高压钠灯电子镇流器设计说明书
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《R1200WAC3金卤灯电子镇流器接线说明》外接电位器
侧面接线图电子镇流器电子触发器
250×126×70mm82×62×28mm
DG45C-05P5位接线座:电子镇流器的输入(IN)为AC220V,输出(OUT)接电子触
发器的输入(黑线)端。
C3-22位:为线性外置电位器调光接口。
通过一个2.2K电位器可实现700W~1200W 调光。
若不用外置电位器,需将这个C3-2两位接口短接就可以实现全功率输出(如果不接电位器,又不短接这个接口,则镇流器不能正常工作)。
L
N
4
AC180~
注意事项
1.安装使用时请严格安照规格书上的接线方式接线,如镇流器的输入和输出接
口不要接错,否则会损坏镇流器。
2.当电子触发器触发时电压高至7千伏以上,使用时请注意安全。
3.当使用热启动触发器时,触发器的输出(红线)不要缠绕,不要扎在一起,两线(红线)要分开,否则可能会造成点不亮灯泡。
二次启动时间>1S。
在使用热触发器时,如果发现点不亮灯泡,请关闭镇流器电源>20S后再通电,在触发器没有硬性损坏的情况下基本上都能再次点亮灯泡。
英文250W high pressure sodium lamp electronic ballast inductance ballasts and comparative analysis of performance and energy-savingHigh-pressure sodium lamp is a high intensity gas discharge lamp, and its development began in 1955. Now, high-pressure sodium lamp life of up to 10,000 hours, light efficiency is higher than 100 lm / W. High-pressure sodium lamp work issued gold white light, it has a high luminous efficiency, low power consumption, long life, transparent fog ability and so on. Is widely used in roads, highways, airports, terminals, stations, squares, industrial and mining enterprises, parks and other venues lighting. High-color high-pressure sodium lamp is mainly used in sports centers, exhibition halls, casinos, department stores and hotels and other places lighting, is widely used.The following pairs of commonly used high-pressure sodium lamp of 250W inductive and electronic ballasts for performance and energy efficiency were analyzed.First, performance comparison1.Their own power. 250W Ballast power consumption of about 22W,and with the output power increases. 250W electronic ballast power consumption of about 12W, and basically a constant value. Electronic Ballast own low power consumption, low temperature, the system efficiency.2. With the benchmark light with the light effect. Ballast with the benchmark light, its luminous efficiency is about the base and the base lights with light ballast efficiency 0.95% -0.98%. Of high frequency electronic ballasts because the current lighting, its photoelectric conversion rate is slightly higher than the inductive ballast. Another self-power small electronic ballast, making it the benchmark light after the light efficiency is about supporting the base and the base lamp ballast with 110% optical efficiency.3. Lamp life. Ballast is very difficult to start the feature is fully consistent with the lamp start-up requirements. When the input supply voltage variations and lamp aging, the lamp power fluctuations over large areas, greatly shorten the lamp life, increase the routine maintenance costs. Electronic ballasts can directly control the lamp current, in smaller start-up current, shortening the lamp start-up time. In a wide range of supply voltage variations and lamp aging, maintains constant lamp power, reducing the lamp light decline, thus greatly extending lamp life, reduce routine maintenance costs.4.Input power voltage range. On the inductance ballast, lamp power supply voltage fluctuations with the input change. When the supply voltage is high, the lamp of serious super-power (when the input voltage to 250V,some inductance ballast output power up to 380W or so), ballasts and light fever severe, greatly reducing the lamp and the lamp life. The electronic ballast with constant power output. In a wide range of supply voltage changes, be able to maintain a constant lamp power, reducing the lamp light decline, thereby significantly extending the life of lamps and lighting.5.Strobe lights problem. Due to AC 50Hz (or 60Hz) power network voltage zero-crossing of the impact of inductance ballast to produce low-frequency strobe light and produce a clear exchange of noise, easily lead to the human eye fatigue, but also moving objects can not meet the high quality of lighting and photography requirements. The high-frequency electronic ballast using high frequency electric current output lamp, high power factor boost circuit, in the middle with large-capacity DC-link filter, no low-frequency flicker problem, there is no low-frequency noise.