口diaphragm gate 隔膜浇口ring gate 环形浇口subarine gate 潜入式浇口tunnel gate 隧道式浇口pin gate 针点浇口Runner less 无浇道(sprue less)无射料管方式long nozzle 延长喷嘴方式sprue 浇口;溶渣emboss 凸点dome 凸圆semi-shearing 半剪stamp mark 冲记号deburr or coin 压毛边punch riveting 冲压铆合side stretch 侧冲压平reel stretch 卷圆压平groove 压线blanking 下料stamp letter 冲字(料号) shearing 剪断tick-mark nearside 正面压印tick-mark farside 反面压印冲压名称类extension dwg 展开图procedure dwg 工程图die structure dwg 模具结构图material 材质material thickness 料片厚度factor 系数upward 向上downward 向下press specification 冲床规格die height range 适用模高die height 闭模高度burr 毛边gap 间隙weight 重量total wt.总重量punch wt.上模重量五金零件类inner guiding post 内导柱inner hexagon screw 内六角螺钉dowel pin 固定销coil spring 弹簧lifter pin 顶料销eq-height sleeves=spool 等高套筒pin 销lifter guide pin 浮升导料销guide pin 导正销wire spring 圆线弹簧outer guiding post 外导柱stop screw 止付螺丝located pin 定位销outer bush 外导套模板类top plate 上托板(顶板)top block 上垫脚punch set 上模座punch pad 上垫板punch holder 上夹板stripper pad 脱料背板up stripper 上脱料板male die 公模(凸模)feature die 公母模female die 母模(凹模)upper plate 上模板lower plate 下模板die pad 下垫板die holder 下夹板die set 下模座bottom block 下垫脚bottom plate 下托板(底板)stripping plate 内外打(脱料板)outer stripper 外脱料板inner stripper 内脱料板lower stripper 下脱料板零件类punch 冲头insert 入块(嵌入件)deburring punch 压毛边冲子groove punch 压线冲子stamped punch 字模冲子round punch 圆冲子special shape punch 异形冲子bending block 折刀roller 滚轴baffle plate 挡块located block 定位块supporting block for location定位支承块air cushion plate 气垫板air-cushion eject-rod 气垫顶杆trimming punch 切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch 压筋冲子reel-stretch punch 卷圆压平冲子guide plate 定位板sliding block 滑块塑料模具专业术语动模 movable mould moving half定模座板 fixed clamp plate, top clamping plate. top plate动模座板 moving clamp plate. bottom clamping plate. bottom plate上模座板 upper clamping plate下模座板 lower clamping plate凹模固定板 cavity-retainer plate型芯固定板 core-retainer plate凸模固定板 punch-retainer plate模套 chase. bolster. frame支承板 backing plate. supprr plate垫块 spacer parallel支架 ejector housing. mould base leg 压力铸造模具 die-casting die压铸模零部件定模 fixed die, cover die定模座板 fixed clamping plate定模套板 bolstor, fixed die动模 moving die,ejector die动模座板 moving clamping plate直流道 sprue横流道 runner内浇口 gatelanded plunger mold||有肩柱塞式模具burnishing die||挤光模landed positive mold||有肩全压式模具button die||镶入式圆形凹模loading shoe mold||料套式模具center-gated mold||中心浇口式模具loose detail mold||活零件模具chill mold||冷硬用铸模loose mold||活动式模具clod hobbing||冷挤压制模louvering die||百叶窗冲切模composite dies||复合模具manifold die||分歧管模具counter punch||反凸模modular mold||组合式模具double stack mold||双层模具multi-cavity mold||多模穴模具electroformed mold||电铸成形模multi-gate mold||复式浇口模具expander die||扩径模offswt bending die||双折冷弯模具extrusion die||挤出模palletizing die||叠层模family mold||反套制品模具plaster mold||石膏模blank through dies||漏件式落料模porous mold||通气性模具duplicated cavity plate||复板模positive mold||全压式模具fantail die||扇尾形模具pressure die||压紧模fishtail die||鱼尾形模具profile die||轮廓模flash mold||溢料式模具progressive die||顺序模gypsum mold||石膏铸模protable mold||手提式模具hot-runner mold||热流道模具prototype mold||雏形试验模具ingot mold||钢锭模punching die||落料模lancing die||切口模raising(embossing)||压花起伏成形re-entrant mold||倒角式模具sectional