米勒铝焊机
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米勒电气制造有限公司作为全球最大的焊接产品生产商—ITW 焊接集团的子公司,专门从事焊接电源的研发生产。
米勒电焊机产品系列包括:TIG 焊机、MIG 焊机、埋弧焊机、多功能焊机、发电机驱动焊机、手弧焊机、等离子切割机、送丝机、点焊机、自动焊接系统、感应加热系统、焊枪及附件等。
米勒焊机进入中国近三十年来,已广泛应用于航空航天、造船、集装箱、油田、油气管道、大型钢结构、重型机械、石油化工、有色金属及不锈钢产品等工业制造或生产领域,享有极高的声誉。
2004年,ITW 集团在华投资成立了北京米勒电气制造有限公司,不但生产米勒电焊机系列产品,还为用户提供广泛的培训服务和售后支持,更好地满足国内客户的需求。
北京米勒公司已经顺利取得ISO9001:2000和CCC 的产品强制性认证。
ITW 集团(Illinois Tool Works )总部位于美国伊立诺州的芝加哥,是一家有着近百年历史的跨国集团,涉及多种制造行业。
公司位列美国200强之内,并在纽约股票市场上市(纽约股票代码:ITW )。
ITW 集团属世界500强之一,其产品包含焊接设备与材料、航空零件、机场地面设备、化工及日工用品等诸多业领域。
集团下设825家生产制造企业,并在全球52个国家设有企业或分公司,雇员总数达60,000人以上。
2007年,集团实现营业收入162亿美元。
通过积极配合用户和供应商,ITW 全体员工致力于创造极具竞争力的优越产品,为用户提供全面解决方案和良好的工作环境。
北京米勒目前主要生产DW 、DS 系列气保焊机,同时管理ITW 焊接产品(包括米勒焊机,合伯特焊材和博纳德焊枪)在国内市场的销售和服务。
本网站只对米勒在国内销售的主要产品进行了基本介绍,欲了解米勒全线产品或产品的详细情况,请访问美国米勒的网站( );如需了解合伯特焊材的情况,请参阅美国合伯特的网页。
本网站所登产品的中文信息,除非特别说明,如有偏差,均以原英文网站所登内容为准。
米勒焊机DS502 与林肯及松下焊机性能比较林肯POWERPLUS 500与松下KR500机给定参数大致相同。
面板配置、大致设计结构相近。
电气性能亦大致相同。
和米勒焊机DS502相比设计思想结构形式区别较大;总体说来林肯机器的设计思想相同于松下机器,为适应中国市场而推出的一款经济机型。
现就这些区别作出大致说明。
总体外观及结构说明:林肯500机型从型号命名,面板布置,大致结构、外围配置与松下500相同。
但在结构设计,材料、元件采用及做工方面明显优于前者。
面板设计、外观、颜色、整体布置均较松下优良。
林肯500机型体积为0.21立方米,松下500形机大约体积为0.17立方米,两机均为上下结构布置,即上进风下出风。
该结构的优点是由于入风口离地面较远吸入的尘粒少,电子控制单元不在冷却风道上可得到较好的保护。
而林肯机上部是单独的进风室,风阻较小散热效果较好。
林肯机型体积大于松下,机内布置较之松下空间较大比较整齐。
散热条件要优于前者。
米勒DS502机的整体体积大约为0.3立方。
采用横向结构布置,在风道设计有专门考虑、变压器为空心结构,电子控制单元有保护隔离,风机功率大(功率150W,风页直径350MM)有利于降低运行时间,减少尘粒进入和降低噪音,.—在主回路原理林肯同松下在用完全一样的电路,即抽头式三相全波整流,平衡电抗输出。
米勒DS502机采用的整流电路主电路完全同于DW系列,为桥式全波整流,不平衡电抗输出。
但在整流器件采用方面松下采用150A半桥塑封集成整流可控硅,林肯采用130A半桥塑封集成整流可控硅,米勒DS502机采用500A金属封装6只可控硅。
金属封装管相比塑封管过载能力较强,散热面积大。
但单只封装可控硅价格较贵并且安装成本高。
相比松下和林肯整流部分维修更换容易,米勒DS502机功率整流管选型裕量过大,虽然有较大的保险系数,但成本较高。
—电路控制、检测、显示方面:林肯、松下均采用一块电路板实现电路功能,米勒DS502机采用焊接主回路与送丝,辅助功能分别控制两块印刷电路板。
美国米勒电器焊机简介美国米勒电气制造有限公司于1929年在威斯康新成立,其初衷是只要使用米勒焊机,你的工作会变得随心所欲,得心应手。
经过几拾年发展,米勒焊机以其高标准的质量和价值在北美,欧洲以及世界各地占有大部分市场份额。
1993年,美国米勒电气有限公司通过“iso 9001”质量体系认证(美国第一家通过“iso 9001”的焊接设备制造商)。
同年,美国米勒加入“itw焊接产业集团”,成为百年历史,世界500强、纳斯达克上市公司。
2004年,itw集团在中国投资成立了北京米勒电气制造有限公司,为国内用户提供广泛的培训服务和售后支持,同时也生产部分气体保护焊机。
目前,米勒在国内设有华东、华北、华南、西北、西南以及油气办等机构,负责指导片区授权代理商的销售及售后服务工作。
米勒焊机设计出厂试验:米勒焊机经过70多年的发展,技术成熟,焊机质量稳定,专业性强。
各类型号的米勒焊机在推出市场前,要经过大量的厂内试验。
包括:耐久性试验、耐尘试验、淋雨试验、耐潮湿介质试验、耐温度急变试验、抗高频试验、抗波动试验、抗运输撞击试验、摔落试验、钓力试验、抗紫外线老化试验。
米勒焊机从美国出厂时算起一般保修3年。
每台焊机的具体保修内容可参照用户手册的具体规定。
米勒焊机的设计寿命:米勒焊机的设计寿命是15年,实际使用寿命可达20年以上。
这决定于你的使用工况。
美国米勒焊机暂载率与中国、日本、欧洲机型对比:暂载率是表示焊机的连续焊接能力。
美国米勒用10分钟的标准测试。
如焊机暂载率为:450a:100%时,表示焊接电流在不超过4 50a时可以连续焊接。
而焊机暂载率为:450a:60%时,焊接电流在450a时每10分钟可连续焊接6分钟,休息4分钟。
中国、日本及欧洲均采用5分钟的标准测试,因此,美国米勒焊机的暂载率远远高于日本、中国及欧洲标准。
米勒焊机专利技术:米勒焊机熔敷金属控制技术(RMD:Regulated metal deposition)米勒焊机rmd技术是由软件控制的,对短路过渡作出精确控制的一种技术。
