施耐德ATS22软启动器使用说明

施耐德ATS22软启动器用户手册========================一、产品简介------------施耐德ATS22软启动器是一种用于控制三相异步电动机启动和停止的设备，它可以根据设定的参数，对电动机的电压进行平滑调节，从而实现电动机的柔和启动和停止，减少电网冲击和机械应力，提高设备的可靠性和寿命。

适用于额定功率为3至315千瓦的三相异步电动机。

内置了多种保护功能，如过载、过热、过流、短路、缺相、欠压、过压等。

支持多种控制方式，如本地控制、远程控制、串口通讯等。

支持多种工作模式，如标准模式、泵模式、扭矩控制模式等。

具有故障诊断功能，可以记录最近的四次故障信息，并提供故障代码和解决方法。

二、产品安装------------选择合适的安装位置，确保软启动器周围有足够的空间进行散热和维护。

按照软启动器的型号和电动机的额定电流，选择合适的电缆和接线方式。

按照软启动器上的接线图，将电源线、电动机线、控制线等正确地连接到软启动器上。

检查接线是否正确无误，无短路或接地故障。

通电后，检查软启动器上的显示屏是否正常工作，无故障提示。

三、产品参数------------ATS22软启动器有多种型号，其主要参数如下表所示：---型号 ---额定电流（A） ---额定功率（kW） ---尺寸（mm） -----------------------------------------------------------------ATS22D17S ---17 ---7.5 ---140x230x165 -------ATS22D32S ---32 ---15 ---140x230x165 -------ATS22D47S ---47 ---22 ---140x230x165 -------ATS22D62S ---62 ---30 ---140x230x165 -------ATS22D75S ---75 ---37 ---140x230x165 -------ATS22D88S ---88 ---45 ---140x230x165 -------ATS22C11S ---110 ---55 ---210x300x200 -------ATS22C14S ---140 ---75 ---210x300x200 -------ATS22C17S ---170 ---90 ---210x300x200 -------ATS22C21S ---210 ---110 ---210x300x200 -------ATS22C25S ---250 ---132 ---210x300x200 -------ATS22C32S ---320 ---160 ---210x300x200 -------ATS22C41S ---410 ---200 ---210x300x200 -------ATS22C48S ---480 ---250 ---210x300x200 -------ATS22C59S ---590 ---315 ---210x300x200 ----四、产品操作------------参数设置：通过液晶显示屏和按键，可以对软启动器的各种参数进行设置，如启动电压、启动时间、停止时间、工作模式、保护功能等。

