ZF齿轮箱手册(IRM350)

齿轮箱使用说明书Edition：2012版本升级记录从Edtion：2011升级到Edtion：2012版本的主要内容：1.在6.4章节中增加了严禁对齿轮箱进行敲击装配的提醒；2.在8.2章节中增加了对风机传动链长时间锁死对齿轮箱会造成严重损害的重要提示；3.在9.1章节中进一步明确了电机泵的启动关闭控制流程，删去了单速电机泵的控制流程；4.在9.2章节中进一步明确了风扇的启动和关闭控制流程，删去了单速风扇或水冷的的控制流程；5.在10章中重新整合本章的内容，并增加了10.9级螺栓预紧力矩检查标准。

目录1 前言 (5)2 开箱 (6)3技术参数 (7)3.1 铭牌 (7)3.2 应用领域 (7)4 安全事项 (8)4.1正常使用 (8)4.2客户义务 (8)4.3环境保护 (9)4.4特殊危险 (10)5 运输和储藏 (11)5.1运输 (11)5.2 储藏 (12)6齿轮箱的安装 (14)6.1 拆箱 (14)6.2 排油、去除防腐剂 (14)6.3高速轴连轴器的安装 (14)6.4 加油 (16)6.5 连接电路 (16)6.6 机舱试车前的检查 (16)6.7 机舱试车 (17)6.8 齿轮箱随机舱的运输 (17)7齿轮箱拆卸 (18)7.1拆除高速轴连轴器 (18)7.2防腐防锈处理 (18)8启动与停机 (19)8.1启动 (19)8.2齿轮箱的停机 (20)9监控要求 (22)9.1 电机泵的控制 (23)9.2 风扇或水冷的控制 (24)9.3运行温度 (24)9.4 油位检查 (25)9.5 取油样 (26)9.6油压 (26)9.7 齿轮箱内部检查 (27)10维护和修复 (28)10.1中分面及齿圈螺栓的检查 (28)10.2必须维护的项目 (29)10.3齿轮箱常见故障 (30)11润滑系统 (32)11.1润滑油 (32)11.2 换油 (33)11.3更换滤芯 (33)11.4安装滤芯 (34)12 重要事项 (35)12.1 空气滤清器 (35)12.2 滤芯 (35)12.3 润滑油 (35)1 前言用户在安装使用前请详细阅读本说明书。

