星辰伺服驱动说明书
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星辰伺服—在节能型注塑机中的优点一、节能采用星辰伺服的注塑机,系统压力、流量双闭环,液压系统按照实际需要的流量和压力来供油,克服了普通定量泵系统高压溢流产生的高能耗,在预塑、合模、射胶等高流量工作阶段电机按照设定的转速工作,在保压、冷却等低流量工作阶段降低了电机转速,油泵电机实际能耗降低了50%--80%;二、响应迅速,生产效率高星辰伺服响应速度快,压力上升时间和流量上升时间快至30ms,提高了液压系统的响应速度,减少了动作转换时间,加快了整机的运行节拍;注塑机液压系统自动运行时,当有阀门打开时,系统压力会瞬间下降,星辰伺服可以在30ms以内迅速补充油量,恢复压力至设定值;三、压力、稳定精密星辰伺服调节能力强,压力闭环控制模式使系统压力非常稳定,压力波动量低于±0.5kg,提高了塑料产品的成型质量;星辰伺服还可以按照电脑设定的任意压力、流量曲线运行,为开发各种塑料产品的成型工艺创造了条件;四、重复精度高、省料星辰伺服采用闭环转速控制,射台运动位置重复精度高,生产出的产品精度高,一致性好;克服了普通异步电机定量泵系统由于电网电压、频率等变化会带来转速变化,进而引起流量变化,使注塑产品成品率降低的缺点;五、转速提升流量大采用恒功率控制技术,星辰伺服驱动器将额定转速1500RPM的电机恒功率升速到2000RPM,提高了注塑机射胶流速、开合模速度;在保证同等流量时可以选择小一号排量的泵,以及小一级功率的电机和驱动器,进而降低系统成本;六、适配多种油泵星辰伺服电机与油泵通过无间隙联轴节连接,电机的热量不会直接传导到油泵上,减低油温,方便油泵维护更换;星辰伺服可以配套螺杆泵、内啮合齿轮泵、柱塞泵、变量柱塞泵,方便用户生产不同产品时进行选型;例如注射PC等需要长时间保压的材料时,可以选择变量柱塞泵;七、使用方便星辰伺服驱动器提供压力、流量双闭环控制,与双路模拟量输出的电脑进行联机,方便调试,普通技术人员通过数字面板即可迅速调好参数,也可用数字接口批量写入适配参数;星辰伺服系统集成度高,降低了电气装配、采购难度;八、技术领先、专业制造星辰多年来为国产军用系统提供产品,养成了对质量、技术精益求精的良好作风;星辰伺服电机和驱动器全部由星辰公司自己设计、制造,动力伺服是我们的特点;九、供货、服务迅速星辰是民营高科技公司,注重产品和服务的竞争力,在珠江三角洲和长江三角洲都设有自营销售服务机构,保证高水平技术服务,保证及时供货,全心全意为国产整机制造业服务;更适合如下产品:1,深腔薄壁制品2,亚客力透明制品,表面无流纹3,厚壁,保压时间长的制品,表面无凹陷,节能效果更明显4,重复精度要求高的结构件选型参考:。
1.系统描述...................................................................................................................................- 3 -1.1系统布局图.......................................................................................................................................................- 4 -1.2基本原理...........................................................................................................................................................- 5 -1.3设备说明...........................................................................................................................................................- 6 -1.3.1电动缸DEMxB...........................................................................................................................................- 6 -1.3.2接线盒和电缆..........................................................................................................................................- 8 -1.3.3ACV9BR伺服驱动器...............................................................................................................................- 10 -2.技术规格....................................................................................................................................- 16 -2.1电动缸特性.....................................................................................................................................................- 16 -2.2伺服驱动器的技术特性.................................................................................................................................- 18 -2.3附属设备的技术规格.....................................................................................................................................- 20 -2.3.1主电源变压器........................................................................................................................................- 20 -2.3.2再生电阻RRC.........................................................................................................................................- 20 -2.3.3外部过滤器EFBR...................................................................................................................................- 21 -3.安装和接线.............................................................................................................................- 22 -3.1电动缸在塞棒机构上的安装.........................................................................................................................- 22 -3.1.1塞棒机构的准备....................................................................................................................................- 22 -3.1.1.1 塞棒机构固定件的图纸.....................................................................................................................