simufact总体介绍
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S i m u f a c t .f o r m i n g 10.0simufact.forming 10.0u总览u改进前处理功能u 新功能菜单u 更加灵活的定义u改进后处理功能u改进并行计算能力u改进模具应力分析功能u改进钣金成形模块u改进机构运动模块u 环轧设备运动u 开坯锻设备运动u改进网格划分功能uGP-GUI 界面u 帮助u 改进实例分析u 新用户帮助手册S i m u f a c t .f o r m i n g 10.0总览S i m u f a c t .f o r m i n g 10.0General remarksu Simufact.forming 10.0 基于§MSC 软件Marc2010和Dytran2010 §Windows 界面支持更多功能§GP-GUI 基于Mentat2010§CAD 导入基于CADfix-Version 8.0 ServicePack 1支持最新的CAD 软件版本§全新的图形界面§新的安装和文件结构§Windows 32bit and 64bit (XP , Windows 7)Linux64 (no Forming-GUI)S i m u f a c t .f o r m i n g 10.0Installationu 所有的设定都储存在一个INI 文件~USER/ AppData\Roaming\Simufact /simufact.forming_10.0.ini ØWill allow to copy the installation to other computerØUsers can use the same settingsØThe INI-file will be written when you start the first time the GUI u Ini-File can directly be copied for other users u Whole installation can be copied or mirrored without a new setupon other computersS i m u f a c t .f o r m i n g 10.0Default Unit-Systemu Default UNIT-System after the installation is Si-mm-UnitAll examples are based on this systemUnit-System can be reset by usingS i m u f a c t.f o r m i n g 10.0u Add stl-Import for CAD Preview/Import with CAD-repair functionalitybased on CADFixu Latest Version from CADFix 8.0 Service Pack1 are implemented CADFix InterfaceIntelligent model quality diagnostics and repair Automatical defeaturingAutomaticalrepair Support Assemblies Native Interfaces CA TIA V5/R20CA TIA V4/ 4.1.X, 4.2.X Pro/Engineer Wildfire 4SolidWorks 2009Unigraphics NX7Inventor 2010Neutral Interfaces ACIS R20IGES 5.3STEP AP203 & AP214Parasolid V22VDASF 2.0STLS i m u f a c t .f o r m i n g 10.0Improved View CapabilitiesS i m u f a c t .f o r m i n g 10.0u Improved predefined view concept u 3 different View and Zoom settings can be stored 1.Global for all GUI ’s which are opened from the user 2.Stored for the current project 3.Stored for each processàThis option allows to define more flexible the view and zoomfactor for a more easy post processing and for variationsS i m u f a c t .f o r m i n g 10.0u New global setting for edge angle for outline view Edge angle = 5 deg Edge angle = 30 degS i m u f a c t .f o r m i n g 10.0u New option to control Cache for Graphicusupport huge models u Reduce out-of-memory problemsOFF : All results will not hold in the memory ON : All results are hold in th memory.Current:current used memory Clear: Clear all result information in memory Clear cache between animation steps:Results are removed from memory after each animation stepSimufact.forming1.u New option to activate filters in process and inventory windowu This allows the user to show or hide objects andprocesses very easy and concentrate on the things he want to do§eg. hide all used geometriesS i m u f a c t .f o r m i n g 10.0u Define number of entries for the “open project list ” (default: 4)S i m u f a c t .f o r m i n g 10.0uNew Cutting function with u There is a new option to decided