die||拼合模runless injection mold||无流道冷料模具sectional die||对合模具segment mold||组合模semi-positive mold||半全压式模具shaper||定型模套single cavity mold||单腔模具solid forging die||整体锻模split forging die||拼合锻模split mold||双并式模具sprueless mold||无注道残料模具squeezing die||挤压模stretch form die||拉伸成形模sweeping mold||平刮铸模swing die||振动模具three plates mold||三片式模具trimming die||切边模unit mold||单元式模具universal mold||通用模具unscrewing mold||退扣式模具yoke type die||轭型模模具钢材 khuôn thépalloy tool steel 合金工具钢aluminium alloy 铝合金钢bearing alloy 轴承合金blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板carbon tool steel 碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢high speed tool steel 高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 矽钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑胶覆面钢板塑件与模具compre sion molding压缩成型flash mold溢流式模具plsitive mold挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak仿皮革shiver饰纹flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝striper plate脱料板piston活塞cylinder汽缸套chip细碎物handle mold手持式模具(移转成型用模具)encapsulation molding低压封装成型(射出成型用模具)two plate两极式(模具)well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleave套筒stripper plate脱料板insert core放置入子runner stripper plate浇道脱料板guide pin导销eject rod (bar)(成型机)顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口,直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆) slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate隔膜浇口ring gate环形浇口subarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口Runner less无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣零件类punch冲头insert入块(嵌入件)deburring punch压毛边冲子groove punch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holder block上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing bolck衬套cover plate盖板guide pad导料块模板类top plate上托板(顶板)top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模)feature die公母模female die母模(凹模)upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板) stripping plate内外打(脱料板) outer stripper外脱料板inner stripper内脱料板lower stripper下脱料板plain die简易模pierce die冲孔模forming die成型模progressive die连续模gang dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸) draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号) shearing剪断tick-mark nearside正面压印tick-mark farside反面压印冲压名称类extension dwg展开图procedure dwg工程图die structure dwg模具结构图material材质material thickness料片厚度factor系数upward向上downward向下press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙weight重量total wt.总重量punch wt.上模重量连接器connector端子terminal条型连接器bar connector 阴连接器Housing阳连接器wafer 线束wire harness间距space额定电压 rated voltage额定电流 rated current接触电阻contact resistance绝缘电阻insulation resistance超声波焊接ultrasonic welding耐压withstand voltage针pin物料编号part number导线wire基体金属Base metal电缆夹cable clamp倒角chamfer接触面积contact area接触件安装孔contact cavity接触长度contact length接触件电镀层contact plating接触压力contact pressure接触件中心距contact space接触簧片contact spring插孔socket contact法兰、凸缘Flange界面间隙interfacial gap键Key键槽keyway过渡段ramp屏蔽套shielding定位基准Datum reference扁平电缆flat cable ,Ribbon cable柔性印刷电线Flexible printed wiring多层印制电路Multilayer printed circuit焊盘pad图形pattern间距pitch负极Negative pole正极positive