阿特拉斯GA132-160vsd产品样本
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最佳印象、最佳选择GA+系列30-90KW技术性能特点介绍阿特拉斯·科普柯作为一家国际性公司,在压缩技术行业一直享有盛誉。
我们的宗旨是:努力不懈提供最好的技术及专业知识给我们的客户,以帮助他们生产及拓展业务以致成功。
为了成为您心目中所有压缩空气系统的“第一品牌、第一选择”,阿特拉斯·科普柯秉承一贯的技术创新,引进模块化设计技术,推出了全新设计的GA30-90KW系列,以保持在业界的领导地位,引领压缩技术的发展。
新机型的设计、制造和测试是根据ISO9001、ISO14001和ISO1217、ED3、AnnexC标准进行的,阿特拉斯·科普柯最新一代的具有自主专利的喷油螺杆转子和免维护的电机确保设备长期稳定运行,维护费用低。
由于在技术上确保设备最高能在55°C环境温度下稳定运行,GA系列把设备适应能力提高到一个更高水平,进一步提高了机器的性能,拥有全新设计的工业形象的坚固外观,采用新的技术创新以获得卓越的可靠性。
下面分别就新型外观设计和内部创新两部分加以详细介绍:一、新颖的工业形象的外观设计1.1人性化设计的坚固外观GA+系列固定转速和变频机型具有相同尺寸,机壳采用优质钢材制成,表面作防锈处理,钢板厚,不易变形。
整个压缩机箱体的支撑结构得到加固,避免了运输过程中的损坏。
压缩机的排气端口、冷凝水排放端口和电缆进线端口设计更具人性化,排气端口、冷凝水排放端口由原来的在电脑液晶面板的右侧移到左侧,电缆进线端口由电脑液晶面板的右侧移到后方,使得管路和电缆的布置更合理,更易于安装和节省安装费用,同时也增加了压缩机的安全系数,避免了操作人员在面对压缩机电脑板进行操作时安全事故的发生。
1.2全新的面板设计最佳印象、最佳选择全新设计的面板由顶部一直延伸到底,使得压缩机整体造型美观,设计避免了面板间的微小错位,消除了阴影区域,整块面板悬挂于顶板上,利用自身重力自动对准,拆卸和安装都非常方便。
ZR160VSD+产品介绍市场部目录1.设备图片2.设备参数3.流程图4.特点5.能效对比6.能耗核算7.干燥机选型8.干燥机特点、原理2设备图片3设备参数•气量范围:5.4-27.1m³/min(FAD)•调节范围:20%-100%!!!4流程图5特点100% 无油空气(Class 0)•下一代世界一流的压缩主机。
•独特的Z 型密封设计确保提供100%认证的无油空气。
•阿特拉斯·科普柯卓越的转子涂层确保获得高效率和高耐用性。
•更加紧凑的、经过改进的转子型线和冷却夹套最大程度地提高效率和耐用性。
6高级触屏监控系统•易于使用的Elektronikon® Touch 控制器,具有增强的连接能力。
•集成智能算法优化了系统压力,且最大程度提高了能效。
•包括警告指示、保养计划和机器状态的在线可视化显示。
特点高效电动机•IP66 永磁水冷式电动机配备油润滑轴承。
•同类领先的效率(IE5 –97%) 和无比稳定的可靠性。
•15% 至100% 最大能力之间完全可调。
•可调速度电动机,当空气需求降低时可节省能源。
最佳控制•双电动机驱动设计采用了阿特拉斯·科普柯最先进的变速驱动技术。
•降低能耗、运行成本和环境影响。
•通过确保获得最佳性能,为每一种压力和流量条件不断优化电动机转速。
特点可靠冷却•冷却器配备高效的水分离器,确保提高可靠性。
•尺寸加大的不锈钢表面式冷却器确保在整个长使用寿命期间获得最高性能。
•具有星形剖面形状的双阳极氧化铝管可防止腐蚀。
•易于拆卸,有利于进行快速、经济高效的维护。
长度高度宽度设计紧凑•在市面上位于占地面积最小之列。
•可节省工厂中宝贵的且通常是昂贵的地面空间。
•市面上最高的流量/占地面积比。
•易于对现有装置进行升级。
能效对比SER@8.6bar负载率ZR160VSD+IRN200H-OF(IR)DSP16009WV(IHI)100% 6.787.707.2075% 6.578.047.2050% 6.578.0725% 6.90•ZR160VSD+跟IR对比,比功率低:18%!•ZR160VSD+跟IHI对比,比功率低:9%!•ZR160VSD+具有超宽的变频范围20%-100%,IR和IHI变频范围有限(参考CAGI官网数据)。
尊敬的客户,您好!今天很荣幸地向您介绍阿特拉斯排空气压缩机及其他空气净化设备。
阿特拉斯·科普柯是世界领先的工业生产率解决方案提供商。
其产品和服务范围涵盖压缩空气与气体设备、发电机、建筑与采矿设备、工业工具和装配系统以及相关的售后服务和租赁服务。
阿特拉斯·科普柯成立于1873,凭借着130 多年的深厚积累,为带来可持续保持的高生产率而不断创新。
集团的总部位于瑞典斯德哥尔摩,它在全球各地的分支遍布150 多个市场,并在大约80 个国家(地区)设有本地销售运营网络。
在其余国家(地区),产品是通过经销商和服务网络进行营销的。
阿特拉斯·科普柯凭借着130 多年的深厚积累,与客户及商业伙伴紧密合作,不断创新,在同行业中生产率遥遥领先。
其产品和服务范围涵盖压缩空气与气体设备、发电机、建筑与矿业设备、工业工具和装配系统以及相关的售后市场和租赁服务。
集团在大约20 个国家(地区)设有68 个生产制造工厂。
制造工厂主要集中在比利时、瑞典、美国、德国、法国和中国。
集团价值集团的核心价值为互动、承诺和创新,这构成了我们的过去,创造着我们的现在,并且将引领我们的未来。
我们的核心价值体现了集团的竞争优势,帮助我们即使在日新月异的环境中也能保持领先地位。
互动阿特拉斯·科普柯的一个重要特点就是我们能倾听并了解客户及其他利益相关者的各种各样的需求,并且我们能根据在此互动过程中学到的知识制订出更好的新解决方案。
这种方法需要知识、实践、灵活性,及过程的参与。
这意味着将客户关系与服务作为工作重点。
对我们而言,还需要做到环保。
承诺我们全力以赴寻找可以提供的最佳解决方案。
我们诚挚向客户承诺增加客户业务的价值,并实现我们的目标。
不管是开拓新的区域市场,还是进军已成熟工业的新领域,或者是着手开展任意一个现有产品的全新应用,我们都会勇于面对。
我们相信永恒的客户关系。
这是我们重视始终如一地提供高质量产品和实现承诺的原因之一,这也是客户有信心与阿特拉斯·科普柯建立长期紧密关系的原因。
Compresores de tornillo rotativo coninyección de aceiteG 110-250 (110-250 kW / 150-340 CV)G 160 VSD (160 kW / 200 CV)T ecnología fiable en un diseño robustoAtlas Copco cuenta con una larga y exitosa trayectoria de diseño y fabricación de compresores de aire robustos y fiables. Los compresores de aire G 110-250 y G 160 VSD se han diseñado de acuerdo con esta orgullosa tradición. Incorporan un gran número de características exclusivas que les permite funcionaren las condiciones más difíciles.Los sistemas integrados de separación de agua y aceite producen aire de alta calidad para reducirlos costosos tiempos de parada y retrasos de producción. Los compresores de aire de la gama G son altamente eficientes y fáciles de instalar y de mantener, lo que le permite reducir al mínimo los costesde funcionamiento.Industria del cementoFIABILIDAD EN AMBIENTES CON MUCHO POLVOEl aire comprimido se usa en una variedad de aplicaciones en laindustria del cemento, como colectores de polvo, cuchillas de aire,embragues y actuadores neumáticos, y sistemas de filtración debolsas de polvo. Gracias a la alta fiabilidad de los compresores deaire G 110-250 y G 160 VSD, la planta de producción de cemento semantendrá siempre funcionando día tras día.Industria mineraROBUSTEZ Y FIABILIDADEl aire comprimido se usa en una variedad de aplicaciones en laindustria del cemento, como colectores de polvo, cuchillas de aire,embragues y actuadores neumáticos, y sistemas de filtración debolsas de polvo. Gracias a la alta fiabilidad de los compresores deaire G 110-250 y G 160 VSD, la planta de producción de cemento semantendrá siempre funcionando día tras día.Centrales eléctricasFUNCIONAMIENTO CONSTANTE Y RENTABLELas centrales eléctricas funcionan las 24 horas del día para suministrarenergía vital a la industria y los consumidores. Para mantener unfuncionamiento exento de problemas, es absolutamente fundamentaldisponer de un suministro continuo de aire comprimido. Los compresoresG 110-250 y G 160 VSD son una fuente fiable de aire comprimido paraaplicaciones como soplado de lodos y tratamiento de cenizas volantes.Industria generalUNA FUENTE DE ENERGÍA SEGURA Y FIABLEMuchas compañías industriales usan aire comprimido en susoperaciones diarias. Algunas de ellas incluyen herramientas neumáticaspara trabajos de corte, taladrado, cincelado y amolado; válvulas yactuadores neumáticos; sistemas de ventilación; maquinaria deembalaje y paletizado, y sistemas de transporte. Los compresoresG 110-250 y G 160 VSD están diseñados para ofrecer un rendimientoy fiabilidad excepcionales.Alta fiabilidadPara asegurar un proceso de producción fluido y eficiente, es esencial disponer de un suministro fiable de aire comprimido. Sus funciones de alto nivel y sus generosos márgenes de seguridad representan una gran fiabilidad y una producción continua. Los filtros de aire eliminan el polvo, maximizan la vida útil de las piezas y aseguran un funcionamiento fiable.Alto rendimientoGracias a su diseño, los compresores de aire G 110-250 yG 160 VSD son sumamente eficientes en términos energéticos. El extraordinario elemento de tornillo ofrece la combinaciónóptima de máximo aire libre suministrado y bajo consumode energía. El elemento compresor de avanzada tecnologíaes accionado por motores eléctricos de altas prestaciones,lo que contribuye a lograr el máximo rendimiento delpaquete compresor.Sencillez de instalación,uso y mantenimientoLos compresores de aire G 110-250 y G 160 VSD son verdaderas máquinas listas para funcionar. La instalación,el funcionamiento y el mantenimiento son sencillos. No son necesarias complejas conexiones ni profundos conocimientos técnicos. T an solo coloque el compresor sobre un suelo plano, conecte la alimentación eléctrica y las tuberías, y pulse el botón de arranque.T ranquilidad total aseguradaA través de una inversión constante en nuestra competente, comprometida y eficaz organización de servicio, Atlas Copco garantiza un mayor valor al cliente maximizando su productividad. Con presencia en más de 180 países, ofrecemos un servicio profesional y puntual, mediante la interacción yla participación. El tiempo productivo está garantizado portécnicos cualificados y una disponibilidad 24/7.25134Fácil de instalar, usar y mantener• Sin necesidad de cimentaciones: fácil instalación.• Paquete insonorizado, completamente integrado.• Transporte y mantenimiento sencillos.Motor de alta eficiencia• El motor T EFC IP55 (aislamiento clase F , aumento B) protege frente a la entrada de polvo y sustancias químicas.• Funcionamiento estable a largo plazo incluso en ambientes difíciles.5Filtración de aire de alta calidad• Sistema de eliminación y filtración de polvo, con una eficiencia de hasta el 99,9% incluso en entornos difíciles (partículas ≥ 3 micras).• Protege las piezas y los componentes del compresor,garantiza la calidad del aire y prolonga la vida útil de todo el sistema neumático.4Separador de aire-agua (estándar)• El separador de aire-agua integrado separa eficazmente el condensado.• La salida de agua de gran tamaño evita el riesgo de obstrucción y asegura un funcionamiento sin preocupaciones.Válvula de entrada de aire fiable patentada• Control todo/nada de alta eficiencia.• Diseño sencillo que reduce los costes de mantenimiento y aumenta la fiabilidad.3Filtros de aceite para trabajo pesado• La extraordinaria capacidad de purificación de aceite asegura un sistema de aceite del compresor perfectamente limpio.• Intervalos de servicio prolongados y un fácil acceso para unos costes de mantenimiento reducidos.1Elemento de tornillo de última generación• Perfil de elemento asimétrico diseñado por Atlas Copco, con rodamientos de alta calidad que ofrecen un reducido desgaste y una mayor fiabilidad.• El exclusivo diseño del perfil proporciona una eficiencia energética líder en el sector y le permite reducir los costes de funcionamiento.2Aumente la fiabilidad de producción y proteja la calidad del aireNuestras soluciones de tratamiento de aire producen aire comprimido seco y limpio para mejorar la fiabilidad de sus sistemas de producción y para evitar los costosos tiempos de parada y retrasos en la producción. Nuestro equipo de tratamiento del aire se ha diseñado y fabricado siguiendo las normas estrictas que en nuestros compresores, para garantizar la máxima fiabilidad y eficiencia energética.Monitorización y control: cómo conseguir lo máximo partiendo del mínimoEl controlador Elektronikon ® está especialmente diseñado para maximizar el rendimiento de sus compresores y equipos de tratamiento del aire en una gran variedad de condiciones. Nuestras soluciones le ofrecenventajas claves, como una mayor eficiencia energética, menor consumo de energía, menos mantenimiento y menos tensiones... menos tensiones tanto para usted como para su sistema neumático completo.y fiable sus necesidades de aire comprimido.equipadas de serie, incluida una comunicación basada en Ethernet fácil de usar.basados en caracteres.Averigüe cuánto puede ahorrarPodemos ayudarle a trazar el perfil de demanda de aire de su instalación actual de compresores e indicarle los ahorros de energíapotenciales con compresores VSD. Para obtener más información, póngase en contacto con su representante local de Atlas Copco.VSD: reduzca sus costes de energíaMás del 70% del coste del ciclo de vida de un compresor consiste en la energía que consume. Además, la generación de aire comprimido puede suponer más del 40% del gasto eléctrico total de una central. Atlas Copco fue el primer fabricante de compresores en diseñar compresores con accionamiento develocidad variable (VSD). Con más de 20 años de experiencia en diseño y producción, nuestra tecnología VSD ha conseguido nuevos niveles de ahorro energético y fiabilidad. La tecnología VSD reduce elconsumo energético en los sistemas que tienen patrones de demanda de aire variables. Esta reducción en el consumo energético no solo disminuye su consumo de energía, también su huella de carbono, lo que ayuda a proteger el medioambiente para las generaciones venideras.¿Por qué elegir la tecnología VSD?En casi todos los entornos de producción, la demanda de aire fluctúa en función de diversos factores (hora del día, semana o incluso mes). Extensas mediciones y estudios de los perfiles de demanda de aire comprimido muestran que muchos compresores tienen variaciones sustanciales en la demanda de aire. Sólo el 8% de todas las instalaciones tienen una demanda de aire más estable. Las pruebas demuestran que, incluso en este caso, los compresores VSD ahorran energía.• El 64% de todas las instalaciones. • Fábrica funcionando las 24 horas del día: baja demanda por la noche y alta demanda durante el día.• El 28% de todas las instalaciones.• Fábrica funcionando 2 turnos/día, sin trabajar los fines de semana: demanda de aire variable de forma errática.• El 8% de todas las instalaciones.• Fábrica funcionando 2 turnos/día, sin trabajar los fines de semana: aplicación típica de velocidad “fija”.Velocidad del motorCaudalAtlas CopcoSolución Rango de¿Qué tiene de exclusivo el G VSD integrado de Atlas Copco?Sin picos de intensidad1E l Elektronikon ® controla tanto el compresor como el convertidor integrado, lo cual garantiza la máxima seguridad de la máquina dentro de parámetros.2 L a selección de presión flexible de 4 a 10 bar con engranajeelectrónico reduce los costes de electricidad.3 D iseño específico del convertidor y motor (con rodamientosprotegidos) para la máxima eficiencia en todo el rango de velocidades.4 M otor eléctrico diseñado específicamente para velocidadesde trabajo bajas, con una clara atención a los requisitos de refrigeración del motor y del compresor.5 Todos nuestros compresores G VSD han sido probados ycertificados conforme a las normas EMC. El funcionamiento del compresor no afecta a fuentes externas y viceversa.6 L as mejoras mecánicas garantizan que todos loscomponentes funcionen por debajo de los niveles de vibración críticos en todo el rango de velocidad del compresor.7 S in “ventanas de velocidad” que puedan hacer peligrar losahorros de energía y la estabilidad de la presión de la red. El rango de regulación del compresor se maximiza hasta un 80-85%.8 L a banda de presión de la red se mantiene dentro de0,10 bar (1,5 psi).VSD no integrado Estrella-triángulo DOLArrancador suave VSDVSD integrado Eficiencia combinada de motor/convertidor % de intensidad a plena cargaMín.Mín.Máx.Máx.Ventanas de velocidadOptimice su sistemaAlcance de suministroCaracterísticas y opciones adicionales* Consúltenos para obtener información sobre los rendimientos y las aplicaciones de las opciones.