Highly efficient ultrathin amorphous silicon solar cells on top of imprinted periodic nanodot arrays
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Highly efficient ultrathin-film amorphous silicon solar cells on top of imprinted periodic nanodot arraysWensheng Yan, Zhikuo Tao, Thiam Min Brian Ong, and Min GuCitation: Applied Physics Letters 106, 093902 (2015); doi: 10.1063/1.4914110View online: /10.1063/1.4914110View Table of Contents: /content/aip/journal/apl/106/9?ver=pdfcovPublished by the AIP PublishingArticles you may be interested inThe impact of oxygen incorporation during intrinsic ZnO sputtering on the performance of Cu(In,Ga)Se2 thin film solar cellsAppl. Phys. Lett. 105, 083906 (2014); 10.1063/1.4894214Toward a high Cu2ZnSnS4 solar cell efficiency processed by spray pyrolysis methodJ. Renewable Sustainable Energy 5, 053137 (2013); 10.1063/1.4825253Influence of SnO2:F/ZnO:Al bi-layer as a front electrode on the properties of p-i-n amorphous silicon based thin film solar cellsAppl. Phys. 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Lett. 102, 053901 (2013); 10.1063/1.4789855Highly efficient ultrathin-film amorphous silicon solar cells on top of imprinted periodic nanodot arraysWensheng Y an,1,a)Zhikuo Tao,2Thiam Min Brian Ong,3,4and Min Gu 1,b)1Centre for Micro-Photonics,Faculty of Science,Engineering and Technology,Swinburne University of Technology,Hawthorn,Victoria 3122,Australia 2College of Electronic Science and Engineering,Nanjing University of Posts and Telecommunications,Nanjing 210023,China 3Plasma Sources and Application Center,NIE,Nanyang Technological University,1Nanyang Walk,Singapore 637616,Singapore 4Institute of Materials Research and Engineering,A*STAR (Agency for Science,Technology and Research),3Research Link,Singapore 117602,Singapore(Received 12November 2014;accepted 23February 2015;published online 3March 2015)The addressing of the light absorption and conversion efficiency is critical to the ultrathin-film hydrogenated amorphous silicon (a-Si:H)solar cells.We systematically investigate ultrathin a-Si:H solar cells with a 100nm absorber on top of imprinted hexagonal nanodot arrays.Experimental evi-dences are demonstrated for not only notable silver nanodot arrays but also lower-cost ITO and Al:ZnO nanodot arrays.The measured external quantum efficiency is explained by the simulation results.The J sc values are 12.1,13.0,and 14.3mA/cm 2and efficiencies are 6.6%,7.5%,and 8.3%for ITO,Al:ZnO,and silver nanodot arrays,respectively.Simulated optical absorption distributionshows high light trapping within amorphous silicon layer.VC 2015AIP Publishing LLC .[/10.1063/1.4914110]Compared with conventional hydrogenated amorphous silicon (a-Si:H)thin film solar cells,a-Si:H solar cells with much thinner intrinsic layer are of great interest because of many advantages such as lower cost,higher throughput,and reduced detrimental Staebler-Wronski degradation effect.In that case,both the light trapping and efficiency are of critical challenges as a result of poor light absorption.1–12Currently,most experimental investigations about the light trapping enhancement for a-Si:H thin-film solar cells remain with an active layer thickness of more than 200nm.5–7In contrast,the works on ultrathin-film a-Si:H solar cells with a much thinner absorber (for example,100nm or less)are sig-nificant as a roadmap to maximize the cost-effectiveness.To date,however,for this kind of ultrathin a-Si:H solar cells,most investigations are limited to the design and simula-tion 2,9–11and there are still few experimental reports.8,13Furthermore,it was noted that the short-circuit current density (J sc )values in Ref.8are over high compared with the meas-ured external quantum efficiency (EQE).7Besides Ag nano-particles,it is promising to increase the light trapping within a-Si:H thin-film solar cells with lower-cost materials such as ITO and Al:ZnO nanoparticles.4,8,9,12An experiment has been demonstrated for a thick intrinsic layer of 350nm.12But,the investigations on a-Si:H solar cells on top of ITO and Al:ZnO nanoarrays with an absorber of 100nm are significant accord-ing to the above-mentioned benefits.In this