pole回流Reflow原理图Schematic diagram单面板single sided board双面板Two-sided board,Double-sided board表面安装surface Mounting翘曲warp, bow波峰焊wave soldering编织层braid同轴电缆coaxial cable电介质dielectric电缆中导线的头数ends外部干扰external interference填充物filler护套jacket比重specific gravity电阻的温度系数Temperature coefficient of resistance模具塑料模具mould of plastics注塑模具injection mould 冲压模具die模架mould base定模座板Top clamping plateTop plateFixed clamp plate水口推板stripper plateA板A plateB板B plate支承板 support plate方铁 spacer plate底针板 ejector plate面针板 ejector retainer plate回针 Return pin导柱 Guide pin有托导套 Shoulder Guide bush直导套 Straight Guide bush动模座板Bottom clamp plateMoving clamp plate基准线datum line基准面datum plan型芯固定板core-retainer plate凸模固定板punch-retainer plate顶针ejector pin单腔模具single cavity mould多腔模具multi-cavity mould多浇口multi-gating浇口gate缺料starving排气breathing光泽gloss合模力mould clamping force锁模力mould locking force挤出extrusion开裂crack循环时间cycle time老化aging螺杆screw麻点pit嵌件insert活动镶件movable insert起垩chalking浇注系统feed system主流道 sprue分流道runner浇口gate直浇口direct gate , sprue gate轮辐浇口spoke gate , spider gate点浇口pin-point gate测浇口edge gate潜伏浇口submarine gate , tunnel gate 料穴cold-slug well浇口套sprue bush流道板runner plate排飞槽vent分型线(面)parting line定模stationary mould,Fixed mould 动模movable mould, movable half 上模upper mould, upper half下模lower mould, lower half型腔cavity凹模cavity plate,cavity block拼块split定位销dowel定位销孔dowel hole型芯core斜销angle pin, finger cam滑块slide滑块导板slide guide strip楔紧块heel block, wedge lock拉料杆sprue puller定位环locating ring冷却通cooling channel脱模斜度draft滑动型芯slide core螺纹型芯threaded core热流道模具hot-runner mould绝热流道模insulated runner mould 熔合纹weld line (flow line)三板式模具three plate mould脱模ejection换模腔模具 interchangeable cavity mould 脱模剂release agent注射能力shot capacity注射速率injection rate注射压力injection pressure差色剂colorant保压时间holdup time闭模时间closing time定型装置sizing system阴模female mould,cavity block阳模male mould电加工设备Electron Discharge Machining 数控加工中心CNC machine center万能铁床Universal milling machine卧式刨床Horizontal planer车床Engine lathe平面磨床Surface grinding machine去磁机Demagnetization machine万能摇臂钻床Universal radial movable driller立式钻床Vertical driller超声波清洗机Ultrasonic clearing machine模具零件Top Plate 上托板(顶板)Top Block 上垫脚Punch Set 上模座Punch Pad 上垫板Punch Holder 上夹板Stripper Pad 脱料背板Up Stripper 上脱料板Male Die 公模(凸模)Feature Die 公母模Female Die 母模(凹模)Upper Mold Plate 上模板Lower Mold Plate 下模板Die Pad 下垫板Die Holder 下夹板Die Set 下模座Bottom Block 下垫脚Bottom Plate下托板(底板)Stripping Plate 内外打(脱料板)Outer Stripper 外脱料板Inner Stripper 内脱料板Lower Stripper 下脱料板Inner Guiding Post 内导柱Inner Hexagon Screw 内六角螺钉Dowel Pin 固定销Mould Coil Spring 模具弹簧Lifter Pin 顶料销Isoheight Sleeve 等高套筒Pin 销Lifter Guide Pin 浮升导料销Guide Pin 导正销Wire Spring 圆线弹簧Outer Guiding Post 外导柱Stop Screw 止付螺丝Located Pin 定位销Outer Bush 外导套Punch 冲头Insert 入块(嵌入件)Deburring Punch 压毛边冲子Groove Punch 压线冲子Stamped Punch 字模冲子Round Punch 圆冲子Special Shape Punch 异形冲子Bending Block 折刀Roller 滚轴Baffle Plate 挡块Located Block 定位块Supporting Block for Location 定位支承块Air Cushion Plate 气垫板Air-Cushion Eject-rod 气垫顶杆Trimming Punch 切边冲子Stiffening Rib Punch Stinger 加强筋冲子Ribbon Punch 压筋冲子Reel-stretch Punch 卷圆压平冲子Guide Plate 定位板Sliding Block 