湿法脱硫设备润滑油明细表
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FINAL20.09.2013DATE OF ISSUE :Note 1This list is a summary and does not replace the owner's manualNote 2Operator needs to check lubricant regularily according to individual equipment4000-A203A Control unit screw shaft sealG203-02Lubricant point4000-G-7012/G-7022 Pellet water pump stationfill containers 300 h 8500 h Lubricating oil / CLP 46 (DIN51517) / HD 20W/20 SAECustomer 4000-G-7012Shaft Pump 1See operation manual (up to 70°C)7 l fill containers 300 h 8500 h Lubricating oil / CLP 46 (DIN51517) / HD 20W/20 SAECustomer 4000-G-7022Shaft Pump 1See operation manual (up to 70°C)7 l Per grease gun 8000 h 8000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7012Bearing Motor pump 1see operation manual 25 g DIN 51825-KL3N Per grease gun 8000 h 8000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7012Bearing Motor pump 1see operation manual 25 g DIN 51825-KL3N Per grease gun 8000 h 8000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7022Bearing Motor pump 2see operation manual 25 g DIN 51825-KL3N Per grease gun8000 h8000 hLubricating greaseEsso / Unirex N3Manufacturer4000-GM-7022BearingMotor pump 2see operation manual25 gDIN 51825-KL3N 4000-K-7010 FanPer grease gun33000 h Lubricating greaseAral / Aralub HL2 K2K 30Shell / Alvania EP2Mobil / Mobilux EP24000-KM-7010BearingMotor see operation manual100 gPer grease gun33000 h Lubricating grease Aral / Aralub HL2 K2K 30Shell / Alvania EP2Mobil / Mobilux EP24000-KM-7010BearingMotor see operation manual100 g4000-Y-7002 Throttle start-up valve1825 dManufacturer V404-01bevel gear bevel gear check leckage monthly, seeoperation manual 31 l CLP HC 2201825 d Lubricating oilManufacturer V404-01spur gear spur gear check leckage monthly, seeoperation manual3.6 l CLP HC 220SpraySynthetic lubricantFuchs / Gleitmo 900SX404-01SchieberSlidereach maintenance, see operation manual4000-Y-7004 Melt pumpmanuall per trowel/brush Lubricating grease Dow Corning / Molykote P37Manufacturer 4000-Y-7004Threads and pins Threads and pins see operation manual, eachreassembly 1.0 kg manuall per trowel/brushLubricating greaseDow Corning / Molykote G-Rapid PlusCoperion4000-Y-7004BearingBearingsee operation manual, each reassembly3.0 kg4000-Y-7005 Screen pack changerSpray Synthetic lubricant Fuchs / Gleitmo 900S X405-01Schieber Slider each maintenance, see operation manualSpraySynthetic lubricantFuchs / Gleitmo 900SX405-01SchieberSlidereach maintenance, see operation manual4000-Y-7007 Underwater pelletizerby filling pump10000 h Hydraulic oil Fuchs / Renosafe HFDU46Shell / Irus DU46Exxon Mobil / Fire XX FDU46Customer4000-C-7076Refill tankReservoir fillingcheck weekly, see operation manual170 l DIN515194000-GM-7077Motor pump life-time lubricationLubricating grease Esso / Unirex N3Manufacturer 4000-GM-7077BearingMotor pump see operation manualDIN51825-KL3N4000-GM-7078Motor pumplife-time lubrication Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7078BearingMotor pumpsee operation manualDIN51825-KL3NPer grease gun25000 h Lubricating grease Optimol / Optitemp HT2Esso / Unirex EP2Shell / Albide HD2Coperion X410-01knife shaft bearing assemblyKnife shaft bearing assemblycheck weekly, see operationmanual300 g DIN 51825life-time lubricationLubricating grease Optimol / Optitemp HT2Esso / Unirex EP2Shell / Albide HD2X410-01BearingWheel see operation manualDIN518254000-Y-7010 Pellet drierPer grease gunLubricating greaseMobil / Mobilith AW2Shell / Alvania #2Exxon / Unirex N24000-Y-7010BearingBottom bearingsee operation manuallife-time lubrication 4000-Y-7010Bearing Top bearingsee operation manuallife-time lubrication 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-YM-7010Bearing Motorsee operation manual -life-time lubrication40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-YM-7010Bearing Motorsee operation manual-4000-Y-7013 ClassifierPer grease gunLubricating greaseTotal / Multis Complex EP2Mobil / Mobilgrease HP 222Aral / ARALUB MKL 3Manufacturer 4000-YM-7013-1BearingMotor 1See operation manual60 g Per grease gunLubricating greaseTotal / Multis Complex EP2Mobil / Mobilgrease HP 222Aral / ARALUB MKL 3Manufacturer 4000-YM-7013-1BearingMotor 1See operation manual60 g Per grease gunLubricating greaseTotal / Multis Complex EP2Mobil / Mobilgrease HP 222Aral / ARALUB MKL 3Manufacturer 4000-YM-7013-2BearingMotor 2See operation manual60 g Per grease gunLubricating greaseTotal / Multis Complex EP2Mobil / Mobilgrease HP 222Aral / ARALUB MKL 3Manufacturer 4000-YM-7013-2BearingMotor 2See operation manual60 g 4000-Y-7017 Double-jointed shaftPer grease gunLubricating grease Shell / Alvania EP2Manufacturer G415-01CardanCardan shaftsee operation manual0.5 kg KP2K DIN518254000-Y-7023 Oil lubrication unit for main drivefill containersLubricating oil 4000-C-7041Refill tank Filling tanksee operation manual 100 l ISO VG 320life-time lubrication 40000 h Lubricating grease Manufacturer 4000-GM-7042Bearing Motor pump 1see operation manual 9 g DIN 51825life-time lubrication 40000 h Lubricating grease Manufacturer 4000-GM-7042Bearing Motor pump 1see operation manual 9 g DIN 51825life-time lubrication 40000 h Lubricating grease Manufacturer 4000-GM-7043Bearing Motor pump 2see operation manual 9 g DIN 51825life-time lubrication40000 hLubricating grease Manufacturer4000-GM-7043Bearing Motor pump 2see operation manual9 gDIN 518254000-Y-7024 Oil circulating lubrication system for gearboxlife-time lubrication Lubricating grease Shell / GADUS S3 T100 2Manufacturer 4000-GM-7051Bearing Motor pump 1see operation manual -life-time lubrication Lubricating grease Shell / GADUS S3 T100 2Manufacturer 4000-GM-7051Bearing Motor pump 1see operation manual -life-time lubrication Lubricating grease Shell / GADUS S3 T100 2Manufacturer 4000-GM-7052Bearing motor pump 2see operation manual -life-time lubrication Lubricating grease Shell / GADUS S3 T100 2Manufacturer 4000-GM-7052Bearing motor pump 2see operation manual-4000-Y-7025 Sound insulation cubicle for main gearlife-time lubrication 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-KM-7066Bearing Motor fan 1see operation manual life-time lubrication 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-KM-7066Bearing Motor fan 1see operation manual life-time lubrication40000 h Lubricating greaseEsso / Unirex N3Manufacturer 4000-KM-7067BearingMotor fan 2see operation manuallife-time lubrication40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-KM-7067BearingMotor fan 2see operation manual4000-Y-7027 Oil heating unitby filling pump 1 a 1 a Lubricating oilMarlotherm SH Coperion 4000-C-7121Refill tank Filling oil reservoirsee operation manual 2000 l Viscosity class DIN 51562Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7122Bearing Motor pump 1130 g Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7122Bearing Motor pump 1130 g Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7123Bearing Motor pump 2130 g Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7123Bearing Motor pump 2130 g Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7124Bearing Motor pump 380 g Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7124Bearing Motor pump 380 g Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7125Bearing Motor pump 480 g Per grease gun 24000 h 24000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7125Bearing Motor pump 480 g Per grease gun 40000 h 40000 h Lubricating grease Esso / Unirex N3Shell / Alvania RL3Manufacturer 4000-GM-7130Bearing Motor filling pump 9 g Per grease gun40000 h40000 h Lubricating greaseEsso / Unirex N3Shell / Alvania RL3Manufacturer4000-GM-7130BearingMotor filling pump9 g 4000-Y-7028 Shaft tempering unitfill containers 1 a 1 a Lubricating oil / Marlotherm SHCoperion 4000-C-7082Refill tank Oil reservoirsee operation manual, check regularily450 l Viscosity class DIN 