which part should be cut 1.All components (default)2.All except workpiece 3.Only workpieceS i m u f a c t .f o r m i n g 10.0Improved Preprocessing CapabilitiesS i m u f a c t .f o r m i n g 10.0uStore comment for the projectS i m u f a c t .f o r m i n g 10.0uImproved support for default settings for process types uSettings are stored in ~InstallDir/sfForming/setting/processtype.ini u Following parameters can be predefined by the user§Default Solver and dimension, cold/or hot used for the Process§Predefined names for the tools depending on Solver and hot/cold §Number of tools used for the Process depending on Solver and hot/cold§ElementSize depending on Solver §Number of Outputresults §New: Convergence control for FE §Control parameter for forming control FE/FV §Meshertype §Ambient temperatureS i m u f a c t .f o r m i n g 10.0u Names for most objects are based on the type now including theprocess type and solver information (FE/FV)u Temperature of the die and workpiece are added to the name by defaultuNew ICON to open model view windowSim u f a c t .f o r m i n g 10.0u New Interface to Thermoprof from ABP Induction§Import temperature field based on the inductive heatingcalculation from ThermoprofSi m u f a c t .f o r m i n g 10.0u New Interface to ProCast Casting simulation softwareu Import geometry and blow whole distributionS i m u f a c t .f o r m i n g 10.0Improved Preprocessing Capabilities/Modelu Basic geometry body Cylinder are created symmetric tothe axisS i m u f a c t .f o r m i n g 10.0Improved Preprocessing CapabilitiesuEnlarge geometry in one direction to close gaps §Sometime you have small gaps in your process which are not useful for the simulation §You can enlarge it easy by using enlarge option and substitute the geometry which the new enlarged geometry geometry-EEnlarged filename is: *-ES i m u f a c t .f o r m i n g 10.0u Redesign of Positioner menuu The user can directly choosebetween Standard (with gravity)Positioner and Translation onlyu Add menu also for right mouseclickS i m u f a c t .f o r m i n g 10.0u New Function to rotate part based on the coordinate systemuRight mouse click on part 1.Relative to current position 2.absoluteS i m u f a c t .f o r m i n g 10.0uNew Interface to JMatPro §JMatPro will provide material data based on the chemical composition for a huge range and a lot of materials §This allows more material sensitive simulations § A lot of information are available also for later use (TTT etc)§JMatPro will have an export function to simufact at the endof the yearS i m u f a c t .f o r m i n g 10.0uUnits are taken from predefined settings (default mm and mm/sec) for the definition of presses u All presses which are available for FV Solver are alsoavailable for FE-Solver with all functionalities§Screw press §Counter blow Hammer §Scotch Yoke Driveu Hammer and Screw press are improved, so that the elastic effect from the dies can be taken into account uNew: Velocity table based on the diameter of a ring. This allows