•: Opcional: De serie- : No disponibleADiagrama de flujoVelocidad fijaAccionamiento de velocidad variable: G VSDAire de aspiración Aire de aspiración Mezcla de aire/aceite Mezcla de aire/aceite AceiteAceiteAire comprimido húmedo Aire comprimido húmedo CondensadoCondensadoAire comprimido secoAire comprimido secoA AB BC CD DE E FFEspecificaciones técnicas G 110-250 / G 160 VSDCondiciones de referencia:• Presión absoluta de entrada 1 bar (14,5 psi)• Temperatura de entrada del aire 20 °C (68 °F)• Temperatura del medio refrigerante 20 °C (68 °F)(1) Rendimiento de la unidad medido de acuerdo con ISO 1217, anexo C, edición 4 (2009). FAD medido a las presiones de trabajo siguientes:• Variantes de 7,5 bar a 7 bar • Variantes de 8,5 bar a 8 bar • Variantes de 10 bar a 9,5 bar(2) Nivel sonoroNivel de presión acústica ponderado A, en el puesto detrabajo, Lp WSA (re 20 µPa) dB (con una incertidumbre de 3 dB).Valores determinados de acuerdo con el código de prueba de nivel sonoro ISO 2151 y la norma de medición del ruido ISO 9614.Condiciones de referencia:• Presión absoluta de entrada 1 bar (14,5 psi)• Temperatura de entrada del aire 20 °C (68 °F)• Temperatura del medio refrigerante 20 °C (68 °F)(1) Rendimiento de la unidad medido de acuerdo con ISO 1217, anexo C, edición 4 (2009). FAD medido a las presiones de trabajo siguientes:• Variantes de 100 psi a 100 psi • Variantes de 125 psi a 125 psi • Variantes de 150 psi a 150 psi(2) Nivel sonoroNivel de presión acústica ponderado A, en el puesto detrabajo, Lp WSA (re 20 µPa) dB (con una incertidumbre de 3 dB).Valores determinados de acuerdo con el código de prueba de nivel sonoro ISO 2151 y la norma de medición del ruido ISO 9614.COMPROMETIDOS CON UNA PRODUCTIVIDAD RESPONSABLE2935 4698 01 © 2017, A t l a s C o p c o , B él g i c a (v e r s i ón U E ). R e s e r v a d o s t o d o s l o s d e r e c h o Permanecemos fieles a nuestra responsabilidad con nuestros clientes, con el medio ambiente y con las personas que nos rodean. Nuestra labor resiste el paso del tiempo. Esto es lo que llamamos Productividad Responsable.。
Atlas Copco Stationary Air CompressorsNo. 9829 3080 30Registration code : APC GA ≥902009-03GA90 - GA110 - GA132 - GA160•Copyright 2008, Atlas Copco Airpower n.v., Antwerp, Belgium.Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.•Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.Parts listGA90W - GA110W - GA132W- GA160W9829 3080 30239829 3080 309829 3080 30 49829 3080 3057Parts list9829 3080 30Drive arrangement - Valve 2Ref.Part number Qty Name Remarks Air cooled A 132 7bar(e)8bar(e)9.5bar(e)10101616 7345 901Service stage 10200508 1158 011Bearing 10300335 2160 001Circlip 10401621 7324 001Bushing 10501621 7326 001Bushing 10600337 8350 001Parallel key 10701623 0075 001Washer 10800147 1409 031Bolt 10900663 2114 071O-ring 11000101 1626 002Pin 11200147 1405 034Bolt 11250147 1405 0311Bolt 11500663 2114 231O-ring 11600663 2108 131O-ring 12500634 1001 451Coupling 12600663 2109 681O-ring 12700147 1402 032Bolt 12800301 2358 002Washer 12901623 1368 001Hose assemblyRef.Part number Qty Name Remarks Water cooled 10101616 7345 901Service stage 10200508 1158 011Bearing 10300335 2160 001Circlip 10401621 7324 001Bushing 10501621 7326 001Bushing 10600337 8350 001Parallel key 10701623 0075 001Washer 10800147 1407 031Bolt 10900663 2114 071O-ring 11000101 1626 002Pin11200147 1405 0315Bolt 11500663 2114 231O-ring 11600663 2108 131O-ring12600663 2109 681O-ring 12700147 1402 032Bolt 12800301 2358 002Washer 12901623 1368 001Hose assembly 20101619 6032 005Nipple 1)1)SPM vibration monitoringG A160 7bar(e)8bar(e)9.5bar(e)GA 132 7bar(e)8bar(e)9.5bar(e)GA 160 7bar(e)8bar(e)9.5bar(e)13400634 1001 451CouplingParts list9829 3080 302Drive arrangement - ValveRef.Part number Qty Name RemarksAir cooledG A90 7bar(e)8bar(e)9.5bar(e)12.5bar(e)10101616 7409 901Service stage10200508 1158 011Bearing10300335 2160 001Circlip10401623 1476 001Spacer10500337 0009 771Key parallel10601623 0367 001Washer10700211 1409 001Cap screw10800663 2109 781O-ring10900663 2111 461O-ring11000101 1626 002Pin11200147 1365 038Bolt11350663 2107 371O-ring11400147 1360 034Bolt11500301 2344 004Washer11700663 7138 001O-ring11800147 1363 032Bolt11901092 0020 301 H ose assembly 12000634 1001 451Coupling12301092 0020 181 H ose assembly 12500661 1000 291Seal washer12601079 5840 291Hexagon nipple 12700147 1363 032Bolt12800301 2344 002Washer12901622 0869 00 1 Flexible13800574 9917 151 H ose assembly 13901079 5840 151Nipple14000661 1000 271Seal washer1500 1623 1567 80 1 Valve assembly 1623 1567 00 1 Restrictor1089 0380 35 1 Solenoid valve 1089 0668 20 1 Solenoid valve Ref.Part number Qty Name RemarksWater cooled10101616 7409 901Service stage 10200508 1158 011Bearing10300335 2160 001Circlip10401623 1476 001Spacer10500337 0009 771Key parallel10601623 0367 001Washer10700211 1409 001Cap screw10800663 2109 781O-ring10900663 2111 461O-ring11000101 1626 002Pin11200147 1365 033Bolt11220147 1366 033Bolt11250211 1366 032Hex sock. screw 11370663 2107 371O-ring11700663 7138 001O-ring11800147 1363 032Bolt11901092 0020 301 H ose assembly 12000634 1001 451Coupling12301623 1369 001Hose assembly 12500661 1000 291Seal washer12601079 5840 291Hexagon nipple 12700147 1363 032Bolt12800301 2344 002Washer12900574 9871 061Flexible13800574 9871 091Hose assembly 13901079 5840 151Nipple14000661 1000 271Seal washer20101619 6032 005Nipple1)1)SPM vibration monitoringA110 7bar(e)8bar(e)9.5bar(e)12.5bar(e) GA132 12.5bar(e) GA160 12.5bar(e)G A90 7bar(e)8bar(e)9.5bar(e)12.5bar(e) A110 7bar(e)8bar(e)9.5bar(e)12.5bar(e)A132 12.5bar(e) A160 12.5bar(e)GA90/1109Parts list9829 3080 302Ref.Part number Qty Name Remarks10101621 7397 011Gearbox10300661 1000 271Seal washer10401621 7388 001Shaft10501621 7386 001Spacer10600337 0009 741Key parallel10701621 7387 001Cover10800211 1325 004Cap screw10900504 0110 011Bearing ball11001616 5518 001Washer11101616 5519 001Bushing Ref.Part number Qty Name Remarks 11201623 0611 001Bushing11301616 5515 001Retainer11401621 4840 001Seal11500663 2107 761O-ring11600147 1366 034Bolt11700337 8352 001Key parallel11900147 1557 038Bolt12000266 2116 008Nut12500147 1479 031Bolt12600333 3244 001Lock washerDrive arrangement - gearboxA132(W) 7bar(e)8bar(e)9.5bar(e)A160(W) 7bar(e)8bar(e)9.5bar(e)11Parts list9829 3080 302Drive arrangement - gearboxRef.Part number Qty Name Remarks10101621 7939 001Gearbox10300661 1000 271Seal washer 10401623 0972 001Shaft drive10501621 7386 001Spacer10600337 0009 741Key parallel 10701621 7387 001Cover10800211 1325 004Cap screw10900504 0110 011Bearing ball 11001616 5518 001Washer11101616 5519 001Bushing11201623 0611 001Bushing Ref.Part number Qty Name Remarks 11301616 5515 001Retainer11401621 4840 001Seal11500663 2107 761O-ring11600147 1366 034Bolt11700337 8352 001Key parallel11900147 1557 038Bolt12000266 2116 008Nut12500147 1479 031Bolt12600333 3244 001Lock washerA90(W) 7bar(e)8bar(e)9.5bar(e)12.5bar(e)A110(W) 7bar(e)8bar(e)9.5bar(e)12.5bar(e)A132(W) 12.5bar(e)A160(W) 12.5bar(e)1315Parts list 9829 3080 302Drive arrangement - Valve Ref.Part number Qty Name Remarks Ref.Part number Qty Name Remarks 40800663 2108 12•2O-ring 40900663 2106 20•1O-ring 41000663 2106 15•1O-ring 41100663 3116 00•1O-ring 41150301 2358 00•4Washer 41200147 1421 03•4Bolt 41250301 2358 00•2Washer 41300147 1413 03•2Bolt 41402255 2813 00•1Piston 41500686 3716 01•1Plug 41600661 1000 25•1Seal washer 41700686 3716 10•1Plug 41800661 1000 32•1Seal washer 41900686 3116 01•1Plug 42000686 3101 00•1Plug A132(W) 7bar(e)8bar(e)9.5bar(e) A160(W) 7bar(e)8bar(e)9.5bar(e)1V alve 40101623 0372 00•1Valve check 40201623 0385 00•1Valve check 40302254 8075 00•1Compr.spring 40402255 2751 00•1V alve 40501623 1767 00•1Spring 40602252 6269 00•1Spring guide 40700335 2145 00•1Int.circlipParts list9829 3080 302Drive arrangement - ValveRef.Part number Qty Name Remarks Ref.Part number Qty Name Remarks1V alve 30101622 0795 00•1Valve housing 30201622 0977 00•1Gasket 30301622 9639 00•1Check valve 30401622 0796 00•1Spring 30501622 1041 00•1Piston 30600661 1000 44•1Seal washer 30700686 3716 07•1Plug 30801623 1362 00•1Valve oil stop 30901622 5662 00•1Spring 31000661 1000 44•1Seal washer 31101623 0798 00•1Nipple 31200686 3716 01•1Plug 31300661 1000 25•1Seal washer 31401079 5840 19•1Nipple 31500661 1000 27•1Seal washer 31600211 1964 75•4Cap screwA90(W) 7bar(e)8bar(e)9bar(e)12.5bar(e)GA110(W) 7bar(e)8bar(e)9bar(e)12.5bar(e)A132(W) 12.5bar(e)A160(W) 12.5bar(e)1718Parts list9829 3080 30271067Ref.Part number Qty Name Remarks A132(W) 7 bar(e)10051623 1032 001Gear pinion 10101623 1033 001Gear drive 10051623 1108 001Gear pinion 10101623 1109 001Gear drive 10051623 1066 001Gear pinion 10101623 1067 001Gear drive Drive arrangement - Gears Ref.Part number Qty Name Remarks 10051623 1098 001Gear pinion 10101623 1099 001Gear drive 10051623 1064 001Gear pinion 10101623 1065 001Gear drive 10051623 1070 001Gear pinion 10101623 1071 001Gear drive A132(W) 8 bar(e) A132(W) 9.5 bar(e) A160(W) 7 bar(e) A160(W) 8 bar(e) A160(W) 9.5 bar(e)19Parts list 9829 3080 302Drive arrangement - Gears 71068Ref.Part number Qty Name Remarks 10051623 1088 001Gear pinion 10101623 1089 001Gear drive 10051623 1048 001Gear pinion 10101623 1049 001Gear drive Ref.Part number Qty Name Remarks 10051623 1036 001Gear pinion 10101623 1037 001Gear drive 10051623 1054 001Gear pinion 10101623 1055 001Gear drive A90(W) 7 bar(e) A90(W) 8 bar(e)10051623 1090 001Gear pinion 10101623 1091 001Gear drive 10051623 1072 001Gear pinion 10101623 1073 001Gear drive A90(W) 9.5 bar(e) A90(W) 12.5 bar(e)10051623 1068 001Gear pinion 10101623 1069 001Gear drive 10051623 1080 001Gear pinion 10101623 1081 001Gear drive A110(W) 7 bar(e) A110(W) 8 bar(e) A110(W) 9.5 bar(e) A110(W) 12.5 bar(e)10051623 1036 001Gear pinion 10101623 1037 001Gear drive A132(W) 12.5 bar(e)10051623 1040 001Gear pinion 10101623 1041 001Gear drive A160(W) 12.5 bar(e)9829 3080 30219829 3080 30239829 3080 30259829 3080 30269829 3080 302761204_02289829 3080 309829 3080 30299829 3080 30309829 3080 30319829 3080 30329829 3080 30339829 3080 30349829 3080 30359829 3080 30369829 3080 30379829 3080 30389829 3080 30391092 0830 004011 2834 1156 710 9 A1316Parts list13tube-shell coolers GA90-110W13 Coolers GA90-110 W2Ref. Part number Qty NAME Remark Ref. Part number Qty NAME Remark 1 1621232800 1 PIPE 10 1621485900 1 HOSE ASSEMBLY 2 1092000579 1 PIPE11 1621485800 1 HOSE ASSEMBLY 0663210620 1 O-RING 0663210611 2 O-RING 01471402034 BOLT 0147140103 4 BOLT 03012358004 WASHER Mounted to cooler 0301235800 4 WASHER Mounted to cooler Hose with code: 10# is same 3 16212094081 AFTERCOOLR #1 12 1621205600 1 support 16146632001 PLATE 1619533501 8 BOLT Mounted to frame 01471407032 BOLT 0147136003 8 BOLT 03012358004 WASHER 0301234400 8 WASHER Mount cooler 02662112002 NUT 13 1621209600 1 SUPPORT 06632106122 O-RING Mounted to coolers 1619533501 4 BOLT Mounted to support 4 16148661081 OIL COOLER #1 14 1092000580 1 PIPE 5 16212061001 PIPE 0663210620 1 O-RING 6 16196153081 BALL V ALVE 0147140203 4 BOLT 7 16212062001 PIPE 0301235800 4 WASHER Mounted to coolers 06632106121 O-RING 15 PIPE 01471407032 BOLT 1621206300 1 GA90-110W FF 03012358004 WASHER 0634100085 1 Victaulic coupling 02662112002 NUT Mounted to cooler; pipe with code: 9# is identical 0586100030 1 UNION Pipe joint; Pipe with code:9# is identical 8 16212060001 PIPE 16 PIPE 9 1621206400 1 PIPE 1621206500 1 GA90-110W FFNOTE: #1) use O-RING: 1092014700; Qty:421543867910 111213161514Ref. Part numberQty NAME Remark Ref Part number Qty NAME Remark 1 16214847001 PIPE 8 PIPE 01471405034 BOLT 1621204200 1 GA132-160W FF 03012358004 WASHER 0634100085 1 Victaulic coupling 02662112004 NUT 0586100030 1 UNION Pipe joint; Pipe with code:9# is identical 06632106122 O-RING Coolers joint 9 PIPE 2 16214850082 OIL COOLER #1 1621204500 1 GA132-160W FF 16146632001 PLATE 101619615308 1 BALL V ALVE 01471405032 BOLT 111621204300 1 PIPE 03012344002 WASHER 121621204600 1 PIPE 02662112002 NUT 131621493200 1 SUPPORT 06632106121 O-RING mount coolers 0147136003 8 BOLT 3 16212047001 PIPE 0301234400 8 WASHER Mount cooler 06632106201 O-RING 1619533501 8 BOLT Mounted to frame 01471402034 BOLT 141614663400 1 PIPE 03012358004 WASHER mounted to cooler 0663210611 2 O-RING Mounted to cooler 4 16212050081 AFTERCOOLR #1 0147140203 4 BOLT 5 16214848001 PIPE 0301234400 4 WASHER 6 16212044001 PIPE 15 1621203900 1 HOSE ASSEMBLY 06632106121 O-RING 161621204000 1 HOSE ASSEMBLY 01471407032 BOLT 0663210611 2 O-RING 03012358004 WASHER 0147140103 4 BOLT 02662112002 NUT mounted to cooler; pipe with code: 5# is identical 0301235800 4 WASHER 7 1621204800 1 PIPE Mounted to cooler; pipe with code:15# is identical NOTE: #1) use O-RING: 1092014700; Qty.:461391_04。