滑块Sliding Dowel Block 滑块固定块Active Plate 活动板Lower Sliding Plate 下滑块板Upper Holder Block 上压块Upper Mid Plate 上中间板Spring Box 弹簧箱Spring-Box Eject-rod 弹簧箱顶杆Spring-Box Eject-Plate 弹簧箱顶板Bushing Block Liner Bushing 衬套Cover Plate 盖板Guide Pad 导料块模具技术用语各种常用模具成形方式Accurate Die Casting 精密压铸Powder Forming 粉末成形Calendaring Molding 压延成形Powder Metal Forging 粉末锻造Cold Chamber Die Casting 冷式压铸Precision Forging 精密锻造Cold Forging 冷锻Press Forging 冲锻Compacting Molding 粉末压出成形Rocking Die Forging 摇动锻造Compound Molding 复合成形Rotary Forging 回转锻造Compression Molding 压缩成形Rotational Molding 离心成形Dip Mold 浸渍成形Rubber Molding 橡胶成形Encapsulation Molding 注入成形Sand Mold Casting 砂模铸造Extrusion Molding 挤出成形Shell Casting 壳模铸造Foam Forming 发泡成形Sinter Forging 烧结锻造Forging Roll 轧锻Six Sides Forging 六面锻造Gravity Casting 重力铸造Slush Molding 凝塑成形Hollow Blow Molding 中空(吹出)成形Squeeze Casting 高压铸造Hot Chamber Die Casting 热室压铸Swaging 挤锻Hot Forging 热锻Transfer Molding 转送成形Injection Molding 射出成形Warm Forging 温锻Investment Casting 精密铸造Matched Die Method 对模成形法Laminating Method 被覆淋膜成形Low Pressure Casting 低压铸造Lost Wax Casting 脱蜡铸造Matched Mould Thermal Forming 对模热成形模Close Mold 合模Demould 脱模脱模剂Mould Unloading 开模Eject 顶出Tool Change Retooling Die Changing 换模Mould Clamping 锁模各式模具分类用语Bismuth Mold 铋铸模Landed Plunger Mold 有肩柱塞式模具Burnishing Die 挤光模Landed Positive Mold 有肩全压式模具Button Die 镶入式圆形凹模Loading Shoe Mold 料套式模具Center-Gated Mold 中心浇口式模具Loose Detail Mold 活零件模具Chill Mold 冷硬用铸模Loose Mold 活动式模具Cold Hobbing 冷挤压制模法Louvering Die 百叶窗冲切模Composite Dies 复合模具Manifold Die 分歧管模具Counter Punch 反凸模Modular Mold 组合模具Double Stack Mold 双层模具Multi-Cavity Mold 多模穴模具Electroformed Mold 电铸成形模Multi-Gate Mold 复式浇口模具Expander Die 扩径模Offset Cold Bending Die 双折冷弯模具Extrusion Die 挤出模Stack Mold, Stack Injection Mould 叠层模Family Mold 反套制品模具Plaster Mold 石膏模Blank Through Dies 漏件式落料模Porous Mold 通气性模具Duplicated Cavity Plate 复板模Positive Mold 全压式模具Fantail Die 扇尾形模具Pressure Die 压紧模Fishtail Die 鱼尾形模具Profile Die 轮廓模Flash Mold 溢料式模具Progressive Die 顺序模Gypsum Mold 石膏铸模Portable Mold 手提式模具Hot-Runner Mold 热流道模具Prototype Mold 雏形试验模具原型模具Ingot Mold 钢锭模Punching Die 落料模Lancing Die 切口模切缝模Raising(Embossing)压花起伏成形Re-entrant Mold 倒角式模具Sectional Die 拼合模Runless Injection Mold 无流道冷料模具Sectional Die 对合模具Segment Mold 组合模Semi-Positive Mold 半全压式模具Shaper 定型模套Single Cavity Mold 单腔模具Solid Forging Die 整体锻模Split Forging Die 拼合锻模Split Mold 双并式模具Sprueless Mold 无注道残料模具Squeezing Die 挤压模Stretch Form Die 拉伸成形模Sweeping Mold 平刮铸模Swing Die 振动模具Three Plates Mold 三片式模具Trimming Die 切边模Unit Mold 单元式模具Universal Mold 通用模具Unscrewing Mold 退扣式模具Yoke Type Die 轭型模模具厂常用之标准零配件Air Vent Valve 通气阀Anchor Pin 锚梢Angular Pin 角梢Baffle 调节阻板Angular Pin 倾斜梢Baffle Plate 折流档板Ball Button 球塞套Ball Plunger 定位球塞Ball Slider 球塞滑块Binder Plate 压板Blank Holder 防皱压板Blanking Die 落料冲头Bolster 上下模板Bottom board 浇注底板Bolster 垫板Bottom Plate 下固定板Bracket 托架Bumper Block 缓冲块Buster 堵口Casting Ladle 浇注包Casting lug 铸耳Cavity 模穴(模仁)Cavity Retainer Plate 模穴托板Center Pin 中心梢Clamping Block 锁定块Coil Spring 螺旋弹簧Cold Punched Nut 冷冲螺母Cooling Spiral 螺旋冷却栓Core 心型Core Pin 心型梢Cotter 开口梢Cross 十字接头Cushion Pin 缓冲梢Diaphragm Gate 