- 22 -3.1.1.2 DEM电动缸在塞棒机构上的正确安装..............................................................................................- 23 -3.1.1.3塞棒机构间隙和阻力的检查..............................................................................................................- 24 -3.1.2电动缸的安装........................................................................................................................................- 26 -3.1.3塞棒的安装............................................................................................................................................- 27 -3.1.4隔热保护................................................................................................................................................- 28 -3.2.1接线盒JB9BR的安装说明.....................................................................................................................- 30 -3.2.2电缆说明................................................................................................................................................- 30 -3.2.3接线推荐规范和CE标准.......................................................................................................................- 32 -3.2.3.1 屏蔽线的接地.....................................................................................................................................- 32 -3.2.3.2 内部金属导体之间的连接.................................................................................................................- 32 -3.2.3.3 接线盒内的电缆连接.........................................................................................................................- 33 -3.2.3.4 驱动器侧的电缆连接.........................................................................................................................- 34 -3.2.4热区电缆的连接....................................................................................................................................- 35 -3.3驱动器ACV9BR的安装和接线.......................................................................................................................- 36 -3.3.1尺寸........................................................................................................................................................- 36 -3.3.2安装、定位和冷却................................................................................................................................- 37 -3.3.3电源的连接............................................................................................................................................- 39 -4.操作........................................................................................................................................- 40 -4.1手动模式.........................................................................................................................................................- 40 -4.2远程工作模式.................................................................................................................................................- 41 -4.3自动模式.........................................................................................................................................................- 41 -4.4塞棒关闭和安全装置.....................................................................................................................................- 42 -4.4.1塞棒关闭................................................................................................................................................- 42 -4.4.2断开电机电源(可选项).....................................................................................................................- 42 -4.5运行故障的处理.............................................................................................................................................- 43 -5.