I R M350P L6.36.3 I R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R TS C A T A L O G U E I N D I C E P A G E I N D E X G R U P P O C A R C A S S A E C O P E R C H I A L B E R O I N G R E S S O C O N T R A L B E R O A L B E R O U S C I T A G R U P P O P O M P A D I S T R I B U T O R E K I T V A L V O L A T R O L L I N G G R U P P O S C A M B I A T O R E P T O G R U P P O P T O C O N F R I Z I O N E G R U P P O P R E S A D I R E T T A K I T A D A T T A T O R I + S E N S O R I T E M P ./P R E S S . K I T S R I C A M B I M A I N H O U S I N G -A S S E M B L Y I N P U T S H A F T C O U N T E R S H A F T O U T P U T S H A F T P U M P A S S E M B L Y C O N T R O L V A L V E T R O L L I N G V A L V E K I T E X C H A N G E R A S S Y P T O C L U T C H A B L E P T O A S S Y L I V E P T O A S S Y A D A P T O R S K I T + T E M P . A N D P R E S S . S E N S O R S S H A R E K I T S 41014182022242830363840C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O C A R C A S S A C O P E R C H I/M A I N H O U S I N G A S S E M B L YL I S TC o d i c e Pa r t n u mb e rQ u a n t i t àQ u a n t i t y D e s c r i z i o n e D e s c r i p t i o n 132152010011TU B O A S P I R A Z I O N E S U C T I O N T U B E 206360152895V I T E T E M 8x 16S C R E W T E M 8x 16306368040012G O L F A R E M 16E Y E M 16432153010191C A R T E R B A F F L E 506360152576V I T E T E M 8x 25S C R E W T E M 8x 256063030050450R O S E T T A E L A S T I C A E L A S T I C W A S H E R 706360151421V I T E T E M 5x 10S C R E W T E M 5x 10806303020101R O S E T T A E L A S T I C A E L A S T I C W A S H E R 932153010021R O N D E L L A W A S H E R 1032153010011T A P P O D .18x 13P L U G D .18x 131106343495335A N E L L O D I T E N U T A O R O R I N G 1206363010434T A P P O 1/4 G A S P L U G 1/4 G A S 1332153010271T A P P O S P E C I A L E 3/8 G A S S P E C I A L P L U G 3/8 G A S 1432153010201D O C C I A S U A S S I S H O W E R P I P E 1506343042603A N E L L O D I T E N U T A O R O R I N G 1606313291351S P I N A P I N 1732152010021A S S I E M E T U B O P E R L I V E L L O O L I O O I L L E V E L T U B E 1806343061941A N E L L O D I T E N U T A O R O R I N G 1932152010031A S T A L I V E L L O O L I O C O M P L E T A O I L D I P S T I C K 2006326010071I N G R A S S A T O R E G R E A S E F I L L E R 2106363010199T A P P O 1/8 G A S P L U G 1/8 G A S 2232153010041T U B O C O L L E G A M E N T O C O N N E C T I N G P I P E 2332153010071T U B O C O L L E G A M E N T O C O N N E C T I N G P I P E 2406305312112A N E L L O S E E G E R S E E G E R R I N G 2532153010051S U P P O R T O P O M P A P U M P S U P P O R T 2606343065311A N E L L O D I T E N U T A O R O R I N G 2706343034541A N E L L O D I T E N U T A O R O R I N G 2832153010151C O P E R C H I O C H I U S U R A S E A L C O V E R 2906343042661A N E L L O D I T E N U T A O R O R I N G I R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U E G R U P P O C A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y C o d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.56.3 P o s .Z FT A B L EI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U EG R U P P OC A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y Co d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.6 L I S TP o s .Z F C o d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y D e s c r i z i o n e D e s c r i p t i o nI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U E G R U P P O C A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y 31063601522738VI T E T E M 10x 35S C R E W T E M 10x 353306343037702A N E L L O D I T E N U T A O R O R I N G 3432153010211C A R C A S S A A N T E R I O R E F R O N T H O U S I N G 3530823090141C O P E R C H I O C O V E R 3806343042362A N E L L O D I T E N U T A O R O R I N G 3906360104082V I T E T E M 10x 90S C R E W T E M 10x 904032153080111P I A S T R A D I S T R I B U Z I O N E O L I O D I S T R I B U T I O N O I L F L A N G E 4132153010371F L A N G I A P O R T A C U S C I N E T T I B E A R I N G S S U P P O R T 4206343011002A N E L L O D I T E N U T A R I N G 4306343036681A N E L L O D I T E N U T A O R O R I N G 4406360103057V I T E T E M 10x 40S C R E W T E M 10x 404532153010381S P E S S O R E 0,15S H I M 32153010391S P E S S O R E 0,20S H I M 32153010401S P E S S O R E 0,25S H I M 32153010411S P E S S O R E 0,30S H I M 32153010421S P E S S O R E 0,50S H I M 4706363050762T A P P O C M 22x 1,5P L U G C M 22x 1,54806348010742G U A R N I Z I O N E G A S K E T 4932153010311C A R C A S S A P O S T E R I O R E R E A R H O U S I N G 5006313155232S P I N A P I N 5106343096111A N E L L O D I T E N U T A R I N G 5232093010091T A R G H E T T A C O N T R O L L O O L I O O I L L E V E L P L A T E 5332153010461C O P E R C H I O I S P E Z I O N E C H E C K C O V E R 5406363050021/P L 1 3/P L 2T A P P O C M 30x 1,5P L U G C M 30x 1,5550634801098 1/P L 1 3/P L 2G U A R N I Z I O N E G A S K E T 5606360152704V I T E T E M 10x 16S C R E W T E M 10x 165732173010011T A R G H E T T A D A T I L A B E L 5806313110796R I V E T T O R I V E T 5932153010431T A R G H E T T A D I R E Z I O N A L E D I R E C T I O N A L P L A T E Co d i c e s o l oc a ta l o g o r i c a mb i / S p a r e p a r t sc a t a l o g u e o n l y c ode : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.76.3T A B L EI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U EG R U P P OC A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y Co d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.8 L I S TP o s .Z F C o d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y D e s c r i z i o n e D e s c r i p t i o nI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U E G R U P P O C A R C A S S A C O P E R C H I / M A I N H O U S I N G A S S E M B L Y 62063030050314R O S E T T A E L A S T I C A E L A S T I C W A S H E R 6332153080011S T A F F A T E L E C O M A N D O C O N T R O L V A L V E B R A C K E T 6432153030042S P E S S O R E D .110x 128,4x 0,15S H I M 32153030052S P E S S O R E D .110x 128,4x 0,20S H I M 32153030062S P E S S O R E D .110x 128,4x 0,25S H I M 32153030072S P E S S O R E D .110x 128,4x 0,30S H I M 32153030082S P E S S O R E D .110x 128.4x 0,50S H I M 6506343041542A N E L L O D I T E N U T A O R O R I N G 6606360153882V I T E M 8x 12S C R E W M 8x 12Co d i c e s o l oc a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c ode : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.96.3T A B L EI R M 350 P L C A T A L O G O P A R T I D I R I C A M B I O / S P A R E P A R T S C A T A L O G U EA LB E R OI N G R E S S O / I N P U T S H A F T C o d i c e s o l o c a t a l o g o r i c a m b i / S p a r e p a r t s c a t a l o g u e o n l y c o d e : 32.70.350.2002C o d i c e /C o d e : 32.70.350.5261 - E d i z i o n e /E d i t i o n : 09/2000 - P a g i n a /P a g e 6.3.10 L I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E AL B E R O I N G R E S S O / I N P U T S H A F T 132153020061AL B E R O E N T R A T A IN P U T S H A F T 232153020311C A M P A N A F R I Z I O N E D R U M C L U T C H 1 + 232152020051A S S I E M E A L B E R O + C A M P A N A D R U M A N D S H A F T A S S Y 306343037101AN E L L O D I T E N U T A O R OR I N G 406343036681A N E L L O D I T E N U T A O R O R I N G 532153020022DI S C O F R I Z I O N E C L U T C H D I S K 632133020249D I S C O F R I Z I O N E S I N U S S I N U S C L U T C H D I S K 732153020038DI S C O F R I Z I O N E CL U T C H D I S K 806354702061RU L L I N I RO L L E R 906305131051A N E L L O S E E G E R S E E G E R R I N G 1032133020251A N E L L O A R R E S T O D I S C H I F R I Z I O N E C L U T C H D I S K R E T A I N I N G R I N G 1132153024022DI S T A N Z I A L E D .58x 63x 26,2SP A C E R D .58x 63x 26,21206353002002GA B B I A R U L L I N I RO L L E R C A G E 1332153024032RA L L A T H R U S T W A S H E R 1406353020162G AB B I A A S S I E M E R U L L I N I R O L L E RC A G E A S S Y 1532153020231RA L L A T H R U S T W A S H E R 1606353740111C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E RB E A R I N G 1732153030031BU S S O L A BU S I N G 1806305312741A N E L L O S E E G E R S E E G E R R I N G 1906344025382SE G M E N T O S T E E L R I N G 2032153020261G R A N O S P E C I A L E M 10x 10S P E C I A L P L U G M 10x 102106316101211GR A N O M 10x 10PL U G M 10x 102232133020211S P I N A P E R P I S T O N E P I S T O N P I N 2332153020011P I S T O N E P E R F R I Z I O N E C L U T C H P I S T O N 2432153020051M O L L A P E R P I S T O N E F R I Z I O N E C L U T C H P I S T O N S P R I N G 2532153020341AN E L L O A R R E S T O M O L L A S P R I N G R E T A I N I N G R I N G 2606305055291AN E L L O E L A S T I C O EL A S T I C R I N G 2706352901141RA L L A WA S H E R 2806305040033A N E L L O S E E G E R S E E G E R R I N G6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LA LB E R O I N G R E S S O/I N P U T S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E AL B E R O I N G R E S S O / I N P U T S H A F T 2932153020183VI T E S P E C I A L E M 12SP E C I A L S C R E W M 123006353720091C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 3132153020391I N G R A N A G G I O Z = 40 R = 1.025PI N I O N Z = 40 R = 1.0253232153020401I N G R A N A G G I O Z = 35 R = 1.286P I N I O N Z = 35 R = 1.2863332153020411I N G R A N A G G I O Z = 31 R = 1.581P I N I O N Z = 31 R = 1.5813432153020381I N G R A N A G G I O Z = 26 R = 2.077P I N I O N Z = 26 R = 2.0773532152020321I N G R A N A G G I O Z = 22 R = 2.636P I N I O N Z = 22 R = 2.6363632152020311I N G R A N A G G I O Z = 22 R = 2.864P I N I O N Z = 22 R = 2.8646.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LC O N T R A L B E R O/C O U N T E R S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E CO N T R A L B E R O / C O U N T E R S H A F T 132153030011CO N T R A L B E R O CO U N T E R S H A F T 232153030101C A M P A N A F R I Z I O N E C L U T C H D R U M 1 + 232152030021A S S I E M E A L B E R O + C A M P A N A D R U M A N D S H A F T A S S Y 306343037101AN E L L O D I T E N U T A O R OR I N G 406343036681A N E L L O D I T E N U T A O R O R I N G 532153020022DI S C O F R I Z I O N E C L U T C H D I S K 632133020249D I S C O F R I Z I O N E S I N U S S I N U S C L U T C H D I S K 732153020038DI S C O F R I Z I O N E CL U T C H D I S K 806354702061RU L L I N I RO L L E R S 906305131051A N E L L O S E E G E R S E E G E R R I N G 1032133020251A N E L L O A R R E S T O D I S C H I F R I Z I O N E C L U T C H D I S K R E T A I N I N G S P R I N G 1132153024022DI S T A N Z I A L E D .58x 63x 26,2SP A C E R D .58x 63x 26,21206353002002GA B B I A R U L L I N I RO L L E R C A G E 1332153024032RA L L A T H R U S T W A S H E R 1406353020162G AB B I A A S S I E M E R U L L I N I R O L L E RC A G E A S S Y 1532153020231RA L L A T H R U S T W A S H E R 1606353740111C U S C I N E T T I R U L L I C O N I C I T A P E R E D R O L L E RB E A R I N G 1732153030031BU S S O L A BU S I N G 1806305312741A N E L L O S E E G E R S E E G E R R I N G 1906344025382SE G M E N T O S T E E L R I N G 2032153020261G R A N O S P E C I A L E M 10x 10S P E C I A L P L U G M 10x 102106316101211GR A N O M 10x 10PL U G M 10x 102232133020211S P I N A P E R P I S T O N E P I S T O N P I N 2332153020011P I S T O N E P E R F R I Z I O N E C L U T C H P I S T O N 2432153020051M O L L A P E R P I S T O N E F R I Z I O N E C L U T C H P I S T O N S P R I N G 2532153020341AN E L L O A R R E S T O M O L L A S P R I N G R E T A I N I N G R I N G 2606305055291AN E L L O E L A S T I C O EL A S T I C R I N G 2706352901141RA L L A WA S H E R 2806305040033A N E L L O S E E G E R S E E G E R R I N G6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LC O N T R A L B E R O/C O U N T E R S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E CO N T R A L B E R O / C O U N T E R S H A F T 2932153020183VI T E S P E C I A L E M 12SP E C I A L S C R E W M 123006353740111C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 3132153020391I N G R A N A G G I O Z = 40 R = 1.025PI N I O N Z = 40 R = 1.0253232153020401I N G R A N A G G I O Z = 35 R = 1.286P I N I O N Z = 35 R = 1.2863332153020411I N G R A N A G G I O Z = 31 R = 1.581P I N I O N Z = 31 R = 1.5813432153020381I N G R A N A G G I O Z = 26 R = 2.077P I N I O N Z = 26 R = 2.0773532152020321I N G R A N A G G I O Z = 22 R = 2.636P I N I O N Z = 22 R = 2.6363632152020311I N G R A N A G G I O Z = 22 R = 2.864P I N I O N Z = 22 R = 2.8646.