盘形浇口Die Approach 模头料道Die Bed 型底Die Block 块形模体Die Body 铸模座Die Bush 合模衬套Die Button 冲模母模Die Clamper 夹模器Die Fastener 模具固定用零件Die Holder 母模固定板Die Lip 模唇Die Plate 冲模板Die Set 冲压模座Direct Gate 直接浇口Dog Chuck 爪牙夹头Dowel 定位梢Dowel Hole 导套孔Dowel Pin 合模梢Dozzle 辅助浇口Dowel Pin 定位梢Draft 拔模锥度Draw Bead 张力调整杆Drive Bearing 传动轴承Ejection Pad 顶出衬垫Ejector 脱模器Ejector Guide Pin 顶出导梢Ejector Leader Bush 顶出导梢衬套Ejector Pad 顶出垫Ejector Pin 顶出梢Ejector Plate 顶出板Ejector Rod 顶出杆Ejector Sleeve 顶出衬套Ejector Valve 顶出阀Eye Bolt 环首螺栓Filling Core 填充型芯椿入蕊Film Gate 薄膜形浇口Finger Pin 指形梢Finish Machined Plate 角形模板Finish Machined Round Plate 圆形模板Fixed Bolster Plate 固定侧模板Flanged Pin 带凸缘针Flash Gate 毛边形浇口Flask 上箱Floating Punch 浮动冲头Gate 浇口Gate Land 浇口面Gib 凹形拉紧楔Goose Neck 鹅颈管Guide Bushing 引导衬套Guide Pin 导梢Guide Post 引导柱Guide Plate 导板Guide Rail 导轨Head Punch 顶头冲孔Headless Punch 直柄冲头Heavily Tapered Solid 整体模蕊盒Hose Nippler 管接头Impact Damper 缓冲器Injection Ram 压射柱塞Inlay Bush 嵌入衬套Inner Plunger 内柱塞Inner Punch 内冲头Insert 嵌件Insert Pin 嵌件梢King Pin 转向梢King Pin Bush 主梢衬套Knockout Bar 脱模杵Land 合模平坦面Land Area 合模面Leader Bush 导梢衬套Lifting Pin 起模顶针起模杆Lining 内衬Locating Center Punch 定位中心冲头Locating Pilot Pin 定位导梢Locating Ring 定位环Lock Block 压块Locking Block 定位块Locking Plate 定位板Loose Bush 活动衬套Making Die 打印冲子Manifold Block 歧管档块Master Plate 靠模样板Match Plate 分型板Mold Base 塑胶模座Mold Clamp 铸模紧固夹Mold Platen 模用板Moving Bolster 换模保持装置Moving Bolster Plate 可动侧模板One Piece Casting 整体铸件Parallel Block 平行垫块Parting Line 分模线Parting Lock Set 合模定位器Pass Guide 穴型导板Peened Head Punch 镶入式冲头锤击强化冲头钻杆凸模Pilot Pin 定位销导向销子Pin Gate 针尖浇口Plate 衬板Pre Extrusion Punch 顶挤冲头Punch 冲头Puncher 推杆Pusher Pin 衬套梢Rack 机架Rapping Rod 起模杆Re-entrant Mold 凹入模Retainer Pin 嵌件梢Retainer Plate 托料板Return Pin 回位梢Riding Stripper 浮动脱模器Ring Gate 环型浇口Roller 滚筒Runner 流道Runner Ejector Set 流道顶出器Runner Lock Pin 流道拉梢Screw Plug 头塞Set Screw 固定螺丝Shedder 脱模装置Shim 分隔片Shoe 模座之上下模板Shoot 流道Shoulder Bolt 肩部螺丝Skeleton 骨架Slag Riser 冒渣口Slide(Slide Core)滑块Slip Joint 滑配接头Spacer Block 间隔块Spacer Ring 间隔环Spider 模蕊支架Spindle 主轴Sprue 注道Sprue Bushing 注道衬套Sprue Bushing Guide 注道导套Sprue Lock Bushing 注道定位衬套Sprue Puller 注道拉料浇道推出杆注道残料顶销Spew Line 合模线Square Key 方键Square Nut 方螺帽Square Thread 方螺纹Limit Stop Collar 限位套Stop Pin 止动梢Stop Ring 止动环Stopper 定位停止梢Straight Pin 圆柱销Stripper Bolt 脱料螺栓Stripper Bushing 脱模衬套Stripper Plate 剥料板Stroke End Block 行程止梢Submarine Gate 潜入式浇口Support Pillar 支撑支柱顶出支柱Support Pin 支撑梢Supporting Plate 托板Sweep Template 造模刮板Tab Gate 辅助浇口Taper Key 推拔键Taper Pin 拔锥梢锥形梢Teeming Pouring 浇注Three Start Screw 三条螺纹Thrust Pin 推力销Tie Bar 拉杵Tunnel Gate 隧道形浇口Vent 通气孔Wortle Plate 拉丝模板模具术语翻译动模 Movable Mould Moving Half定模座板 Fixed Clamp Plate Top Clamping Plate Top Plate动模座板 Moving Clamp Plate Bottom Clamping Plate Bottom Plate上模座板 Upper Clamping Plate下模座板 Lower Clamping Plate凹模固定板 Cavity-retainer Plate型芯固定板 Mould Core-retainer Plate凸模固定板 Punch-retainer Plate模套 Die Body Die Sleeve Die Blank支承板 Backing Plate Support Plate垫块 Spacer Parallel支架 Ejector Housing Mould Base Leg模头 Die Head根据国家标准,以下为部分压铸模具标准翻译。