full flexibility for ring rolling applications uNew: Force velocity controlled press uNew: radial press with table driven velocity of the upper die (only for FE-Solver)u Presses can be mixed for FE solver (eg. CrankPress+Table)S i m u f a c t .f o r m i n g 10.0uHammer and Screw press §Support for FE and FV all functionalities §Counterblow §including efficiency factor constant variable variable with clutch §New feature to support spring effect of the dies (advanced settings)uScotch Yoke drive Press §Support for FE and FVSimufact.forming1.u New: Force velocity controlled press§Can be defined by using a table based on force/velocity§Velocity direction is controlled in forming menu§stroke has to be defined as well§Can be used similar to hydraulic pressResult from simulation:S i m u f a c t .f o r m i n g 10.0u New: radial press with table driven velocity of the upper die§Rotation path are defined based on a circle or rosette path §Can be combined with other pressesS i m u f a c t .f o r m i n g 10.0u Move friction or heat object to the processu all unassigned objects will get this friction/heatS i m u f a c t .f o r m i n g 10.0uThe die types are improved for the use with the FE-solver to make it more flexible uYou will find now:ØDie Spring ØDie Insert ØGeneric Spring ØDie Spring: The stiffness and/or Force can be defined depending on the time or displacementS i m u f a c t .f o r m i n g 10.0ØDie Insert: redefined to make it more easy to use and fully flexible. The movement can be:§Free §Fixed §Coupled with a Press (table based)§Or coupled with a generic springS i m u f a c t .f o r m i n g 10.0ØGeneric spring: a generic spring can be defined in all 3 translation directions (global or local coordinate system)and in the rotation direction as a torsion spring ØStiffness or force can be defined depending on displacement or force ØThe generic spring should be use together with a die insertS i m u f a c t .f o r m i n g 10.0Improved Preprocessing Capabilities/Contact tableu Contact tableu New: Initial stress free projection (the contact is calculated at thebeginning without a stress calculation), this is needed if you have initial penetration based on the discretization and you want to bring the parts in contact, often used if parts are glued togetherü.S i m u f a c t .f o r m i n g 10.0u Particleumost element variables can be selected for pathplotS i m u f a c t .f o r m i n g 10.0u The forming dialog is rewritten based on the new conceptwith short descriptionsuThe direction can be defined via arrows u Stroke or Time (depends on the presstype) can be setindependent from the time in the table to simulate only a part firstS i m u f a c t .f o r m i n g 10.0New terminate criteriau New terminate criteria for FE•max force for press as sumall forces of the diesof the press are cumulated§and/ormax force for each bodyand one directionS i m u f a c t .f o r m i n g 10.0u New features for sub stage dialog to support morecomplex processes very easyS i m u f a c t .f o