Oil-injected rotary screw compressorsGA 90+– 160 (VSD+)Highest reliability,lowest operatingcostsThe shortest route to maximize your profitability is to minimize youroperational costs. With up to 80% of a compressor lifecycle costcoming from the energy it consumes, this should be a clear focus.Atlas Copco's GA compressors with SmartInjection enabledcompression elements and IE4 or better class motors are designed toachieve significant energy savings while providing long and trouble-free life even in the harshest environmental conditions.GA 90+– 160 (VSD+)EfficiencyAt the heart of the GA compressors are state-of-the-artcompression elements with SmartInjection technology and highefficiency oil cooled IE4 or better class motors. This highlyefficient drive train coupled with generous cooling capacity, lowinternal pressure drops and precise control from theElektronikon®Touch ensures optimum efficiency.ReliabilityThe GA compressor's drive train is IP66 rated protecting itcompletely from environmental dust and moisture ensuring it canoperate reliably in the toughest conditions and at ambienttemperatures up to 55°C/131°F.ServiceabilityService time is reduced to a minimum with all service partsgrouped together for ease of access and, if greater assess isrequired, the patented portal design enables full access to allcomponents. Each component has also been designed forserviceability, halving the time required to service compared totraditional designs.3For industrial companies compressed air is essential in their daily operations that include pneumatic tools for cutting, drilling, hammering and grinding; pneumatic actuators and valves; ventilation systems; packing and palletizing machinery and many more. GA compressors are designed for lowest lifecycle cost.General industryLowest life cycle costCompressed air is vital for the mining industry. Uses include dust bag filtration, service air, ventilation air and powering pneumatic tools. The reliability and robustness of GA compressors will accomplish the job even in the harshest conditions.MiningOperating in the toughest conditionsGA 90+– 160 (VSD +)Power plants run round-the-clock to supply vital energy with a continuous supply of compressed air, critical for trouble-free operation. GA compressors provide a reliable source of compressed air for applications such as soot blowing and fly ash handling.Power plantsReliable and dependableMetal plants use compressed air for instrumentation,plant air and pneumatic conveying of raw materials or ash. Metal plants are in need of an efficient solution to reduce their operating costs and to meet environmental targets. Our GA air compressors are designed to meet this demand.Metal plantsUltimate efficiencyCement works are one of the biggest consumers for compressed air with the vast majority of air used for transporting raw materials within the factory. If moisture,dust, or other contaminants are present in the environment it can impair compressor performance,resulting in excess energy consumption and maintenance costs. GA compressor not only have an IP66 rated drive train that prevents contaminants from entering the compressor, they are also easy to maintain and service with a grouped service area and slide out coolers.Cement industryEasy to maintain and service5•SmartInjection provides exact amount of oil required toelement ensuring it always works at peak efficiency in different conditions.•Separate oil flow to bearings for longer life and greater uptime.•Oil cooled motors require no service interventions.•IP66 rated for increased reliability even in tough environments.Always operates reliably and at peakefficiencyHigh efficiency IE4 motorGA 90+– 160 (VSD +)•Multiple smaller cartridges simplify and reduce service times and minimize oil carry over.•The GA Full Feature comes with an integrated dryer.•Guaranteed dew point of 3°C/37°F .•No additional installation work of wires and pipes.•Reduced power consumption due to unique and patented Save Cycle Control stops the dryer when the compressor is stopped or in unload mode.•Continuously monitored dew point.Reduced service time for greateruptimeReady-to-use compact package7•Minimal service times with service parts grouped together for ease of access.•Portal design enables full access to all components.•All components are designed for serviceability.•Optional integrated energy recovery system.•Up to 78% energy recovered from integrated motor andelement oil circuit.Ease of maintenanceUp to 78% of energy recovered as hot waterGA 90+– 160 (VSD +)•VSD fan delivers energy efficiency in lower temperatures.•No need for external cooling because of oil cooled motors.•Increased reliability and fewer service interventions.•IP66 rated motor.Operate at temperatures up to 46°C(115°F) as standardHigh efficiency IE5 Permanent Magnet motor9Over 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. Thanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressors on the market.Driving down energy costsAtlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.Energy savings up to 35%1. The Elektronikon®controls both the compressor and the integrated converter, ensuring maximummachine safety within parameters.2. Flexible pressure selection with VSD reduces electricity costs.3. Specific converter and motor design (with protected bearings) for the highest efficiency across thespeed range.4. Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling requirements.5. All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does notinfluence external sources and vice versa.6. Mechanical enhancements ensure that all components operate below critical vibration levelsthroughout the entire compressor speed range.7. A highly efficient frequency converter in a cubicle ensures stable operation in high ambienttemperatures up to 50°C/122°F8. No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. Turndowncapability of the compressor is maximized to 70-75%.9. Net pressure band is maintained within 0.10 bar, 1.5 psi.What is unique about the integrated Atlas Copco VSD?GA 90+– 160 (VSD+)The Elektronikon ®unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Elektronikon ®MK5 TouchThe full color touch display gives you an easy to understand readout of the equipment’s running conditions.•Clear icons and intuitive navigation provides you fast access to all of the important settings and data.•Monitoring of the equipment running conditions andmaintenance status; bringing this information to your attention when needed.•Operation of the equipment to deliver specifically and reliably to your compressed air needs.•Built in remote control and notifications functions provided as standard, including simple to use integrated webpage.•Integrated SMART LINK•Support for 31 different languages, including character based languages.Intelligence is part of the packageMonitor your machines over the ethernet with the Elektronikon ®unit controller and the SMART LINK service. Monitoring features include warning indications, compressor shut-down, sensor trending and maintenance scheduling.Online & mobile monitoring11Most production processes create fluctuating levels of demand which, in turn, can create energy waste in low use periods. Using the Elektronikon ®unit controller, you can manually or automatically switch between two different setpoints to optimize energy use and reduce costs at low use times. In addition,the sophisticated algorithm runs the drive motor only when needed. As the desired setpoint is maintained while the drive motor’s run time is minimized, energy consumption is kept to a minimum.Dual set-point and automatic stopMonitor your compressed air installation with SMARTLINKKnowing the status of your compressed air equipment at all times is the surest way to achieve optimal efficiency and maximum availability.Go for energy efficiencyCustomized reports on the energy efficiency of your compressor room.Increase uptimeAll components are replaced on time, ensuring maximum uptime.Save moneyEarly warnings avoid breakdowns and production loss.SMARTLINKGA 90+– 160 (VSD +)Minimizing Excess PressureOptimizer 4.0 minimizes the generation of excess compressed air by starting and stopping compressors.Its user friendly interface enables you to set multiple pressure bands, allowing you to optimize your compressor installation for varying circumstances, such as non-productive hours.Full VSD BenefitsWith Optimizer 4.0 you can realize the full energy saving potential of VSD (Variable Speed Drive). It regulates the VSD to ensure that the compressed air output is proportional to the demand, preventing higher pressures than required, excess unloaded running, and spiraling energy costs.Improving UptimeOptimizer 4.0 effectively eliminates production downtime caused by unexpected system pressure drops,because it regulates the system pressure instead of the compressor output pressure.This means Optimizer 4.0 will automatically adjust the system pressure to compensate for pressure drops due to filters, piping and dryers for example.We also provide additional functionality and services on Optimizer 4.0 to ensure that your energy savings will stand the test of time. Even when your installation needs adaptations or your demand changes.Optimize your compressed air system13Every type of compressor and vacuum pump needs a specific oil to achieve maximum uptime,performance and lifetime. Our compressed air fluids and lubricants cover all your needs.Unique mix of additivesTailored to the specific needs of your equipment.Anti-oxidationThe high-quality oil ensures maximum protection.Prevent foamingAnti-foaming improves your air quality.Compressor oils, lubricants and fluidsGA 90+– 160 (VSD +)Maximize your resources with a Service PlanReduce your total cost of ownership and benefit from optimal performanceSave costsOptimal maintenance will reduce the operational cost of your compressed air and vacuum system.Increase operational efficiencyOur maintenance expertise makes life easier when it comes to resource management.High uptime and performanceSpecialist service keeps your equipment running as it should, protecting your investment.15Reliable and continuous operation of the compressor in hot and humid environments up to :– max. 55°C ( 131°F ) for fixed speed pack – max. 50°C ( 121°F ) for VSD packHigh ambient temperature variantContinuous SPM “Shock Pulse Measurement” monitoring system of the compressor element & motor bearings. The sensors are connected to the Elektronikon ®which is showing the individual vibration levels.Alarm and/or shutdown levels can be programmed during commissioning of the compressor. With this monitoring system,the compressor can run longer, since overhaul can be done when needed and preventive maintenance can be organized.Shock pulse monitoringThe energy recovery system consists of a build-in stainless steel heat exchanger and thermostatic controlled system to recover the heat from the compressor in the form of warm water or hot water without any adverse influence on the compressor performance.Energy recoveryGA 90+– 160 (VSD +)Factory visit and witnessing of the standard performance test of the compressor. The compressor is tested following the Atlas Copco standard test procedure in accordance to the ISO 1217:2009, annex “C” and “E” (4th edition) for full transparency and peace of mind.Witness and performance testThe option “Roto-Foodgrade oil” allows you to operate the compressor in industries like packaging, pharmaceutical and food and beverage industry, where occasional contact is allowed in and around food processing areas.Food grade oilIn a GA Full Feature compressor the refrigeration dryer is fully integrated in the compressor unit. This “all-in-one” feature not only reduces the space requirement for installing the compressor but also provides savings on piping installation cost.Typical dew point of a refrigerant dryer is +3°C (37.4°F) at reference conditions.Integrated dryerFive (PT -1000) temperature sensors are installed in the main motor of which 2 sensors are monitoring the bearings and 3 sensors are monitoring the windings.The relevant temperatures are shown on the Elektronikon ®display and alarms and shutdowns are programmed to protect the compressor motor.Motor thermal protection17GA 90+– 160 (VSD+)19T echnical specificationsGA 90+- 160 (50 Hz)(1) Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009)Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi). - Intake air temperature 20°C (68°F).(2) A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB).Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.(3) Integrated dryer (FF) : compressed air pressure dewpoint at dryer reference conditions 3°C (37°F).FAD (1) is measured at the following working pressures:DimensionsGA 90+- 160 (60 Hz)(1) Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009)Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi). - Intake air temperature 20°C (68°F).(2) A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB).Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.(3) Integrated dryer (FF) : compressed air pressure dewpoint at dryer reference conditions 3°C (37°F).FAD (1) is measured at the following working pressures:DimensionsGA 110-160 VSD +(50 Hz)(1) Unit performance measured according to ISO 1217, Annex C and E, Edition 4 (2009)Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi)- Intake air temperature 20°C (68°F)(2) A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB).Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.( 3) Integrated dryer (FF): compressed air pressure dewpoint at dryer reference conditions 3°C (37°F).FAD (1) is measured at the following working pressures:DimensionsGA 110-160 VSD +(60 Hz)(1) Unit performance measured according to ISO 1217, Annex C and E, Edition 4 (2009)Reference conditions:Absolute inlet pressure 1 bar (14.5 psi)Intake air temperature 20°C (68°F)(2) A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB).Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.Pressure dew point of integrated refrigerant dryer at reference conditions: 2°C to 3°C (36°F to 37°F)( 3) Integrated dryer: Compressed air pressure dewpoint at dryer reference conditions 3°C (37°F)FAD (1) is measured at the following working pressures:DimensionsCOMMITTED TO SUSTAINABLE PRODUCTIVITY We stand by our responsibilities towards our customers, towards theenvironment and the people around us. We make performance standthe test of time. This is what we call – Sustainable Productivity.。