T h e i n f o r m a t i o n p r o v i d e d i n t h i s d o c u m e n t a t i o n c o n t a i n s g e n e r a l d e s c r i p t i o n s a n d /o r t e c h n i c a l c h a r a c t e r i s t i c s o f t h e p e r f o r m a n c e o f t h e p r o d u c t s c o n t a i n e d h e r e i n .T h i s d o c u m e n t a t i o n i s n o t i n t e n d e d a s a s u b s t i t u t e f o r a n d i s n o t t o b e u s e d f o r d e t e r m i n i n g s u i t a b i l i t y o r r e l i a b i l i t y o f t h e s e p r o d u c t s f o r s p e c i f i c u s e r a p p l i c a t i o n s .I t i s t h e d u t y o f a n y s u c h u s e r o r i n t e g r a t o r t o p e r f o r m t h e a p p r o p r i a t e a n d c o m p l e t e r i s k a n a l y s i s , e v a l u a t i o n a n d t e s t i n g o f t h e p r o d u c t s w i t h r e s p e c t t o t h e r e l e v a n t s p e c i f i c a p p l i c a t i o n o r u s e t h e r e o f .N e i t h e r S c h n e i d e r E l e c t r i c I n d u s t r i e s S A S n o r a n y o f i t s a f f i l i a t e s o r s u b s i d i a r i e s s h a l l b e r e s p o n s i b l e o r l i a b l e f o r m i s u s e o f t h e i n f o r m a t i o n c o n t a i n e d h e r e i n .Product data sheetCharacteristicsATS22C59Qsoft starter-ATS22-control 220V-power230V(160kW)/400V(315kW)/440V(355kW)MainRange of product Altistart 22Product or component typeSoft starterProduct destination Asynchronous motorsProduct specific appli-cationSevere and standard applications Component name ATS22Network number of phases3 phasesPower supply voltage 230...440 V (- 15...10 %)Motor power kW355 kW at 440 V 315 kW at 400 V 160 kW at 230 V Factory setting current 560 APower dissipation in W 251 W for standard applications Utilisation category AC-53AType of start Start with torque control (current limited to 3.5 In)Icl nominal current 590 A (connection in the motor supply line) for stan-dard applications IP degree of protectionIP00ComplementaryAssembly style With heat sink Function available Internal bypass Power supply voltage limits 195...484 VPower supply frequency 50...60 Hz (- 10...10 %)Network frequency 45...66 HzDevice connection In the motor supply lineTo the motor delta terminals Control circuit voltage 220...230 V -15...10 % at 50/60 Hz Control circuit consumption 20 W Discrete output number 2Discrete output type(R2)Relay outputs 230 V running, alarm, trip, stopped, not stopped, starting,ready, C/O(R1)Relay outputs 230 V running, alarm, trip, stopped, not stopped, starting,ready, C/OMinimum switching current Relay outputs 100 mA at 12 V, DCMaximum switching currentRelay outputs 2 A at 30 V, DC inductive load, L/R = 7 msRelay outputs 2 A at 250 V, AC inductive load, cos phi = 0.4, L/R = 20 ms Relay outputs 5 A at 30 V, DC resistive load, cos phi = 1Relay outputs 5 A at 250 V, AC resistive load, cos phi = 1Discrete input number 3Discrete input type (LI1, LI2, LI3)logic 5 mA 4.3 kOhm Discrete input voltage 24 V (<= 30 V)Discrete input logic (LI1, LI2, LI3)positive logic state 0 < 5 V and < 2 mA state 1 > 11 V and > 5 mA Output current 0.4...1 Icl adjustable PTC probe input750 Ohm Communication port protocol Modbus Connector type1 RJ45Communication data link SerialPhysical interfaceRS485 multidropTransmission rate4800, 9600 or 19200 bpsMax nodes number31Protection type Thermal protection on starterThermal protection on motorPhase failure on lineMarking CEType of cooling Forced convectionOperating position Vertical +/- 10 degreeHeight455 mmWidth304 mmDepth339.7 mmProduct weight50 kgEnvironmentElectromagnetic compatibility Voltage/Current impulse conforming to IEC 61000-4-5 level 3Immunity to radiated radio-electrical interference conforming to IEC 61000-4-3level 3Immunity to electrical transients conforming to IEC 61000-4-4 level 4Electrostatic discharge conforming to IEC 61000-4-2 level 3Damped oscillating waves conforming to IEC 61000-4-12 level 3Conducted and radiated emissions conforming to IEC 60947-4-2 level A Standards EN/IEC 60947-4-2Product certifications CCCCSAC-TickGOSTULVibration resistance 1.5 mm (f = 2...13 Hz) conforming to EN/IEC 60068-2-61 gn (f = 13...200 Hz) conforming to EN/IEC 60068-2-6Shock resistance15 gn for 11 ms conforming to EN/IEC 60068-2-27Noise level56 dBPollution degree Level 2 conforming to IEC 60664-1Relative humidity<= 95 % without condensation or dripping water conforming to EN/IEC 60068-2-3 Ambient air temperature for operation> 40...