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LA LB E R O U SC I T A/O U T P U T S H A F TL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E AL B E R O U S C I T A / O U T P U T S H A F T 132153040431AL B E R O U S C I T A OU T P U T S H A F T 206353750301C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 306353760331C U S C I N E T T O R U L L I C O N I C I T A P E R E D R O L L E R B E A R I N G 432153040081FL A N G I A U S C I T A OU T P U T F L A N G E 532153040441D I S C O A R R E S T O F L A N G I A U S C I T A O U T P U T F L A N G E R E T A I N R I N G 632153040451PI A S T R I N A D I S I C U R E Z Z A SA F E T Y P L A T E 706360200653VI T E M 20x 1,5x 60S C R E W M 20x 1,5x 60832153040101I N G R A N A G G I O Z = 41 R = 1.025P I N I O N Z = 41 R = 1.025932153040201I N G R A N A G G I O Z = 45 R = 1.286P I N I O N Z = 45 R = 1.2861032153040121I N G R A N A G G I O Z = 49 R = 1.581P I N I O N Z = 49 R = 1.5811132153040111I N G R A N A G G I O Z = 54 R = 2.077P I N I O N Z = 54 R = 2.0771232153040141I N G R A N A G G I O Z = 58 R = 2.636P I N I O N Z = 58 R = 2.6361332153040131I N G R A N A G G I O Z = 63 R = 2.864P I N I O N Z = 63 R = 2.8648 + 132152040061A S S I E M E A L B E R O + I N G R A N A G G I O Z = 41S H A F T A N D G E A R Z = 41 A S S Y 9 + 132153040471A S S I E M E A L B E R O + I N G R A N A G G I O Z = 45S H A F T A N D G E A R Z = 45 A S S Y 10 + 132153040481A S S I E M E A L B E R O + I N G R A N A G G I O Z = 49S H A F T A N D G E A R Z = 49 A S S Y 11 + 132153040491A S S I E M E A L B E R O + I N G R A N A G G I O Z = 54S H A F T A N D G E A R Z = 54 A S S Y 12 + 132153040501A S S I E M E A L B E R O + I N G R A N A G G I O Z = 58S H A F T A N D G E A R Z = 58 A S S Y 13 + 132153040511A S S I E M E A L B E R O + I N G R A N A G G I O Z = 63S H A F T A N D G E A R Z = 63 A S S Y6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O P O M P A/P U M P A S S E M B L YL I S T6.3 Po s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U EGR U P P O P O M P A / P U M P A S S E M B L Y 132151060011PO M P A PU M P 232153060071G U A R N I Z I O N E G A S K E T 332153060081G I U N T O T R A S C I N A M E N T O P O M P A P U M P D R I V E R C O U P L I N G 432153060061CO R P O P O M P A PU M P H O U S I N G 506363010131T A P P O M 24x 1,5P L U G M 24x 1,5606359009732BO C C O L A BU S H I N G 732133060111P E R N O PI N 832133060121L I N G U E T T A K E Y 932133060181R O T O R E R O T O R 1006343042291O R D I T E N U T A O -R I N G 1132153060051C O P E R C H I O C O V E R 1206303005046R O S E T T A E L A S T I C A E L A S T I C W A S H E R 1306360105406VI T E T E M 10x 90S C R E W T E M 10x 901406363010061T A P P O M 18x 1,5PL U G M 18x 1,51506363010192T A P P O 1/8 G A S P L U G 1/8 G A S 1632153060101FI L T R O SC R E E N 1732133060061G U A R N I Z I O N E G A S K E T 1832133060051PE R N O PI N 1906303005032R O S E T T A E L A S T I C A E L A S T I C W A S H E R 2006360105402VI T E T E M 8x 75S C R E W T E M 8x 75C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LD I S T R I B U T O R E/C O N T R O L V A L V EL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o n 132153080441CO R P O D I S T R I B U T O R E O L I O OI LD I S T R I B U T O R H O U S I N G 232153080571MO L L A SP R I N G 306354600371S F E R A R B B A L L 432153080571M O L L A S P R I N G 532152080041P I S T O N E P I S T O N 840053060271S P E S S O R E D .10,1x 16x 1,0S H I M D .10,1x 16x 1,0840053060321S P E S S O R E D .10,1x 16x0,50S H I M D .10,1x 16x 0,50840053060331S P E S S O R E D .10,1x 16x 0,40S H I M D .10,1x 16x 0,40840053060341S P E S S O R E D .10,1x 16x 0,30S H I M D .10,1x 16x 0,30840053060351S P E S S O R E D .10,1x 16x 0,20S H I M D .10,1x 16x 0,20932153080541MO L L A SP R I N G 1032093080172G U A R N I Z I O N E G A S K E T 1106360152105V I T E T E M 6x 30S C R E W T E M 6x 301206303005025R O S E T T A E L A S T I C A E L A S T I C W A S H E R 13 32151990511K I T C O P E R C H I O P E R D I S T R I B U T O R E C O N T R O L V A L V E C O V E R 1406305131501AN E L L O S E E G E R SE E G E R R I N G 1532153080591V A L V O L A P E R D I S T R I B U T O R E VA L V E 1606352900262RA L L A T H R U S T W A S H E R 1706353020511G AB B I A A S S I E M E R U L L I N I R O L L E RC A G E A S S Y 1832153080341P E R N O P E RD I S T R I B U T O RE C O N T R O L V A L V E P I N 1906313290691SP I N A PI N 2032153080171L E V A L E V E R 2106305321391A N E L L O S I C U R E Z Z A S N A P R I N G 2206343039551A N E L L O D I T E N U T A O R O -R I N G 2332153080631TA P P O P L U G 2406348010741A N E L L O D I T E N U T A O R O -R I N G 2532153080621MO L L A S P R I N G 2632153080611V A L V O L I N A D I R E G O L A Z I O N E 270636302039TA P P O 1/8"G A S PL U G 1/8"G A S IR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E DI S T R I B U T O R E / C O N T R O L V A L V E 6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LD I S T R I B U T O R E/C O N T R O L V A L V EL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o n 2806348011521AN E L L O D I T E N U T A O R O-R I N G2932013080011MO L L A S P R I N G 3006354600361S F E R A R B B A L L 3132093080071N I P P L O M 20X 1,5N I P P L E M 20X 1,53232133080191FI L T R O SC R E E N 3306363010195T A P P O 1/8"G A S P L U G 1/8"G A S 3406313291352SP I N A PI N 3506360101722V I T E T E M 10x55S C R E W T E M 10x 553606303005045R O S E T T A E L A S T I C A E L A S T I C W A S H E R 3706360101793VI T E T E M 10x 70S C R E W T E M 10x 703832153080601P I A S T R A G R A D U A L E 4006363020211TA P P O M 18x 1,5P L U G M 18x 1,54106348010571A N E L L O D I T E N U T A O R O-R I N G 4432093080373S P E S S O R E D .17,2x 23,8x 0,50S H I M D .17,2x 23,8x 0,504432093080381S P E S S O R E D .17,2x 23,8x 0,15S H I M D .17,2x 23,8x 0,154432093080391S P E S S O R E D .17,2x 23,8x 0,25S H I M D .17,2x 23,8x 0,254432093080402S P E S S O R E D .17,2x 23,8x 1,00S H I M D .17,2x 23,8x 1,004432093080411S P E S S O R E D .17,2x 23,8x 0,10S H I M D .17,2x 23,8x 0,104532153080651GU A R N I Z I O N E GA S K E T 4632151080041D I S T R IB U T O R E O L I OC O M P L E T O O I LD I S T R I B U T O R A S SE M B L Y IR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E DI S T R I B U T O R E / C O N T R O L V A L V E 6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LK I T V A L V O L A T R O L L I N G/T R O L L I N G V A L V E K I TL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o n 16361015841VI T E T C E I M 6x 50SC R E W M 6x 50206361017312V I T E T C E I M 6x 25S C R E W M 6x 25306361018592V I T E T C E I M 6x 60S C R E W M 6x 60432093080172G U A R N I Z I O N E GA S K E T 532153080551C O P E R C H I O C O V E R 632093080321MO L L A S P R I N G 706354600361S F E R A R B B A L L 80631611011G R A N O M 6x 8P L U G M 6x 8932153080581CAM M ACA M 1006313290441S P I N A P I N 1132153080401P E R N O P I N 1206343495331A N E L L O D I T E N U T A O -R I N G 1306370110341D A D O A U T OB L OC C A N T E S E L F -L O C K I N G N U T 1432153080071LE V A LE V E R 1540053060271S P E S S O R E D .10,1x 16x 1,0S H I M D .10,1x 16x 1,01540053060321S P E S S O R E D .10,1x 16x 0,50S H I M D .10,1x 16x 0,501540053060331S P E S S O R E D .10,1x 16x 0,40S H I M D .10,1x 16x 0,401540053060341S P E S S O R E D .10,1x 16x 0,30S H I M D .10,1x 16x 0,301540053060351S P E S S O R E D .10,1x 16x 0,20S H I M D .10,1x 16x 0,201632093080371S P E S S O R E D .17,2x 23,8x 0,50S H I M D .17,2x 23,8x 0,501632093080381S P E S S O R E D .17,2x 23,8x 0,15S H I M D .17,2x 23,8x 0,151632093080391S P E S S O R E D .17,2x 23,8x 0,25S H I M D .17,2x 23,8x 0,251706590645041MI C R O I N T E R R U T T O R E M I C R O S W I T C H E R 1806343038121A N E L L O D I T E N U T A O-R I N G 1932153080081SU P P O R T O S U P P O R T 2032153080641F I L T R O V E R S I O N E T R O L L I N G V A L V E T R O L L I N G V A L V E S C R E E N 2132133080121N I P P L O V E R S I O N E T R O L L I N G V A L V E T R O L L I N G V A L V E N I P P L E IR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E KI T V A L V O L A T R O L L I N G / T R O L L I N G V A L V E K I T 6.3C A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O S C A M B I A T O R E/E X C H A N G E R A S S YL I S TPo s .ZF Co d i c e P a r t n u m b e r Qu a n t i t àQ u a n t i t y De s c r i z i o n e De s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E GR U P P O S C A M B I A T O R E / E X C H A N G E R A S S Y6.3 132153070401TU B O O L I O D A S C A M B I A T O R E A I N V E R T I T O R E OI L T U B E F R O M C O O L E R T O G E A R B O X 206378700202NI P P L O NI P P L E 306348012283G U A R N I Z I O N E S E A L 406378702041GO M I T O E L B O W 506348012423G U A R N I Z I O N E S E A L W A S H E R 606378702013NI P P L O NI P P L E 732153070411T U B O O L I O D I S T R I B U T O R E /S C A M B I A T O R E C O N T R O L V A L V E O I L T U B E T O C O O L E R 806370110342DA D O A U T OB L OC C A N T E M 10SE LF -L O C K I NG N U T 906360152262VI T E T E M 10x 25S C R E W T E M 10x 251032153070316I N S E R T O E L A S T I C O E L A S T I C I N S E R T 1132153070312MO R S E T T O TE R M I N A L 1206360161782V I T E T E M 12x 25S C R E W T E M 12x 251306303020422R O S E T T A E L A S T I C A E L A S T I C W A S H E R 1432153070461S U P P O R T O S C A M B I A T O R E E X C H A N G E R S U P P O R T 1532133070062S C A M B I A T O R E D I C A L O R E HE A T E X C H A N G E R 1606360105682VI T E M 10x 100S C R E W M 10x 1001706348012912G U A R N I Z I O N E S E A L W A S H E R 1832093070252P O R T A G O M M A C O N N E C T O R 1932153070061T U B O P O M P A /D I S T R I B U T O R E O I L T U B E P U M P -D I S T R I B U T O RC A T A L O G O P A R T ID I R I C A M B I O/S P A RE P A R T S C A T A L O G U EI R M350P LG R U P P O P T O C O N F R I Z I O N E/C L U T C H A B L E P T O A S S YL I S TPo s .ZF Co d i c e P a r t n u m b e r Q u a n t i t àQ u a n t i t y De s c r i z i o n e D e s c r i p t i o nIR M 350 P L CA T A L O G O P A R T I D I R I C A MB I O / S P A R E P A R T SC A T A L O G U E6.3 GR U P P O P T O C O N F R I Z I O N E / C L U T C H A B L E P T O A S S Y 1635302051 1GA B B I A A S S .R U L L I N I TR U S T N E E D L E B E A R I N G 206352900262RA L L A A S TR U S T W A S H E R 332153150051P E R N O D I S T R I B .P T O P T O D I S T R I B U T O R P I N 406313290691SP I N A EL A S T I C P I N 506305020151A N E L L O S I C U R E Z Z A S N A P R I N G 606354163301C U S C .R U L L I C I L .N J 208E C P -C 3B A L L S B E A R I N G 732153150111RA L L A T R U S T W A S H E R 8 0635302034 2G AB B I A A S S . R U L L I N I A X K 4060 T R U S T N E E D L E B E A R I N G 932153150091I N G R A N A G G I OC O N M O Z Z O GE A R 10 06352900352RA L L A A S 4060T R U S T W A S H E R 1106352900631R A L L A L S 4060T R U S T W A S H E R 1232153150071C A M P A N A F R I Z .P T O P T O C L U T C HB E L L 1306305020511AN E L L O S I C U R E Z Z A SN A P R I N G 1432093030131D I S C O C O N D O T T O P O S T .T O O T H E D R I N G 15 3210303015 3D I S C O F R I Z I O N E C L U T C H D I S K 16 3210303014 2D I S C O F R I Z I O N E C L U T C H D I S K 1732153150081P I S T O N E F R I Z .P T O PI S T O N 180634304233 1AN E L L O T E N U T A OR 19 0635460006 1SF E R A R B -B A L L 2032133020261G R A N O P L U G 2132153150101B U S S O L A D .45X 58X 78 B U SHI N G 22 0634402167 3SE G M E N T O S E G M E N T 23063630101911TA P P O PL U G 2406353580401C U S C .R A D .O R I E N T .R U L S W I N G I N G B A L L B E A R I N G 2506361011636VI T E SC R E W 26 0634319112 1A N E L L O T E N U T A S E A L R I N G 2732153150271B U S S O L AD .45X 65X 21 B U S H I N G 2806343063001AN E L L O T E N U T A OR 2906361014753VI T E S C R E W。