Oil-injected rotary screw compressorsG 110-250 (110-250 kW / 150-340 hp)G 160 VSD (160 kW / 200 hp)Reliable technology in a robust designAtlas Copco has a long, and successful history of designing and building rugged and reliable air compressors. T he G 110-250 and G 160 VSD air compressors have been designed according to this proud tradition. T hey incorporate many unique features that help them operate in the harshest conditions.The integrated oil and water separation systems produce high quality air to reduce costly downtimeand production delays. G range air compressors are highly efficient, easy to install and maintain,which helps keep your operating costs to an absolute minimum.Cement industryRELIABILITY IN A DUSTY ENVIRONMENTCompressed air is used for many applications in the cement industrywhich include dust collectors, air knives, pneumatic clutches, pneumaticactuators and dust bag filtration systems. T hanks to the high reliabilityof G 110-250 and G 160 VSD air compressors, the cement productionlines will stay up and running, day in, day out.Mining industryROBUSTNESS AND RELIABILITYCompressed air is used for many applications in the cement industrywhich include dust collectors, air knives, pneumatic clutches, pneumaticactuators and dust bag filtration systems. T hanks to the high reliabilityof G 110-250 and G 160 VSD air compressors, the cement productionlines will stay up and running, day in, day out.Power plantsSMOOTH AND COST-EFFECTIVE OPERATIONPower plants run round-the-clock to supply vital energy to industryand consumers. A continuous supply of compressed air is absolutelycritical for trouble-free operation. G 110-250 and G 160 VSD compressorsprovide a reliable source of compressed air for applications such as siltblowing and fly ash handling.General industryA SAFE AND RELIABLE POWER SOURCEMany industrial companies use compressed air in their daily operations.Applications include pneumatic tools for cutting, drilling, hammeringand grinding; pneumatic actuators and valves; ventilation systems;packing and palleting machinery and conveyor systems. G 110-250and G 160 VSD compressors are designed for ultimate performanceand reliability.High reliabilityA reliable supply of compressed air is essential to make sure that production runs smoothly and efficiently. High-end features and generous safety margins stand for high reliability and continuous production. Air filters remove dust, maximize the lifetime of parts and ensure reliable operation.High efficiencyG 110-250 and G 160 VSD air compressors are designed to be highly energy efficient. T he superior screw element provides the optimum combination of maximum free air delivery and low energy consumption. T he state-of-the-art compressor elementis powered by high efficiency electric motors, contributing to maximum package efficiency.Easy installation, use and maintenance G 110-250 and G 160 VSD air compressors are truly plug-and-run machines. Installation, operation and maintenance are simple. Complex connections or in-depth technical knowledge are unnecessary. Just put the compressor on a flat floor, connect the power supply and the pipe connections and press the start button to run the compressor.Assuring your peace of mindThrough continuous investment in our competent, committed and efficient service organization, Atlas Copco ensures superior customer value by maximizing productivity. With a presencein over 180 countries, we offer professional and timely service through interaction and involvement. Uptime is ensured bydedicated technicians and 24/7 availability.25134Easy to install, use and service• No foundations needed: easy installation.• Completely integrated, silenced package.• Easy to transport and simple maintenance.High-efficiency motor• TEFC IP55 motor (Class F insulation B rise) protects against dust and chemicals.• Long-term stable operation even in harsh environments.5Superior air filtration• Dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environments (particles ≥ 3 micron).• Protects compressor parts and components, ensures air quality and extends the service life of the overall air system.4Air-water separator (standard)• Integrated air-water separator efficiently separates condensate.• Large-sized water outlet avoids risk of clogging and ensures worry-free operation.Reliable patented air inlet valve• High efficiency Load / No Load control.• Simple design reduces maintenance costs and increases reliability.3Heavy-duty oil filter• Outstanding oil purification capability ensures a clean compressor oil system.• Long service intervals and easy access for reduced maintenance costs.1State-of-the-art screw element• Atlas Copco designed an asymmetric element profile with high quality bearings offering low wear and increased reliability.• The unique profile design provides industry leading energy efficiency to lower your operating cost.2Increase production reliability and safeguard air qualityOur air treatment solutions produce clean, dry compressed air to enhance your productionsystem’s reliability, avoiding costly downtime and production delays. Our air treatmentequipment has been designed and manufactured to the same exacting standards as ourcompressors to ensure maximum reliability and energy efficiency.Monitoring and control:how to get the most from the leastThe Elektronikon® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.and reliably to your compressed air needs.provided as standard, including simple to useEthernet based communication.• Support for 31 different languages, includingcharacter based languages.Find out how much you can saveWe can help you map the air demand profile of your current compressor installation and indicate potential energy savingswith VSD compressors. For more information, please contact your local Atlas Copco representative.VSD: Driving down your energy costsOver 70% of a compressor’s life cycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. Atlas Copco was thefirst compressor manufacturer to introduce compressors with integrated Variable Speed Drive (VSD). With over 20 years of design and manufacturing experience our VSD technology has reached new heights of energy savings and reliability. VSD technology reduces energy consumption in systems that have varying air demand patterns. T his reduction in energy consumption not only reduces your energy consumption but also your carbon footprint to help protect the environment for generations to come.Why VSD technology?In almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month). Extensive measurements and studies of compressed air demand profiles show that many compressors have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.• 64% of all installations.• Factory working 24 hrs/day: low demand at night & high demand during the day.• 28% of all installations.• Factory working 2 shifts/day, no weekend work: erratically varying air demand.• 8% of all installations.• Factory working 2 shifts/day, no weekend work: typical 'fixed' speed application.Motor speedFlowAtlas CopcoNon-integrated Operating rangeWhat is unique about the integrated Atlas Copco G VSD?No current peaks1T he Elektronikon ® controls both the compressor and theintegrated converter, ensuring maximum machine safety within parameters.2 F lexible pressure selection from 4 to 10 bar with electronicgearing reduces electricity costs.3 S pecific converter and motor design (with protectedbearings) for the highest efficiency across the speed range.4 E lectric motor specifically designed for low operatingspeeds with clear attention to motor cooling and compressor cooling requirements.5 All G VSD compressors are EMC tested and certified.Compressor operation does not influence external sources and vice versa.6 M echanical enhancements ensure that all componentsoperate below critical vibration levels throughout the entire compressor speed range.7 N o ‘speed windows’ that can jeopardize energy savings orthe stability of the net pressure. T urndown capability of the compressor is maximized to 80-85%.8 N et pressure band is maintained within 0.10 bar, 1.5 psi.Non-integrated VSD Star Delta DOL Soft Starter VSDIntegrated VSD Combined motor/converter efficiency % Full load currentMinimum Minimum MaximumMaximumSpeed windowsOptimize your systemScope of supplyAdditional features & options* Please consult us for performances and applications of options.•: Optional: Standard- : Not availableAFlow chartFixed speedVariable Speed Drive: G VSDIntake air Intake air Air/oil mixture Air/oil mixture OilOilWet compressed air Wet compressed air CondensateCondensateDried compressed airDried compressed airA AB BC CD DE E FFT echnical specifications G 110-250 / G 160 VSDReference conditions:• Absolute inlet pressure 1 bar (14.5 psi)• Intake air temperature 20°C (68°F)• Cooling medium temperature 20°C (68°F)(1) Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009). FAD is measured at the following working pressures:• 7.5 bar variants at 7 bar • 8.5 bar variants at 8 bar • 10 bar variants at 9.5 bar(2) Noise levelA-weighted emission sound pressure level at the workstation, Lp WSA (re 20 µPa) dB (with uncertainty 3 dB).Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.Reference conditions:• Absolute inlet pressure 1 bar (14.5 psi)• Intake air temperature 20°C (68°F)• Cooling medium temperature 20°C (68°F)(1) Unit performance measured according to ISO 1217, Annex C, Edition 4 (2009). FAD is measured at the following working pressures:• 100 psi variants at 100 psi • 125 psi variants at 125 psi • 150 psi variants at 150 psi(2) Noise levelA-weighted emission sound pressure level at the workstation, Lp WSA (re 20 µPa) dB (with uncertainty 3 dB).Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614.COMMITTED TO SUSTAINABLE PRODUCTIVITY 2935 0698 01 © 2017, A t l a s C o p c o , B e l g i u m (E U v e r s i o n ). A l l r i g h t s r e s e r v e d . D e s i g n s a We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
OIL-INJECTED ROTARY SCREW COMPRESSORS GA 160+-315 (VSD) (160-315 kW/200-350 hp)HIGHEST RELIABILITY, LOWEST OPERATING COSTSThe shortest route to maximize your profitability is to minimize your operational cost. As energy consumption is the major factor (up to 70%) of a compressor’s lifecycle cost, the Atlas Copco GA 160+-315 (VSD) compressors are designed to help you achieve significant savings. The compressors provide high-quality compressed air to meet your requirements even in the most demanding applications.Mining industry• Years of experience with thousands of compressors runningaround the world.• High product reliability with maximum uptime evenin harsh conditions.• Strong global support network to provide 24/7 assistanceeven in remote locations.Energy industry• Protect downstream equipment and increase component lifetime.• Integrated water separator with electronic drain as standard.• GA Full Feature decreases energy and installation costs.Metal industry• Easy and quick installation, with flexible ducting possibilities.• A complete, ready-to-use solution including all componentsand options.• Low service cost thanks to high accessibility of componentsand long service intervals.General industry• GA compressors are designed for ultimate efficiencyin all your industrial applications.• Ideal for machinery operation, plant maintenance, cleaning,pneumatic tools and controls, sand- and shot-blasting.Reducing your operating costsThe GA 160+-315 (VSD) provide maximum output at the lowest energy consumption. T hey will reduce your energy bill emissions. T he right core technologies with our and your CO2experience in design and manufacture combine to produce a solution to match your needs. Generous cooling capacity, low pressure drop and a highly efficient drive train ensure optimum operation over a long lifetime.Ensuring your peace of mindThe GA 160+-315 (VSD) optimize uptime by keeping your production running, 24/7. T he highly advanced controller ensures optimum operation by controlling all compressor inputs and outputs.Easy installation and serviceEasy to install, the ‘all-in-one’ package includes all necessary equipment. T here are no hidden costs, nor any extra devices to install. Ducting is easy for increased flexibility. Service cost is reduced to a minimum: all parts are easily accessible via large opening doors, consumables are long-lasting,and service operations are easy and safe to perform.Protecting your productionWith its integrated dryer, the GA FF (Full Feature) provides dry compressed air (pressure dewpoint of +3°C/37°F),while ensuring the lowest pressure drop and minimal installation costs. T his compact package offers fully integrated functionalities such as saver cycle control that regulates the dryer at optimum capacity. Moreover, each compressor has an integrated Water Separator Drain as standard to remove 100% of condensate.Maximizing your profitabilityAs there is no “one size fits all” concept, we have developed a range of features and options to help you optimize the use of your compressor: from running the machine at high temperatures, to extra safety devices. Our highly skilled engineering team can help you develop a customizedcompressor based on your specific needs.763254High-efficiencymotor• TEFC IP55 motor (Class Finsulation B rise) protectsagainst dust and chemicals.