维护........................................................................................................................................- 44 -5.1检查周期.........................................................................................................................................................- 44 -5.2电动缸的检查和维护.....................................................................................................................................- 45 -5.3推荐的备件.....................................................................................................................................................- 49 -5.4伺服驱动器的故障代码.................................................................................................................................- 53 -5.5故障的数字输出代码.....................................................................................................................................- 57 -5.6驱动器复位和状态显示.................................................................................................................................- 58 -5.7没有报警显示时的故障排除.........................................................................................................................- 59 -6.辅助设备.................................................................................................................................- 61 -6.1DEM系列电动缸的测试台..............................................................................................................................- 61 -6.2塞棒机构MQS..................................................................................................................................................- 61 -1.系统描述SERT的塞棒执行器系统用于控制塞棒和塞棒机构的位置,以控制流入结晶器的钢水的流量。
ECO2WIN使用说明-简洁版深圳市步科电气有限公司目录第一部分: 特别需要注意的事项 (3)第二部分: 建立一个简单的工程 (9)第三部分: 进行简单的控制 (16)1功能介绍 (16)2 驱动器关键参数的设置 (17)电机参数设置 (17)电流环参数 (19)速度环PID调节 (20)位置环PID调节 (21)3 保存参数: (22)4 绝对位置、相对位置控制 (25)5 速度模式 (27)6 原点模式 (29)7 脉冲方向控制模式(跟随模式) (30)第四部分: 故障诊断 (34)第一部分: 特别需要注意的事项1、EC2WIN的所有文件,包装安装文件、电机参数文件、工程文件等都需要您放在英文目录下,同时必须详细阅读该手册里所有粗体或者带颜色的字体,运行电机前请确保所有连接线均正确连接到驱动器上;2、PC与ED伺服之间的连线为2、3、5脚直连线;3、如果您使用的是ED400、ED430、ED600、ED630系列的伺服驱动器,请先更新软件再进入下一步。
更新软件方法如下:把附件里的“DEV”文件夹里的两个文件解压出来,然后复制到EC2WIN的安装目录D:\Program Files\JAT\ECO2WIN\Dev里的两个文件“ENU和DEU”两个文件夹,替换以前的这两个文件即可。
4、如果您使用的3相电机,那么在新建或者连接已经建好的工程之前先用ECO2LOAD软件更新电机参数,三相电机的参数文件请参考附件,这些参数包括位置环、速度环、电流环、电机参数设置等参数,这样可以节省您设置这些参数的时间,同时也避免不小心设置成一个错误的值。
更新方法如下:1、打开“开始”菜单里的ECO2LOAD软件:2、然后进入软件界面:Write data into device:写参数到伺服驱动器;Read date out-of device:从伺服里读参数到文件Administration:管理伺服驱动器,用于重启和存储参数Load parameter list:选择读、写参数的内容,用来选择所要读取和做写入的是驱动器的哪些参数,正常情况下不用动这个按钮。
珊星伺服驱动器说明书
在自动化设备中,经常用到伺服电机,特别是方位操控,大部分品牌的伺服电机都有方位操控功用,经过操控器发出脉冲来操控伺服电机运转,脉冲数对应转的角度,脉冲频率对应速度(与电子齿轮设定有关),当一个新的体系,参数不能工作时,首要设定方位增益,保证电机无噪音状况下,尽量设大些,转动惯量比也非常重要,可经过自学习设定的数来参考,然后设定速度增益和速度积分时间,保证在低速运转时连续,方位精度受控即可。
设定方位环调节器的份额增益。
设置值越大,增益越高,刚度越大,相同频率指令脉冲条件下,方位滞后量越小。
但数值太大或许会引起振动或超调。
参数数值由详细的伺服体系类型和负载状况确认。
设定方位环的前馈增益。
设定值越大时,表明在任何频率的指令脉冲下,方位滞后量越小方位环的前馈增益大,操控体系的高速呼应特性提高,但会使体系的方位不安稳,容易发生振动。
不需求很高的呼应特性时,本参数通常设为0表明规模:0~100%。
设定速度调节器的份额增益。
设置值越大,增益越高,刚度越大。
参数数值根据详细的伺服驱动体系类型和负载值状况确认。
一般状况下,负载惯量越大,设定值越大。
在体系不发生振动的条件下,尽量设定较大的值。
设定速度调节器的积分时间常数。
设置值越小,积分速度越快。
参数数值根据详细的伺服驱动体系类型和负载状况确认。
一般状况下,负载惯量越大,设定值越大。
在体系不发生振动的条件下,尽量设定
较小的值。
Handbook for the SX ‘Lodestar PRO’ guideCameraThank you for purchasing a Starlight Xpress ‘Lodestar PRO’ guide camera. We hope that you will be very pleased with the performance of this product. Please register your product and warranty at https://forms.gle/tmsHEJfQG2bLJjr57 .The Lodestar PRO is an updated version of the very popular ‘Lodestar X2’. It is a very compact guider which is powered and operated via a single USB2.0 computer connection. It also provides an opto-isolated output connection for direct control of most mounts, via their ‘Autoguider’ sockets. This output is compatible with the ‘ST4’ style of RJ12 connection and supplies 4 ‘pull down’ direction