夏米尔350基本操作一、开关机开机步骤1）先开主电源开关2）再按绿色电源按纽机器自动自动启动后在出始画面点击s e r v i c e s（服务）后弹出c u r r e n t u t i l i z a t i o n l e v e l话框后再点击M a c h i n e s e t t e r（机床设臵）后输入密码“C T”后点击“V”关机步骤1）按红色电源按纽2）关掉主电源开关二、校正、分正1、表针探头是否松动；2．表针正常摆动是在正负0.2m m，是否回到原值位臵；3．正常表针探头在检测时，应与垂直面摆成15~30度左右；4．校基准边标准应控制在0.005m m内；5．平行面标准应控制在0.015m m内；6、确定工件中心，应采用四面分中法，其中心心标准应控制在0.005m m内；7．工件和图纸都定有起点标识方向；8．工件上机前，油石打磨工件六个面，清除工件上毛刺，保证工件光滑平整，后根据图纸尺寸检查工件的长、宽、高及加工需使用到的相关数据，以便操作时有印象数据参与及加工设臵数据参考；9．用1000#细油石抽样打磨工作磁台，用干净纱布擦干净后，以手擦拭感觉无毛刺后，将工件平推入工作台，并目测调整工件大致水平，移动X、Y轴检查工件工作行程；10．检查电极分中凸台四周平整无毛刺，关测量记录凸台长宽尺寸，以便有数据数据确认分中正确与否，电极装夹前确认机台E R O W A底座是否有吹干净，E R O W A夹具4个定位脚是否不吹干净，拉钉是否有适当锁紧，确认无误后辨认好电极装夹方向，电极装夹上机台R R O W A底座；11．校正工件时请先校正工作X、Y平面，并控制平面度允许允许误差在0.015m m(工件长200，宽150),紧接着校正工件基准边误差控制在0.015m m内，最后检查工件直角边直角度误差控制在0.015内，校正电极时应先校正电极基准边，再校正X、Y平面，若X、Y平面校正时有作调整时，必须再倒检查校正基准边，反复检查直到三个自由度误差全部控制在0.005m m内，若检查误差超差又无法调整时请反馈给领班裁决处理，误差较大时由领班退回C N C查证处理；12．在电极，工件定位误差都控制在要求内后方能开始执行分中取数操作。