51562Per grease gun 24000 h 24000 h Lubricating grease Manufacturer 4000-GM-7083Bearing Motor pump 1see operation manual 50 g Per grease gun 24000 h 24000 h Lubricating grease Manufacturer 4000-GM-7083Bearing Motor pump 1see operation manual 50 g Per grease gun 24000 h 24000 h Lubricating grease Manufacturer 4000-GM-7084Bearing Motor pump 2see operation manual 50 g Per grease gun 24000 h 24000 h Lubricating grease Manufacturer 4000-GM-7084Bearing Motor pump 2see operation manual 50 g Per grease gun 24000 h 24000 h Lubricating grease Manufacturer 4000-GM-7085Bearing Motor pump 3see operation manual 50 g Per grease gun 24000 h 24000 h Lubricating grease Manufacturer 4000-GM-7085Bearing Motor pump 3see operation manual 50 g Per grease gun 24000 h 24000 h Lubricating grease Manufacturer 4000-GM-7086Bearing Motor pump 4see operation manual 50 g Per grease gun24000 h24000 hLubricating greaseManufacturer4000-GM-7086BearingMotor pump 4see operation manual50 g4000-Y-7029 Oil circulating lubrication system for gearboxPer grease gun 40000 h 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7071Bearing Motor pump 1see operation manual 80 g DIN 51825-KL3N Per grease gun 40000 h 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7071Bearing Motor pump 1see operation manual 80 g DIN 51825-KL3N Per grease gun 40000 h 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7072Bearing motor pump 2see operation manual 80 g DIN 51825-KL3N Per grease gun 40000 h 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-GM-7072Bearing motor pump 2see operation manual80 g DIN 51825-KL3N 4000-Y-7030 Hydraulic unitfill containers 8000 h8000 h Synthetic lubricant Fuchs / Renosafe DU464000-C-7146Refill tank Oil reservoirsee operation manual, check regularilylife-time lubrication- h40000 h Lubricating grease Shell / Gadus S2 V100 3Manufacturer 4000-GM-7141BearingMotor pump 1see operation manual-life-time lubrication- h40000 h Lubricating grease Shell / Gadus S2 V100 3Manufacturer 4000-GM-7141BearingMotor pump 1see operation manual-4000-YC-7004 overload couplinglife-time lubricationLubricating greaseEsso / Unirex N3Manufacturer G417-01BearingBearing overload couplingsee operation manual, everyreassembly4000-YM-7004 Melt pump drivelife-time lubrication 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-KM-7069Bearing Fan motor melt pump drivesee operation manual DIN 51825life-time lubrication 40000 h Lubricating grease Esso / Unirex N3Manufacturer 4000-KM-7069Bearing Fan motor melt pump drive see operation manualDIN 51825Per grease gun3000 h3000 h Lubricating grease Tubcon / Turmo L802 EP - / -- / -Manufacturer 4000-YM-7004BearingMotor bearing NDEsee operation manual50 g DIN 5412Per grease gun3000 h 3000 h Lubricating grease Tubcon / Turmo L802 EP - / -- / -Manufacturer 4000-YM-7004BearingMotor bearing DE see operation manual120 g DIN 54124000-YM-7007 UG pelletizer drivePer grease gun8000 h 8000 h Lubricating grease Shell / Gadus S2 V100 3- / -- / -Manufacturer 4000-YM-7007BearingUG Motor bearing DE see operation manual60 g DIN 51825Per grease gun8000 h 8000 h Lubricating grease Shell / Gadus S2 V100 3- / -- / -Manufacturer 4000-YM-7007BearingUG Motor bearing NDE see operation manual60 g DIN 518254000-YR-7001 Gearboxfill containers Lubricating oil G203-01Refill tank Filling gear boxsee operation manual 130 l ISO VG 320 DIN51519Per grease gun 8000 h Lubricating grease Customer G203-01Grease nipple Screw shaft coupling see operation manual 200 g DIN 51502Per grease gun8000 h Lubricating grease CustomerG203-01Grease nippleScrew shaft couplingsee operation manual200 gDIN 515024000-YR-7004 Gearbox for melt pumpfill containers500 h3000 h Lubricating oilG416-01Refill tankFilling gear boxsee operation manual650 lISO VG 320 DIN51519。
霍州煤电集团晋北能化晋北煤业公司
设备润滑图册
为加强我公司设备润滑的管理工作,有效减少设备机件的磨损,降低损耗,延长设备的使用寿命,规范公司设备润滑操作细则及标准,确保设备的正常运行,我公司特制定本设备润滑图册,并实施设备润滑的五定要求,各单位按照要求严格执行。
1、定点:根据设备部位及润滑点,按规定进行加油,换油.