模具专业英文术语大全模具英语专业术语模具述语一、入水:gate进入位:gate locati on水口形式:gate type 大水口:edge gate 纟田水口:pin-point gate水口大小:gate size 转水口:s witchi ng runn er/gate唧嘴口径:sprue diameter二、流道:runner热流道:hot runn er,hot mani fold热嘴冷流道:hot sprue/cold runner 唧嘴直流:direct sprue gate 圆形流道:rou nd (full/half ru nner 流道电脑分析:mold flow an alysis流道平衡:runner balanee 热嘴:hot sprue 热流道板:hot man ifold 发热管:cartridge heater 探针:thermocouples 插头:conn ector plug 插座:conn ector socket 密封/封料:seal三、运水:water line 喉塞:line lpug 喉管:tube塑胶管:plastic tube 快速接头:jiffy quick conn ector plug/socker四、模具零件:mold comp onents 三板模:3-plate mold二板模:2-plate mold 边钉/ 导边:leader pin/guide pin 边司/ 导套:bushi ng/guide bush ing 中托司:shoulder guide bush ing 中托边L: guide pin 顶针板:ejector retainner plate 托板:support plate 螺丝:screw 管钉:dowel pin开模槽:ply bar scot 内模管位:core/cavity in ter-lock 顶针:ejector pin 司筒:ejector sleeve 司筒针:ejector pin 推板:stripper plate 缩呵:movable core,return core core puller 扣机(尼龙拉勾):n ylon latch lock斜顶:lifter 模胚(架):mold base 上内模:cavity in sert 下内模:core insert 行位(滑块):slide 镶件:in sert 压座/斜鸡:wedge 而寸磨板/油板:wedge wear plate 压条:plate 撑头:support pillar 唧嘴:sprue bush ing 挡板:stop plate 定位圈:locati ng ring 锁扣:latch 扣鸡:parting lock set 推杆:push bar 栓打螺丝:S.H.S.B 顶板:eracuretu n 活动臂:lever arm 分流锥:spure sperader 水口司:bush 垃圾钉:stop pin 隔片:buffle 弹弓柱:spri ng rod 弹弓:die spring 中托司:ejector guide bush 中托边:ejector guide pin 镶针:pin 销子:dowel pin 波子弹弓:ball catch 喉塞:pipe plug锁模块:lock plate 斜顶:an gle from pin 斜顶杆:an gle ejector rod 尼龙拉勾:part ing locks 活动臂:lever arm 复位键、提前回杆:early return bar气阀:valves 斜导边:an gle pin 术语:terms承压平面平衡:part ing surface supportbala nee模排气:part ing line ven ti ng回针碰料位:retur n pin and cavityin terfere nee模总高超岀啤机规格:mold base shuthight顶针碰运水:water line in terfereswithejector pin料位岀上/下模:part from cavith (core) side 模胚原身岀料位:cavity direct cut on A- plate,core direct cut on B-plate.不准用镶件:Do n ot use (core/cavity)in sert用铍铜做镶件:use beryllium copperin sert初步(正式)模图设计:preliinary (final) mold desig n反呵:reverse core弹弓压缩量:spri ng compressed len gth稳定性好:good stability,stable 强度不够:in sufficie nt rigidity 均匀冷去卩:eve n cooli ng 扣模:stick ing 热膨胀:thero expa nsion 公差:tolora nee 铜公(电极):copper electrode Mold & die comp onents 模具单元Mold cha nging systems 换模系统Mold core 模芯Mold heaters/chillers 模具加热器/冷却器Mold polishing/texturing 模具打磨/磨纹Mold repair模具维修Molds模具Press ing dies 压模Quick die cha nge systems 速换模系统Quick mold cha nge systems 快速换模系统三、模具塑料模具mould of plastics 注塑模具injection mould 冲压模具die 模架mould base定模座板Top clamping plateTop plateFixed clamp plate 水口推板stripper plate A 板 A plateB 板B plate 支承板support plate 方铁spacer plate 底针板ejector plate 面针板ejector retainer plate 回针Retur n pin 导柱Guide pin有托导套Shoulder Guide bush 直导套Straight Guide bush 动模座板Bottom clamp plate Mov ing clamp plate 基准线datum line 基准面datum plan 型芯固定板core-retainer plate 凸模固定板punch-retainer plate 顶针ejector pin单腔模具single cavity mould 多腔模具multi-cavity mould 多浇口multi-gating 浇口gate 缺料starving 排气breathing 光泽gloss 合模力mould clamping force 锁模力mould locking force 挤岀extrusion开裂crack循环时间cycle time老化aging螺杆screw麻点pit嵌件insert活动镶件movable insert起垩chalking浇注系统feed system主流道sprue分流道runner浇口gate直浇口direct gate , sprue gate 轮辐浇口spoke gate , spider