lines and a common return. Alternatively, you may send the mount control signals via a serial connection from the guider control computer. The Lodestar PRO utilises a very sensitive Sony ‘ExView2’ CCD (the ICX829AL) with an array of 752 x 580 pixels in a ‘half-inch’ format sensor. Although the chip is not cooled, it has a very low dark signal and very little readout noise, so it can be used to guide on faint stars that are well beyond the reach of webcams and CMOS chip based guide cameras.The Lodestar PRO specification:CCD -Sony ICX829AL ExView2 monochrome CCDPixel count -752(H) x 580(V)Pixel size -8.6 x 8.3uMOptical size - 6.47 x 4.81 mmRead noise -Typically 5.5 electronsGain -0.75 e/ADUBarrel size -31.75mm dia. x 85mm long (1.25 inch eyepiece push fit size)Barrel thread -25.4mm x 0.75mm ‘CS’ mount lens threadInput connection - ‘Mini B’ USB socket for USB2.0Output connection - Standard RJ12 autoguider socketOutput type - Opto-isolated 4 lines (N,S,E & W) pull down with common return line Download rate -Approx. 10 frames per second in binned 2x2 mode (recommended)Installing the Lodestar PRO:Before connecting the Lodestar PRO to your computer, please install the appropriate drivers for your operating system from the USB drive supplied with your camera.The supplied USB stick contains all the drivers and software. To install the drivers:1.Select the folder for your operating system2.Double click on the “Install Drivers.exe”3.Follow the prompts in the installer and click ‘Finish’ at the end of the install.If you encounter any problems, read the README file on the USB drive or you can download the latest drivers from our web page at https:///drivers-downloads.The Lodestar PRO control software is Lodestar X2.exe. To install this:1.Double click on the Lodestar Software folder on the USB drive.2.Double click on the Setup.exe program3.Follow the prompts to fully install the software on to your computer.4.Plug in your Lodestar PRO camera – (Wait for the Install New Hardware Wizard to complete)5.Double click on the Lodestar X2.exe icon on your Desktop or from your START button on yourcomputer.6.The first time you use the software, click on “File” then “Set Program Defaults” You will get amessage, “Warning – No INI File found – Please set defaults”7.Click “OK” – The Set Program Defaults box will appear.8.If you are going to be using the RJ12 Autoguider Port on your Lodestar PRO, selectAutoguider Socket in the “Telescope Guiding Parameters” box at the top of this box.9.Click on “Save Changes” and you are all set to start using the camera. (The INI file that wasbeing asked for initially has now been created and you will no longer see the Warningmessage)PHD2 is also supplied on the USB stick. This is an excellent and very simple stand-alone Autoguiding Software. We would highly recommend trying this software as it is highly regarded in the Astro-Imaging community.Other 3rd party software packages such as AstroArt, MaximDL, SkyX and others, all support the Lodestar PRO either with native drivers or through ASCOM. Our latest driver can be found on our website: https:///support/resourcesUsing the Lodestar PRO:The Lodestar PRO is generally used with a separate guide telescope, or via an off-axis guider. It is designed to be inserted into a standard 1.25” focuser assembly, but also has a 25mm ‘C’ type camera lens thread in the front to allow standard CCTV lenses or adaptors to be attached. Please note that the chip to lens distance is only 12.5mm and so a ‘CS’ to ‘C’ extension will be needed to permit a standard C lens to reach focus. Lenses designed for ‘CS’ mount cameras will focus without an extension tube, but many of these lenses cannot fully illuminate a half-inch format CCD, so take care when selecting a lens for this purpose.A typical set up might consist of an inexpensive 80mm F5 refractor ‘piggybacked’ onto an SCT, with the Lodestar PRO fitted directly into its focus barrel. Many such telescopes are designed to be used with an inverting prism ahead of the eyepiece and so the focuser may be too short when the Lodestar PRO is inserted directly. In this case, an extension tube may often be made from a cheap Barlow lens assembly with the lens removed.The focal length of your guide telescope is not especially critical for good guiding, as the guiding software searches for the ‘centroid’ of the guide star image and can resolve shifts of far less than 1 pixel. Using a guide scope with a relatively short focal length (between 300 and 500mm) makes guide star finding very easy and this is a recommended setup for general purpose guiding.The control of your telescope mount will depend on what inputs are provided. The Lodestar PRO output connector supplies 4 pull-down lines and a common return line to simulate an ‘ST4’ style autoguider output. The lines are isolated from the Lodestar PRO electronics by opto-isolator chips and so there is no risk of damage when connecting the outputs to mounts with unprotected electronics. A standard ‘RJ12’ style output lead is supplied with the Lodestar PRO and this may be connected to any ST4 compatible autoguider input socket on the mount. It is also possible to guide by using serial data from the computer to an RS232 input on the mount, but this will be covered later and can be less effective than the direct hardware connection.The preferred guiding mode is 2x2 binned, as this gives both fast downloads and high sensitivity without any ‘interlacing’ issues. The ‘Fast’ 2x1 mode is also useful if you are working with a short focal length guide ‘scope, as it offers somewhat finer RA guiding resolution in the X axis if this is oriented East-West. If operating with a very short focus ‘scope, high resolution mode may be best.Guiding with the Starlight Xpress softwareWith the Lodestar PRO connected to the PC and mount, open ‘Lodestar X2.exe’ and find the ‘Set program defaults’ menu under the ‘File’ heading. If this is the first run of the software, you will get a warning about the ‘ini file not found’, but ignore this and click on OK. You should now see a screen similar to the one shown below:The settings shown above are generally satisfactory as a starting point, although some will probably need refinement for best results. In the example shown, the ‘autoguider socket’ on the Lodestar PRO is providing the control signals to the mount, but you might alternatively use the ‘LX200’ mode via the serial port of the computer, if this is preferred. The Guiding Parameters are set to 6 pixels per second, which corresponds to the typical drift rate of a 1000mm focal length guide telescope when the mount is guiding at 0.5x sidereal speed. Longer focal lengths and/or higher guiding rates will require a larger value to be set so as to avoid excessively fast corrections, which can cause erratic guiding or even oscillation of the guiding errors to either side of the guide star.Once the defaults have been set to values which you think will be approximately correct, save the settings and open the ‘View’ menu. In this you will see an option called ‘Max palette stretch’. Open this and check the ‘Activate stretch display’ check box. This will automatically boost the image brightness so that faint guide stars can be easily seen – if necessary, you can adjust the slider for the best results.Now click on the camera icon to open the Lodestar PRO control dialog, as below:The image box will be empty at this point, but we need a frame to select the guide star from, so use the guiding options to select a suitable exposure time (say 1 second) and press the ‘Start’ button below the image box. A sequence of images will be shown and you can refine the image focus and centring as