r m i n g 10.0u You can deactivate a tool which are not used for thecalculation of the positioning of the workpiece in the first stepØEg. The blankholder is a fixed tool and have to bedeactivate for the positioning of the workpieceS i m u f a c t .f o r m i n g 10.0uYou can trim during the forming process with additional trimming tools ØYou can trim after different strokes with different tools ØIf they are not defined with a press, then they are used only for the trimming operation This allows you to form the part, trim it with a different tool and to go on with the forming processS i m u f a c t .f o r m i n g 10.0Trimmer (Cutter-1)CutterForming until 60 mm Trimming with Cutter-1Forming up to 70 mmuForming-Trimming-Forming in one runS i m u f a c t .f o r m i n g 10.u You can simulate a forward and backward motion withthe same press to have a whole cycleØYou can add a movement of a predefined press only forthe backward movementS i m u f a c t .f o r m i n g 10.0uForming process can be done in one whole cycle with forward and backward movement, kinematic for counterpunch can be deactivated for forming forward part u This is helpful for cold forming and sheet forming application where a deformations are also taken into a count in thebackward motion partS i m u f a c t .f o r m i n g 10.0 1.You can define a max. thickness for potsprocessing, so that the legend are scaled automatically, you can change this later as well 2.You can define max. distance for “Distance to Die ” Postvariabel (same as for FV), as a max Threshold 3.For 3D axissymmetric problem you can define radial&tangential results, so that you will get the vectors/tensors also in a cylindrical coordinate system 4.You can define own nodal and/or element variables which you can output by using subroutines. The names can be defined individuallyS i m u f a c t .f o r m i n g 10.0u New step size control based on the max displacementØThis can be defined also by default from the solver ØIt makes a simulation more robust, but needs generallymore stepsS i m u f a c t .f o r m i n g 10.0uSupport new solver ØThe solvers are improved ØMultiplethreading (parallel solving) are supported from ØMultifrontal Sparse solver ØCASI Solver (very fast)ØParadiso Solver ØNew: Mumps SolverØSome have a new option to speed up the solution time inthe interfaces when using DDM parallel optionS i m u f a c t .f o r m i n g 10.0u Support UsersubroutineØUser can select own subroutine and build an own version ØNeed a valid fortran licenseIntel(R) Fortran Compiler Version 10.1Requires:Microsoft(c) Visual Studio 2005 Service Pack 1Microsoft(c) Platform SDK for Windows Server 2003 SP1S i m u f a c t .f o r m i n g 10.0uThe parallel menu is redesigned and will support all parallel options ØWorkpiece only Øwill use multiple domains with remeshing of the workpiece Øonly the workpiece can be a meshed body ØMultiple bodies without remeshing Øwill use multiple domains for all meshed bodies Øwithout remeshing ØMultiple bodies with remeshing Øeach meshed body is assigned to one domain Øremeshing possibleS i m u f a c t .f o r m i n g 10.0u Starting with simufact.forming 10.0 a report can be generated in XML-format about the processuIncludes all information about the process u and the simulation parameteru informations are linkedu preview is included in the GUI。