gate 点浇口pin-point gate测浇口edge gate潜伏浇口submarine gate , tunnel gate 料穴cold-slug well浇口套sprue bush流道板runner plate排飞槽vent分型线(面)parti ng line定模stationary mould ,Fixed mould 动模movable mould, movable half 上模upper mould ,upper half 下模lower mould ,lower half 型腔cavity凹模cavity plate ,cavity block拼块split定位销dowel定位销孑L dowel hole型芯core斜销an gle pin, fin ger cam滑块slide滑块导板slide guide strip楔紧块heel block, wedge lock拉料杆sprue puller定位环locating ring冷却通cooling channel脱模斜度draft滑动型芯slide core 螺纹型芯threaded core热流道模具hot-ru nner mould 绝热流道模insulated runner mould 熔合纹weld line (flow line ) 三板式模具three plate mould 脱模ejection换模腔模具interchangeable cavity mould 脱模剂release age nt 注射能力shot capacity 注射速率injection rate 注射压力injection pressure 差色剂colorant 保压时间holdup time 闭模时间closing time 定型装置sizing system 阴模female mould , cavity block 阳模male mould电加工设备Electro n Discharge Machi ning 数控加工中心CNC machi ne cen ter 万能铁床Universal milling machine 卧式刨床Horizontal planer 车床Engine lathe 平面磨床Surface grinding machine 去磁机Demagnetization machine 万能摇臂钻床Uni versal radial movable driller 立式钻床Vertical driller 超声波清洗机Ultras onic cleari ng machi ne compre sio n moldi ng 压缩成型flash mold溢流式模具plsitive mold 挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak 仿皮革shiver饰纹flow mark 流痕weldi ng mark 溶合痕post screw in sert 螺纹套筒埋值self tapp ing screw 自攻螺丝striper plate 脱料板piston活塞cylinder汽缸套chip细碎物han dle mold 手持式模具(移转成型用模具)en capsulati on moldi ng 低压圭寸装成型(射岀成型用模具)two plate两极式(模具)well type 蓄料井in sulated runner 绝缘浇道方式hot runner 热浇道runner plat浇道模块valve gate 阀门浇口band heater环带状的电热器spindle 阀针spear head 刨尖头slag well冷料井cold slag冷料渣air vent排气道weldi ng line 熔合痕eject pin 顶岀针knock pin顶岀销return pin 回位销反顶针sleave 套筒stripper plate 脱料板insert core 放置入子runner stripper plate 浇道脱料板guide pin 导销eject rod (bar)(成型机)顶业捧subzero深冷处理three plate 三极式模具runner system 浇道系统stress crack 应力电裂orie ntati on 定向sprue gate 射料浇口,直浇口nozzle射嘴sprue lock pin 料头钩销(拉料杆) slag well 冷料井side gate 侧浇口edge gate侧缘浇口tab gate搭接浇口film gate 薄膜浇口flash gate 闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate 隔膜浇口ring gate环形浇口subari ne gate 潜入式浇口tu nnel gate 隧道式浇口pin gate针点浇口Runner less 无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣emboss 凸点dome 凸圆semi-sheari ng 半剪stamp mark 冲记号deburr or coin 压毛边punch riveti ng 冲压铆合side stretch 侧冲压平reel stretch 卷圆压平groove 压线blanking 下料stamp letter 冲字(料号) shearing 剪断tick-mark n earside 正面压印tick-mark farside 反面压印冲压名称类exte nsion dwg 展开图procedure dwg 工程图die structure dwg 模具结构图material 材质material thick ness 料片厚度factor系数upward 向上dow nward 向下upper plate 上模板lower plate 下模板die pad下垫板die holder 下夹板die set下模座bottomblock 下垫脚bottom plate下托板(底板)strippingplate 内外打(脱料板) outer stripper 夕卜脱料板inner stripper 内脱料板lower stripper 下脱料板零件类punch冲头insert入块(嵌入件)deburri ng punch 压毛边冲子groove punch 压线冲子stamped punch 字模冲子round punch 圆冲子special shape punch 异形冲子bending block 折刀roller滚轴baffle plate 挡块located block 定位块support ing block for locati on定位支承块air cushi on plate 气垫板air-cushi on eject-rod 气垫顶杆trim ming punch 切边冲子stiffe ning rib punch = st in ger 力廿强筋冲子ribb on punch 压筋冲子reel-stretch punch 卷圆压平冲子guide