• Continuous operation inambient temperatures upto 55°C/131°F (standard upto 46°C/115°F).1State-of-the-art screw element• Asymmetric rotor profile and meticulous selection of bearings.• Low wear and tear leads to increased reliability.• Proven reliability with thousands of installations throughout the world.2Cooling module• Separated oil and aftercoolers for highest efficiency.• Axial cooling fans driven by separate T EFC electric motors(IP55 protection).• Low noise level.3Gear-driven transmission• Maintenance-free; totally enclosed and protected against dirt and dust.• Optimal working range of the screw element.• Bowex coupling to absorb the trust load and increase the reliability.4Service-friendly• Selection of long lifetime consumables.• Easy and safe access to all service parts.• Unique sliding system to access the oil coolers.591018Optimized loading/unloading valve• Ensures constant optimized pressure in the system, resulting in significant energy savings.• Simple, maintenance-free set-up with few moving parts for highest reliability.• Accurate control through solenoid valve.6Easy to install• Oil-containing frame as standard. • All-in-one package, no hidden costs. • Flexible ducting possibilities.8Superior air quality• Integrated water separator with electronic drain removes 100% of condensate. • Full Feature with integrated dryer (up to 315 kW).7Superior air intake filter• Protects the compressor components by removing 99.9% of dirt particles > 3 μm.• Reduces the dust load in the fine filter, doubling the filter element lifetime without reducing filter efficiency.9Elektronikon ® for advanced monitoring• Integrated smart algorithms reduce system pressure and energy consumption.• Monitoring features include warning indications, maintenance scheduling and online visualization of machine’s condition.10VSD: DRIVING DOWN YOUR ENERGY COSTSOver 70% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. To cut your energy costs, Atlas Copco has pioneered Variable Speed Drive (VSD) technology for several decades. VSD leads to major energy savings, reducing the consumption of energy producing fuels and protecting the environment for future generations. Thanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressors on the market.What is VSD technology?In almost every production environment, air demand fluctuates depending on different factors (time of the day, week or even month). Extensive measurements and studies of compressed air demand profiles show that many compressors have substantial variations in air demand. Only 8% of all installations have a more stable air demand. T ests prove that, even in this case, VSD compressors save energy.• 64% of all installations. • Factory working 24 hrs/day: low demand at night & high demand during the day.• 28% of all installations.• Factory working 2 shifts/day, no weekend work: erratically varying air demand.• 8% of all installations.• Factory working 2 shifts/day, no weekend work: typical 'fixed' speed application.1The Elektronikon® unit controller manages both thecompressor and the integrated converter, ensuringmaximum machine safety within parameters.2Flexible pressure selection from 4 to 13 bar withelectronic gearing reduces electricity costs.3Specific converter and motor design (with protectedbearings) for the highest efficiency across the speed range.4Electric motor specifically designed for low operatingspeeds with clear attention to motor cooling andcompressor cooling requirements.5All Atlas Copco GA VSD compressors are EMC tested andcertified. Compressor operation does not influenceexternal sources and vice versa.6Mechanical enhancements ensure that all componentsoperate below critical vibration levels throughout theentire compressor speed range.7 A highly efficient frequency converter in a cooloverpressure cubicle ensures stable operation in highambient temperatures up to 50°C/122°F(standard up to 46°C/114.8°F).8It is important to ensure that when using a Variable SpeedDrive vibration and noise issues do not occur. Atlas Copcocompressors are designed and tested to guarantee theyoperate across the entire frequency range of operation.When an external VSD drive is used it may becomenecessary to limit the operating range of the compressor,leading to reduced energy saving and jeopardizing stableair network pressure.9The cubicle cooling booster increases the lifetimeof electrical components due to a cool cubicle inoverpressure and reduced dust ingress.10Net pressure band is maintained within 0.10 bar, 1.5 psi. WHAT IS UNIQUE ABOUT THE INTEGRATED ATLAS COPCO GA VSD?Non-integrated VSDIntegrated VSDEfficiencyMin.Max.FlowFlowFlow gaps due to vibration and noise issuesNo current peaksStar Delta DOL Soft Starter VSDSecondsINCREASE YOUR SAVINGS WIT H ENERGY RECOVERYThe Kyoto directives and the continuing depletion of traditional energy sources mean that businesses throughout the world are making commitments to significantly reduce overall energy consumption. Through innovative products and solutions, Atlas Copco helps you achieve your goals in this area. When it comes to compressed air production – where energy costs can constitute 70% of total lifecycle costs – saving energy can also lead to substantial cost savings.Integrated heat exchangerAir compression creates heat that is normally wasted in the coolers. Energy recovery systems designed by Atlas Copco enable the recovery of most of this heat. Recovery of energy from the shaft input of the compressor can be up to 94% of the compressorshaft power. T he heat is directly usable as a source of energy in the form of hot water (85-90°C/185- 194°F). T he main module of the recovery system is built into the compressor. T he investment needed to link the hot oil circuit from the compressor to the existing water circuit is relatively modest and the time needed before seeing payback from your investment is generally very short.Warm air heat recoveryThe ducting on your GA compressors also constitutes a simple and smart solution to generate space heating. Ducting simply directs the warmed cooling air to where it is needed – such as workshops, storage warehouses or other facilities. T o cope with seasonal changes, louver flaps can be used to vent the warm air to the outside. An installation with motorized and thermostatically controlled louvers is the ideal solution to accurately monitor the temperature with a full control of the flow of heating air.Applications :• Heating of facilities, warehouses or workshops.• Drying air for painting and washing applications.Heat exchangersSpace heating Process Shower Steam boiler Heat driven chillersPROTECT YOUR PRODUCTION WITH THE GA FFUntreated compressed air contains moisture, aerosols and dirt particles that can damage your air system and contaminate your end product, resulting in risk of corrosion and compressed air system leaks. Maintenance costs can far exceed air treatment costs. Our compressors provide the clean, dry air that improves your system’s reliability, avoids costly downtime and production delays, and safeguards the quality of your products.All-in-one quality air productionThe GA FF (Full Feature) is a ready-to-use, compact package that guarantees a pressure dewpoint of 3°C/37°F (100% relative humidity at 20°C/68°F). All the wires and pipes are assembled in the factory, so there is no need for additional installation work. T he dryers can perform at ambient conditions up to 46°C/115°F .Save money and the environmentThe unique and patented Saver Cycle Control stops the dryer when the compressor is stopped or in unload mode, drastically reducing power consumption. T he dewpoint is continuously monitored and the dryer is re-started when the dewpoint begins to increase.Optimized air purityThe optional external filters and integrated refrigerant air dryer efficiently remove moisture, aerosols and dirt particles to protect your investment. T his air quality prolongs the life of downstream equipment, increasing efficiency, reducing maintenancerequirements and ensuring quality of your final product.MONITORING AND CONTROL:HOW TO GET THE MOST FROM THE LEASTThe Elektronikon® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.• High resolution color display gives you an easy to understandreadout of the equipment’s running conditions.• Clear icons and intuitive navigation provides you fastaccess to all of the important settings and data.• Monitoring of the equipment running conditions andmaintenance status; bringing this information toyour attention when needed.• Operation of the equipment to deliver specificallyand reliably to your compressed air needs.• Built in remote control and notifications functionsprovided as standard, including simple to useEthernet based communication.• Support for 31 different languages, including characterbased languages.Online & mobile monitoringMonitor your compressors over the Ethernet with theElektronikon® unit controller. Monitoring features includewarning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is availablefor iPhone/Android phones as well as iPad and Androidtablets. It allows fingertip monitoring of your compressedair system through your own secured network. Intelligence is part of the packageFull optimization - ES system controllerImprove product quality every minute that your facility is in operation.Atlas Copco's ES system controllers offer a convenient way to achieveoptimized performance from your low pressure equipment through a single centralized point of monitoring and control. With the ES system controller watching over your compressors and compressed air network, you will have a highly dependable and energy efficient solution working with your facility to manage operating costs.Dual pressure set-point and Delayed Second Stop• A remote monitoring system that helps you optimize your compressed air system and save you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.Most production processes create fluctuating levels of demand which, in turn, can create energy waste in low use periods. Using the graphic Elektronikon ® unit controller, you can manually or automatically create two different system pressure bands to optimize energy use and reduce costs at low use times. In addition, the sophisticated Delayed Second Stop (DSS) runs the drive motor only when needed. As the desired system pressure is maintained while the drive motor’s run time is minimized, energy consumption is kept to a minimum.Without DSSWith DSSSMART LINK *: Data Monitoring ProgramSaved energyStoresProtectsCommunicatesMeasuresControlsAdditional features & optionsOPT IMIZE YOUR SYST EM* GA VSD 50ºC/122ºF .Scope of supply- : Not available: Standard• : Optional* Only for low voltage motors.FLOW CHARTSFixed speed: GA + & GAVariable Speed Drive: GA VSDIntake air Intake air Air/oil mixture Air/oil mixture OilOilWet compressed air Wet compressed air CondensateCondensateDried compressed airDried compressed airA AB BC CD DE E FFGA 160+-315 (VSD) (50 Hz)(1) Unit performance measured according to ISO 1217, Annex C and E, Edition 4 (2009).Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi).- Intake air temperature 20°C (68°F).(2) A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB). Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614. Pressure dew point of integrated refrigerant dryer at reference conditions: 2°C to 3°C (36°F to 37°F).(3) Integrated dryer: compressed air pressure dewpoint at dryer reference conditions 3°C (37°F).FAD (1) is measured at the following working pressures:A = air-cooled.W = water-cooled.FF = Full Feature.GA 160+-315 (VSD) (60 Hz)(1) Unit performance measured according to ISO 1217, Annex C and E, Edition 4 (2009).Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi).- Intake air temperature 20°C (68°F).(2) A-weighted emission sound pressure level at the work station, Lp WSA (re 20 μPa) dB (with uncertainty 3 dB). Values determined according to noise level test code ISO 2151 and noise measurement standard ISO 9614. Pressure dew point of integrated refrigerant dryer at reference conditions: 2°C to 3°C (36°F to 37°F).(3) Integrated dryer: compressed air pressure dewpoint at dryer reference conditions 3°C (37°F).FAD (1) is measured at the following working pressures:A = air-cooled.W = water-cooled.FF = Full Feature.COMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.2935 0626 12 © 2015, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n 。