齿轮箱使用说明书Edition：2012版本升级记录从Edtion：2011升级到Edtion：2012版本的主要内容：1.在6.4章节中增加了严禁对齿轮箱进行敲击装配的提醒；2.在8.2章节中增加了对风机传动链长时间锁死对齿轮箱会造成严重损害的重要提示；3.在9.1章节中进一步明确了电机泵的启动关闭控制流程，删去了单速电机泵的控制流程；4.在9.2章节中进一步明确了风扇的启动和关闭控制流程，删去了单速风扇或水冷的的控制流程；5.在10章中重新整合本章的内容，并增加了10.9级螺栓预紧力矩检查标准。

目录1 前言 (5)2 开箱 (6)3技术参数 (7)3.1 铭牌 (7)3.2 应用领域 (7)4 安全事项 (8)4.1正常使用 (8)4.2客户义务 (8)4.3环境保护 (9)4.4特殊危险 (10)5 运输和储藏 (11)5.1运输 (11)5.2 储藏 (12)6齿轮箱的安装 (14)6.1 拆箱 (14)6.2 排油、去除防腐剂 (14)6.3高速轴连轴器的安装 (14)6.4 加油 (16)6.5 连接电路 (16)6.6 机舱试车前的检查 (16)6.7 机舱试车 (17)6.8 齿轮箱随机舱的运输 (17)7齿轮箱拆卸 (18)7.1拆除高速轴连轴器 (18)7.2防腐防锈处理 (18)8启动与停机 (19)8.1启动 (19)8.2齿轮箱的停机 (20)9监控要求 (22)9.1 电机泵的控制 (23)9.2 风扇或水冷的控制 (24)9.3运行温度 (24)9.4 油位检查 (25)9.5 取油样 (26)9.6油压 (26)9.7 齿轮箱内部检查 (27)10维护和修复 (28)10.1中分面及齿圈螺栓的检查 (28)10.2必须维护的项目 (29)10.3齿轮箱常见故障 (30)11润滑系统 (32)11.1润滑油 (32)11.2 换油 (33)11.3更换滤芯 (33)11.4安装滤芯 (34)12 重要事项 (35)12.1 空气滤清器 (35)12.2 滤芯 (35)12.3 润滑油 (35)1 前言用户在安装使用前请详细阅读本说明书。