2、定量:本着符合需要,又能节约用油的原则,规定各设备润滑点的加油、换油定额.
3、定人:根据设备进行分工,专人管理操作,进行润滑工作.
4、定质:确定油脂标号,按照规定进行加油、换油.
5、定期:按照润滑周期及规定时间进行加油、换油.
各单位根据相应设备制定台账进行管理,未按要求执行的单位根据管理制度进行相应考核。
一、40T刮板机润滑图表
二、胶带机润滑图表(1m、1。
2m皮带机通用)
800电滚筒皮带机:
三、采煤机
采煤机润滑注油点示意图采煤机润滑图表
四、工作溜子、转载溜子
工作溜子、转载溜子润滑示意图
工作溜子、转载溜子润滑表
A
F
D
五、佳木斯综掘机
EBZ160掘进机
六、天地煤机综掘机(160)
七、单轨吊润滑图表
1、DX80防爆蓄电池单轨吊
2、IMM 120 TD型柴油机单轨吊
八、绞车润滑图表
3、JSDB—25/JSDB—16双速多用绞车
九、乳化液泵润滑图表。
设备润滑明细表设备名称PPC2022单段锤式破碎机工艺号(02.02 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 转子两端轴承盒3#二硫化钼锂基脂10—15天钙钠基润滑脂2 给料辊轴承盒3#二硫化钼锂基脂10—15天钙钠基润滑脂3 检修液压站20号机械油6个月46号液压油4 给料辊减速机润滑站220#齿轮油1个月5 给料辊链轮3#二硫化钼锂基脂10—15天设备润滑明细表设备名称CLF180100辊压机工艺号(41.08)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 主轴承二硫化钼锂基脂81L/个3年老鹰或倍可2 活动辊轴承座滑轨二硫化钼锂基脂装满油盒7天老鹰或倍可3 液压系统46号抗磨液压油400L 30天补油4 旋转接头普通二硫化钼锂基脂12个月5 固定辊轴承座滑轨普通二硫化钼锂基脂装配时用6 机架销轴普通二硫化钼锂基脂装配时用7 万向联轴器普通二硫化钼锂基脂6个月8 电动推杆普通二硫化钼锂基脂30天补油9 主减速机L-CKC320 6个月设备润滑明细表设备名称YG350/80混匀堆取料机工艺号(22.02 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1梁端减速机320#中负荷齿轮油30L 5000小时2 摆线减速机320#中负荷齿轮油15L 5000小时3 行走装置3#锂基脂加满每周一次每年清洗一次4 开式齿轮油3#锂基脂加满每周一次每年清洗一次5刮板系统减速机320#中负荷齿轮油250L 5000小时6 液力偶合器46号汽轮机油18L 两年7 链条美浮特嘉325NC 140L 每周一次每年清洗一次8 头部链轮组3#锂基脂每周一次每年清洗一次9 尾部链轮组3#锂基脂每周一次每年清洗一次10 料耙滚轮3#锂基脂加满每周一次每年清洗一次设备润滑明细表设备名称YG350/80混匀堆取料机工艺号(22.02 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注11 料耙系统塔架滑轮3#锂基脂加满每周一次每年清洗一次12 油缸铰支座3#锂基脂加满每周一次每年清洗一次13 油缸耳座3#锂基脂加满每周一次每年清洗一次14 手摇卷筒3#锂基脂2/3腔30天每年清洗一次15 堆料胶带改向滚筒轴承座3#锂基脂2/3腔30天16 减速机320#中负荷齿轮油25L 5000小时17其它上部回转轴承双“0”MoS2锂基脂加满100小时18 中部回转轴承双“0”MoS2锂基脂加满100小时19 下部回转轴承双“0”MoS2锂基脂加满100小时20 堆料臂架铰点双“0”MoS2锂基脂加满100小时设备润滑明细表设备名称YG350/80混匀堆取料机工艺号(22.02 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注21 变幅油缸铰轴双“0”MoS2锂基脂加满每周一次每年清洗一次22 堆料机回转开式齿轮双“0”MoS2锂基脂加满每周一次每年清洗一次23 变幅油缸耳座双“0”MoS2锂基脂加满每周一次每年清洗一次设备润滑明细表设备名称φ4.3×64m回转窑工艺号(56.01)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 