阿特拉斯科普克螺杆式压缩机能效等级明细GA90P W 8型号:GA90P W 8备案号:2010-19-4791-能效等级: 2备案公布时间:2010-8-30所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.4GA 110-7.5型号:GA 110-7.5备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-8-30所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.2GA 160-10W 型号:GA 160-10W备案号:2010-19-4791-能效等级: 1备案公布时间:2010-8-30所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:7.2GA 132-8.5型号:GA 132-8.5备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-8-30所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.6型号:GA22 P A 10备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-8-30所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:8.7GA 90-8.5型号:GA 90-8.5备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-8-30所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.6型号:GA75 P A 10备案号:2010-19-4791- 能效等级: 1备案公布时间:2010-8-4所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:7.7GA 110-8.5A型号:GA 110-8.5A备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-8-3所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.6型号:GA75P A 13备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-7-22所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:9.0GA55P A 7.5型号:GA55P A 7.5备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-7-22所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.4GA55+P A 10型号:GA55+P A 10备案号:2010-19-4791-能效等级: 1备案公布时间:2010-7-22所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:7.2GA75+P W 10型号:GA75+P W 10备案号:2010-19-4791- 能效等级: 1备案公布时间:2010-7-22所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.8型号:GA55+P A 8备案号:2010-19-4791- 能效等级: 1备案公布时间:2010-7-22所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.5GA18P A 8.5型号:GA18P A 8.5备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-7-7所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:8.2型号:GA75+P W 13备案号:2010-19-4791- 能效等级: 1备案公布时间:2010-7-7所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:8.1GA55+P A 7.5型号:GA55+P A 7.5备案号:2010-19-4791- 能效等级: 1备案公布时间:2010-7-7所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.1GA75+P W 8型号:GA75+P W 8备案号:2010-19-4791-能效等级: 2备案公布时间:2010-7-7所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.3GA75+P W 7.5型号:GA75+P W 7.5备案号:2010-19-4791- 能效等级: 2备案公布时间:2010-7-7所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 5.9GA55P A 8型号:GA55P A 8备案号:2010-19-4791-能效等级: 2备案公布时间:2010-7-7所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕: 6.8GA75+P A 10型号:GA75+P A 10备案号:2010-19-4791- 能效等级: 1备案公布时间:2010-7-7所属产品类别:容积式空气压缩机备案详细:生产者名称:阿特拉斯.科普柯(无锡)压缩机有限公司机组输入比功率〔kW/(m3/min)〕:7.0。
OIL-INJECTED ROTARY SCREW COMPRESSORSGA 15-26 / GA 11+-26+ / GA VSD+ 15-37(11-37 kW/20-50 hp)MEETING YOUR EVERY NEED FOR COMPRESSED AIRAtlas Copco's GA oil-injected screw compressors provide you with industry-leading performance and reliability and allow you to benefit from a low cost of ownership. Atlas Copco offers a trinity line-up of compressors that matches your precise requirements. The GA 15-26 stands for a high quality, reliable air compressor with the lowest initial investment. T he GA 11+-30 delivers top performance in the fixed speed compressor market. Our premium product, the GA 15-37 VSD+, is a unique state-of-the-art air compressor with unparalleled performance and energy savings.GA 15-26COMPACT ECONOMICAL COMPRESSORS• Premium GA quality and optimal serviceabilityat the lowest initial investment.• Good-quality, dry air thanks to the integrated dryer.• Total control and assured efficiency with theElektronikon® controller.GA 11+-30STATE-OF-THE-ART PERFORMERS• Exceptional Free Air Delivery.• Best-in-class power consumption and noise emission.• Thanks to the integrated dryer, high quality dry airis guaranteed.• Easy monitoring and maintenance thanks to the Elektronikon®graphic controller with high-definition color display.GA 15-37 VSD+ULTIMATE ENERGY SAVERS• On average 50% energy savings compared to traditional fixed speed compressors via advanced Variable Speed Drive+ technology.• Flexible pressure selection: 4-13 bar.• Excellent-quality, dry air at the lowest energy cost thanks to the new, integrated dryer range.• Easy monitoring and maintenance thanks to the Elektronikon®graphic controller with high-definition color display.• Innovative vertical design minimizes the required floor spacewhile improving serviceability.41Robust element & motor• The GA 15-26’s compression element, the most used in its size, is combined with an IE3/NEMA Class 1 efficiency motor.• A 2-3% higher efficiency with the gear-driven drive train compared to belt-driven systems.• Gear-driven drive train for best-in-class reliability and limited maintenance.1Advanced monitoring• State-of-the-art monitoring using a simple Ethernet connection, thanks to the Elektronikon ® with a built-in server. • Service and warning indications, error detection and compressor shut-down.• Optional Elektronikon ® graphic controller for further enhanced remote monitoring features and service time indications.2523Easy installation• A true plug-and-play solution, ideal machine for installation companies and OEMs.• Optional integrated dryer, air filters and factory-mounted 500L receiver.• Easy transportation by forklift. • Remarkably compact footprint.5High tech oil vessel• Protection from oil contamination: extremely low oil carry-over thanks to the vertical design of the oil vessel.• Extremely low losses of compressed air during load/unload cycle thanks to minimized oil vessel size.3Integrated quality air solutions• The integrated dryer avoids condensation and corrosion in the network. Optional filters for air quality up to ISO Class 1 level (<0.01 ppm).• Standard included water-separator.• Additional energy savings with the dryer’s no-loss electronic drain.41321Reliable motor & drive train• The gearbox’s maintenance-free transmission maximizes durability.• The motor and drive train are greased for life to avoid improper re-lubrication.• Free Air Delivery is increased by 6-17% and power consumption is reduced by 3-12% thanks to packaging and new compressor element.1Electrical cubicle• Reduced cubicle temperature doubles the lifetime of the electrical components.• Avoid damage with the electrical cubicle’s standard phase sequence relay.214Quality air solutions• Integrated dryer range with counterflow heat exchanger, integrated water separator and optional Dryer Saver Cycle. • The integrated dryer can be outfitted with optional UD + filter, resulting in oil carry-over as low as 0.01 ppm.• Water separation of nearly 100% in all conditions with the standard electronic no-loss drain and integrated water separator in the aftercooler.4Advanced control• High-tech Elektronikon ® graphic controller with warning indications, compressor shut-down and maintenance scheduling.• Optional centralized control over up to 6 compressors via Elektronikon ®.3Energy-saving features• Optional energy recovery system.• Optional fan Saver Cycle, reducing energy consumption.5741382GA 15-37 VSD ++The GA VSD + reduces energy Interior Permanent Magnet (IPM) motor• Very high efficiency: exceeds IE3.• Compact, customized design for optimal cooling by oil.• Designed in-house in Belgium.• IP66 vs. IP55.• No cooling air flow required.• Oil-lubricated motor bearing: no (re)grease(ing), increased uptime.1Element• Made by Atlas Copco.• Robust and silent.2Direct drive• Vertical design, fewer parts.• Oil-cooled, pressure-tight.• No gears or belts, no shaft seal.• Compact: footprint down 60%.3Innovative fan• Based on the newest technologies.• In compliance with ERP2015 efficiency.• Low noise levels.46 459Robust oil filter/separator• Integrated bypass valve with the oil filter.• Easy maintenance.5Electronic no-loss water drain• Included as standard.• Efficient removal of condensate without loss of compressed air.• Manual integrated bypass for effective condensate removal incase of power failure.6Elektronikon® controller• Integrated smart algorithms reduce system pressureand energy consumption.• Warning indications, maintenance scheduling and onlinestatus visualization.• Graphic display of key parameters (day, week, month) and32 language settings.7Sentinel inlet valve• No inlet arrestor.• No blow off losses.• Maintenance free.8VSD+ cubicle• VSD+ superior to idling machines.• Electrical components remain cool, enhancing lifetime of components.• Dedicated drive for iPM technology motors.• 5% DC choke as standard.• Heat dissipation of inverter in separate compartment.9VSD+ FOR 50% AVERAGE ENERGY SAVINGS* Atlas Copco’s GA Variable Speed Drive+ (VSD+) technology closely matches the air demand by automatically adjusting the motor speed. Combined with the innovative design of the iPM (Permanent Magnet) motor, this results in average energy savings of 50% and an average cut of 37% in the lifecycle cost of a compressor. VSD+ works with permanent, in-house designed permanent magnet motors.Why Atlas Copco Variable Speed Drive+ technology?• On average 50% energy savings with an extensive flow range (20-100%).• Integrated Elektronikon® Graphic controller controls the motor speed and high efficiency frequency inverter.• No wasted idling times or blow-off losses during operation.• Compressor can start/stop under full system pressure without the need to unload with special VSD+ motor.• Eliminates peak current penalty during start-up.• Minimizes system leakage due to a lower system pressure.• EMC Compliance to directives (2004/108/EG).Energy Investment MaintenanceGA Fixed Speed GA VSD +In almost every production environment, air demand fluctuates depending on different factors such as the time of the day, week or even month. Extensive measurements and studies of compressed air demand profiles show that many compressors have substantial variations in air demand.* Compared to fixed speed compressors, based on measurement performed by an independent energy audit agency.Energy consumption Fixed speed load/unloadAir demandAir demand Energy consumptionGA VSD + energy consumptionAir demand Energy consumptionAir demandA STEP AHEAD INMONITORING AND CONTROLSThe next-generation Elektronikon ® operating system offers a great variety of control and monitoring features that allow you to increase your compressor’s efficiency and reliability. To maximize energy efficiency, the Elektronikon ® controls the main drive motor and regulates system pressure within a predefined and narrow pressure band.• Improved ease of use: intuitive navigation system with clear pictograms and extra 4th LED indicator for service.• Visualization through web browser using a simple Ethernet connection.• Easy to upgrade.• Increased reliability: more durable keyboard.Key features:• Automatic restart after voltage failure.• Delayed Second Stop function.• Option to upgrade to the advanced Elektronikon ® graphic controller.• Improved user-friendliness: 3.5-inch high-definition color display with clear pictograms and extra 4th LED indicator for service.• Internet-based compressor visualization using a simple Ethernet connection.• Increased reliability: new, user-friendly, multilingual user interface and durable keyboard.Key features:• Automatic restart after voltage failure.• Dual pressure set point.• More flexibility: four different week-schedules that can be programmed for a period of 10 consecutive weeks.• On-screen Delayed Second Stop function and VSD savings indication.• Graphical indication Serviceplan.• Remote control and connectivity functions.• Software upgrade available to control up to 6 compressors by installing the optional integrated compressor controller.GA 15-26: Elektronikon ® controllerGA 11+-30 & GA 15-37 VSD +: Advanced Elektronikon ® graphic controllerOptional integrated compressor controllerInstall, with a simple license, the optional integrated compressor controller and get simple, central control to reduce system pressure and energy consumption in installations of up to 4 (ES4i) or 6 (ES6i) VSD compressors.Dual pressure set point & delayed second stopMost production processes create fluctuating levels of demand which, in turn, can create energy waste in low use periods. Using either the standard or graphic Elektronikon ® controller, you can manually orautomatically create two different system pressure bands to optimize energy useand reduce costs at low use times. In addition, the sophisticated Delayed Second Stop(DSS) runs the drive motor only when needed. As the desired system pressure is maintained while the drive motor’s run time is minimized, energy consumption is kept at a minimum.Recover and save energyAs much as 90% of the electrical energy used by a compressed air solution is converted into heat. Using Atlas Copco’s integratedenergy recovery systems, it is feasible to recover up to ≈ 75% of that power input as hot air or hot water without any adverse influence on the compressor’s performance. T hrough efficient usage of the recovered energy, you bring about important energy cost savings and obtain a high return on investment.TimeTimePowerPowerApplications• Auxiliary or main heating of warehouses, workshops…• Industrial process heating• Water heating for laundries, industrial cleaning and sanitary facilities• Canteens and large kitchens • Food industry• Chemical and pharmaceutical industries • Drying processesWithout DSSWith DSSSaved energyLoadedLoaded UnloadedUnloaded StoppedEXCELLENCE IN QUALITY AIRUntreated compressed air contains moisture, aerosols and dirt particles that can damage your air system and contaminate your end product. The resulting maintenance costs can far exceed air treatment costs. GA compressors provide the clean, dry air that improves your system’s reliability, avoiding costly downtime and production delays, and safeguarding the quality of your products.Main benefits of the new, integrated• Thanks to the Saver Cycle, based on an extra ambientsensor, the dryer will shut down when a normal dew pointis reached, meaning that 2/3 of the dryer’s power can be, optional for GA+).