Series 6000HC E G DiaKKYXA B 2 5/8LN N 8J5 1/410 5/16ECHYXA B 2 5/88 5 1/410 5/16D11tons in in in in in in in in 1/2Hook / Spark 91168316-1/211-7/166-5/82-15/166-3/87/1627-13/169-11/16911644911641Hook / Spark9116842213-1/87-15/164-9/165-1/163/1629-1/211911645911642Hook / Spark 91168524-7/814-3/89-3/85-7/87-1/81/430-3/412911646911643H X Y Capacity Hoist Catalog #Model1D E B A C 13-1/87-15/164-9/165-1/166-5/82-15/166-3/816-1/222Hook / Standard23Hook / Standard Hook / Standard 11-17/167/1624-7/814-3/89-3/85-7/87-1/827-13/163/1629-1/21/430-3/49-11/161112tons in in in in in in in in in in in in 1/2Lug / Spark 91169315-1/46-5/86-3/811-9/161-11/1610-13/161-13/165/87/1626-9/169-11/16911654911651Lug / Spark911694217-15/165-1/161-11/162-1/21-7/811-1/82-3/1613/1627-1/211911655911652Lug / Spark 91169523-5/169-3/87-1/83-1/1631-1/412-7/831-1/41/429-1/412911656911653H X Y 11/429-1/4123/1627-1/2117/1626-9/169-11/1631-1/423-5/169-3/812-7/87-1/83-1/1631-1/41217-15/161-7/85-1/161-11/162-1/211-1/8G N 1-13/165/82-3/16Lug / Standard 23Lug / Standard Lug / Standard15-1/46-5/86-3/811-9/161-11/1610-13/16J K L M E B C Capacity Hoist Catalog #ModelLug Suspension Specifications & DimensionsHook Suspension Specifications & DimensionsHook SuspensionLug SuspensionSpark Resistant ModelsSpark resistant hoists offer greater protection in hazardous environments. Components for spark resistance includes bronze alloy hooks with stainless steel hook latches, lower blocks of stainless steel on single part chain and aluminum on 2 and 3 part chain, chrome nickel non-magnetic stainless steel alloy load chain, bronze limit stop with aluminum limit actuators and modified sprocket and guide. A spark resistant chain container is recommended on 10 foot lift spark resistant hoists. Spark resistant chain containers are stainless steel.The spark resistant Series 6000 air hoists have lower speeds and are derated due to the use of stainless steel load chain. The lower wear life of stainless steel chain limits applications to medium duty service.When specifying lug suspended spark resistant hoists, care must be taken in the trolley selection to assure that the trolley fits the derated hoist lug. If this is your first purchase, consult the factory for assistance.。
北京米勒电器制造有限公司:Miller XMT456CC/CV多功
能焊机
佚名
【期刊名称】《《现代制造》》
【年(卷),期】2005(000)012
【摘要】Miller公司的多功能XMT系列产品集成了逆变电源的优势和高端MIG 焊机效率高等固有的优点。
其工艺性的选择开关可以在不降低性能的前提下减少控制调整组合的数量;其大尺寸,双数字显示仪表易于观察,可预先设置,方便焊接参数调整,并具有可选Optima^TM控制的脉冲MIG焊性能,可以减少飞溅和变形,降低烟尘的散发;轻质的太空级铝外壳可以减少设备的重量。
【总页数】1页(P66)
【正文语种】中文
【中图分类】TG43
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因版权原因,仅展示原文概要,查看原文内容请购买。
米勒焊机操作说明书1-1控制按钮注:1对于所有前面板触摸开关控制xx:按下触摸开关,使灯亮,启动功能。
2铭牌上的绿标表示TIG功能,灰色表示正常的手弧焊功能。
1 编码控制xx2 电流及参数显示表3 电压表4 极性控制xx5 工艺控制xx6 输出控制xx7 脉冲控制xx8 工序控制xx9 气体/电极力控制xx 10 交流波型控制xx 11 电流和点焊时间控制xx 12 存储按xx 13 电源开关1-2 编码控制xx1-3 电流控制xx1 A 电流控制按xx2 编码控制xx3 电流表注:当脉冲功能起作用时,按下电流控制按钮,转动编码器,以设定焊接电流或峰值电流。
1-4 电流及参数显示表1-5 电压表1-6 极性控制xx1-7 工艺控制xx提升启弧:当提升启弧按钮灯亮,按下列步骤启弧,在焊接开始处把钨极触及工件,用焊枪触发开关、脚控器或手控器接通输出和保护气。