海克斯康simufact additive固有应变法-概述说明以及解释1.引言1.1 概述概述:海克斯康simufact additive是一款先进的3D打印模拟软件,专门用于预测和优化金属增材制造过程中的性能和质量。
固有应变法是其中的一种重要模拟方法,通过对模型内部固有的应变进行分析,可以更准确地预测零件在制造过程中可能出现的变形和应力分布情况。
本文将对海克斯康simufact additive的固有应变法进行深入探讨,介绍其原理和应用,并通过案例分析展示其在实际工程中的应用效果。
通过本文的阐述,读者将对海克斯康simufact additive和固有应变法有更深入的了解,为相关领域的研究和应用提供参考。
1.2 文章结构文章结构部分内容如下:文章结构部分旨在介绍本文的脉络和框架,以便读者更好地理解全文的内容和组织结构。
本文分为引言、正文和结论三个部分。
引言部分主要包括概述、文章结构和目的三个小节。
在概述部分,将介绍海克斯康simufact additive固有应变法的背景和相关概念;在文章结构部分,将介绍本文的大纲和各部分的内容安排;在目的部分,将阐明本文的撰写目的以及对读者的帮助和指导。
正文部分将详细介绍海克斯康simufact additive的简介、固有应变法原理和应用案例分析三个方面。
在海克斯康simufact additive简介部分,将介绍该软件的背景、特点和应用范围;在固有应变法原理部分,将对固有应变法进行详细解释和阐述;在应用案例分析部分,将结合实际案例,对固有应变法在实际工程中的应用进行分析和讨论。
结论部分将包括总结、展望和结论三个小节。
在总结部分,将对本文的主要内容和观点进行总结和归纳;在展望部分,将对海克斯康simufact additive固有应变法的未来发展趋势进行展望和分析;在结论部分,将对全文进行最终的总结和结论性的表述。
1.3 目的本文旨在介绍海克斯康simufact additive固有应变法的原理和应用案例,旨在帮助读者深入了解该技术在增材制造领域的应用及其优势。
CAE 联盟论坛精品讲座系列
SimuFact.Forming多工步连续分析设置详解
主讲人阿毅CAE联盟论坛—总版主
背景介绍:
目前进行锻压、挤压分析的4大主流的商用软件:Deform、Simufact.Forming(原MSC.SuperForge)、Forge、Qform中,都可以进行2D/3D分析,但是如果是多工步分析,Deform只能进行手动切换,就是算完第一步然后人工手动再调入第二步的模型,以此类推,如果是计算很慢,那么晚上没有人值班时,不得不停止计算,浪费了很多计算资源;Simufact.Forming在这一点上很好,有一个StageControl功能,可以非常方便的对多工步进行连续分析,在分析过程中,不再需要人工对模型进行处理,遇到大型计算时,能够有效利用晚上的时间,进行连续分析,非常实用;下面对其过程进行详细说明;
1.首先设置第一个分析工步(此处不再详细解释,与普通的单工步设置一致),设置完毕后;在Processes上点右键(Insert Process)增加分析工步,直至设置完毕,如有5步:
再设置第二步时,Worpiece只设置材料和温度条件;
2.所有的分析设置完毕后,在P rocesses上点右键,增加一个StageControl(Instert StageControl)功能;
然后拖动设置好的5个分析工步至StageControl下,如下图所示:
默认情况下,STEP1计算完毕后,会自动的将Workpiect工件自动的设置到STEP2中,如果还需要DIE,请在step2以下工步上点右键,选择所需要的模具
所有设置完毕后,在Stage Control上点右键,进行多工步计算;。
Simufact.forming钣金冲压及焊接一体化仿真整体解决方案西模发特信息科技(上海)有限公司2014年1月27日目录一、钣金冲压及焊接一体化仿真软件购买的必要性 (3)二、钣金冲压及焊接一体化仿真软件的组成部分和技术要求 (6)2.1、钣金冲压及焊接一体化仿真软件的主要组成部分 (6)2.2、钣金冲压及焊接一体化仿真软件的主要技术要求 (7)三、Simufact材料加工一体化仿真软件整体解决方案 (9)3.1 德国SIMUFACT ENGINEERING公司介绍 (9)3.2 Simufact材料加工一体化仿真软件介绍 (10)3.3 simufact软件工作原理 (12)3.4 simufact国内客户成功案例 (12)3.4.1钣金成形案例 (12)3.4.2旋压案例......................................................................... 错误!未定义书签。
3.4.3热处理案例..................................................................... 错误!未定义书签。
3.4.4焊接案例 (13)3.5 simufact软件推荐配置 ............................................................. 错误!未定义书签。
3.6 simufact硬件参考配置 (17)3.7售后服务能力介绍 (17)四、结论 (18)一、钣金冲压及焊接一体化仿真软件购买的必要性现实钣金冲压生产过程中大部分零部件都通过先冲压后焊接装配加工生产出来,首先,影响以上工艺的因素众多。
这些参数均会对零件本身产生影响,如果工装设计或工艺参数不合理,将会导致产品出现缺陷,造成人力和物力资源的浪费。
传统的冲压及焊接工艺工装设计主要依据经验数据,工作量大、周期长、效率低、费用高、缺少科学性和预见性。
simufact环轧摘要:1.介绍simufact环轧软件背景及应用领域2.详细解析simufact环轧软件的主要功能和特点3.阐述如何利用simufact环轧软件提高生产效率和降低成本4.分析simufact环轧软件在我国制造业中的发展前景正文:simufact环轧是一款专业的金属成型仿真软件,广泛应用于金属加工、汽车制造、航空、能源等工业领域。
随着我国制造业的不断发展,simufact环轧软件在提高生产效率、降低生产成本方面发挥着越来越重要的作用。