• Available in several variants, allowing you to gain• The heat exchanger with integrated water separatorminimizes the energy required to reach a certain air quality.(100%• The dryer’s global warming potential has been reduced byhis not only results from the refrigerant type R134a’senvironmentally-friendly characteristics, but also from thesmaller volume that is needed (valid for both GA+allowing you to obtain the exact air quality you need foryour specific application (DD and PD for GA 15-26; UD+ forISO QUALITY CLASS*DIRT PARTICLE SIZE WATER PRESSUREDEW POINT GA **WATER PRESSUREDEW POINT GA+ **OIL CONCENTRATION3 microns-- 3 ppm3 microns+5°C, 41°F+3ºC, 37°F 3 ppm1 micron+5°C, 41°F+3ºC, 37°F0.1 ppm0.01 microns+3°C, 37°F+3ºC, 37°F0.01 ppm he table values are maximum limits according to the respective ISO quality class.TAILOR ED TO YOUR NEEDSSome applications may need or may benefit from additional options and more refined control and air treatment systems. T o meet these needs, Atlas Copco has developed options and easily integrated compatible equipment providing the lowest cost compressed air.* Optional for GA 30.- : Not available: Standard• : OptionalTECHNICAL SPECIFICATIONS GA 15-26GA 15-26(FULL FEATURE)GA 15-26 (STANDARD)H1: 1832 mm, 72”H2 : 1220 mm, 48”L1: 1280 mm, 50”L2: 1904 mm, 75”W: 833 mm, 33”H1: 1827 mm, 72"H2: 1220 mm, 48”L1: 1775 mm, 70”L2: 1904 mm 75"W: 833 mm, 33”Intake air Compressed air without free water Air/oil mixtureDry compressed air OilWaterWet compressed air Refrigerant gas/liquid mixture Condensate High pressure, hot refrigerant gas Dry airLow pressure, cool refrigerant gas Gaseous coolantHigh pressure refrigerant liquid Liquid coolantLow pressure refrigerant liquidL2WH1H2L112456789101115*121314317Intake airAir/oil mixture OilWet compressed air Condensate Dry compressed air* Unit performance measured according ISO 1217 ed. 4 2009, annex E, latest edition.** Mean noise level measured at a distance of 1 m according to ISO 2151: 2004 using ISO 9614/2 (sound intensity method); tolerance 3 dB(A). Reference conditions:- Absolute inlet pressure 1 bar (14.5 psi). - Intake air temperature 20°C, 68°F .FAD is measured at the following effective working pressures: - 5.5 bar(e)- 7 bar(e)- 9.5 bar(e)- 12.5 bar(e)Maximum working pressure: - 13 bar(e) (188 psig)Inlet filter Sentinel valve Screw elementInterior permanent magnet motor (iPM) Air/oil vesselThermostatic bypass valve Oil filter Safety valve Oil separatorMinimum pressure valve Solenoid valve After-cooler Fan Oil-coolerElectronic drain (* mounted onafter-cooler on models without dryer) Dryer (Full Feature option) Condensation prevention cycle1234567891011121314151617GA 18-37 VSD + (STANDARD/FULL FEATURE)GA 15 VSD + (STANDARD/FULL FEATURE)H: 1420 mm, 56”L: 630 mm, 25”W: 610/985 mm, 24/39”H: 1590 mm, 63”L: 780 mm, 31”W: 811/1273 mm, 32/50”LWH816172218192098211035791112141315GA 11+-30 (50 HZ VERSION)Standard Full Feature version (FF)Air flow Air intake filter Air intake valve Compression element Non return valve Air/oil separator vessel Minimum pressure valve After-coolerAir-air heat exchanger Water separator with drain DD/PD filters (optional)Oil flow Oil Oil-coolerHermostatic bypass valve Oil filter Oil stop valveRefrigerant flowRefrigerant compressor CondenserLiquid refrigerant dryer/filter Thermostatic expansion valve EvaporatorHot gas bypass valve Accumulator12345678910111213141516171819202122GA 11+-30 (60 HZ VERSION)* Unit performance measured according to ISO 1217, Annex C, latest edition.** Mean noise level measured according to ISO 2151/Pneuro/Cagi PN8NTC2 test code; tolerance 2 dB(A).Reference conditions:• Absolute inlet pressure 1 bar (14.5 psi)• Intake air temperature 20°C, 68°FFAD is measured at the following working pressures:• 7.5 bar versions at 7 bar • 8 bar versions at 8 bar • 10 bar versions at 9.5 bar • 13 bar versions at 12.5 barPressure dew point of integrated refrigerant dryer of GA 11+ - GA 15+ - GA 18+ - GA 22+ - GA 26+ - GA 30 at reference conditions 2°C to 3°C, 36°F to 37°F.GA 26+- GA 30GA 11+- GA 22+H: 1475 mm, 58”L: 1255 mm, 49”W: 692 mm, 27”H: 1475 mm, 58”L: 1255 mm, 49”W: 865 mm, 34”LWHCOMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.2935 0849 46 © 2014, A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s。
GA 90+-160+ / GA 132-160 VSD90-160 kW / 125-200 hpAtlas CopcoOil-injected Rotary Screw CompressorsWe are committed to your superior productivity through interaction and innovation.Total capability,total responsibilityRight at the heart of your business, Atlas Copco delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs. All Atlas Copco products are engineered to integrate seamlessly, ensuring the highest level of reliability and energy efficiency. As a result, Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in over 150 countries, we can provide an unrivalled service to maintain and continually improve your compressed air system performance.Backed by 100 years at the forefront of compressed air, Atlas Copco products offer the finest quality and efficiency. Our goal is to be First in Mind—First in Choice ®. That is why Atlas Copco’s pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business.First in Mind—First in Choice 中国空压机在线论坛http://bbs.air-comp.cn/Powerful efficiencyDRIVING DOWN ENERGY COSTSThe cost of compressed air can represent over 40% of your total electrical costs. The GA compressor range achieves a new standard in energy efficiency, helping you spend less. With the addition of VSD (Variable Speed Drive) you can reduce costs by an additional average of 35%. By tuning compressor capacity to fluctuating air demand we can also reduce overall compressor lifecycle costs (LCC) by an average of 22%. The impact on the environment is considerable, reflecting Atlas Copco’s commitment to a safe, healthy world for future generations.BUILT TO LASTEvery GA is designed, manufactured and tested to comply with ISO 9001, ISO 14001 and ISO 1217 stipulations. It uses the latest generation of Atlas Copco’s patented oil-injected screw element, ensuring a long and trouble-free life at the lowest possible operating cost. Engineered for reliable service, even in ambient temperatures up to 55°C/131°F and very harsh environmental circumstances, the GA takes reliability to a new level.PROTECTING YOUR PRODUCTIONClean dry air expands the lifetime of your equipment and protects your investment. The new built-in refrigerant dryer ensures a lower dew point, which is reflected in higher efficiency.FOLLOW-UPTailored service contracts and state-of-the-art add-ons make sure you get the right maintenance, immediate response and genuine spare parts – anywhere in the world.TAILORINGAt Atlas Copco we offer the industry’s broadest portfolio of offerings to help you achieve the most efficient compressed air system for your needs, and optimize your production process at the same time.CHOICEAtlas Copco masters every principle of your air system and offers the most energy-efficient solution for each application.EASY INSTALLATION AND MAINTENANCEGA compressors are delivered ready to use and designed for trouble-free maintenance. The oil and air filters are easily accessible and cooler cleaning procedures are simple. The GA Full Feature (FF) compressor range with its integrated air treatment equipment reduces your installation costs even further, and leaves you the space you need for your application to run.TOTAL CONTROLFrom the Elektronikon ® compressor controller to the ES compressor room controller, Atlas Copco uses the most advanced algorithms designed to reduce your energy costs and ensure your peace of mind by keeping reliability at the maximum level.Efficient, reliable and built to last, the GA 90+-160+ / GA 132-160 VSD compressors are designed to provide high quality compressed air even under harsh conditions. Thanks to Atlas Copco’s Beyond a superior screw elementDRIVING DOWN ENERGY COSTS• The GA Series’ superior screw elements are designed to give the optimum combination of maximum free air delivery for low energy consumption.• The state-of-the-art compressor element is powered by Efficiency 1 class / NEMA EPAct electric motors, contributing to maximum compressor package efficiency.• GA VSD (Variable Speed Drive) compressors automatically adjust the compressed air supply to the demand. Thus the considerable waste of energy caused by no load operation and oil vessel blow-off losses can be avoided.• The VSD-driven radial cooling fans deliver optimum cooling flow and reduced energy consumption in any conditions, through precise fan speed regulation.• The optional Energy Recovery system can recover up to 94% of the compressor shaft power as hot water.• GA 90+-160+ / GA 132-160 VSD compressors feature no-loss drains, which eliminate the waste of compressed air that conventional drains create.• The integrated compressed air treatment includes a refrigerant dryer with the built-in Atlas Copco Patented Saver Cycle Control mode that reduces energy consumption in light load conditions.PROTECTING YOUR PRODUCTION• The aftercooler with integrated water separator immediately removes 100% of the condensate, delivering a higher quality of air than conventional external separators with typically low efficiencies (40-90%). This protects the downstream equipment from corrosion and water damage.• Thanks to Elektronikon-controlled drains, there is no risk of condensate building up and no risk of water suspended in the compressed air.• The GA’s integrated compressed air treatment (refrigerant dryer and compressed air filter) increases the quality of your end product by removing moisture, aerosols and dirt particles.BUILT TO LAST• The GA series’ superior screw element’s patented asymmetric rotor profile and meticulous bearing selection ensure low wear and tear and increased reliability.• All compressors feature TEFC IP55 motors designed for continuous operation under severe ambient temperature conditions up to 55°C / 131°F*.• The heavy duty air inlet filter works with a 2-step dust separation system, which protects the compressor components from wear, even in the dustiest environments.• The GA VSD (Variable Speed Drive) motors have been designed specifically to operate ideally during flexible air demands. The special motor design includes protection against bearing currents and optimizes motor cooling at lower speeds.• The GA VSD frequency converters feature epoxy coated electronic cards, and a heavy duty cooling air filtration is available as an option for operation under the dustiest environments.* Standard up to 46°C / 115°F. (Optional up to 55°C / 131°F)long-standing experience and pioneering innovations there’s a GA compressor available to cut costs and enable smooth, continuous operation right across your production processes.LOW MAINTENANCE COSTS• The heavy duty air inlet filter features a pre-separation cyclone which reduces the dust load in the fine filter doubling the filter element lifetime without reducing filter efficiency.• The high efficiency air/oil separation system consists of a 2-step separation system providing low residual oil content in the compressed air. Low oil consumption ensures low maintenance costs and longer up time.• The VSD radial cooling fans are maintenance-free with bearings greased for life.• Condensate is constantly removed from the water drains.A large diameter drain port removes the potential for clogging, providing trouble-free operation and minimal maintenance.• Replacement of the heavy duty oil filter is simple and quick.• For extended service intervals 8,000-hour oil filters are included as standard.• A mobile phone messaging option facilitates easy planning of routine maintenance activities. Efficient maintenance practices reduce the maintenance costs and ensure optimal compressor performance.ENVIRONMENTALL Y RESPONSIBLE• The VSD radial cooling fans and strong sound insulation reduce noise emissions to less than 71 db (A).• The Variable Speed Drive automation and instrumentation comply with 89/336/EEC directives and operate without any risk of electromagnetic interference.• VSD reduces electricity consumption by an average of 35%, enabling companies to become more independent of electricity supplies and reducing harmful CO2emissions.• The Energy Recovery system recycles energy back into hot water and air which can be used elsewhere in the production environment.LOWERED INSTALLATION COSTS• Totally assembled compressor package. No need to assemble loose shipped components. Simply connect a power supply, compressed air piping, and cooling water piping (for the water cooled version) and the compressor is ready to work.