plate 定位板slidi ng block 滑块塑料模具专业术语动模movable mould movi ng half 定模座板fixed clamp plate, top clampi ng plate. top plate动模座板movi ng clamp plate. bottom clampi ng plate. bottom plate上模座板upper clamp ing plate下模座板lower clampi ng plate 凹模固定板cavity-reta inerplate型芯固定板core-reta iner plate凸模固定板pun ch-reta iner plate模套chase. bolster. frame支承板back ing plate. supprr plate垫块spacer parallel支架ejector hous ing. mould base leg 压力铸造模具die-casti ng diepress specificati on 冲床规格die height range 适用模高die height闭模高度burr毛边gap间隙weight重量total wt.总重量punch wt.上模重量五金零件类inner guid ing post 内导柱inner hexago n screw 内六角螺钉dowel pin 固定销coil spring 弹簧lifter pin顶料销eq-height sleeves=spool 等高套筒pin销lifter guide pin 浮升导料销guide pin 导正销wire spri ng 圆线弹簧outer guid ing post 夕卜导柱stop screw 止付螺丝located pin 定位销outer bush 夕卜导套模板类top plate上托板(顶板)top block上垫脚punch set 上模座punch pad 上垫板punch holder 上夹板stripper pad脱料背板up stripper 上脱料板male die 公模(凸模) feature die 公母模female die 母模(凹模)。
快速换模的七大步骤
快速换模的七大步骤通常包括:
1. 组织准备:确定换模所需的团队和设备,确保所有材料和工具都齐全,并清理工作区。
2. 停机准备:将机器停机,并确保所有动力源已经关闭。
确保机器的运行状态无缺陷,并检查所有安全设施的可靠性。
3. 拆除模具:按照正确的顺序拆卸模具。
确保按照制造商的指示进行操作,以避免损坏模具或其他设备。
4. 清洁和维护:清洁和维护模具的各个部件,包括使用适当的清洁剂和工具清除残留物和污垢。
5. 安装新模具:按照制造商的指示,正确安装新模具。
确保每个部件都正确安装,并确保紧固件和连接点固定。
6. 调试和测试:重新启动机器,并进行调试和测试以确保新模具正确运行。
检查每个部件和功能,并进行必要的调整和校准。
7. 生产恢复:一旦完成测试和调试,可以开始生产。
确保监控和记录所有的关键变量,以保持生产的稳定性和质量。
快速换型技术快快速速换换型型技技巧巧大多数制造企业生产的产品不会仅是一二种而已,少则数十种,多则数万种也有。
不同类别的产品在生产的过程中必定有其不同的制造条件。
举倒来说:温度不同,工具、模具、胎具的不同,材料、零部作的不同甚至工作方法也有不同。
因此,在不同类别的产品更换时,生产线必须暂时停止生产活动,以便能更换并设定新的工作条作,这种更换设定的动作就称为“切换”。
“切换”时,因生产停顿所耗费的时间就称为“切换时间”。
“切换”的次数会因生产线产品种类的增多,或生产批量减少而相应增多。
每次“切换”耗费的时间,对工厂而言是损失。
为了减少这种损失,许多人想到的解决方式就是加大每一种产品的生产批量,以及减少产品的种类,这样每一个产品所分摊的平均切换损失就会减少。
换句话说,生产的批量越大,分摊的切换成本就越低。
但是如果批量超过了市场的需要量,多余的产品就必须储存起来保管。
储存时必然使用到仓库以及相关的防护保管及管理,所以每次生产的批量越大,“保管”的成本也就越高。
就“保管”成本而言,希望每次生产的批量越少越好。
到底该怎么办呢.如上所述为了避免“切换时间”的损失,许多人倾向于加大生产的批量数,以减少切换次数。
但是这种做法,仅仅考虑到切换本身成本的减少,却忽略工厂的整体效率。
例如:制造过多的浪费、等待的浪费、不良品的浪费、生产交付时间过长、物流混浊等等,尤其目前市场的趋势是走向少批量多品种、高品质、短交付期的新竞争的优势,就必须尽量缩短“切换时间”,这就是“快速换模(线)”的意义。
一.何为快速换模技术快速换模技术是由日本现场改善专家新乡重夫新乡重夫先生于1969年在丰田汽车以1000顿的压床由4小時的换线(模)时间,历经六个月的改善降到1.5小时换线(模)时间,再经3个月的改善,换线(模)时间再降至3分钟內完成的实际换线(模)案例所提倡的技术.其发展是从1950年即有换线(模)作业的设定预备工作有“內设定(线內作业)“和“外设定(线外作业)“之分的想法开始,历经19年时间所孕育出來。
快速换模(SMED)的6个境界与步骤!大多数制造企业生产的产品不会仅是一二种而已,少则数十种,多则数万种也有。
不同类别的产品在生产的过程中必定有其不同的制造条件。
举倒来说:温度不同,工具、模具、胎具的不同,材料、零部作的不同甚至工作方法也有不同。
因此,在不同类别的产品更换时,生产线必须暂时停止生产活动,以便能更换并设定新的工作条作,这种更换设定的动作就称为“切换”。
“切换”时,因生产停顿所耗费的时间就称为“切换时间”。
“切换”的次数会因生产线产品种类的增多,或生产批量减少而相应增多。
每次“切换”耗费的时间,对工厂而言是损失。
为了减少这种损失,许多人想到的解决方式就是加大每一种产品的生产批量,以及减少产品的种类,这样每一个产品所分摊的平均切换损失就会减少。
换句话说,生产的批量越大,分摊的切换成本就越低。
但是如果批量超过了市场的需要量,多余的产品就必须储存起来保管。
储存时必然使用到仓库以及相关的防护保管及管理,所以每次生产的批量越大,“保管”的成本也就越高。
就“保管”成本而言,希望每次生产的批量越少越好。
到底该怎么办呢.如上所述为了避免“切换时间”的损失,许多人倾向于加大生产的批量数,以减少切换次数。
但是这种做法,仅仅考虑到切换本身成本的减少,却忽略工厂的整体效率。
例如:制造过多的浪费、等待的浪费、不良品的浪费、生产交付时间过长、物流混浊等等,尤其目前市场的趋势是走向少批量多品种、高品质、短交付期的新竞争的优势,就必须尽量缩短“切换时间”,这就是“快速换模(线)”的意义。
一.何为快速换模技术快速换模技术是由日本现场改善专家新乡重夫先生于1969年在丰田汽车以1000顿的压床由4小時的换线(模)时间,历经六个月的改善降到1.5小时换线(模)时间,再经3个月的改善,换线(模)时间再降至3分钟內完成的实际换线(模)案例所提倡的技术.其发展是从1950年即有换线(模)作业的设定预备工作有"內设定(线內作业)"和"外设定(线外作业)"之分的想法开始,历经19年时间所孕育出來。