资料来源:360毕业设计网订做论文 6. Peripheral attachment. Ballast need to activate the device and the compensation capacitor is not easy to install, reduce overall system reliability. The electronic ballast does not require any attachments, easy installation.7.The installation of ballast and light source distance requirements. High Pressure Sodium Ballast generally use an external trigger pulse, the distance between the ballast and the lamp short, unable to meet the long-term driving requirement. The high-frequency electronic ballasts using sliding-frequency lighting, electronic ballasts and the distance between the lamp can be extended to 50 meters, to facilitate ballast installation and routine maintenance.8. Harmonic content and power factor. Ballast input current waveform for the square wave and the current lags behind the voltage, input current harmonic content, it is not added when the power factor compensation capacitor is only about 0.6. Even with compensation capacitors, power factor is also very difficult to achieve 0.95or more harmonic content remains high. This has resulted in Ballast serious pollution of the grid, increase network load and increase connection fees. The high-frequency electronic ballasts with power factor correction circuit inside, so that the input current harmonic content of less than 10%,power factor is higher than 0.95,the grid basically no pollution, can reduce grid load, lower initial installation fee to use can also be used on the original inductance ballast lighting system directly compatibilizer.9. Electromagnetic compatibility problems. In addition to the low input current harmonic content, the electronic ballast can fully meet EMI and EMS requirements, thereby enhancing the reliability of the entire lighting system.10. Self-protection issues. Ballast can not be achieved to protect themselves, when the tube emerged "Rectifier effect" and near the end of life, there will be bright lights frequently, eliminate, resulting in greater loss of ballast, temperature increase. Electronic ballasts can achieve full protection against lamp open, light-side short-circuit, heat lamp, rectifier effect and the light end of life phenomena such as the blockade of electronic ballast output.11. Size and weight. 250W Ballast weight of close to 5 kg, were heavy and bulky raw materials consumed by many pairs of lamps and installation of components requiring high strength. 250W electronic ballast weight of only 1 kg, small size and easy installation.From the above analysis we can see that was significantly higher than the performance of electronic ballast inductance ballasts, electronic ballasts canfully meet the "green light" requirements, are environmentally friendly, energy-saving products.Second, comparative analysis of energy-saving1. Magnetic Ballast with full power constant output electronic ballast.(1) Inductance Ballast: Rated input voltage 220V, input power 272W, output power of 250W.(2) The full power constant output electronic ballast: Input voltage 220V, input power 262W, the output power of 250W.Comparative analysis of energy-saving: The power output the same circumstances, the use of electronic ballasts can save 10W of input power, energy-saving rate was 3.7%. If the grid voltage is increased, energy-saving electronic ballasts will be greatly improved.For example: power voltage of 250V,at this time Ballast input power 350W, electronic ballast input power of 262W,would save 90W of power, energy-saving rate of 30%.2. Inductance Ballast and low-power constant output electronic ballast(1) Inductance Ballast: Rated input voltage 220V, input power 272W, output power of 250W.(2) low-power constant output electronic ballast: For energy conservation, to extend the lamp life, while ensuring that illumination, electronic ballasts can be reduced to 80% of the output of the power output. This is, electronic ballasts rated input voltage of 220V,input power 210W,the output power of 200W.Comparative analysis of energy conservation: the use of such electronic ballasts can save input power 62W,energy saving rate of 23%. If the grid voltage is increased, energy-saving electronic ballasts will be greatly improved.For example: power voltage 250V, power of difference for the 350W - 210W = 140W, energy-saving rate of 50%.3. Inductance Ballast and automatic timing Dimming Electronic Ballast(1) Inductance Ballast: Rated input voltage 220V, input power 272W, output power of 250W.(2) In order to extend the lamp life, and further energy efficiency, while meeting the general requirements of road lighting, electronic ballasts can be reduced to the maximum output power of 80% of rated power, while at night will further reduce the power output ballast .Dimming electronic ballast strategies can be formulated according to the user's requirements, a maximum of dimming can be achieved grade 8.