主减速机N320中负荷齿轮油2 辅减速机N320中负荷齿轮油3 托轮轴承N460中负荷齿轮油46×126个月4 挡轮导轴3#极压锂基脂适量5 挡轮轴承3#极压锂基脂加满6 大、小齿轮220#普通开式齿轮油420L 6个月7 小齿轮轴承3#二硫化钼锂基脂适量8 轮带内表面与筒体垫板废齿轮油与15—17%石墨9 托轮、挡轮与轮带接石墨块或轮带专用油适量每周一次触表面设备润滑明细表设备名称XR3200选粉机工艺号(41.10 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 主轴承二硫化钼锂基脂96L/个4-6天补足老鹰或倍可2 减速机N320中负荷齿轮油16L设备润滑明细表设备名称φ3.4×6.5+2.5风扫煤磨工艺号(73.06)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 主轴承N320中负荷齿轮油6—12个月以油箱刻度为准2 进出料装置及主轴承罩密封3#二硫化钼锂基脂适量定期补充3 滚动轴承3#二硫化钼锂基脂适量定期补充4 大齿轮150#开式齿轮油6—12个月5 主减速机N220中负荷齿轮油6—12个月以油箱刻度为准6 辅传减速机N220中负荷齿轮油6—12个月以机体刻度为准设备润滑明细表设备名称DRW 4.12转子秤工艺号(75.04 75.05 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注(换油.小时)1 等径伞齿轮KAF87 N320中负荷齿轮油2×8L100002 直齿轮RF62 N320中负荷齿轮油2×0.5L100003 DC电机黄油2×10CM3200004 传动轴承黄油160 10 CM31000小时100005 密封轴承黄油140 10 CM3200小时6 悬挂轴承黄油2×30 CM37 杠杆轴承黄油2×10CM38 油阻尼器N320中负荷齿轮油2×0.17L200009 闸板阀N320中负荷齿轮油0.12 0.10L10 搅拌器轴密封黄油2 CM31000小时设备润滑明细表设备名称LBT3.6×26㎡篦冷机工艺号(57.02 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 主动轴承2 连杆主动轴端3 连杆从动轴端双“0”锂基脂1#极压锂基脂集中润滑4 固定密封板5 托轮6 挡轮7 熟料破碎机3#锂基脂2#MoS2钙基脂8 减速机220#中负荷齿轮油9 传动链条3#锂基脂废机油设备润滑明细表设备名称XY6B—DW3405F高温风机工艺号(54.01 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 轴承盒稀油站46#汽轮机油以油位线为准32#机械油2 液力偶合器3 行星摆线针轮减速机220#齿轮油以油位线为准设备润滑明细表设备名称XY4G—DY2 尾排风机工艺号(54.08)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 轴承箱46#汽轮机油32#机械油按油位标志设备润滑明细表设备名称XY6D---DR2400F 循环风机工艺号(41.12A 41.12B)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 轴承箱46#汽轮机油32#机械油按油位标志设备润滑明细表设备名称XY4G—SY2750D余风风机工艺号(57.20 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 轴承箱46#汽轮机油32#机械油按油位标志2 液力偶合器设备润滑明细表设备名称重型板式喂料机工艺号(02.01 12.01 12.04)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 减速机220#中负荷工业齿轮油按油位标志2 主动链轮装置轴承3 尾轮装置轴承黄油4 滚轮轴承设备润滑明细表设备名称SCD800×132437槽式输送机工艺号(66.01 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 头部轴承3#锂基脂2 尾部轴承3 减速机220#中负荷工业齿轮油4 液偶46#汽轮机油5 滚轮黄油6 轨道装置石墨或废机油7 链条N15机械油滴油方式设备润滑明细表设备名称斗式提升机工艺号(41. 