< 60 °C with current derating 2.2 % per °C-10...40 °C without deratingAmbient air temperature for storage-25...70 °COperating altitude> 1000...< 2000 m with current derating of 2.2 % per additional 100 m<= 1000 m without deratingOffer SustainabilitySustainable offer status Not Green Premium productRoHS Compliant - since 0939 -Schneider Electric declaration of conformity Product environmental profile Available Download Product EnvironmentalProduct end of life instructions Available Download End Of Life ManualDimensions DrawingsFrame Size E DimensionsMounting and ClearancePrecautionsStandardsThe Altistart 22 soft starter is compliant with pollution Degree 2 as defined in NEMA ICS1-1 or IEC 60664-1.DANGERAir CirculationLeave sufficient free space to help the air required for cooling purposes to circulate from the bottom to the top of the unit.OverheatingTo avoid the soft starter to overheat, respect the following recommendations:●Mount the Altistart 22 Soft Starter within ± 10° of vertical.●Do not locate the Altistart 22 Soft Starter near heat radiating elements.●Electrical current through the Altistart 22 Soft Starter will result in heat losses that must be dissipated into the ambient air immediatelysurrounding the soft starter. To help prevent a thermal fault, provide sufficient enclosure cooling and/or ventilation to limit the ambient temperature around the soft starter.●If several soft starters are installed in a control panel, arrange them in a row. Do not stack soft starters. Heat generated from the bottomsoft starter can adversely affect the ambient temperature around the top soft starter.Wall mounted or Floor-standing Enclosure with IP 23 Degree of protectionIntroductionTo help proper air circulation in the soft starter, grilles and forced ventilation can be installed.Ventilation GrillesForced Ventilation UnitProduct data sheetConnections and SchemaATS22C59QPower TerminalBar StylePower supply and output to motor Barb 40 mm (1.18 in)a5 mm (0.2 in)BoltM12 (0.47 in)Cable and protective cover Size 2X240 mm²Gauge2X500 MCM Protective cover LA9F703Tightening torque 57 N.m498.75 lb.inPower connections, minimum required wiring section230 Vac control, logic Inputs (LI) 24 Vdc, 3-wire control With Line Contactor, Freewheel or Controlled Stop230 Vac control, logic Inputs (LI) 24 Vdc, 2-wire control,freewheel stopConnection in the motor delta winding in series with each windingWiringATS22 soft starters connected to motors with the delta connections can be inserted in series in the motor windings.The following wiring requieres particular attention. It is documented in the Altistart 22 Soft start - soft stop unit user manual. Please contact Schneider Electric commercial organisation for further informations.ExampleA 400 V - 110 kW motor with a line current of 195 A (nominal current for the delta connection). The current in each winding is equal to 195/1.5 or 130 A. The rating is determined by selecting the soft starter with a permanent nominal current (ICL) just above this current.Product data sheetPerformance CurvesATS22C59QMotor Thermal Protection - Cold CurvesCurvesA Class 10B Class 20C Class 30Trip time for a Standard Application (Class 10)3.5 ln 32 sTrip time for a Severe Application (Class 20)3.5 ln 63 sTrip time for a Severe Application (Class 30)3.5 ln 95 sMotor Thermal Protection - Warm CurvesCurvesA Class 10B Class 20C Class 30Trip time for a Standard Application (Class 10)3.5 ln 16 sTrip time for a Severe Application (Class 20)3.5 ln 32 sTrip time for a Severe Application (Class 30)3.5 ln 48 s。