letter,we propose and systematically investigate the light absorption and photovoltaic properties of ultrathin a-Si:H solar cells with a 100nm absorber on the top of imprinted periodic hexagonal nanodot arrays.The three nanodot arrays based on three materials are designed toachieve significant light-trapping enhancement.The three nanodot arrays are made of not only notable silver but also lower-cost ITO and Al:ZnO.In the present work,the peri-odic hexagonal nanodot arrays are imprinted by nanoimprint pared with random nanoparticles by most fabrication methods,periodic nanoparticles with accurate ge-ometry control offer a potential to maximize the light absorption by manipulating and tailoring the physical prop-erties of nanoparticles.In fact,nanoimprint lithography stands out as a promising technology for high-throughput,up-scalable nanoscale patterning with the accurate control of nanoparticles at low cost,as is required by photovoltaic applications.14,15The three ultrathin-film a-Si:H solar cells on top of nanodot arrays are investigated experimentally and theoretically.The J sc values of the fabricated solar cells are 12.1,13.0,and 14.3mA/cm 2for ITO,Al:ZnO,and silver nanodot arrays,respectively.Energy conversion efficiencies are 6.6%,7.5%,and 8.3%,respectively.The light absorption is modelled by the finite-difference time-domain (FDTD)simulation.The measured EQE curves are explained by the calculated wavelength-dependent light absorption.Figure 1shows the proposed architecture of ultrathin-film a-Si:H solar cells on top of imprinted periodic hexago-nal nanodot arrays.Figure 1(a)is a three-dimensional (3D)schematic of the ultrathin a-Si:H solar cells on top of nano-dot arrays.The distance between the nanodots shown on the top surface can be tuned by the parameters of the nanodot mould.Figure 1(b)demonstrates SEM image of periodic hexagonal silver nanodot arrays imprinted by nanoimprint li-thography (NX-B200),where the right-top inset is a zoomed image of silver nanodots and the right-bottom inset is an image of the top surface of the device.Figure 1(c)shows a cross-sectional schematic drawing of the model for the pres-ent solar cells on top of nanodot by combining the two SEMa)yws118@ b)mgu@.au0003-6951/2015/106(9)/093902/4/$30.00VC 2015AIP Publishing LLC 106,093902-1APPLIED PHYSICS LETTERS 106,093902(2015)images,well-established conformal deposition principal,and the related references.4,5,7,8,12,16The present solar cell struc-ture consists of ITO (80nm)/n-i-p a-Si:H (20nm-100nm-10nm)/Al:ZnO (100nm)/nanodot arrays/silver back reflector (100nm).A flat a-Si:H solar cell without the nanodot arrays is used as a reference.The fabrication procedure for nanodot arrays is as follow:0.25cm 2square moulds made of silicon are prepared by electron beam lithography.Then,nanoim-print lithography (NX-B200)is used to impress the mould on the substrate covered with a thin layer of resist on the sur-face.A thermal evaporation method is then used to deposit the thin films such as silver,Al:ZnO,and ITO on the sub-strate,separately.The nanodot arrays are prepared after dis-solving the resist in a chemical solution.When the nanodot arrays are prepared,ITO (80nm)/n-i-p a-Si:H (20nm-100nm-10nm)/Al:ZnO (100nm)is deposited on the nanodot arrays,where a-Si:H thin film is deposited by plasma enhanced chemical vapour deposition.ITO and Al:ZnO thin films are prepared by the physical vapour deposition method.The EQE curves are measured for all structural ultrathin-film a-Si:H solar cells in the wavelength range of 300–800nm,as shown in Figure 2(a).It is found that the three ultrathin a-Si:H solar cells with nanodot arrays demon-strate significant broadband light absorption enhancements in the whole wavelength range,compared with the referenceflat cell.Note that that the geometries of the three fabricated nanodots are the same in the investigation.To understand the EQE data obtained,the light absorption in the active layer are modelled and simulated by using the Lumerical’s FDTD commercial software.17The details about the simulation including the dielectric functions of the materials can be obtained from our previous work.9In the present