04A 41. 04B 41.09A 41.09B 42.01 52.01)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 头部轴承3#锂基脂2 尾部轴承3 主减速机220#中负荷工业齿轮油4 辅减速机5 液力偶合器46#汽轮机油6 逆止器3#锂基脂7 装紧滑轨及调节装置黄油设备润滑明细表设备名称罗茨风机工艺号(42.07 42.08 52.08 57.26 57.27 75.06×275.08)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 N46防锈汽轮机油6个月N68-N200中极压工业齿轮油设备润滑明细表设备名称皮带输送机工艺号(见下部)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 尾轮轴承2 托辊轴承3#锂基脂3 头轮轴承4 电动滚筒46#汽轮机油5 减速机220#中负荷工业齿轮油6 液偶46#汽轮机油7 制动装置N15机械油02.03 22.01 22.03 22.04 23.01 23.06 23.07 35.02 35.13 35.14 35.15 66.29 66.30 66.31 66.38 66.39 71.02 71.03 71.04 12.03 12.06 12.07 12.08(共计23部)设备润滑明细表设备名称拉链机工艺号(57.19 73.08 73.14 73.15 54.03 54.05 54.06 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 尾部链轮轴承2 头部链轮轴承黄油3 托辊轴承4 张紧装置5 减速机220#中负荷工业齿轮油设备润滑明细表设备名称螺旋输送机工艺号(73.17 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 悬吊滑动轴承黄油2 头尾部轴承3 减速电机220#中负荷工业齿轮油设备润滑明细表设备名称螺杆空压机工艺号()序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 寿力24KT润滑油8000H共计5台设备润滑明细表设备名称 定量给料机 工艺号( 见下面 )序号 润 滑 部 位 润滑油名称润滑量 润滑周期代用油型号备 注1 头部滚筒轴承 3#锂基脂 尾部滚筒轴承托辊 转速计 滚筒拉紧装置 减速电机220#中负荷工业齿轮油35.09A 35.09B 35.10A 35.10B 35.11A 35.11B 35.12A 35.12B 73.03 73.04 (共计10台)设备润滑明细表设备名称离心风机工艺号(见下面)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 传动轴承箱46#汽轮机油3000h 32#或46#机械油02.05 22.07 22.09 35.04 42.03 42.06e 42.10 42.11 52.03 52.07 41.22 41.23 41.24 57.23 56.03-09 56.10 56.11 56.12 56.13 66.03 66.35-37 66.41 66.45 66.48 75.16 23.04 23.09 71.07 71.08 12.11 12.12 12.15 篦冷机风机14台煤粉通风机(73.12)35.21 35.06 35.19A 35.19B设备润滑明细表设备名称MD850AY煤磨动态选粉机工艺号(73.07 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 减速机220#中负荷工业齿轮油2 主轴上轴承3#锂基脂干油泵注油3 主轴下轴承设备润滑明细表设备名称750×1060铁矿石破碎机工艺号(12.05 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 