把钨极在工件上保持1-2秒,然后慢慢提升。
焊极提起后,电弧生成。
在钨极触及工件前不存在正常的开路电压,仅在钨极和工件间存在较低的感应电压,直到钨极触及工件后才激发固态输出接触器,因此钨极不会出现过热、粘条或被污染。
应用:当不允许使用高频启弧或要取代划擦启弧时。
提升启弧用于DCEN或AC TIG 工艺。
高频启弧当高频启弧按钮灯亮,按下列步骤启弧,输出接通后,打开高频帮助启弧,启弧完成后关闭高频,断弧再次帮助重新启弧。
应用:当需要非接触启弧时,高频启弧用于DCEN GTAG工艺。
1-9 输出控制xx1 输出控制按钮按下按钮,直到希望参数的LED灯亮。
标准远控---应用:与脚踏或手控电流控制器一起使用远控触发。
注:脚控或手控远控电流控制器连接后,初始电流、起始坡升、终止坡降、及终止电流由远控器控制。
如果使用开/关型触发开关,它必须是一个维持开关,所有的程序功能有效,必须由操作者设定。
远控2T保持---应用:长距离焊接时,使用远控触发保持(2T)。
如果脚控或手控电流控制器连接到底电源上,仅触发输入有效。
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Invision ™354MP/456MPMIG Welding Power SourceIssued Nov. 2004 • Index No. DC/23Dual digital meters quick and easy viewing and large setup screen to choose pulse welding mode.International-style welddisconnects provide high-quality weld cable connections. (Two connectors supplied with each unit. Invision 354MP only.)Remote control of arc trim allows wire feeder complete control of arc parameters.Pulsed spray transfer helps reduce spatter and fume levels.Fan-On-Demand ™operates only when needed reducing both noise and power consumption.The Power of Blue ®.Welder is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years.Miller Electric Mfg. Co.An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USAWeb SiteInternational HeadquartersPhone: 920-735-4505USA FAX: 920-735-4134Canadian FAX: 920-735-4169International FAX: 920-735-4125Built-in pulsed MIGcapability which eliminates pendants and cables that could potentially get damaged or lost.Microprocessor-based technology allows processWind Tunnel Technology ™protects electrical components and PC boards from contam-ination, significantly improving reliability.Invision 456MP onlyAuto Remote Sense enables unit to automatically use remote control if Invision 354MPInvision 456MPInvision 354MP onlyLightweight, aerospace-grade aluminum case offers protection with the benefit of reduced weight.Invision 354MP MIGRunner ™ industrial package comes complete in one box. See page 7 for details.14910523678CV VOLT/AMP CURVEMAX.MIN.10080604020AMPS V O L T S100200300400500SMAW-MAX.SMAW-MIN.100806040200AMPSCC VOLT/AMP CURVEV O L T S00%25%50%75%100%100200300400500500400300250225200150100% DUTY CYCLE DUTY CYCLE CHARTW E L D I N G A M P SPerformance Data2Control Panel1. Power Switch2.Voltmeter3.Ammeter/Trim Display4.Select Push Button5.Alphanumeric Display6.Ammeter Indicator Light7.Trim Indicator Light8.Output Adjust Control9.Increment Push Button 10.Decrement Push Button235678910SMAW-MAX.100806040200CC VOLT/AMP CURVE010020030040050060070050060040030020015010010DUTY CYCLE CHART15202530406050708090100CV VOLT/AMP CURVEMAX.MIN.1008060402000100200300400500600700SMAW0%25%50%75%100%AMPS AMPS% DUTY CYCLE V O L T SV O L T SW E L D I N G A M P SPerformance DataControl Panel1. Power Switch2.Voltmeter3.Ammeter/Trim