施耐德ATS22软启动器使用说明ATS22软起动器是由施耐德公司生产的一种电气设备，用于控制和保护三相异步电动机的启动。

本文将详细介绍ATS22软启动器的使用说明。

一、ATS22软启动器的特点：1.启动器具有良好的过载保护功能，可保护电动机和电器设备。

2.采用软启动技术，可实现电动机的平稳启动和停止。

3.启动器具有小型、易安装、操作简单的特点。

4.启动器具有先进的保护和监控功能，可确保电动机的安全运行。

二、ATS22软启动器的安装：1.在进行安装前，请确保设备和电源已经断开。

2.安装软启动器时，要保证启动器的散热良好，不要堵塞散热孔。

3.软启动器的安装位置应远离易燃易爆或尘埃大的场所，并且避免遭受直射阳光。

4.安装时，请确保该电气设备符合国家和地方的安全规范。

三、ATS22软启动器的操作：1.ATS22软启动器具有一键启动和停止的功能，操作非常简单。

2.对于连续启动和停止的情况，可以接通保持回路来实现一键连续启动和停止的功能。

3.在启动和停止过程中，请确保电源的稳定，以避免电动机受损。

4.在启动和停止之前，最好先观察和检查周围环境和电动机的运行状态，以确保安全。

四、ATS22软启动器的保护功能：1.过载保护：当电动机负载超过额定电流时，启动器会自动停止电动机，保护电动机和电器设备。

2.电流过高保护：当电动机负载过大或启动电流过高时，启动器可以检测到，并自动停止电动机。

3.过温保护：当电动机或启动器内部温度过高时，启动器会自动停止电动机，并发出警报信号。

4.短路保护：当电动机出现短路故障时，启动器会自动断开电源，避免故障扩大。

5.断相保护：当电动机供电的任何一相中断时，启动器会立即停止电动机。

五、ATS22软启动器的维护：1.定期清洁软启动器的散热孔，以确保良好的散热效果。

2.定期检查启动器的接线情况，确保电源和电动机的接线正常。

3.定期检查启动器的保护功能是否正常，如过载保护、过温保护等。

4.在启动器长时间不使用时，应将其存放在干燥的地方，避免受潮或损坏。

T h e i n f o r m a t i o n p r o v i d e d i n t h i s d o c u m e n t a t i o n c o n t a i n s g e n e r a l d e s c r i p t i o n s a n d /o r t e c h n i c a l c h a r a c t e r i s t i c s o f t h e p e r f o r m a n c e o f t h e p r o d u c t s c o n t a i n e d h e r e i n .T h i s d o c u m e n t a t i o n i s n o t i n t e n d e d a s a s u b s t i t u t e f o r a n d i s n o t t o b e u s e d f o r d e t e r m i n i n g s u i t a b i l i t y o r r e l i a b i l i t y o f t h e s e p r o d u c t s f o r s p e c i f i c u s e r a p p l i c a t i o n s .I t i s t h e d u t y o f a n y s u c h u s e r o r i n t e g r a t o r t o p e r f o r m t h e a p p r o p r i a t e a n d c o m p l e t e r i s k a n a l y s i s , e v a l u a t i o n a n d t e s t i n g o f t h e p r o d u c t s w i t h r e s p e c t t o t h e r e l e v a n t s p e c i f i c a p p l i c a t i o n o r u s e t h e r e o f .N e i t h e r S c h n e i d e r E l e c t r i c I n d u s t r i e s S A S n o r a n y o f i t s a f f i l i a t e s o r s u b s i d i a r i e s s h a l l b e r e s p o n s i b l e o r l i a b l e f o r m i s u s e o f t h e i n f o r m a t i o n c o n t a i n e d h e r e i n .Product data sheetCharacteristicsATS01N222LUsoft starter for asynchronous motor - ATS01 -22 A - 200..240 V - 4..5.5 KWProduct availability: Stock - Normally stocked in distribution facilityMainRange of product Altistart 01Product or component typeSoft starterProduct destination Asynchronous motors Product specific applica-tionSimple machine Device short name ATS01Phase3 phase[Us] rated supply volt-age200...240 V - 10...10 %Motor power kW 4 KW, 3 phase 200...240 V 5.5 kW, 3 phase 200...240 V Maximum Horse Power Rating5 Hp, 3 phase 200...240 V 7.5 hp, 3 phase 200...240 V IcL starter rating 22 AUtilisation category AC-53B EN/IEC 60947-4-2Current consumption 110 A at nominal load Type of startStart with voltage rampPower dissipation in W124.5 W in transient state4.5 W at full load and at end of startingComplementaryAssembly style With heat sink Function available Integrated bypass Supply voltage limits 180…264 V Supply frequency 50...60 Hz - 5...5 %Network frequency 47.5...63 HzOutput voltage<= power supply voltage [Uc] control circuit voltage Built into the starter Starting time1 s / 1005 s / 2010 s / 10Adjustable from 1 to 10 s Deceleration time symb Adjustable from 1 to 10 sStarting torque 30...80 % of starting torque of motor connected directly on the line supply Discrete input type Logic LI1, LI2, BOOST) stop, run and boost on start-up functions <= 8 mA 27kOhm Discrete input voltage 24...40 VDiscrete input logic Positive LI1, LI2, BOOST < 5 V <= 0.2 mA > 13 V, >= 0.5 mA Discrete output current 2 A DC-133 A AC-15Discrete output type Open collector logic LO1 end of starting signal Relay outputs R1A, R1C NO Discrete output voltage 24 V 6...30 V) open collector logic Minimum switching current 10 mA 6 V DC relay outputsMaximum switching current Relay outputs 2 A 250 V AC cos phi = 0.5 20 ms