[For example, dimming strategy]Electronic ballast to work 12hours every night, rated input voltage of 220V. The implementation of three-dimming electronic ballast Strategy: 18:00 to 22:00 at night and 80% power output, input power 210W, output power 200W; at 22:00 to 4:00 am the next day and 50% power output , input power 134W, output power 125W; the next day 4:00 am to 6:00 am at 80% power output, input power 210W, the output power of 200W.Comparative analysis of energy conservation: the use of such electronic ballast, an hour every night could save an average input power 100W,energy-saving rate was 36.6%. If the grid voltage is increased, energy-saving electronic ballasts will be greatly improved.From the above analysis, the use of such automatic timing dimmable electronic ballasts, average power of 172W, working 12 hours a day, saving more than 1.2 degrees Ballast. In accordance with electricity 0.8yuan / kWh, 0.96yuan per day to save electricity. Through energy conservation, about a year to be able to fully recover the cost of electronic ballasts.中文250W高压钠灯电感镇流器和电子镇流器性能分析高压钠灯属于高强度气体放电灯,其发展始于1955年。
Product description• Processor-controlled ballast with y inside• Noise-free precise control via DSI signal, switchDIM or corridorFUNCTION • CELMA energy class A1 BAT 1)Interfaces • DSI• switchDIM (with memory function + selectable dimming rate)• corridorFUNCTION (3 preprogrammed profiles)• Integrated SMART-Interface Functions• Intelligent Temperature Guard (protection against thermal damage)• Intelligent Voltage Guard (overvoltage indication and undervoltage shutdown)• Optimum filament heating in any dimmer setting• Disconnection of filament heating from a dimming level of approx. 90 % for maximum energy efficiency (SMART-Heating Concept)• Automatically triggered emergency lighting value in DC mode, 70 %• For emergency lighting systems as per EN 50172• Automatic start after replacement of defective lamps• Backwards compatible1)according to the EU directives on ecodesign requirements (EC) No. 245/2009 and (EC) No. 347/2010ÈStandards , page 2Wiring diagrams and installation examples , page 5PCA TCL ECO lp Y , 55 WCompact and T5c fluorescent lampsTC-LTechnical dataPower input on standby < 0.5 WProtective hot restart 0.5 s for AC / 0.2 s for DC Dimming range 1 – 100 %Lamp start possible from 1 %Operating frequency ~40 – 100 kHz Life 50,000 hHeight21 mmOrdering dataTypeArticle number Packaging 425 mm casing: 10 pieces/carton, 640 pieces/palletSpecific technical dataLamp wattageLamp type TypeLength L Dimensions LxWxHHole spacing D Weight Circuit power 1Lamp wattage 1Current at 230 V / 50 Hz 1λ at50 Hz / 230 V tc pointAmbienttemperature ta 2For luminaires with 1 lamp1 x 55 W TC-L PCA 1x55 TCL ECO lp Y 360 mm 360 x 30 x 21 mm 350 mm 0.26 kg 58.9 W 55 W0.26 A0.9880 °C-25 ... 60 °CFor luminaires with 2 lamps2 x 55 WTC-LPCA 2x55 TCL ECO lp Y425 mm 425 x 30 x 21 mm415 mm 0.34 kg117.8 W110 W0.51 A0.9980 °C-25 ... 50 °C1Valid at 100 % dimming level2+10 °C to ta max: unrestricted dimming. -25 °C to +10 °C: unrestricted dimming from 100 % to 30 %. -25 °C to +10 °C, dimming below 30 %: malfunction possible but no damage to ECG. This applies to AC and DC operation.P HA SE U TStandards EN 55015EN 55022EN 60929EN 61000-3-2EN 61347-2-3EN 61547Suitable for emergency installations according to EN 50172Lamp starting characteristics Warm startStarting time 0.5 s with AC Starting time 0.2 s with DC Start at any dimming levelAC operation Mains voltage220–240 V 50/60 Hz198–264 V 50/60 Hz including safety tolerance (±10 %)202–254 V 50/60 Hz including performance tolerance (+6 % / -8 %)DC operation 220–240 V 0 Hz198–280 V 0 Hz certain lamp start 176–280 V 0 Hz operating rangeUse in emergency lighting installations according to EN 50172 or for emergency luminaires according to EN 61347-2-3 appendix J.Light output level in DC operation Default value is 70 %Emergency unitsThe “PCA TCL ECO lp x ” ballasts are compatible with all emergency units from Tridonic. See the table in the data sheet. Also all “5-pole” emergency units can be used. When used with other emergency units tests are necessary.Temperature rangeUnlimited dimming range from 10 °C to ta max. -25 °C to +10 °C: dimming operation from 100 % to 30 %. If dimm level goes below 30 % malfunction possible, but no electronic ballast damage. This applies to AC and DC operation.Mains currents in DC operation (at 70 % light output)TypeWattageMains current at U n = 220 V DCMains current at U n = 240 V DCPCA 1x55 TCL ECO lp X 1x55 W 0.21 A 0.19 A PCA 2x55 TCL ECO lp X2x55 W0.42 A0.38 AHarmonic distortion in the mains supply (at 230 V / 50 Hz)TypeWattage THD357911PCA 1x55 TCL ECO lp X 1x55 W 7.1 5.7 1.0 1.3 1.4 1.2PCA 2x55 TCL ECO lp X 2x55 W4.12.10.60.91.00.8Ballast lumen factor AC operation (AC-BLF) EN 60929 8.1TypeWattageAC-BLF atU = 230 V ACPCA 1x55 TCL ECO lp X 1x55 W 0.98PCA 2x55 TCL ECO lp X 2x55 W0.99The ballast lumen factor for AC operation (AC-BLF) does not alter from U n = 198 V AC to U n = 254 V AC .The ballast lumen factor for DC operation (DC-BLF) on