Display4.Select Push Button5.Alphanumeric Display6.Ammeter Indicator Light7.Trim Indicator Light8.Output Adjust Control9.Increment Push Button 10.Decrement Push Button3Genuine Miller Accessories4Coolmate 3Coolmate 4Coolmate V3 Water Coolant Systems5Wire FeedersNote: The Invision 354MP power source is equipped with International-style connectors for secondary connections. (Power source is shipped with two 50-mm male International-style plugs for use with #4 to #1/0 AWG size cable.)International-Style Connector Kit #042 41850 mmAccepts #4 to #1/0 AWG cable size.Required if male plugs shipped with power source must be replaced, if additional plugs are needed.#042 53370 mmAccepts #1/0 or #2/0 AWG cable size.Required if #1/0 or #2/0 AWG size cable is to be used.Kit includes one International-style male plug which attaches to the work and/or weld cables and plugs into the International-style receptacles on the power source.Extension Kit for International-Style Cable Connectors #042 41950 mmAccepts #4 to #1/0 AWG size cable.#042 53470 mmAccepts #1/0 or #2/0 AWG size ed to adapt or extend weld and/or work cables. Kit includes one male International-style plug and one in-line female International-style receptacle.International/Tweco®Adapter #042 465A one-piece adapter which has an International-style male plug (to powersource) on one end and a female Tweco receptacle (for weld cable connection) on other end.International/Cam-Lok Adapter #042 466A one-piece adapter which has an International-stylemale plug (to power source) on one end and a Cam-Lok receptacle (for weld cable connection) on other end.International-Style Connectors (Will accept Dinse™or other International connectors.)SuitCase™8RC #194 938SuitCase ™12RC #194 940Lightweight, portable wire feeder for a variety of wires up to .062 in. Holds up to an 8 in (8RC) or 12in (12RC) spool of wire.Operates using 14-pin control receptacle.See Lit. Index No. M/6.5.70 SeriesS-74S #195 057S-74D #195 058Wire feeder features Posifeed ™wire drive assembly andhandles a variety of wires up to 1/8 in. See Lit. Index No. M/3.0.S-74 DX #195 059Wire feeder features process and weld control and handles a variety of wires up to 1/8 in. See Lit. Index No. M/3.0.22A Wire Feeder #193 006Simple, Reliable, 24 VAC constant-speed semiautomatic wire feeder, best suited for small diameter wires. Accommodates up to a 60 lb (27.2 kg) spool of welding wire when using optional wire reel assembly. See Lit. Index No. M/11.0.XR Control #181 538Push-pull wire feed system offersunparalleled performance for aluminum MIG welding.See Lit. Index No. M/1.7.Extension Cables for 14-Pin Plugs to 14-Pin Sockets#122 97325 ft (7.6 m)#122 97450 ft (15.2 m)#122 97575 ft (22.8 m)6Typical Systems for Invision ™354MPTypical Systems for Invision ™456MPAluminum System