simulation,the lateral diameter and height of nanodots are approxi-mately set as 200nm and 140nm,respectively,which are consistent with the experimental parameters.The distance between the nanodots is 410nm.The simulation results are shown in Figure 2(b).It is seen that the calculated curves show a good consistency with the measured wavelength-dependent EQE curves.In the case of silver nanodot arrays,the enhanced light absorption is attributed to the waveguide modes by the a-Si:H slab as well as the plasmonic effect by silver nanodots.8,12In contrast,the light trapping mechanism for ITO and Al:ZnO nanodot arrays is mainly due to the waveguide modes.8,12It is seen in Figure 2that the light absorption curves as well as EQE curves of ITO and Al:ZnO nanodot arrays are close to that of silver nanodot arrays.It indicates that ITO and Al:ZnO nanodot arrays are promising as a means to enhance the light trapping.It is also seen from Figure 2(b)that,compared with the ITO and Al:ZnO nano-dot arrays,the light absorption improvement for silver nano-dot arrays mainly lies in the long wavelength range of 650–700nm.The feature could be attributed to the additional light-trapping benefit from the plasmonic effect of silver nanodot arrays by an appropriate light manipulation,as the combination of the waveguide modes and the plasmonic effect does not always play a positive role in the light absorption enhancement.9We have compared an integrated J sc between calculations from Figure 2and measured EQE.For example,the integrated J sc value of the flat cell from Figure 2(b)is 8.4mA/cm 2.As seen below,the measured J sc value of the reference flat cell is 7.8mA/cm 2.This calcula-tion value of J sc is slightly greater than that from EQE.The photovoltaic properties of all structural a-Si:H solar cells with a cell area of 0.25cm 2are measured under stand-ard test conditions,i.e.,an AM 1.5illumination with a light intensity of 100mW/cm 2and at room temperature.The J-V characteristics for the three ultrathin a-Si:H solar cells with nanodot arrays as well as the flat cell are shown in Figure 3.The photovoltaic performance parameters for all a-Si:H solar cells are listed in Table I .It is found in Table I that compared with the flat cell,the enhancement of the ultrathina-Si:HFIG.1.(a)3D schematics of the architecture of ultrathin a-Si:H solar cells with nanodot arrays.(b)An SEM image of fabricated silver nanodot arrays with a hexagonal distribution.The right-top inset is an enlarged image of sil-ver nanodot arrays and the right-bottom inset is the morphology for the top surface of the device.(c)Cross-sectional schematic drawing of the model of the ultrathin a-Si:H solar cells on top ofnanodot.FIG.2.(a)The measured wavelength-dependent EQE curves for the flat cell as well as the ultrathin a-Si:H solar cells on top of silver,Al:ZnO,and ITO nanodot arrays.(b)The light absorp-tion calculated as a function of the wavelength for the flat cell and the ultrathin a-Si:H solar cells with nano-dot arrays.solar cells with nanodot arrays mainly comes from the J sc improvement.The observable improvement of the open-circuit voltage(V oc)and thefill factor(FF)is relatively small.It is seen in Table I that the J sc value of theflat cell is 7.8mA/cm2.This small value is due to the poor light absorp-tion of theflat solar cell.In contrast,the J sc values of the a-Si:H cells with nanodot arrays have been significantly enhanced with the values of12.1,13.0,and14.3mA/cm2for ITO,Al:ZnO,and silver nanodot arrays,respectively.The achieved J sc values for the solar cells with ITO and Al:ZnO nanodots outperform the simulation values of a-Si:H thin film solar cells by adopting a200nm absorber.4Compared with the ultrathin a-Si:H solar cells with a90nm absorber, the EQE data are similar to and even slightly higher than the report in Ref.8,where square Ag nanoarrays with a hemiel-lipsoidal shape are used.It can be seen from Table I that the efficiency for theflat cell is4.0%.In contrast,the efficiencies for the ultrathin-film a-Si:H solar cells with ITO,Al:ZnO, and silver nanodot arrays are improved to6.6%,7.5%,and 8.3%.By a comparison,it is found that the efficiency of 8.3%for the