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Honeywell DCS 操作培训绪论从一个完整的Shutdown 上装载系统Honeywell 组合键盘使用本地窗口状态工具条操作入门操作On Off 控制点GUS R600 报警器报警–系统状态使用Trend 显示工艺报警响应操作HPM 程序 (可选)其它•工具•命令•JP/SOP附录X_Plant 缩写列表同Merlion 的接口逻辑符号Honeywell 缩写描述Honeywell 手册报警和状态指示HPM参数参考•Honeywell TPS 综述•HPM 控制功能概观•X6 DCS•DCS 设备布局图•DCS 标签编号系统•点类型•Honeywell DCS系统操作简介 (参考 : HP12500) •X6 Honeywell DCS 系统操作•工艺操作Honeywell TPS 综述•全球用户工作站 (GUS)*DCS 操作控制台*IS Merlion控制台*Windows NT*通过 LCNP 处理机同LCN通信*本地 window⇒操作者和工程师职责(报警系统/控制台状态等等)⇒每个 GUS都有一个*其它windows (显示, 微软官能度)*显示创建者, 站点创建者, 安全综述 (工程功能)*遥控功能•高性能工艺管理(HPM)*M68040 平台⇒通信/控制处理器(冗余)⇒I/O 接口处理器(冗余)*获取数据和控制功能, 对等通信*点数据*顺序控制语言(CL), 联锁操作*每秒钟800个处理单元(PU) (控制，离散逻辑，次序组等等)。
1个PID 控制器使用1个 PU。
*培训系统I/O 模拟。
•通信网络*本地控制网络(LCN)⇒操作网络(历史纪录,软件装载,访问硬盘等等)⇒5兆/秒⇒令牌转交接受协议，每个节点令牌的通过时间大约为30秒。
⇒A和B 电缆线上同时广播。
⇒最多支持64 个节点，网络最远距离为300米。
⇒用于 GUS/PLNM/AM/AxM/HM/NIM/APPNODE*全球控制网络(UCN)⇒工艺网络 (SP, OP, PV, range, alarm generation)⇒5兆/秒⇒令牌总线网络⇒用于HPM•网络接口模块(NIM)*UCN 接到LCN*冗余*使LCN 和 UCN同步*最多支持 32 冗余设备•工厂网络模块 (AppNode)*LCN和以太网 (PIN)的接口*为了下载 SOC 等等•应用模块 (AM / AxM)*运算控制器的补充*管理控制*更先进的计算和控制策略*控制SOC下载语言程序等等 c•历史模块 (HM)*存储系统软件和应用文件（例如硬盘）*存储连续的工艺历史和事件日志*存储图表，节点操作软件，CL 程序HPM 控制功能概观典型的控制回路 :DCS 标签编号系统8 个特征P1****** : polymer POF line 1 tag(P2****** : polymer POF line 2 tag) C1****** : polymer, common areaSA01**TC : spinning machine A cell 01 temperature controller, ** loop no. S1****** : spinning common area (e.g. aspiration gas) R1****** : solvent recovery area P19***** : site specific, polymer areaC19***** : site specific, polymer common area R19***** : site specific, solvent recovery area*G *T analog input (FULL point form)模拟全点analog input (COMPONENT point form) 模拟半点*V *X *R *Z analog output (control valve)模拟输出(控制阀) analog output (micro-motion flow control valve) 模拟输出(流量控制阀)analog output (heater control output) 模拟输出(热量控制输出)analog output (drive control output) 模拟输出(热量控制输出)*C control (控制) FQ totaling (累加器)HC hand controlSC speed control (速度控制) XG Analyzer (分析器) *A digital alarm (数字警报) RC ratio control (比率控制) C E DO calculated value (计算值) digital input (数字输入) digital output (数字输出)PB digital composite / device control 数字组合/控制点HSdigital composite / device control 数字组合/控制点E1SV E2DISolonidPBAPoint Type (点的类型)Point Type 点的类型 Descriptor(描述)Tag Name 点名 Tag Descriptor 点的描述 ANALOG INPUT 模拟输入Perform input processing on all field I/O.(P10312PG) MDI SUPP TK VNT PRESSANALOG OUTPUT 模拟输出Perform output processing on all field I/O. (P10319PV) MDI SUPP PRESS CTRL VLV DIGITAL INPUT 数字输入Perform input processing on all field I/O. (P10315E) MDI SUPP PMP START/STOP DIGITAL OUTPUT 数字输出Perform output processing on all field I/O. (P10315DO) MDI SUPP PMP RUN REGULATORY PV 常规PVProvide an easy to use configurable approach for implementing PV calculations and compensation functions.(P10317PG) MDI FLTR DP REGULATORYCONTROL 常规控制 Perform standard control functions by executing the algorithms that have been configured.