采埃孚变速箱齿轮模数表采埃孚变速箱齿轮模数表：深度解析1. 引言在汽车行业中，采埃孚（ZF）被视为变速器技术的领导者之一。

作为世界领先的传动系统和底盘技术供应商，ZF公司提供了广泛的变速器产品，其中齿轮模数表是其变速箱设计过程中不可或缺的一部分。

2. 什么是齿轮模数表？齿轮模数表是一种用于描述齿轮尺寸、齿数和模数之间关系的工具。

模数（Module）指的是每个齿轮上每毫米的齿数，它是用于计算齿轮尺寸的重要参数。

齿轮模数表则是一份由采埃孚公司根据其变速器设计经验编制的参考表，记录了各种不同模数下可用的齿数范围。

3. 齿轮模数表的作用齿轮模数表在变速器设计中具有重要的作用。

它为设计师提供了一种快速选择合适的模数和齿数的方法，以满足特定的变速器性能要求。

仅仅通过查看齿轮模数表，设计师就能够找到可行的齿轮组合，并获取初步的设计概念。

齿轮模数表还帮助设计师在设计过程中进行优化。

通过选择合适的模数和齿数，设计师可以在保证变速器性能的同时提高传动效率、降低噪音和振动。

齿轮模数表提供了一种参考，以确保设计的齿轮在尺寸完备和传动效率之间取得最佳平衡。

齿轮模数表还为不同变速器类型和应用场景提供了标准化的参考指南。

无论是手动变速器还是自动变速器，无论是乘用车还是商用车，采埃孚的齿轮模数表都为设计师提供了详细的建议和指导。

这使得不同变速器之间可以实现部分互换性，并促进了整个行业的发展和进步。

4. 我对齿轮模数表的个人观点和理解作为一名汽车工程师，我深知齿轮模数表在变速器设计过程中的重要性。

它为设计师提供了一个快速而可靠的参考，帮助我们在短时间内获得合理的齿轮组合方案。

我个人认为，齿轮模数表是变速器设计过程中的一项核心工具，其准确性和实用性都至关重要。

然而，齿轮模数表并非万能。

设计师在使用时也需要结合实际需求进行灵活应用。

不同的变速器应用有不同的特点和要求，因此在使用齿轮模数表时，设计师还需要结合经验和专业知识，进行必要的调整和优化。

INSTRUCTIONS FOR OPERATION, CONTROL,MAINTENANCE ANDMOUNTINGGEARBOX LUBRICATIONKTM 1600CONTENT0. INTRODUCTION 31. EQUIPMENT DESCRIPTION 3 1.1 Technical parameters 3 1.2 Packaging, transportation, conservation 3 1.3 Mounting 41.4 Documentation 42. DESCRIPTION OF FUNCTION 43. ELECTRIC CONTROL 4 3.1 Electric appliances 43.2 Interlocking, signaling, control 54. PUTTING INTO OPERATION 5 4.1 Oil filling of gearbox 5 4.2 Flushing and testing 5 4.3 Working pressure set up 6 4.4 Flow rate signaling 6 4.5 Pressure control 6 4.6 Oil filtration 6 4.7 Temperature control 64.8 Level control 65. EQUIPMENT OPERATION 66. EQUIPMENT MAINTENANCE 77. SPARE PARTS AND GASKETS 8 7.1 Instructions for spare parts and gaskets ordering 80. INTRODUCTIONWe provide you this accompanying documentation to supplied equipment. You will find technical parameters and instructions for correct putting the equipment into operation, for control and maintenance.1. EQUIPMENT DESCRIPTIONThe equipment consists of the following parts : - aggregate- pipe distributionLubrication aggregate is a source of lubrication oil. It consists of the frame on which lubrication unit is placed (pump and electric motor), filter, cooler, contact thermometer, safety valve and flow rate switch.Pipe distribution is made with the pipes connected with flat flanges and closing valves. Pipe distribution is connected to the gearbox with hoses or rubber compensators for vibration compensation. On the gearbox body there is a level gauge with level switch and ball valve for discharge.Lubrication function is shown on the functional diagram dr.no. 4-OCH-31 011.1.1 Technical parametersLubrication aggregate∙Tank capacity -∙Delivered quantity 43 dm3min-1∙Safety pressure 10 bar∙Max. input 1,5 kW∙Electric motor revolutions 1400 min-1∙Working liquid Mineral oil ISO VG 100 ( according to DIN 51 519 ) ∙Working temperature 20 - 55 °C.∙Filtration rate 25 μm∙Heating In gearbox – 2 x 750 W∙Cooling Water cooler, P CH=18 kWat ∆t=25°C∙Electric motors voltage ~400 V, 50 Hz∙Elements voltage 24 V DC1.2 Packaging, transportation, conservationAll the parts of lubrication system are conserved with the lubrication oil and the parts of pipe distribution and the outlets from the aggregate and separate elements are plugged for transportation. Lubrication aggregate is possible to replace only for the lower part of the frame.1.3 MountingEquipment mounting is performed by the specialists for lubrication equipment or by the staff properly trained. Mounting shall be done in accordance with attached technical documentation.All parts of the pipe distribution shall be properly cleaned prior to mounting.The lubrication aggregate is mounted to the machine prior to the assembly of pipe distribution and is fixed with anchor bolts to the footing. After proper cleaning of the inlets the lubric. aggregate is connected with the gearbox by means of pipe distribution. Connection spots are shown on the lubrication aggregate layout drawing dr.no. 3-OCH-31 128and piping distribution is connected according to the functional diagram dr.no. 4-OCH-31 011.Mounting shall be documented with the assembly book mentioning the firm that performed mounting.1.4 DocumentationThe lubrication aggregate is usually supplied with :∙The instructions for operation, control, maintenance and mounting∙functional diagram∙specification of elements∙layout drawing of lubrication aggregate∙motor list2. DESCRIPTION OF FUNCTIONLubrication liquid is sucked with gear hydrogenerator (pos. 103) from the gearbox housing. Liquid flows further under pressure about 1÷3 bar through double filter (pos. 107) and the cooler (pos. 119) back to the gearbox housing on three lubricated spots. Filter clogging signal is electric.Pressure part of lubrication circuit is secured with pressure about 10 bar by means of pressure valve mounted on gear hydrogenerator (pos. 103).Working pressure is possible to control visually by means of manometer (pos. 109).Flow rate of lubrication oil is controlled with flow rate switch (pos. 114).Liquid temperature in gearbox is remote controlled with temperature sensor (pos. 117).Minimal oil level in the gearbox is signaled with level switch (pos. 122) mounted on gearbox.Remote control of pickup values is terminated on control panel.3. ELECTRIC CONTROL3.1 Electric appliancesPos. 102 - electric motor FCPA 90 L-4, 1,5 kW, 1400 min-1, 400 VPos. 106 - terminal switch DIN EN 50 041 – A1 250 VPos. 107 - filter clogging indicator AE.70.P.-.B, 3 VA, 24 VPos. 114 - flow rate sensor SI5000, 0,4 A, 24 VPos. 117 - temperature sensor T1005, 4÷20 mA, 230 VPos. 119 - water valve AB 21-23 / G3/4-G24 Z4, 12W, 24 VDCPos. 122 - level switch SNK 176 V-C-O-12-R, 0,5A, 24 VPos. 124 - heating element type 14070, 750 W, 230 V3.2 Interlocking, signaling, control-oil level drop in the gearbox below MIN –level switch SL1=0(pos.122) –electric motor run interlock M1 (pos.102) – FAILURE-closed ball valve SQ1=0(pos.106) –electric motor run interlock M1(pos.102) –FAILURE-insufficient lubrication – flow rate switch SQ2=0(pos.114) for a period more than 2 min. – electric motor run interlock M1 (pos.102) – FAILURE-filter clogging SF1=1 (pos.107) – signaling-low oil temperature (<15︒C) – temperature sensor BT1 (pos.117) – electric motor run interlock M1 (pos.102) – FAILURE-high oil temperature (>55︒C) – temperature sensor BT1 (pos.117) – water valve Y1=1 switched (pos.119)-high oil temperature (=60︒C) –temperature sensor BT1(pos.117) - visualization - warning-very high oil temperature (>70︒C) –temperature sensor BT1(pos.117) - electric motor run interlock M1 (pos.102) – FAILURE-oil heating – is automatically on at electric motor start M1 (pos.102) in case that oil temperature in the gearbox BT1 < 25 °C. It is off at BT1 = 35 °C4. PUTTING INTO OPERATIONPutting into operation is performed at the customer after it is connected to the machine lubrication and electric circuit. After transportation it is necessary to check the assembly of the aggregate parts, especially seating of electric motors and pumps.Putting into operation shall be done only by the equipment fabricator or by the persons trained by the fabricator who will be approved by the fabricator in written.During putting into operation the whole course of putting into operation shall be documented in the book. Putting into operation shall be done in accordance with the following points:4.1 Oil filling of gearboxGearbox filling shall be done with filtration filling unit with possibility of filtration min. 25 μm. Prescribed liquid is mentioned in technical parameters p.1.1. Level shall be checked on the level indicator (pos. 122)4.2 Flushing and testingPrior to putting into operation it shall be checked, whether the direction of electric motor turning corresponds to the data on the pump plate, on right-handed pump the direction of turning is in clockwise direction, with a view from electric motor to the pump. Pressure valve is released. Having performed the check, start the pump and let it run without pressure. During commissioning check and refill working fluid.After flushing it is necessary to take off oil sample from the gearbox to estimate liquid purity. If oil meets purity class 9 according to NAS 1638, it is possible to start with the lubrication equipment testing.Flushing shall be done also after long shut-downs and bigger repairs that involve pipe distribution.4.3 Working pressure set upMax. working pressure in lubrication circuit shall be set up by means of safety valve to 10 bar. Pressure is adjusted with the screw turning ( supply – pressure raise).Maximal working pressure can be adjusted at closed closing valve (pos. 120) at the outlet from the lubrication aggregate.4.4 Flow rate signalingFlow rate switch (pos. 114) signals liquid flow rate at the outlet from the aggregate.4.5 Pressure controlPressure can be controlled by means of built-in pressure gauge (pos. 109).4.6 Oil filtrationOil filtration is assured with double outlet filter (pos. 117). Filter is equipped with electric sensor of clogging and by-pass valve in case of clogging. Filtration degree is mentioned in technical parameters.Filtration insert substitution shall be done in case of :- impurity indicator signal (for more than 2 minutes)- after the first 500 hours after putting equipment into operation or once a year (according to the laboratory oil analysis – performs specialized firm ) -oil substitution4.7 Temperature controlOil temperature is measured with temperature sensor (pos. 117). Oil temperature can be checked with thermometer (pos. 118) – only when the pump runs.4.8 Level controlOil level height is controlled with level switch (pos. 122) that sends electrical signal if oil level in the gearbox is minimal and interlocks the drive, when oil level drops below emergency level.5. EQUIPMENT OPERATIONThe equipment operators shall be familiar with:a) the work of lubrication circuit in accordance with the functional diagramb) have basic knowledge about maintenance of lubrication equipmentc) safety rules and principles of safe work during manipulation with mineral oilsd) the function of lubrication elements and the way of their controlThe operators duties are :-performance of preventive examinations of equipment-control of hydraulic elements at adjustment-determination of requirements for equipment maintenance-maintain the book documenting running of the lubrication equipment and performed repairs6. EQUIPMENT MAINTENANCEMaintenance is an important condition for operation of the lubrication equipment. Any interferences for the maintenance of equipment are performed when it is out of operation (without pressure) and by the workers specially assigned for this work who are responsible for this work and properly trained for this activity.A part of the equipment maintenance Is the implementation of so called inspection system, duly documented with the book and checked, in which the following data are especially mentioned :-examination of equipment, in particular connections of pipe distribution-record of finding the first drop or oil leakage and the way of removal-assignment of repair date and responsible worker-confirmation about performance of the repair and its control-parallel oil check performed by specialized firm at least once a month and oil refill, as requiredImplementation of the inspection system is a necessary presumption foreventual claim procedure.Prior to eventual repair all lubrication equipment shall be cleaned in order to prevent from dirty entry into oil during repair. All the repairs are performed when agreed with the equipment operators.Especially for the first 3 months after passing-over the equipment to the User it is necessary to follow-up leaks of the pipe distribution and the connections shall be regularly retightened.At each long equipment shut-down it is useful :-to check the level height, or refill oil (only assigned quality with auxiliary hydrogenerator through the filter 25 m)At each repeated start :-to check oil level-to check filter cloggingFurthermore, during operation it is necessary to follow-up :-operation oil temperature-equipment noise7. SPARE PARTS AND GASKETSFor the equipment it is possible to order from the firm OCHI –INŽENÝRING, s.r.o. any spare parts or gaskets in accordance with the specification of elements dr.no. 4-OCH-31 129.7.1 Instructions for spare parts and gaskets orderingWhen ordering the spare parts you must mention :-production number of aggregate and number of the order as per the plate-date of production-name and marking of the element or the gasket in accordance with the specification of elements-number of pieces。