Invision 354MP #903 593XR-Control Wire Feeder #181 538XR-A Edge 30 ft Gun #181 535XR-W Edge 30 ft Gun #181 532Note: Guns are available in other lengths.Steel and Stainless Steel System Invision 354MP #903 593SuitCase 12RC Feeder #194 940Aluminum System Invision 456MP #903 725XR-Control Wire Feeder #181 538XR-W Edge 30 ft Gun #181 532Note: Guns are available in other lengths.Steel and Stainless Steel System Invision 456MP #903 725S-74D Wire Feeder #195 058Package ComponentsInvision™354MP MIGRunner™#907 051Comes Complete With:Invision 354MPS-74D wire feederRoughneck™C-4015 gunConsumables.035 and .045 in drive roll kitRegulator/flow gauge with gas hose10 ft assembled work and positive weld cables10 ft factory-installed power cordFactory-installed running gear and cylinder rackBottom tray will hold optional Coolmate 3(sold separately)The Invision 354MP combines the advantages ofan inverter-based power source with built-inpulse features for pulsed MIG welding. Perfectlymatched with the full-featured S-74D wire feederand durable Roughneck®gun, accessories andrunning gear, this package is an outstandingindustrial-class welding system.7Ordering InformationEquipment and Options Stock No.Description Qty. Price Power SourceInvision™354MP#903 593208-230/460 VAC with Auto-Link®#903 593-01-1208-230/460 VAC with Auto-Link®and Aux. Power#903 756400 VAC with Aux. Power and CE#907 057575 VACInvision™354MP MIGRunner#907 051208-230/460 VAC with Auto-Link®. See page 7 for componentsInvision™456MP#903 725230/460 VAC#903 598400 VAC#907 056575 VACAccessoriesMIGRunner™Cart#195 445MIGRunner™Cart XL#195 246Invision™Cylinder Cart#042 537Universal Cart and Cylinder Rack#042 934Coolmate™3 #043 007115 VAC#043 008230 VACCoolmate™V3#043 009115 VACCoolmate™4#042 288115 VACCoolant#043 810Wire FeedersSuitCase™12RC#194 940See Lit. Index No. M/6.570 Series#195 057S-74S. See Lit. Index No. M/3.0#195 058S-74D. See Lit. Index No. M/3.0#195 059S-74DX. See Lit. Index No. M/3.022A#193 066See Lit. Index No. M/11.0XR™-Control#181 538See Lit. Index No. M/1.7XR-Edge™Gun See Lit. Index No. M/1.7XR-Pistol Gun See Lit. Index No. M/1.7Extension Cords#122 97325 ft (7.6 m)(For 24 VAC wire feeders and remote controls)#122 97450 ft (15.2 m)#122 97575 ft (22.8m)International-Style ConnectorsInternational-Style Connector Kit #042 41850 mm#042 533 70 mmExtension Kit for International-Style#042 41950 mmCable Connectors#042 534 70 mmInternational/Tweco®Adapter #042 465 A one-piece adapter with International-style male plugInternational/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plugDate:Total Quoted Price:Note: Invision 354MP will operate from 200/208 VAC, but will not compensate for low line fluctuations at this level.Meets NEMA rated output standards using 230/460 VAC primary only.Distributed by:Litho in USA。