simufact环轧软件的主要功能和特点如下:1.强大的仿真能力:simufact环轧软件可以对金属成型过程中的力、热、变形、应力等关键参数进行精确仿真,帮助企业优化生产工艺。
2.智能化优化:通过内置的智能优化算法,simufact环轧软件可以根据实际生产数据自动调整参数,实现生产过程的自动化控制。
3.多样化分析模块:simufact环轧软件包含多种分析模块,如热传导、应力分析、磨损分析等,可满足不同生产场景的需求。
4.易于操作的用户界面:simufact环轧软件界面直观,操作简便,降低了用户的学习成本。
5.完善的技术支持:simufact环轧软件提供全面的售后服务和技术支持,确保用户在使用过程中能够得到及时的帮助。
在我国制造业中,simufact环轧软件的应用前景十分广阔。
随着科技的进步和产业升级,我国制造业正逐步向智能化、绿色化转型。
simufact环轧软件在此背景下发挥着重要作用,助力企业实现生产过程的数字化、智能化,提高产品质量,降低生产成本。
此外,simufact环轧软件还可以为企业节省试验成本,缩短新产品研发周期,从而提高企业的竞争力。
总之,simufact环轧软件是一款具有高度实用性和可读性的金属成型仿真软件。
SuperForge2005使用手册内容:参数设置,试验分析,结果分析编制:王 毅部门:工程部时间:2005.7.28~2005.8.10目录一、计算机配置及相关参数设置和结果简介-----------------------------11.计算机配置情况:-----------------------------------------------12.软件主要参数设置说明-------------------------------------------13.软件运行结果的说明---------------------------------------------2二、SUPERFORGE2005操作步骤详解------------------------------------31.生成STL模型文件------------------------------------------------32.在S UPER F ORGE环境下设置各参数-------------------------------------53.参数调入设计树-------------------------------------------------84.运行-----------------------------------------------------------95.结果显示-------------------------------------------------------9三、关键参数设置试验及分析----------------------------------------101.STL文件精度的设置--------------------------------------------102.模具类型的设置------------------------------------------------123.网格长度的设置------------------------------------------------144.摩擦系数的设置------------------------------------------------165.水压机速度设置------------------------------------------------186.材料的定义----------------------------------------------------20四、结果显示与分析------------------------------------------------221.接触应力(C ONTACT P RESSURE)-------------------------------------222.其他结果说明--------------------------------------------------25 结论--------------------------------------------------------------27一、计算机配置及相关参数设置和结果简介SuperForge2005试用过程是在2004使用的一定经验之上进行的,对于我司的产品的一些参数,大体上已经有一定的积累,记录如下:1. 计算机配置情况:CPU:奔腾D520(64位2.66主频)内存:2G显卡:ATI X700主板:Intel 915G硬盘:120G(SATA)2. 软件主要参数设置说明按照我司产品的整个制作过程,对软件运行的整体参数按步骤作如下设置:①模具的类型选择:Backward Extrusion (或者closed die)②输入模具及锻件文件为STL格式(具体制作过程见附录)Model->From fileSTL文件在制作时会因为误差和角度的不同,在本文中,若不作特殊说明则:“粗”是指误差为0.0557mm,角度为30°的STL文件;“良”是指误差为0.0215mm,角度为10°的STL文件;“精”是指误差为0.0023mm,角度为0.5°的STL文件。
Simufact锻造及热处理解决方案书中仿新联(北京)科技有限公司2010年8月6日目录1背景 (3)2软件介绍 (3)2.1适用领域 (3)2.2产品特色 (4)3锻造仿真应用 (7)4热处理仿真应用 (10)1背景航空航天、汽车、船舶等行业许多重要的零部件都通过锻造加工生产出来。
传统锻造工艺和模具设计通常借助于反复的实物试验,周期长、成本高,而产品性能并不一定最佳。
相反,锻造过程的数值仿真技术的应用越来越显示其优越性。
锻件锻完后、一般需要经过热处理,如:感应淬火、退火、正火等工艺,使零件达到使用性能。
因而,热处理工艺装备的设计和热处理工艺参数不仅影响工件处理后的质量,也影响到热处理设备的使用寿命和使用效率。
传统的热处理工艺装备和工艺参数设计大多依靠经验数据,工量量大、周期长、效率低、费用高、缺少科学性和预见性。
随着计算机技术在热处理领域当中的广泛应用,对过程进行计算机模拟,可减少实验次数,提高效率,优化配置资源,使热处理工艺装备和工艺参数的设计由经验型向科学计算型转变,提高了热处理工艺装备设计的科学性和精确性。
2软件介绍Simufact.forming是MSC.SuperForm和MSC.SuperForge的升级版本,由德国Simufact公司和美国MSC.Software公司达成协议,基于MSC.Superform和MSC.SuperForge的基础上开发的独立软件。
Simufact 软件采用纯Windows风格的图形交互界面,操作简单、方便。
求解器将全球领先的非线性有限元求解器和瞬态动力学求解器融合在一起,提供有限元法(FEM)和有限体积法(FVM)两种建模求解方法,具备快速、强健和高效的求解能力。