(P10319PC) MDI SUPP PRESS CTRLDIGITAL COMPOSITE 数字组合A multi-input/multi-output point provides an interface to discrete devices such as motors, pumps, solenoid valves, and motor-operated valves. It provides built-in structures for handling interlocks, and supports display of the interlock conditions in group, detail, and graphic displays.(P10321HS)MDI ONL/RECIRC VLVDEVICE CONTROL 设备控制 Provide a way to manipulate a device (e.g. motor) and to view the strategy through a single point (help the operator to graphically trace the source of an interlock condition.(P10315PB) MDI SUPP PMPFLAG 状态点A 2 state (On and Off) point is used for storing a Boolean value. The value can be supplied by the operator, sequence program, another point output, etc.(P10322FL) MDI/GLY ONL/RECIRCNUMERIC 数值点 Data point used to store numeric values that can be used for batch/recipe operations, or to store the intermediate results of calculations.(P1CPRCLM) CP RATE CHANGE +/-PROCESS MODULE 过程模块 The resource for execution of user-created programs (CL). (P1CPRTCH) CAPPING RATE CHANGEARRAY 数组点 Provide access to HPM box global variables, or external data from/to serial interface devices.(P1MWTOP) TOP MW ONL DATA TIMER 时间点 Timer data point allows the operator and the sequence program to time the process events.(P1MWRCTM) MW SILO RATE CHANGE TMR LOGIC 逻辑点 Provide a configurable mix of logic capability that provides the basis for integrated logic functions.(P1LOGA) MDI/GLY DIVERT VALVES STRING 字符串点Store descriptive text data, such as the brand name or model etc.--平台 (Point Form)"Full" point form includes alarm-related parameters and sometimes, some other miscellaneous parameters. This information is needed when the point is to be used as the primary operator interface to the point's data."Component" point form should be used for points that provide inputs to the "Full" point, and also for those points that handle the outputs from the "Full" points. Component" points should be used as part of the "Full" point that has been designated a primary operator interface point.NOTE: Full-point form cannot be assigned to DO (digital output) points; they are always component points. Stand-alone digital output points require using a digital composite point that has 0 (zero) inputs and 1 output.Example : Single-LoopExample :Mass FlowExample : Motor ControlHoneywell DCS 系统操作简介(参考： HP12500)登录•Alt-Ctl_+Del组合键用户名: gus密码:键操作•工程键盘•功能键•操作键•通过工程键盘(用于纺丝层)操作键•键锁•其它：*主菜单 (Poly/Spin/Recovery)*Recall tag/schematic name key ...*清屏*故障*Schematic Tagname Toggle*调出最新的图表*相关的显示*组*详述*示意图*标准*系统状态*CONS 状态 (单元显示 / 单元分配 /控制台报警状态/ 系统报警状态) *报警SUMM / UNIT ALM SUMM*MSG SUMM / MSG CONFM / MSG CLEAR*系统菜单⇒概要菜单⇒事件历史⇒组编辑显示 (391~400)显示•改变区域•节点描述•组•图表•详述•趋势改变方式•手动•自动•串联•程序, 包括CL 程序 (例如用于SOC, ...)信号处理•指示或调整控制(带有运算器)模拟/灵敏传感器•用于联锁和顺序控制的数字传感器•驱动通信的串行接口•PV 源选项*所有⇒自动⇒手动⇒SUB, 从程序输入⇒追踪*仅自动Point Exec State•Active•InactiveX6Honeywell DCS 系统操作控制台体系结构•GUS*Deskside GUS 用于纺丝层, ICR, 纺丝 3rd层和培训系统。