动鄂轴承3#锂基脂2 两端轴承3#锂基脂3 推动板两端3#锂基脂4 调整座滑道3#锂基脂设备润滑明细表设备名称NPG1212齿辊式破碎机工艺号(12.02 )序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 主轴轴承3#锂基脂多点干油泵DDB-10供油2 油封3 滑道4 中间轴轴承3#锂基脂5 液压站46#液压油200L设备润滑明细表设备名称收尘器工艺号(见下面)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 三连体N15机械油2 重锤阀黄油3 星型卸料器4 卸料器减速机220#中负荷工业齿轮油5 输送设备参照相关设备润滑02.04 22.06 22.08 35.03 35.05 35.18A 35.18B 35.20 41.26 42.09 52.02 57.22 66.02 66.3266.33 66.34 66.40 66.44 66.4775.15 23.03 23.08 71.05 71.06 12.09 12.10 12.14(共计27台)73.09(旋风)73.11(防爆袋)75.15(防爆袋)54.04(窑尾袋)57.18(窑头电收尘)设备润滑明细表设备名称阀门类工艺号()序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 阀门轴承黄油2 铰点3 电动执行器4 电液动推杆46#抗磨液压油设备润滑明细表设备名称带式电磁除铁器工艺号(35.16A 35.16B 41.30A 41.30B)序号润滑部位润滑油名称润滑量润滑周期代用油型号备注1 传动滚筒轴承黄油2 尾部滚筒轴承3 油冷式电动滚筒N46汽轮机油设备润滑明细表设备名称工艺号()序号润滑部位润滑油名称润滑量润滑周期代用油型号备注设备润滑明细表设备名称工艺号()序号润滑部位润滑油名称润滑量润滑周期代用油型号备注设备润滑明细表设备名称工艺号()序号润滑部位润滑油名称润滑量润滑周期代用油型号备注。
润滑油统计表
截止到2012年2月20号已经查到的或有说明书的设备用油的设备有:VTM-125-WB VERTIMILL 美卓磨机(立磨)、Metso(美卓):诺德伯格HP400破碎机、GW250圆盘给料机、LJK-4008电磁除铁器、RP-P5.0-120/80B 辊压机、DERRICK 重叠筛、XMZ100/100-U程控自动压滤机、Metso Pumps:循环泵(7.5KW)、螺杆泵(MONO)、宾得强力曲张筛(二台)、φ×湿式溢流型球磨机(三台)和桥式起重机。
设备的具体润滑油型号及每次用量如下表:
一、VTM-125-WB VERTIMILL 美卓磨机(立磨)
一、Metso(美卓):诺德伯格HP400破碎机
三、GW250圆盘给料机
四、LJK-4008电磁除铁器
五、
六、DERRICK 重叠筛
七、XMZ100/100-U程控自动压滤机
液压油使用HM46或HM68号,而且必须保持清洁。
八、桥式起重机
九、Metso Pumps:循环泵(7.5KW)
)
十、螺杆泵(MONO
(KRL/E3000×8R45)
十二、φ×(三台)
中央润滑油
建议的VG320印油润滑油
建议的电机润滑油
建议的EP2润滑脂
建议的联轴器润滑脂
每种型号的润滑油/脂的每次的用量以及初次所用总量如下表:。
设备润滑油(脂)选用参考表一、通用设备序号设备名称操作条件润滑部位选用油品备注1 蒸汽锅炉前后轴承N68机械油炉排变速箱轴承及链轮齿轮N46机械油2 YPL-3A圆盘式捞渣机前级传动N68机械油自循环油浸式润滑末级传动(圆盘式轴承)1#或2#钙钠基润滑脂定期压注脂润滑3 HL-250斗式提升机注油器传动及拉紧链轮轴承钙基润滑脂200小时涂抹拉紧螺栓钙基润滑脂500小时倾注减速机10#汽车机油6个月注油器电动机锂基润滑脂6个月4 引风机轴承钙、钠基润滑脂6个月5 罗茨-水环真空机组齿轮箱、前油箱1#真空泵油6 通风机轴承钙、钠基润滑脂6个月7 活塞式压缩机、制冷机最终排压3MPa以下汽缸压缩机油13号有十字头压缩机曲轴箱、十字头N68机械油氨压机汽缸冷冻机油(N22)氟里昂压缩机汽缸冷冻机油(HD-18)序号设备名称操作条件润滑部位选用油品备注7 