inductive Relay outputs 2 A 30 V DC cos phi = 0.5 20 ms inductive Display type 1 LED green)starter powered up1 LED yellow)nominal voltage reached Tightening torque4.43 Lbf.In (0.5 N.m)16.82…22.13 lbf.in (1.9…2.5 N.m)Electrical connection 4 mm screw clamp terminal - rigid 1 1...10 mm² AWG 8 power circuitScrew connector - rigid 1 0.5...2.5 mm² AWG 14 control circuit4 mm screw clamp terminal - rigid 2 1...6 mm² AWG 10 power circuitScrew connector - rigid 2 0.5...1 mm² AWG 17 control circuitScrew connector - flexible with cable end 1 0.5...1.5 mm² AWG 16 control circuit4 mm screw clamp terminal - flexible without cable end 1 1.5...10 mm² AWG 8power circuitScrew connector - flexible without cable end 1 0.5...2.5 mm² AWG 14 control cir-cuit4 mm screw clamp terminal - flexible with cable end 2 1...6 mm² AWG 10 powercircuit4 mm screw clamp terminal - flexible without cable end 2 1.5...6 mm² AWG 10power circuitScrew connector - flexible without cable end 2 0.5...1.5 mm² AWG 16 control cir-cuitMarking CEOperating position Vertical +/- 10 degreeHeight 6.06 in (154 mm)Width 1.77 in (45 mm)Depth 5.16 in (131 mm)Net weight 1.23 lb(US) (0.56 kg)Compatibility code ATS01N2Motor power range AC-34…6 kW 200…240 V 3 phaseMotor starter type Soft starterEnvironmentElectromagnetic compatibility Conducted and radiated emissions level B CISPR 11Conducted and radiated emissions level B IEC 60947-4-2Damped oscillating waves level 3 IEC 61000-4-12Electrostatic discharge level 3 IEC 61000-4-2EMC immunity EN 50082-1EMC immunity EN 50082-2Harmonics IEC 1000-3-2Harmonics IEC 1000-3-4Immunity to conducted interference caused by radio-electrical fields level 3 IEC61000-4-6Immunity to electrical transients level 4 IEC 61000-4-4Immunity to radiated radio-electrical interference level 3 IEC 61000-4-3Micro-cuts and voltage fluctuation IEC 61000-4-11Voltage/current impulse level 3 IEC 61000-4-5Standards EN/IEC 60947-4-2Product certifications GOSTCSAC-TickULB44.1-96/ASME A17.5 for starter wired to the motor delta terminalCCCIP degree of protection IP20Pollution degree 2 EN/IEC 60947-4-2Vibration resistance 1 gn 13…150 Hz)EN/IEC 60068-2-61.5 mm peak to peak 3…13 Hz)EN/IEC 60068-2-6Shock resistance15 gn 11 ms EN/IEC 60068-2-27Relative humidity5…95 % without condensation or dripping water EN/IEC 60068-2-3Ambient air temperature for operation14…104 °F (-10…40 °C) without)104…122 °F (40…50 °C) with current derating of 2 % per °C)Ambient air temperature for storage-13…158 °F (-25…70 °C) EN/IEC 60947-4-2Operating altitude<= 3280.84 ft (1000 m) without> 3280.84 ft (1000 m) with current derating of 2.2 % per additional 100 m Ordering and shipping detailsCategory22392 - ATSU01/ATS01 LOW HP SOFT STARTERSDiscount Schedule I11GTIN00785901612391Package weight(Lbs)0.65 kg (1.43 lb(US))Returnability YesCountry of origin DEOffer SustainabilityREACh Regulation REACh DeclarationREACh free of SVHC YesEU RoHS Directive Pro-active compliance (Product out of EU RoHS legal scope)EU RoHS Decla-rationToxic heavy metal free YesMercury free YesRoHS exemption information YesChina RoHS Regulation China RoHS DeclarationCircularity Profile End Of Life InformationWEEE The product must be disposed on European Union markets following specificwaste collection and never end up in rubbish bins.Contractual warrantyWarranty18 monthsDimensions DrawingsDimensionsMounting on Symetrical (35 mm) RailScrew Fixing(1)Retractable fixingsConnections and Schema Example of Manual ControlA1 :Soft start/soft stop unit(1)For type 2 coordinationQ1 :Motor circuit-breakerF3 : 3 fast-acting fusesTechnical DescriptionFunction Diagram2-wire Control with DecelerationUs :Power supply voltageGreen LEDLED1 :LI2 :Logic inputR1 :Relay outputLO1 :Logic outputLEDYellow LED2 :3-wire Control with DecelerationUs :Power supply voltageGreen LEDLED1 :Logic inputsLI2,LI1 :R1 :Relay outputLO1 :Logic outputUm :Motor voltageLEDYellow LED2 :。