风机齿轮箱使用维护手册FL1500A风力发电增速齿轮箱使用维护说明书重庆重齿风力发电齿轮箱有限责任公司CHONGQING CHONGCHI WINDPOWER GEARBOX CO., LTD编制时间：二零一零年二月目录一、概述 (3)二、齿轮箱主要技术参数 (3)三、安全 (4)四、运输、保管和安装 (5)五、注意事项 (8)六、安装运行 (8)七、润滑系统使用要求 (10)八、齿轮箱常见故障及处理 (14)九、维护 (17)十、说明 (21)附表一、联接螺栓的拧紧力矩 (22)附表二、推荐润滑油参数 (23)附表三、运行维护清单 (25)一、概述FL1500A增速箱是用于风力发电机组中的增速装置，其工作效率可达到97%以上。

FL1500A风机增速齿轮箱主要由箱体、太阳轮、行星轮、行星架、轴、齿轮、齿轮轴、轴承等零件组成。

增速箱采用了第一级为NGW 型行星齿轮传动型式，第二、三级采用了平行轴圆柱齿轮传动形式。

此结构的采用增大了该增速箱速比，减小了体积重量，提高了效率。

FL1500A风机增速齿轮箱的第一级为行星架输入，内齿圈固定，太阳轮浮动。

采用太阳轮浮动，是因为太阳轮质量轻，惯性小，浮动灵敏，结构简单，容易制造。

此级的行星架与输入轴设计为一体，太阳轮输出端用鼓形齿与第二级安装有齿轮的主动轴内花键联结。

第二级的主动齿轮用过盈配合联接在传动轴上与被动齿轮轴啮合；安装在第二级被动齿轮轴上的第三级传动的主动大齿轮与输出轴设计为一体的小齿轮啮合,将扭矩传出。

二、齿轮箱主要技术参数1、齿轮箱结构类型: 一级行星齿轮＋两级平行圆柱齿轮传动额定输入功率： 1660 kW 1707.4kW额定输入转速： 17.3/18/19/20 rpm 17.4 rpm额定输出转速： 1807/1800/1804/1797 rpm 1732 rpm传动比： 1：104.494/99.994/94.995/89.843 1：99.52推荐齿轮箱润滑油牌号：1.“美孚SHC XMP320”2.“壳牌Omala HD320”3.“嘉实多Castrol Alphasyn PG 320”总装油量：约350L（以实际加油量为准）齿轮箱总重：约17000Kg(含收缩盘)使用环境温度： -40℃～+50℃外形尺寸：长×宽×高：约2380×2650×2500mm2、齿轮箱外形结构简图3.齿轮箱剖面简图3、齿轮箱应用范围△!设计的齿轮箱用于风力发电设备，符合许可证合同规定的负荷和工况。

Manual transmissionsNote:Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.Car Driveline TechnologyManual transmissions, double-clutch transmissions and automatic transmissions for carsList of lubricants TE-ML 11Double-clutch transmissionsNote:Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.Automatic transmissionsNote footnotes and maintenance recommendations ZF automatic transmissions page 4.Footnotes(1)Filling differential with transmission oil Castrol SAF-AG4 => Audi / VW Oil No. N 052145000, Porsche Oil No. 999.917.545.00)(2)Split oil supply front / rear axle differential:- Filling front axle differential with transmission oil Castrol SAF-AG4=> Audi / VW Oil No. N 052145000, Porsche Oil No. 999.917.545.00)- Filling rear axle differential with transmission oil Castrol SAF-AG4 Q (SAF-AG4 + 4% FM Additive)=> Audi / VW Oil No. G 055145 A2)Common oil supply front /rear axle differential:- Filling with transmission oil Castrol SAF-AG4 Q (SAF-AG4 + 4% FM Additive) => Audi / VW Oil No. G 055145 A2(3)Filling differential with transmission oil API GL-5, MIL-L-2105D, MIL-PRF-2105E, SAE J 3260, viscosity class SAE 75W-90 orSAE 90Note:Additives of any kind added later to the oil change the oil in a manner that is unpredictable, and they are therefore not permitted. No liability of any kind will be accepted by ZF for any damage resulting from the use of such additives.Maintenance recommendations ZF automatic transmissionsLubricant class 11AAutomatic Transmission Fluid (ATF)Manufacturer (11A)Trade name (11A)ACPA, ALEXANDRIA/E ACPA ATF DEX IIDAGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP ATF D 309ALEXANDRIA MINERAL OILS COMPANY, ALEXANDRIA/ET AMOC POWER (D-21611)AMALIE PETROQUIMICA, SL, MADRID/E AMALIE ATF DEXRON IIANATOLIA MADENI YAG SAN. TIC. LTD.STI., ANKARA/TR SUPER OIL ATF IIARAL AG, BOCHUM/D ARAL GETRIEBEOL ATF 22AVIA MINERALÖL-AG, MÜNCHEN/D AVIA FLUID ATF 86BP INTERNATIONAL, PANGBOURNE, READING/GB BP AUTRAN MBXBUCHER AG LANGENTHAL, LANGENTHAL/CH MOTOREX ATF SUPERCASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL ATF DEX II MULTIVEHICLECASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TQ-DCASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TQ-D (22256)CEPSA LUBRICANTS S.A., MADRID/E CEPSA ATF 70CEPSA LUBRICANTS S.A., MADRID/E ERTOIL TRANSMISIONES AUTOMATICAS D2 CHEVRON BRASIL LUBRIFICANTES LTDA., RIO DE J./BR TEXAMATIC BCHEVRONTEXACO, GHENT/B TEXAMATIC 4291CHEVRONTEXACO, GHENT/B TEXAMATIC 9226CYCLON HELLAS S.A., MAROUSSI ATHENS/GR ATF TYPE DDE OLIEBRON B.V., ZWIJNDRECHT/NL TOR ATF 289ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP ATF II DEXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO ATF D2EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL ATF 220FABRIKA MAZIVA FAM A.D, KRUEVAC/SRB ATF D II SAE 75WFUCHS PETROLUB AG, MANNHEIM/D TITAN ATF 3000 CHINAGENOL GMBH & CO., WIEN/A GENOL ATF MULTIFLUIDHANDEL MIJ NOVIOL B.V., NIJMEGEN/NL KENDALL ATF DEXRON II DHYDROTEX, CARROLLTON, TEXAS/USA HY-TORQUE Z (ATF)KOCAK PETROL URUNLERI SAN LTD., KOCAELI/TR SPEEDOL ATF DEXRON IIKRAFFT S.L., ANDOAIN/E ATF D-21247 SAE 10WLIQUI MOLY GMBH, ULM/D LIQUI MOLY ATF DEXRON IIDMAZIVA ZAGREB D.O.O, ZAGREB/HR INA ATF SUPERMEGUIN GMBH & CO. KG MINERALOELWERKE, SAARLOUIS/D MEGOL HYDRAULIKOEL ATF DEXRON II DMORRIS LUBRICANTS, SHREWSBURY/GB LIQUIMATIC D IIMOTUL SA, AUBERVILLIERS CEDEX/F MOTUL DEXRON II DOMV REFINING & MARKETING GMBH, WIEN/A OMV ATF D II (D22427)OPET PETROLCÜLÜK A.S., IZMIR/TR ATF DEXRON IIPAKELO MOTOR OIL S.R.L, SAN BONIFACIO (VR)/I PAKELO MULTIPURPOSE TRANSMISSION FLUID II D PANOLIN AG, MADETSWIL/CH PANOLIN ATF MULTI 21996PARS OIL CO, TEHRAN/IR PARS ENTEGHAL AUTOMATICPETROGAL S.A., LISBOA/P GALP TRANSMATIC D IIPETRONAS LUBRICANTS BELGIUM NV, AARTSELAAR/B SUNAMATIC 149PETRONAS LUBRICANTS BELGIUM NV, AARTSELAAR/B SUNAMATIC 153POWER INTERNATIONAL CHEMICAL & OIL CORPORATION KA NASA KENRAVENSBERGER SCHMIERSTOFFVERTRIEB GMBH, WERTHER/D RAVENOL AUTOM.-GETR.-OEL DEXRON D II REPSOL YPF LUBRICANTES Y ESPECIALIDADES, MADRID/E MATIC ATFSHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL DONAX TASHELL INTERNATIONAL PETROLEUM COMP LTD, LONDON/GB SHELL SPIRAX S2 ATF AXTEDEX PRODUCTION SP.Z.O.O., TOMASZOW MAZOWIECKI/PL TEDEX ATF II DTOTAL LUBRIFIANTS S.A., PARIS/F FINAMATIC II DTOTAL LUBRIFIANTS S.A., PARIS/F GULF ATF D II DTOTAL LUBRIFIANTS S.A., PARIS/F TOTAL FLUIDE ATXTOTAL LUBRIFIANTS S.A., PARIS/F TOTAL FLUIDE II DUNIL OPAL, SAUMUR CEDEX/F MATIC DVALVOLINE EUROPE, DORDRECHT/NL VALVOLINE ATF TYPE DYPF S.A., ENSAENADA/RA HIDRO ATFLubricant class 11BAutomatic Transmission Fluid (ATF)Manufacturer (11B)Trade name (11B)ADDINOL LUBE OIL GMBH, LEUNA/DADDINOL ATF D III AGIP SCHMIERTECHNIK GMBH, WÜRZBURG/D AGIP DEXRON III AMALIE PETROQUIMICA, SL, MADRID/E AMALIE ATF DEXRON III ARAL AG, BOCHUM/DARAL GETRIEBEÖL ATF LD BP INTERNATIONAL, PANGBOURNE, READING/GB BP AUTRAN LTFCASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TRANSMAX LONG LIFE CASTROL INTERNATIONAL, PANGBOURNE READING/GB CASTROL TRANSMAX Z DEUTSCHE PENTOSIN WERKE GMBH, WEDEL/D PENTOSIN ATF 1DEUTSCHE PENTOSIN WERKE GMBH, WEDEL/D PENTOSIN ATF TYP 2 D ENI S.P.A. REFINING & MARKETING DIVISION, ROME/I AGIP DEXRON III EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO ATF D 21065EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA ESSO ATF LT 71141EXXON MOBIL CORPORATION, FAIRFAX, VIRGINIA/USA MOBIL ATF D 21065KOMPRESSOL-OEL VERKAUFS GMBH, KÖLN/D KOMPRESSOL-DEXRON SYNTH LTF KUWAIT PETROLEUM R&T B.V., EUROPOORT RT/NL Q8 AUTO 15MORRIS LUBRICANTS, SHREWSBURY/GB LIQUIMATIC SUPER ATF OMV REFINING & MARKETING GMBH, WIEN/A OMV ATF III ORLEN OIL SP. Z O.O., KRAKOW/PL HIPOL ATF IIIPANOLIN AG, MADETSWIL/CHPANOLIN ATF DEXRON III REPSOL YPF LUBRICANTES Y ESPECIALIDADES, MADRID/E REPSOL ATF 3TOTAL LUBRIFIANTS S.A., PARIS/F FINAMATIC HP TOTAL LUBRIFIANTS S.A., PARIS/F TOTAL FLUIDE AT 42YACCO, ST PIERRE LES ELBEUF/FYACCO ATF III ZELLER + GMELIN GMBH & CO., EISLINGEN/D DIVINOL FLUID III G ZF GETRIEBE GMBH, SAARBRÜCKEN/DZF LIFEGUARDFLUID5。