活塞式压缩机、制冷机无十字头冷冻机曲轴箱同汽缸用油8 螺杆式压缩机轴承、联轴节、同步齿轮转子增速机汽轮机油22号9 摆线针轮减速机轴承、针齿销与套销与销套N46机械油10 电动(防爆)葫芦卷扬齿轮箱钙基润滑脂钢丝绳及卷筒钙基润滑脂吊钩推力轴承钙基润滑脂吊钩滑轮轴承钙基润滑脂卷筒轴承钙基润滑脂运行机构走轮轴承钙基润滑脂花键套11 W型真空泵中心架、活塞杆N32机械油12 清水泵及耐腐泵n>1500r.p.m 轴承N32机械油n<1500r.p.m 轴承N46机械油脂润滑轴承钙基润滑脂2G-2各种情况下齿轮、联轴器齿轮油HL-2013 齿轮减速机齿轮、轴承N46机械油蜗杆、蜗轮、轴承车用机油HQ-10序号设备名称操作条件润滑部位选用油品备注13 齿轮减速机脂润滑滚珠轴承钠基润滑脂ZN-214 深井泵主轴园周速度3m/s 主轴承机械油电机轴承钙基润滑油(2G-3)15 轴流通风顶n=190 r.p.m 蜗杆、蜗轮、轴承N46机械油16 多级离心泵n>1500r.p.m 轴承N32机械油n<1500r.p.m 轴承N46机械油脂润滑油泵轴承钠基润滑脂ZN-2脂润滑水泵轴承钙基润滑脂2G-217 桥(门)起重机减速机齿轮油冬齿轮、联轴器钙基润滑脂(2G-2)夏、冬滚动轴承钙基润滑脂滑动轴承冬锂基润滑脂ZL-2筒内齿轮盘夏18 V型真空泵曲轴箱机械油40号冬机械油60号夏汽缸、气阀油杯13号低压压缩机油偏心圈、气阀杆黄油序号设备名称操作条件润滑部位选用油品备注二、片剂设备1 一步制粒机液压系统N32机械油1 一步制粒机轴承钙基润滑脂(2G-2)2 混合制粒机传动减速机N32机械油轴承钙基润滑脂(2G-2)3 万能粉碎机(AB型)门盖铰链N32机械油HJ-20前盖拧紧螺栓N32机械油后座前后轴承钙、钠基润滑脂4 压片机转盘轴承机油3-5滴/分钟传动轴滚动轴承钙基润滑脂(2G-2) 1次/星期冲杆尾部及曲线导轨黄油适量5 颗粒机传动减速机N32机械油轴承钙基润滑脂(2G-2)6 胶囊灌装机传动减速机N32机械油轴承钙基润滑脂(2G-2)7 铝塑、铝铝泡罩包装机链条、链轮N32机械油1次/班序号设备名称操作条件润滑部位选用油品备注7 铝塑、铝铝泡罩包装机导柱、滑动轴承黄油1次/班减速机N32机械油8 热封包装机传动减速机N32机械油轴承钙基润滑脂(2G-2)9 糖衣机传动减速机N32机械油轴承钙基润滑脂(2G-2)10 包衣机传动减速机N32机械油轴承钙基润滑脂(2G-2)11 V型混合机减速箱齿轮油轴承黄油三、水针设备1 灌封机减速箱齿轮3#锭子油轴承钙基润滑脂(2G-2)2 甩水机轴端滚动轴承黄油3 YZ1/2安瓿印字机蜗轮蜗杆、齿轮N46机械油主轴、小连杆、推墨轮N32机械油序号设备名称操作条件润滑部位选用油品备注3 YZ1/2安瓿印字机凸轮副、推墨轮轴N32机械油链条、压轮、过桥齿轮、印字皮带压轮轴N32机械油四、粉针设备1 药瓶干燥机减速箱、链轮N32机械油轴承钙基润滑脂(2G-2)2 开合式自动轧盖机减速机N32机械油链轮、齿轮轴承座钙基润滑脂(2G-2)3 螺杆式粉针分装机各传动部位N46机械油1次/星期齿轮啮合处钙基润滑脂(2G-2) 1次/星期机头壳内含油轴承N46机械油1个月机头壳内齿轮钙基润滑脂1个月4 洗瓶机(XP-300) 蜗轮减速箱N32机械油压轨及刷子轴颈部N32机械油少量适中5 KGL-I型抗生素玻璃瓶轧盖机序号设备名称操作条件润滑部位选用油品备注五、原料设备1 SZ-1500型干燥混合机滚支滚动轴承复合钙基润滑脂传动齿轮齿面复合钙基润滑脂摆线减速机40号机械油2 3DI-320柱塞油泵油泵3#锭子油或30#机械油3个月油箱3#锭子油或30#机械油3个月3 板框压滤机液压系统N32液压油开式齿轮石墨钙基润滑脂丝杆、导向架钙、钠润滑脂4 带搅拌反应罐p<1.6MPa 中间轴承钙、钠润滑脂填料箱N46机械油5 高压釜p=5.5MPa、t<250℃填料箱汽缸油6 喷雾干燥机风机轴承、减速机见风机输送机、加料器轴钙、钠润滑脂7 柱塞泵曲轴箱车用机油轴承锂基润滑脂8 三足式离心机轴承钠基润滑脂序号设备名称操作条件润滑部位选用油品备注8 三足式离心机导向杆N32机械油六、中药设备1 切药机传动减速机N32机械油轴承钙基润滑脂(2G-2)。