required. Before attempting to guide, it is wise to check that you have control of the telescope drive via the Lodestar PRO software. This is easily done by pressing the ‘Move Telescope’ buttons at the lower left of the control box. Check that pressing the arrow buttons causes the star field to drift left, right, up and down, as appropriate. The LED at the back of the Lodestar PRO should change colour when the buttons are pressed. If all is well, move onto the next step below:Once a good guide star has been found, press the ‘Stop’ button and then the ‘Select guide star’ button. You can now click the mouse arrow on the guide star and a green cross will appear, centred on the star (see above). Don’t select a very bright guide star, as this will result in poor guiding due to saturation of the core pixels in the star image. The example above shows the region around Vega and it is clear that Vega itself would make a very poor guide star due to its large saturated core.Once the guide star is selected, a small box appears with the star coordinates. If they look good, just click on OK.Now click on ‘Start Guiding’:After a brief delay, the Guiding Info window will open, as above, and you will see the guide star, along with error values and a reticule showing the guide star location with respect to the reference position. If all is well, you should see the guide star location being forced towards the centre position with each successive guide image. However, it is quite likely that it will be pushed away from the correct position, due to an error in the guiding default settings. If this is the case, note the direction of travel, and then reverse the appropriate direction setting in the guiding defaults menu. For example, if the star moves away to the left or right, try reversing the ‘Swap e/w direction’ setting. If guiding works, but is sluggish, try reducing the ‘Rate’ setting in the guider settings, or increase it if the guiding oscillates from one side of the guide star to the other.Guiding with ‘PHD2’A very simple-to-use guiding program is Stark Labs ‘PHD2’ (/). I recommend this as a good and simple way to guide with the Lodestar PRO and I use it myself on most occasions.To guide with PHD2, first press the ‘camera’ icon and select the ‘Starlight SXV’ option for the camera.If you have more than one SX camera connected, then choose ‘Lodestar’ or ‘Lodestar X2’ from the list.Next, press the ‘Mount’ button and select ‘On camera’ (this uses the RJ12 cable to feed corrections to the mount). You can also set these as the default by using the ‘Manage Profiles’ selection at the top of the box. Close the settings window when finished.Now press the ‘Loop’ icon and you should see a continuously updating star field. Focus and select thebest exposure time, then press ‘Stop’.Click the mouse on a suitable guide star in your last image and then select the ‘Target’ icon. PHD2 will set up a cursor and box on the guide star and proceed to ‘calibrate’ the mount. After about 1 minute of calibration, it will start to guide on the star.Lodestar PRO maintenance:The Lodestar PRO head is designed for a long and reliable lifespan and needs very little maintenance to keep it in good working order. The only common issue is with dust particles which collect on the CCD window and can shade areas of the image field. These are best removed with a quick blast of compressed air from a ‘Dust off’ aerosol, or similar air blower. More permanent marks may be removed with a drop of alcohol on a ‘microfibre’ lens cloth.Dear User,Thank you for purchasing a Starlight Xpress CCD Imaging System. We are confident that you will gain much satisfaction from this equipment, but please read carefully the accompanying instruction manual to ensure that you achieve the best performance that is capable of providing.As with most sophisticated