Simufact软件可以在计算机再现复杂的工艺制造过程,不仅满足一线工程师的仿真需求,同时也可满足专家在仿真灵活性和扩展性方面的需求。
2.1适用领域l金属材料加工工艺仿真辊锻、楔横轧、孔型斜轧、环件轧制、摆碾、径向锻造、开坯锻、剪切/强力旋压、挤压、镦锻、自由锻、温锻、锤锻、多向模锻、板管的液压胀形等工艺均可在Simufact软件上进行仿真l模具应力仿真过盈配合模具热压分析、耦合/非耦合模具应力分析、自动计算模具变形、模具变形分析、预应力模具分析l热处理工艺仿真正火、退火、淬火、回火、时效、感应加热、热变形等模拟分析l微观组织演变仿真热处理过程中材料的相变和微观组织演变、材料加工过程中微观组织转变、动态再结晶组分、静态再结晶组分、整体结晶组分、动态再结晶晶粒尺寸、静态再结晶晶粒尺寸、平均晶粒尺寸、残余应变等模拟分析l焊接工艺仿真电弧焊、钎焊、激光焊、电子束焊、多道焊等均可进行模拟分析l机械加工切削、冲孔、切边等2.2产品特色l界面直观易用极易使用的标准Windows风格界面,采用专业化语言,便于专业人士使用。
Simufact新功能王传辉高级工程师2018,09,12主要议程1.Simufact公司简介a)Simufact公司简介b)Simufact产品线c)Simufact工艺链2.Simufact.forming新功能3.Simufact.welding新功能4.Simufact.additive新功能5.Simufact问与答1.Simufact公司简介Simufact 公司简介•概述•总部位于德国汉堡,德国和美国研发中心•创建于1995年,超过20年的工艺仿真分析经验•致力于金属成形/焊接/增材制造/热处理工艺仿真,•集成行业领先技术•超过900家用户Hamburg Balve Kassel MarburgSimufactReseller 2015201620171995Join MSC GroupJoin Hexagon Group•发展里程碑•1995年simufact 公司创立•2015年加入MSC •2017年加入HexagonSimufact公司产品线•三大主要产品•Simufact.forming金属塑性成形和热处理•Simufact.welding焊接和热处理•Simufact.additive增材制造(3D打印)Simufact 公司产品线•三大主要产品•Simufact.forming 金属塑性成形和热处理•Simufact.welding 焊接和热处理•Simufact.additive 增材制造(3D 打印)Hot Forging 热锻Cold Forming 冷成形Sheet MetalForming钣金成形Mechanical Joining 机械连接Ring Rolling 环轧Rolling 轧制Open DieForging自由锻Heat Treatment 热处理Laser Beam 激光焊Arc 弧焊Electron Beam 电子束焊接Brazing 钎焊Resistance Spot 电阻点焊Stress Relief 应力释放Powder Bed Fusion 粉床熔融Simufact.formingSimufact.welding Simufact.additiveSimufact工艺链•三大主要产品•Simufact.forming金属塑性成形和热处理•Simufact.welding焊接和热处理•Simufact.additive增材制造(3D打印)2.Simufact.forming新功能2.simufact.forming新功能•新工艺类型(工艺链)•感应加热•表面硬化(渗碳)•易用性•改进工艺创建•改进结果评估•改进结果测量,网格划分和计算时间•数据接口•帮助文档•MSC License 安装配置•新的MSC License 管理器(基于FLFEXlm)•更新安装•改进结果处理•后处理功能•结果测量•路径曲线绘制•新的图例功能•新结果值“表面偏差”(surface deviation)易用性•结果转换•增强结果管理2.simufact.forming新功能——新工艺类型(感应加热)•感应加热•考虑实际的电磁场•用于预热、热处理表面加热•优点:•快速、均匀、局部加热.•生产效率高•高重复性、高质量•感应加热原理:•交流电流通过感应器(线圈)时产生一个电磁场,包括在工件中生成一个涡流。
锻造仿真软件simufact.forming公司介绍先进和便捷的⾦属成形仿真系统 ——simufactSimufact软件介绍内容usimufact发展历程u⾦属塑性成形模拟技术 u usimufact功能介绍软件应⽤实例⼀、产品发展历程Simufact Engineering Gmbhu u u u u u usimufact是世界知名的CAE公司,总部位于德国成⽴于1995年,软件开发团队不断发展与壮⼤ 1995年成为MSC和MARC公司的商业合作伙伴致⼒于⾦属成形和制造⼯艺仿真不断加强与⼤学和⾏业组织的合作⽬前已成为四个国际⾦属加⼯协会的会员超过10年的软件开发、销售、培训以及客户⽀持经验Balve Marburg FuldaHamburgKasselSimufact 发展历程Release nubering:1.02.03.04.05.06.07.08.01996MARC/ Autoforge 1.21998 1999 2000 2001 2002 2003MSC.SuperForm 2002 MSC.SuperForm 2003 MSC.SuperForm 20042005 2006 2007simufact.forming Release 8.0MARC/ Autoforge 2.2 MSC/ Autoforge 2.3 MSC/ Autoforge 3.1MSC.Manufacturing 2005Superforge x.y Superforge u.vMSC.SuperForge 2004 MSC.SuperForge 2003MSC.SuperForge 2002MARC/ MSC MARC/ MSC Merger Mergerrenaming renaming Autoforge AutoforgeMSC.Manufacturing MSC.Manufacturinglicense license combining combining产品核⼼技术Simulating Manufacturingreal integrated solution of … MSC.SuperForm MSC.Marc MSC.SuperForge MSC.Dytran产品模块l l l l l l l l⾦属成形⼯艺模拟环境机械连接⼯艺仿真模块焊接⼯艺仿真模块材料数据库模拟结果分析⼯模具载荷分析⽹格划分模块机构运动模块⾦属成形模拟是simufact的最主要模块 (锻造、轧制、拉拔、挤压、冲压)Simufact 软件适⽤的领域u⾦属成形⼯艺分析包括锻造、轧制、旋压、挤压、拉拔、剪切等体积成形⼯艺和板料成形⼯艺,同时也可以进⾏变形和传热的耦合分析,例如热成形或温成形⼯艺、以及材料的加热和冷却过程。