ultrathin a-Si:H solar cells with only100nm absorber by using periodic silver nanodot arrays is higher than reported values for a-Si:H solar cells with the thick absorber by using non-periodic silver nanoparticles.5–7 Compared with Ref.5,the improvement of the FF may be attributed to the addressing of the layer contacts for the se-ries resistance as well as the reducing of the parasitic resis-tive losses.It was reported that the Ag particle shape with sharp points is highly absorptive and can lead to a serious parasitic absorption.8,16The results of the present work dem-onstrate that ultrathin-film a-Si:H solar cells with nanodot arrays are promising to achieve highly cost-effective solar cells by the effective design and light management.To further clarify the enhanced light absorption of the ultrathin a-Si:H solar cells with nanodot arrays,the optical absorption distribution is calculated as a function of wave-length.The optical absorption distribution is found to be entirely different between the solar cells with nanodot arrays and theflat solar cell.As a demonstration,the optical absorp-tion profiles for theflat solar cell are shown in Figures 4(a)–4(d)at four wavelength values of400nm,500nm, 650nm,and700nm,respectively.Similarly,the optical absorption distributions for the solar cells with silver nano-dot arrays and Al:ZnO nanodot arrays are shown in Figures 4(e)–4(h)and4(i)–4(l)at four wavelength values,respec-tively.Optical absorption distributions for the solar cells with ITO nanodot arrays are nearly the same with that for Al:ZnO nanodot arrays(not shown here).Figure4shows that when compared with theflat solar cell,the incoming light is significantly trapped within the intrinsic layer of the solar cells on top of nanodot arrays,which leads to the increases of the EQE and J sc values.It is found in Figures 4(e)–4(l)that there is only a small difference of the optical absorption distribution in a-Si:H layer between the cells with Al:ZnO nanodot arrays and the cells with Ag nanodot arrays. It is also noted that there appear to be a concentration of light in the regions of doped layers indicated by the green boxes in Figures4(h)and4(i).FIG.3.The photovoltaic responses for the ultrathin a-Si:H solar cells on top of nanodot arrays as well as the referenceflat cell.TABLE I.The photovoltaic parameters of all structural ultrathin-film a-Si:H solar cells listed(less than4%experimental error estimated).a-Si:H solar cell structure J scðmA=cm2ÞV ocðVÞFF g(%)Flat7.80.830.62 4.0 Silver nanodot arrays14.30.880.668.3 Al:ZnO nanodot arrays13.00.870.667.5 ITO nanodot arrays12.10.850.646.6FIG.4.The calculated optical absorption distribution at the wavelength val-ues of400nm,500nm,650nm,and700nm for theflat cell and the ultrathin a-Si:H solar cells with nanodot arrays.(a)–(d)Theflat solar cell.(e)–(l)The ultrathin a-Si:H solar cells on top of silver nanodot arrays and Al:ZnO nano-dot arrays,respectively.The dotted lines are added to assist to differentiate the boundaries between these layers.In conclusion,we have fabricated the prototypes of highly efficient ultrathin a-Si:H solar cells with a100nm absorber on top of ITO,Al:ZnO,and silver nanodot arrays,respectively. High increase of J sc is achieved by the implementation of the light trapping design in the real devices.The J sc and efficiency of the reference cell are7.8mA/cm2and4.0%,respectively. The J sc values of the ultrathin a-Si:H solar cells on top of ITO, Al:ZnO,and silver nanodot arrays are increased to12.1,13.0, and14.3mA/cm2.The achieved efficiencies are6.6%,7.5%, and8.3%,respectively.The work presents a proof that the ultrathin-film a-Si:H solar cells on top of nanodot arrays ena-ble to achieve high material cost-effectiveness.Wensheng Yan thanks for the support fund from Australian Renewable Energy Agency.Min Gu acknowledges the support from the Science and Industry Endowment Fund. The authors acknowledge the technical support from the Victoria-Suntech Advanced Solar Facility established under the Victoria Science Agenda of the Victorian Government.1C.Battaglia, C.-M.Hsu,K.So€derstro€m,J.Escarre0, F.-J.Haug,M. 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