equipment a certain amount of routine maintenance is necessary to keep the equipment operating at its optimum performance. The maintenance has been kept to a minimum, and is fully described in the manual.In the unfortunate instance when the equipment does not perform as expected, may we recommend that you first study the fault finding information supplied. If this does not remedy the problem, then contact Starlight Xpress for further advice. Our message board service on the Starlight Xpress web site will often provide solutions to any problems.The equipment is covered by a 12-month guarantee covering faulty design, material or workmanship in addition to any statutory Consumer Rights of Purchasers.CONDITIONS OF GUARANTEE1) The equipment shall only be used for normal purposes described in the standard operating instructions, and within the relevant safety standards of the country where the equipment is used. 2) Repairs under guarantee will be free of charge providing proof of purchase is produced, and that the equipment is returned to the Service Agent at the Purchaser’s expense and risk, and that the equipment proves to be defective.3) The guarantee shall not apply to equipment damaged by fire, accident, wear and tear, misuse, unauthorised repairs, or modified in any way whatsoever, or damage suffered in transit to or from the Purchaser.4) The Purchaser’s sole and exclusive rights under this guarantee is for repair, or at our discretion the replacement of the equipment or any part thereof, and no remedy to consequential loss or damage whatsoever.5) This guarantee shall not apply to components that have a naturally limited life.6) Starlight Xpress’s decision in all matters is final, and any faulty component which has been replaced will become the property of Starlight Xpress Ltd.For further info. or advice, please call:Mr Michael Hattey,Starlight Xpress Ltd.,Unit 3, Brooklands Business Park,Bottle Lane, Binfield,Berkshire,England. RG42 5QXTel: 01184026878e-mail:**********************************.ukWeb site: Please don’t forget to register your Lodestar PRO athttps://tforms.gle/tmsHEJfQG2bLJjr57 to initiate your warranty。
伺服拖动系统使用手册(V1.0)哈尔滨晟普科技有限公司前言感谢您购买晟普科技SP系列抽油机伺服拖动系统。
本使用说明书介绍了如何正确使用SP系列抽油机伺服拖动系统。
在使用(安装、运行、维护、检查等)前,请务必认真阅读本使用说明书。
另外,请在理解产品的安全注意事项后再使用该产品。
与安全有关的标记说明本手册根据与安全有关的内容,使用了下列标记。
有安全标记的说明,表示重要内容,请务必遵守。
表示如果操作错误,将会导致危险情况的发生,造成死亡或重伤。
表示如果操作错误,将会导致危险情况的发生,可能会造成中等程度的受伤或轻伤,或设备损坏。
另外,即使是标识中所述事项,有时也可能会造成严重的后果。
表示不属于“危险”和“注意”,但非常重要,需要用户遵守的事项。
安全注意事项⏹到货时确认◆请勿安装受损或缺少零件的伺服驱动器和电机否则会有受伤的危险。
⏹保管与搬运◆搬运伺服驱动器时轻拿轻放;运输时,确保伺服驱动器包装完好,防止振坏。
◆请勿保管在下述环境中,否则会导致触电、机器损坏或引发火灾:•阳光直射的场所•环境温度超过保管、设置温度条件的场所•相对湿度超过保管、设置湿度条件的场所•有水、油及药品滴落的场所•振动或冲击可传递到主体的场所◆请勿盘坐在本产品上或者在其上面放置重物.否则可能会导致设备故障或人员受伤◆请勿握住电缆线或电机轴进行搬运。
否则会导致设备故障或人员受伤⏹安装◆安装时请轻拿轻放。
◆只有具备资格的电气工程师才允许安装和维护伺服单元。
◆请勿将该产品安装在会溅到水的场所或易发生腐蚀的环境中。
否则可能会导致触电或引发火灾。
◆请勿将该产品安装在易燃性气体及可燃物的附近。
否则可能会导致触电或引发火灾。
◆安装过程中请勿使异物进入产品内部。
否则可能会导致故障或引发火灾。
◆请确保伺服单元与其他机器之间具有规定的间隔。
否则会导致故障或引发火灾。
◆请勿施加过大冲击。
否则可能会导致故障。
◆伺服驱动器外壳必须安全接地。
⏹配线◆请勿在伺服单元的输出端子U、V、W上连接三相AC380V电源。
NAS 系列交流伺服系统使用说明书特别提示在您第一次接通本伺服系统电源以前,为确保系统能安全、正常、高效地为您工作,请仔细阅读手册中有关使用方面的重要信息。
感谢使用星辰伺服的交流伺服系统!为使本机一直维持良好的运行状态,请将本手册随整机附送给最终用户。
虽然在您的选型过程中,可能已经对本产品有所了解并与本公司的技术人员进行了某些沟通,但为充分发挥本机最佳功能,仍请在使用前,仔细阅读本使用说明书,必要时可与星辰伺服的有关人员联系以获得必要的帮助。
本说明书中,对不同级别的提示、警示、警告采用如下提示符:★一般性的提示警示,如果不按照执行,可能带来设备的损坏警告,如果不按照执行可能带来设备严重损坏、火灾或人身伤害星辰伺服分支机构及技术服务机构:桂林星辰电力电子有限公司市场服务部地址:桂林高新技术产业开发区星辰大厦邮编:541004电话:************,5810692 传真:************ Email:******************上海星之辰电气传动技术有限公司伺服部地址:上海市科技创业中心(徐汇区钦州路100号)2#601-605 邮编:200235电话:************(8线), 64829055 传真:************深圳市星辰激光技术有限公司伺服部地址:深圳市高新区北区清华信息港研发楼A栋3楼邮编:518057电话:*************(15线),26030572 传真:*************目录1.安全注意事项1.1.安装注意事项1.2.运转操作注意事项1.3.保养检查注意事项1.4.关于废弃1.5.其它2.产品的确认和注意事项2.1.产品的确认2.2.伺服电机型号说明2.3.伺服驱动器型号说明2.4.使用前的注意事项3.NAS系列交流伺服系统性能参数3.1.NAS系列伺服系统标准规格配套表3.2.驱动器标准规格及功能表3.2.1.驱动器标准规格及一般功能3.2.2.