WEBs LABLAB 2 WEB AX Station Software Installation & Registration (3)LAB 3 Niagara Workbench Overview (9)1. Open Platform 打开Platform (9)2. Start a Station 运行一个站点 (9)3. View the Demo 浏览演示站点 (10)4. Stop a Station 停止一个站点 (11)LAB 4 Create a New Station (13)LAB 5 Programming for AHU (17)LAB 6 Graphics 图形界面 (27)1. Create folders for graphics建立图形文件夹 (27)2. Create a New View of the folder 为文件夹建立图形页面 (27)3. Switch between View and Edit Mode of Px sheet (29)4. Px sheet in file system and Delete Px sheet (29)5. Add graphics from WEBsAX library (30)6. Link Graphics and points 连接图形和点 (32)7. Import your custom graphics 导入自定义图形 (37)8. Add controllable modules from WEBsAX Library (37)9. Advanced Graphic: Panes 高级图形工具 (40)10. Link from page to page 连接页面到页面 (41)11. Make Nav File 制作Nav导航文件 (43)12. Use IE view the graphic 使用IE浏览器查看 (43)LAB 7 Alarm 报警 (45)1. Add Alarm Service 添加Alarm报警服务 (45)2. Set Alarm Class 设定报警分类 (45)3. Add Alarm Recipient 添加报警接收处理 (45)4. Add Alarm Extension to the Point 添加报警扩展到点 (46)5. Using Alarm Portal (48)6. HyperLink to Alarm Console 连接到报警控制台 (50)LAB 8 Schedule 时间表 (51)1. Add Weekly Schedule (51)2. Add Calendar Schedule module to Wire Sheet (54)3. Add Trigger Schedule module to Wire Sheet (54)4. HyperLink to Schedule 连接到时间表 (55)LAB 9 History and Dynamic Trend 历史记录和动态趋势 (56)History (56)1. Add History Service 添加History历史服务 (56)2. Add History Extension to the Points 添加历史记录扩展到点 (56)3. Modify the History Extension Property 修改历史记录扩展属性 (56)4. History Config 配置历史记录 (57)5. View the History 查看历史记录 (57)6. Manager the History 管理历史记录 (59)7. HyperLink to History 连接到历史纪录 (60)Dynamic Trend (61)LAB 10 Report /Email 报表和邮件 (62)Report Service: (62)1. Add Report Service 添加Report报表服务 (62)2. Layout report data in a ComponentGrid 设定报表格式 (62)3. Create a Px page display of the report 为报表建立一个图形页面 (64)4. Create and configure ExportSource component (67)Email Service (67)1. Add Email Service 添加Email服务 (67)2. Add email account 添加email 帐户 (68)3. Add EmailRecipient to ReportService (68)4. Add EmailRecipient to AlarmService (69)LAB 11 Security 安全设定 (71)1. Configure CategoryService (71)2. Assign Components to Categories 分配组件到分类目录 (71)3. Configure User Service 配置用户服务 (72)LAB 12 Commissioning WEBs Controller (74)LAB 13 Use a Spyder as Lon I/O for WEBs (84)LAB 14 Link Station to Station (98)LAB 15 Module Library and Reuse 模块库和重复利用 (106)1. Import new modules 导入新的模块 (106)2. Customize a palette 自定义palette (106)3. Reuse Program 重复利用程序 (107)4. Reuse Graphic 重复利用图形 (108)LAB 16 Backup 备份 (109)1. Back up the Station 备份工作站 (109)2. Restore the Station还原工作站备份 (110)3. Histories Archive 历史记录归档 (112)LAB 17 Spyder Commissioning (117)LAB 2 WEB AX Station Software Installation & Registration Objectives:Get to know the installation and registration process.了解安装和注册的过程。