立加中ZF的安装注意事项立加中ZF的安装注意事项1、ZF基本结构介绍1ZF基本结构介绍2、ZF安装要求及注意事项3、ZF冷却润滑说明4、其它立加中ZF的安装注意事项1、ZF基本结构介绍1、ZF基本结构介绍1ZF基本结构介绍立加中ZF的安装注意事项1、ZF基本结构介绍1ZF基本结构介绍立加中ZF的安装注意事项换挡说明：1:1传动档：1、拨杆（20）带动换挡拨叉（17）向左移动；2、滑套（16）向左滑动，其外圈齿与制动盘（8）脱离；183、滑套（16）内圈齿在与其相啮合的环轮（7）的外齿上滑动；4、滑套（16）向左滑动时与驱动轮毂（1）外齿啮合；5、换挡结束后，滑套（16）同时与驱动轮毂（1）和环轮（7）啮合；6、驱动轮毂（1）内圈齿又与太阳轮（6）相啮合；7、整个行星差速机构固为一体，随着驱动轮毂（1）的转动一起转动，动力通过输出轴（12）输出；8、实现1:1传动。

实现传动1、ZF基本结构介绍1ZF基本结构介绍立加中ZF的安装注意事项换挡说明：4:1传动档：、拨杆（20）带动换挡拨叉（17）1拨杆（向右移动（图示位置）；2、滑套（16）向右滑动，其外圈齿与制动盘（18）啮合；滑套（3、滑套（16）内圈齿在与其相啮合的环轮（7）的外齿上滑动；4、滑套（16）向右滑动时与驱动轮毂（1）外齿脱离；5、换挡结束后，滑套（16）同时与换挡结束后滑套（制动盘（18）和环轮（7）啮合；6、驱动轮毂（1）内圈齿仅与太阳轮（6）相啮合；7、动力从驱动轮毂（1）传至太阳动力从驱动轮毂（轮（6），经过行星差速机构传递给行星齿轮架（14），再通过输出轴（12）输出；8、实现4:1传动。

1ZF基本结构介绍立加中ZF的安装注意事项1、ZF基本结构介绍行星差速机构原理：1、ZF基本结构介绍1ZF基本结构介绍立加中ZF的安装注意事项ZF内部油路说明：1、ZF基本结构介绍1ZF基本结构介绍立加中ZF的安装注意事项ZF内部油路说明：驱动轮毂轴承润滑进油孔M油窗E反面为回油孔（反面为回油孔）底端进油孔R1ZF基本结构介绍立加中ZF的安装注意事项1、ZF基本结构介绍ZF内部油路说明：MMEERR2K2502K1201、ZF基本结构介绍1ZF基本结构介绍立加中ZF的安装注意事项ZF内部油路说明：开放式（带/不带连接板）封闭式（带轮毂轴承和轴封）封闭式（带轴封）立加中ZF的安装注意事项2、ZF安装要求及注意事项2、ZF安装要求及注意事项立加中ZF的安装注意事项机械安装必须注意事项：要求1：无论任何一种安装位置，通气孔必须始终朝上。

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目录1前言 (5)1.1适用性和应用范围 (5)1.2消耗品 (5)2安全规范 (6)2.1提示语与缩写符号 (6)2.2一般安全提示 (6)2.3与产品相关的安全提示 (8)3应用与设计 (9)3.1应用 (9)3.2特点 (9)3.3设计 (10)3.4技术资料 (11)3.5安装位置 (12)4初次安装 (13)4.1驱动电机径向跳动、轴向跳动和长度公差 (13)4.2动平衡 (14)4.2.1半键动平衡 (14)4.2.2全键动平衡 (14)4.2.3不带键槽的电机轴/轮毂 (15)4.3电机与齿轮箱的配合 (16)4.3.1开放式设计 (16)4.3.2封闭式设计附轮毂轴承与轴封 (17)4.3.3封闭式设计（附轴封） (18)4.3.4开放式设计附接合环 (19)4.3.5带轮毂轴承、轴封和无键轮毂的封闭式结构 (20)4.3.6齿轮箱的安装 (21)4.3.7皮带轮驱动设计 (22)4.3.8带轮毂轴承、轴封和夹紧轮毂的封闭式结构 (23)4.4输出 (25)4.4.1皮带式输入 (25)4.4.2轴式输出 (25)4.4.3TSC 式输出 (25)4.5齿轮箱换挡机构的电气连接 (25)4.5.1换档机构 (25)4.5.2换档逻辑 (28)ZH 4161.758.942r – 2018-09 3目录4.6润滑 (29)4.6.1泼溅式润滑 (29)4.6.2循环式润滑 (29)4.6.3润滑的连接口 (31)5运转 (34)5.1运转前检查 (34)5.2太阳轮安装位置检查 (34)6保养 (34)6.1换油 (34)7维修 (35)7.1齿轮箱故障检查表 (35)7.2齿轮箱的分离 (36)7.3带配合键的驱动轮毂 (36)7.4拆卸带夹紧轮毂的齿轮箱 (37)8常见问题与解决 (FAQ) (38)4 ZH 4161.758.942r – 2018-09前言ZH 4161.758.942r – 2018-09 51 前言 除 ZF 文件外，还需同时遵守车身制造商的规定。