驱动器使用环境条件及一般技术状态3.2.3.驱动器控制功能及运动性能表3.2.4.伺服电机特性3.2.4.1.N系列电机3.2.4.2.SY系列电机3.2.5.有关工作制的说明4.安装4.1.安装场所和保养4.2.驱动器外形尺寸4.3.驱动器安装4.4.驱动器前级盒的拆卸和安装4.5.伺服电机外形尺寸4.6.伺服电机安装4.7.制动电阻安装5.端口说明及外围电路设计5.1.接线注意事项5.2.外围接线图及端口说明5.2.1.控制接口(44芯排插头)全部功能连接图5.2.2.控制接口(44芯排插头)接口功能表5.2.3.状态通报口的使用5.2.4.模拟量接口的使用5.2.5.转矩环控制运行5.2.6.速度环控制运行5.2.7.带速度限制的位置环控制运行5.2.8.带转矩限制的位置环控制运行5.2.9.带转矩限制的速度环控制运行5.2.10.带转矩偏置的速度环控制运行5.2.11.位置环脉冲给定接口的使用5.2.12.反馈接口(15芯排插头)的连接5.2.13.反馈接口(15芯排插头)端口功能表5.2.14. RS485接口(9芯排插头)的连接5.2.15. RS485接口(9芯排插头)端口功能表5.2.16.动力接口6.操作面板6.1.面板显示说明6.1.1.监视状态下驱动器面板显示状态表6.1.2.运行状态下驱动器面板显示状态表6.2.面板操作说明及编辑状态下面板显示6.2.1.几种典型的操作6.2.2.编辑状态下的显示7.运转7.1.运转前的检查7.2.首次上电和试运转7.3.运转7.3.1.功能、参数设定总表7.3.2.位置闭环运行7.3.3.速度闭环运行7.3.4.转矩环运行8.RS485串行通讯功能8.1.概述8.2.通过RS485串行通讯进行伺服驱动器的运转8.2.1.状态查询8.2.2.修改参数8.2.3.实时控制8.3.TB485-V10通讯协议8.3.1.串口通讯数据格式8.3.2.工作方式说明8.3.2.1.问答方式8.3.2.2.速传方式8.3.3.通讯故障约定及校验说明8.3.3.1.问答方式8.3.3.2.速传方式9.保护功能9.1.设定方法(功能代码显示模式)9.2.功能代码一览表9.3.功能说明10.故障确认11.保养和检查11.1.保养和检查时的注意事项11.2.检查项目11.3.兆欧表测试11.4.零部件的更换安全注意事项1.安全注意事项1.1.安装注意事项★ 安装环境:使用温度伺服电机 -20℃~+40℃伺服驱动器 -10℃~+40℃保存温度-25℃~+65℃环境湿热伺服电机 95%,30℃,不结露伺服驱动器 90%,30℃,不结露标准高度海拔2000m以下(2000m以上,每上升1000m降容20%)★ 请将电机和驱动器安装于通风良好的场所。
★ 请勿将伺服驱动器安装于有粉尘、腐蚀性气体、盐雾、油雾、水滴的场合。
安装电机时,切勿敲击电机轴伸,以免损坏轴上的精密部件或导致精度下降!本系列伺服电机连续满负荷运行时,表面温度可能达到100℃,该温度在设计允许范围内,可正常运行,但请注意将电机安装于人和动物不易触及的场合,避免烫伤。
外置制动电阻在电机频繁制动时,可能会升至很高温度,请注意散热通道通风良好。
推荐放置于控制机柜外部(如顶端通风机出风口)并进行可靠地防护。
必须安装在机柜内部时也应安装在顶端通风机出风口附近,并远离其他器件。
请勿将电机、制动电阻及驱动器安装于可燃物附近,否则可能引起火灾。
搬运电机时,切勿提拉航空插头连接器件,以免损坏电气连接器件,并导致电机坠落和造成伤害!请可靠连接好接地线,并请专业人员进行布线作业,以免造成触电或火灾事故。
1.2.运转操作注意事项★ 首次上电前务请仔细检查所有外接线,避免因接线错误带来重大事故!首次接通使能请尽可能使电机空载,并随试运转情况时准备关断使能。
请另外设置急停开关。
请勿采用合、分电源的方法使伺服系统启、停工作,应采用使能操作启、停。
切勿在断开动力电源时保持使能长时间接通,否则可能损坏设备!1.3.保养检查注意事项除了经过培训的修理人员,请勿进行检修和部件更换等工作!检修时请使用绝缘防护工具,否则可能造成触电事故或人身伤害!进行保养检查时,请在断电后并确认直流母线的P、N之间电压降到10V以下后方可进行作业。
1.4.关于废弃产品内部含有电解电容、集成电路、环氧板等构件,需要废弃时请按工业废弃物处理,否则可能造成人身伤害和环境污染。
1.5.其它对于本产品偶然故障可能引发重大事故或带来重大损失的工作场合,请另行考虑设备的安全、保护装置,制造商、销售商、服务商均不能承担由于伺服系统故障而带来的除本伺服系统以外的关联损失和连带责任。
请绝对不要私自对产品进行改造,否则可能导致触电、故障、烧毁、火灾等!请不要更换未经供方书面认可的反馈元件,否则可能引起系统损坏!2. 产品的确认和注意事项2.1. 产品的确认本套伺服系统的装箱单置于伺服驱动器包装箱内,由于运输过程中不可预见的情况,开箱后,请按装箱单仔细核对以下几项内容:(1) 核对伺服驱动器、伺服电机上的铭牌,确认型号是否准确无误? (2) 产品外观是否完好无损?(3) 接插件、使用手册、保修单、合格证是否齐备?伺服电机产品标牌伺服驱动器产品标牌2.2. 伺服电机型号说明额定转速代号三相200VAC 5K517K 功率等级代号三相340VAC4电机电压17kW 5.5kW 22000rpm 1500rpm 3000rpm 301520190 N 5K5 4 - 15 M N 1机座号电机系列代号N SY M 工业品OEM 系列代号军品速度位置磁感应器反馈无制动器带制动器带U V W 的增量编码器反馈设计序列号N 反馈方式代号M A Z S1S2 30min S2 5min7.5kW23.8kW 11kW 34kW2.3. 伺服驱动器型号说明输出最大电流有效值产品结构形式代号3510035A 100A NAS 4 C 3 35 M T1A 反馈方式M 产品系列代号动力电源电压等级代号单相或三相220VAC 三相380VAC第三代设计代号24带U 、V 、W 光电编码器反馈特殊定货编号T1~Tn 速度位置磁感应器反馈型号后缀空缺标准品军品MASNAS工业品2.4.使用前的注意事项务请在符合标准的环境(如温度、湿度、振动、尘埃等)下使用;初次运转时,请仔细检查布线是否正确。
特别应检查电源线(输入)、光电编码器/速位磁感器反馈线(输入)和电机线(输出)有无接错,否则会损坏驱动器;伺服系统的使用寿命受工作或存储场所环境温度的影响很大,因此使用时合适的环境温度是延长使用寿命的重要因素;当驱动器安装在控制柜内使用时,请充分考虑留有航空插头的插接空间,并保持良好的通风;在驱动器和电机之间,原则上不要设置电磁接触器,否则在驱动器运行过程中,打开或关闭电磁接触器都会产生拉弧。
不得已采用电磁接触器时,应确保电磁接触器动作时,伺服驱动器的使能保持关断状态;驱动器出厂前已经过严格的绝缘耐压测试,请用户不要自行对驱动器进行绝缘耐压测试,否则可能造成驱动器损坏!必须检测时,请在本公司专业人员指导下,按本说明书(11.3兆欧表测试)的方法进行操作。
3.NAS系列交流伺服系统性能参数3.1.NAS系列伺服系统标准规格配套表驱动器型号电机型号额定功率(kW)额定转速(rpm)额定扭矩(N.m)伺服系统配套最大扭矩*(Nm)130N7502-20□N10.752000 3.67.2130N1K12-20□N1 1.12000 5.811.6 NAS2C412□130N1K52-15□N1 1.520007.214.4130N2K22-20□N1 2.2200010.521130N3K02-20□N13200014.428.8190N4K02-20□N14200019.339 NAS2C330□190N6K52-20□N1 6.520003143.5190N5K54-15□N1 5.515003570190N7K54-15□N17.5150047.866 NAS4C325□190N8K54-30□N18.530002733.6190N7K54-15□N17.5150047.892190N8K54-30□N18.530002747 NAS4C335□190N11K4-15□N111150070103190N8K54-30□N18.530002754190N11K4-15□N111150070140 NAS4C250□230N17K4-15□N1171500110161.7230N17K4-15□N1171500110220 NAS4C270□280N22K4-15□N1221500140196280N22K4-15□N1221500140280 NAS4C1100□280N30K4-15□N1301500191281280N30K4-15□N1301500191382320SY45K4-15□N1451500286.5343450SY55K4-15□N1551500350420 NAS4C1140□450SY75K4-15□N1751500477.5477.5*注:受所配伺服驱动器最大输出电流限制,表中伺服配套最大扭矩一栏列示的数据不一定是电机的最大输出扭矩。