• The Full Feature concept comprises the total compressed air system compressor and air treatment equipment. It is all integrated inside the compressor canopy, limiting both installation costs and space requirements.A state-of-the-art integrated solution• The unique and patented Saver Cycle Control stops the dryer when the compressor is stopped or in unload mode, drastically reducing the power consumption. T he dew point is continuously monitored and the dryer is started again when the dew point starts to increase.• By adjusting the speed of the refrigerant compressor, the integrated VSD dryer control* provides maximum energy saving in low load conditions.• The dryers can perform at ambient conditions of up to 46°C / 115°F . High ambient temperature version available for temperatures up to 50ºC as an option.• Compressor and dryer are designed to work optimally together to perform smoothly under the most critical conditions.* GA VSD Full Feature onlyFEATURES OF THE ExTREME DUTY INTEGRATED REFRIGERANT DRYERINCREASE YOUR PRODUCTION RELIABILITYLow quality air heightens the risk of corrosion in your system, which can lower the life span of your air tools and production equipment. The GA’s filtration process produces clean air that enhances your system’s reliability, avoiding costly downtime and production delays.PROTECT THE ENVIRONMENTWith leaks and energy waste minimized and the unsafe disposal of untreated condensate eliminated, you can safeguard the environment and comply with stringent international regulations.INTEGRATED PURITYThe filters and integrated refrigerant-type air dryer (IFD) efficiently remove moisture, aerosols and dirt particles to protect your investment. This quality air expands the life of equipment, increasing efficiency and ensuring quality in your final product.SAFEGUARD YOUR PRODUCT QUALITYCompressed air coming into contact with your final products should not affect their quality. T he GA provides the clean, dry air that will protect your product’s reputation in the marketplace.DRIVING DOWN ENERGY COSTSClean, treated air reduces the risk of corrosion and leaks in your compressed air system. A 3 mm leak could easily add up to €1800 to your energy bill annually.Protecting your productionUntreated compressed air contains moisture, aerosols and dirt particles that can damage your air system and contaminate your end product. Resulting maintenance costs can far exceed air treatment costs. We believe in effective prevention.14 BAR 7 BARTotal control, assured efficiencyThe Elektronikon ® operating system provides monitoring to increase your compressor’s efficiency Easily expandable with extra sensors, digital inputs and internet communication functions, the Elektronikon can to your specific needs – offering simple, central and control of up to four compressors. For optimal ease of use, FULL Y OPTIMIZED SYSTEMThe ES Multiple compressors• Eliminating the inefficient transition period from full to no load power.• Avoiding excessive off load power consumption.• Maintaining the net pressure band within 0.10 bar, 1.5 psi.• Reducing overall average working pressure.• Minimizing system leakage due to a lower system pressure.• Increasing flexibility with soft starting gradual motor ramp-up to avoid electricity surges.• Offering flexible pressure selection from 3,5 to 14 bar with electronic gearing to ensure lowered electricity costs.With VSD (Variable Speed Drive) technology, air supply mirrors air usage – automatically adjusting the motor speed depending on demand. Lowered system pressure minimizes energyuse across all production processes to reduce energy costs. With VSD technology, Atlas Copco has made major energy savings a reality.VSD: Adapt to the flow, control your costsUsing innovative analysis technology, Atlas Copco engineers can map the fluctuations in demand in your current compressed air system and simulate the energy savings a VSD compressorcould bring to your production process. Ask your Atlas Copco representative for more information.THE GA VSD REDUCES ENERGY COSTS BY:JUST HOW MUCH CAN YOU SAVE?Driving down energy costsBecause there is no unnecessary power generated, the GA reduce energy costs by more. Lifecycle costs (LCC) of the compressor can be reduced by an average of 22%. In general, extra cost of a VSD compressor compared to a fixed speed one can be earned back after just one to two Traditional compressors with a full load, no control operate between set pressure points. maximum pressure is the compressor goes off During periods of medium to low air demand, the no load thE high PricE of fLUctUating DEmanDAir DemAnDenerGY CoSTStandard costsair Demand TimeVSD costsAir DemAnDTimeenerGY CoSTair Demand VSD: VariabLE VoLUmE, controLLED coStSLcc of a StanDarD comPrESSorinstallationmaintenance investment Energy consumption VSD comPrESSorinstallationmaintenance investment Energy consumption average 35% Energy Savings1234The Elektronikon ® system controls both the compressor and theintegrated converter; thus ensuring maximum machine safety as well as easy networking of the compressor.All Atlas Copco VSD compressors are EMC tested and certified.External sources do not influence the compressor operation, nor does the compressor affect the operation of other instruments via emissions or via the power supply line.Mechanical enhancements ensure that all the components operatebelow critical vibration levels within the complete compressor speed range.The frequency converter, low consumption, cooling fan ensuresstable operation even in high ambient temperatures up to 50°C / 122°F*INTEGRA TED VSD – THE SMART CHOICE• The machine is tested for the complete speed range to eliminate any ‘speed windows’ that could jeopardize the energy savings and the stable net pressure. (Turndown capability of the compressor is maximized to 80-85%.)• Special attention is given to the electric motor, which is specifically designed for VSD operation (inverter duty motor). Bearings are protected against induced bearing currents and both motor and converter are perfectly tuned to obtain the highest possible efficiency over the entire speed range.*Standard up to 46°C/114.8°F , optional high ambient version up to 50°C/122°F .SecondsmaximumFlowoperating rangemotor speedCombined motor/converter efficiency100 %1234WHAT ENERGY?Air compression creates heat that is normally wasted in the coolers. Atlas Copco-designed energy recovery systems enable the recovery of most of this heat. Recovery of energy from the shaft input of the compressor can be up to 94% of the compressor shaft power.WHY RECOVER ENERGY?Energy costs can constitute 80% of the total costs of compressed air production. With rising energy prices, saving energy also means a substantial cost saving .With global warming, Kyoto directives and the gradual depletion of traditional energy sources, every business has a duty to contribute as much as possible to overall energy conservation .HOW IS THE ENERGY RECOVERED?Energy recovery systems are integrated modules that recover heat which is otherwise wasted. The heat in the form of hot water (85-90 °C) is directly usable as a source of energy. The main module of the recovery system is built into the compressor.Shaft power100 %Radiant losses2 %Remaining heat in compressed airJul 04 Oct 04 Jan 05 Apr 05 Jul 05 Oct 05 Jan 06 Apr 06 Jul 06Date0.750.70.650.60.550.50.450.40.350.3P r i c e /l i t e r (€)evolution of the fuel oil prices (example from a european country)Maximize your savings…process water boilerHOW CAN THE RECOVERED ENERGY BE USED?The hot water generated can be put to several uses in the industry:• as preheated boiler feed water for industrial processes • for space heating by circulation in radiators or for showers • for other industrial applications like dyeing textiles, operation of absorption chillers, etc.The hot water produced should be used as an auxiliary source of energy, as the load of the compressor and thus the amount of heat produced may vary.HOW DO I BENEFIT?You save energy wherever energy as an auxiliary source to reduce your operating costs.The investment needed to link the hot oil circuit from the compressor to the existing water circuit is relatively modest and the time needed from your investment is generally very short.ASSUMPTIONS• example chosen is a 160 kW GA compressor• 8,000 running hours/year at full load and full energy recovery• cost of fuel oil: €0.55/l• figures shown are an example. Price calculations can Investment in energy recovery system is recovered in less than 2 months Compressor is paid back in less than 2 years Net gain of €570,000 in 10 years**Calculation only includes energy costs as maintenance will remain approximately the same as for a standard compressor.1570,00090,00060,00030,000S a v i n g s (€)Lifecycle costcentral heatingshowers…recover energyAt Atlas Copco, our responsibility doesn’t stop when the product is delivered. An extensive portfolio of exclusive Aftermarket products and services is designed to add maximum value for our customers – no hidden costs, no surprises and minimized risk to your processes. Guaranteed serviceability within 24 hours ensures optimum availability and reliability of your compressed air systems with the lowest possible operating costs. We deliver this complete service guarantee through our extensive Aftermarket organization, maintaining our position as the leader in compressed air.Peace of mindACTIVITY PRODUCT*Genuine parts Atlas Copco Service kits & oils Extended warranties AIRXtendService contracts ServicePlanSystem audits AIR Scan™Remote monitoring AIR Connect™Energy saving AIR Optimizer™Product improvements Upgrade programs* more information is available from your local atlas copco customer center.Complete scope suiting all needsIncluded as StandardHeavy duty Air inlet filter TEFC IP55 Class F electric motorAir intake flexible StartersAir intake valve (not on VSD units)Pre mounted electrical and VSD cubiclesCompressed air aftercooler and oil cooler Flexible vibration dumpersVSD cooling fans for air cooled units Air / oil separatorIntegrated water separator Elektronikon control systemElectronic water drains with no loss of compressed air Full load / no load regulation system (not for VSD)Heavy duty oil filters Silencing canopyComplete air, oil, water circuit Supression of emissions / harmonic distortionsOil containing structural skid with no need for foundations Stainless steel tube and Shell coolers for water cooled unitsAvailable options / Model GA 90+ - 160+GA 110 - 160GA 132 - 160 VSD Full Feature: integrated ID refrigerant dryer x x x Integrated DD pre-filter (only with integrated dryer)x x x Integrated energy recovery system x x x Separate air intake x x x Modulation Control x x N.A.High Ambient Version (up to 55 ºC / 131 ºF * )x x x Phase sequence relay x x standard** PT1000 T hermal protection in the main motor windings and bearings x x standard** Oversized main motor x N.A.N.A.Anti-condensation Heater in the main motor x x N.A.VSD cabinet heavy duty filtration (Applicable for VSDs)N.A.N.A.xNema 4 Cubicle x x N.A.Roto-Xtend Duty fluid 8000h x x xNPT connections x x x Anchor Pads x x x Performance test certificate x x x Witnessed performance test x x x Material Certificates x x x Seaworthy packaging x x xRain Protection Kit x x N.A.IT / NT network system x x xSPM vibration monitoring system x x xGSM alarm messaging system x x x Automatic water shut-off valve for water cooler units x x x Thermostatic water regulating valve N.A.N.A.x* GA Full feature 50 ºC / 122 ºF; GA VSD 50 ºC / 122 ºF; GA fix speed Pack 55 ºC / 131 ºF** Functionalities integrated in the frequency converter protectionsDimensionsCompressor typeAircooled Pack Aircooled Full Feature Watercooled Pack & Full Feature L W H L W H L W H mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inchGA 90+-160+260010220007920007932001262000792000792600102163064200079 GA 110-160260010220007920007932001262000792000792600102163264200079 GA 132-160 VSD320012620007920007938001502002792347923200126163064234792(1) Unit Performace Measured according to ISO 1217, Ed. 3, Annex C - 1996 faD is measured at the following working pressures- 5.5 bar variants at 5 bar- 7.5 bar variants at 7 bar(4) maximum working pressure for GA VSD - 8.5; 10;14 bar (e) / GA VSD FF - 8.3; 9.8 ; 13.8 bar(1) Unit Performace Measured according to ISO 1217, Ed. 3, Annex C - 1996 faD is measured at the following working pressures- 75 psi variants at 73 psi- 100 psi variants at 100 psi(4) maximum working pressure for GA VSD - 8.5; 10;14 bar (e) / GA VSD FF - 8.3; 9.8; 13.8 barIn order to be First in Mind—First in Choice ® for all your compressed air needs, Atlas Copco delivers the products and services that help increase your business’ efficiency and profitability.Atlas Copco’s pursuit of innovation never ceases, driven by your need for reliability and efficiency. Always working with you, we are committed to providing you the customized quality air solution that is the driving force behind your business.2935 0548 10 – P r i n t e d i n B e l g i u m – S u b j e c t t o a l t e r a t i o n w i t h o u t p r i o r n o t i c e .Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.。