ATS22施耐德软启动操作流程施耐德ATS22软启动设置流程1．在界面按一下软启动器按钮进入主菜单−−ENT−→−出现配置菜单−−→参数设置：①选择高级模式选项−−→−ENT（确认）−ENT选择选项−−→②选择线电压选项−−→−ENT（确认）−ENT输入电机额定电压−−→③选择电机额定电压选项−−ENT（确认）−→−ENT输入电机额定电流−−→2. 在主菜单中使用软启动器按钮选择高级菜单−−ENT−→参数设置：①选择起-停控制选项−−→−ENT（确认）−→−ENT选择选项−3. 在主菜单中使用软启动器设定菜单−−ENT−→参数设置：①选择加速斜坡时间选项−−ENT（确认）−→−→−ENT使用软启动器按钮选择10−②选择减速斜坡时间选项−−ENT（确认）−→−ENT选择选项−−→4. 按钮选择高级保护菜单（1）−−ENT−→参数设置：①选择过流阀值选项−−ENT（确认）−→−→−ENT使用软启动器按钮选择130−5．在主菜单中使用软启动器按钮选择高级输入/输出菜单−−ENT−→参数设置：①选择逻辑输入2选项−−→−ENT（确认）−ENT选择选项−−→②选择继电器R1选项−−→−ENT（确认）−ENT选择选项−−→③选择继电器R2选项−−→−ENT（确认）−ENT选择选项−−→6.使用软启动器ESC按钮返回到界面。

试机恢复出厂设置：ESC + −−→−ENT按钮选择−−ENT−ENT进入实用菜单−−→−→−→−ENT−→−ENT（参数恢复为出厂设置）−−清除故障消息并对软启动复位快捷按钮： ENT + +。

ATS22施耐德软启动操作流程引言：一、ATS22软启动器的组成与功能ATS22软启动器主要由主控模块、电源模块、保护模块等部分组成。

主控模块通过控制电路和触摸屏操作，实现对电机的启动、停止、设定转速等功能；电源模块为整个设备提供电能供给；保护模块用于监测电机的运行状态，一旦发生异常情况，如电压过高、电流过载等，保护模块会及时切断电源，从而保护电机的安全运行。

二、软启动器的操作流程1.准备工作：a.确保电源供应稳定，并连接好ATS22软启动器；b.检查起动电机的线路接线是否正确；c.检查软启动器的参数设置是否符合实际要求。

2.启动操作：a.打开ATS22软启动器的电源开关，主控模块开始运行；b.在触摸屏上选择启动模式，如手动、自动等；c.设置电机的额定电流、启动电流、启动时间等参数；d.通过触摸屏或外部控制信号启动电机；e.主控模块将依次开启软启动器的接触器，逐步使电机达到设定的启动电流和转速；f.一旦电机达到设定的转速，主控模块将维持设定状态，并进入运行模式。

3.运行操作：a.在转速控制模式下，主控模块可以通过触摸屏或外部控制信号改变电机的转速；b.在保护模式下，保护模块会实时监测电机的电压、电流等参数，一旦发生异常情况，如过载、过热等，保护模块会及时切断电源，避免损坏电机；c.在停机模式下，通过触摸屏或外部控制信号停止电机的运行。

4.停机操作：a.在通常情况下，可以通过触摸屏或外部控制信号停止电机的运行；b.在紧急情况下，如电源故障、电机过热等，软启动器会自动切断电源，停止电机运行。

5.维护操作：a.定期检查ATS22软启动器的运行状态，如触摸屏的响应速度、运行指示灯；b.定期检查软启动器的接线是否松动，紧固螺丝是否正常；c.定期清洁软启动器的外壳，并及时更换老化的部件，如保护模块。

三、易错点与应对措施1.启动电机时，发现软启动器没有反应：a.检查电源线路是否通电；b.检查软启动器的开关是否打开。