the basis of an automatic power reduction of the ballasts (default value is 70 %) will be smaller than AC. It does not alter in the DC operating range (198–280 V DC ).P HA SE D OU T7550250100908070605040302010digital dimming value relative lighting level in %10090807060504030201001009080706050403020151054321Energy saving PCA TCL ECO lpmains power in %dimming level in %Dimming characteristics as seen by the human eyeDimming characteristics PCA TCL ECO lp1)SMART-LS II lp: article number 86458258DSI PCA TCL ECO lp Xswitch DIM PCA TCL ECO lpXDimmingDimming curve is adapted to the eye sensitiveness.Dimming range 1 % to 100 %Digital control with DSI signal: 8 bit Manchester Code Speed 1 % to 100 % in 1.4 sControl input (D1, D2)Digital DSI signal, push-to-make switch (switchDIM) or a motion detector (corridorFUNCTION) can be wired on the same terminals (D1 and D2).Digital signal DSIThe control input is non-polar and protected against accidental connection with a mains voltage up to264 V. The control signal is not SELV. Control cable has to be installed in accordance to the requirements of low voltage installations.Different functions depending on each module.SMART interfaceAn additional interface for the direct connection of the SMART-LS II lp 1) light sensor or corridorFUNCTION Plugs.Application and functionallity see corridorFUNCTION user manual.SMART-LS II lp 1) light sensor operating mode:The sensor registers actual ambient light and main-tains the individually defined lux level.After every mains reset the SMART interface auto-matically checks for an installed sensor. With the sensor installed the PCA TCL ECO lp x automati-cally runs in the constant lux level mode.ON/OFF switch via mains, switchDIM or DSI signal.DSI signal = 0 switches off,DSI signal ≥ 1 switches on.With switchDIM signals it is possible to change the controlled light level temporarily.Temporarily means that after a switching cycle OFF/ON command the ballast will start at the preset value determined by the SMART-LS II lp. The installa-tion of the two wire bus is according to the appropriate low voltage regulations.switchDIMIntegrated switchDIM function allows a direct connection of a push to make switch for dimming and switching.Brief push (< 0.6 s) switches ballast ON and OFF. The ballasts switch-ON at light level set at switch-OFF.When the push to make switch is held, PCA ballasts are dimmed. After repush the PCA is dimmed in the opposite direction.The switchDIM fade time is set to 3 s from min. to max. in the factory settings. With a 20 s push to the push to make switch this fade time can be changed to 6 s. In this instance the switchDIM application will be synchronized to 50 % light level after 10 s and after 20 s the light level rises to 100 % with the new fade time.At every synchronizsation (10 s keystroke) the device will reset to 3 s (factory setting)In installations with PCAs with different dimming levels or opposite dimming directions (e.g. after a system extension), all PCAs can be synchronized to 50 % dimming level by a 10 s push.Use of push to make switch with indicator lamp is not permitted.Deactivation: If the corridorFUNCTION is wrongly activated in a switchDIM system (for example a switch is used instead of pushbutton), there is the option of installing a pushbutton and deactivating the corridorFUNCTION mode by five short pushes of the button within three seconds.switchDIM and corridorFUNCTION are very simple tools for controlling ballasts with conventional momentary-action switches or motion sensors.To ensure correct operation a sinusoidal mains voltage with a frequency of 50 Hz or 60 Hz is required at the control input.Special attention must be paid to achieving clear zero crossings.Serious mains faults may impair the operation of switchDIM and corridorFUNCTION.Backwards compatibilityWith a simple key combination a PCA TCL ECO lp x can be reset as a normal PCA ECO from the previous generation. Synchronisation simply has to take place three times within one minute (3 x 10 s). To activate the “x ” settings again, synchronisation has to take place four times within one minute.Dimmable ballasts from Tridonic have to be earthed.Loading of automatic circuit breakersAutomatic circuit breaker type C10C13C16C20B10B13B16B20Installation Ø1.5 mm 21.5 mm 21.5 mm 22.5 mm 21.5 mm 21.5 mm 21.5 mm 22.5 mm 2PCA 1x55 TCL ECO lp X 2234485211172426PCA 2x55 TCL ECO lp X12162226681113Continuous operation: to calculate the protective saftey switch see main current, page 1P HA SE D OWiring adviceThe lead length is dependent on the capacitance of the cable.With standard solid wire 0.5/0.75 mm² the capacitance of the lead is 30–80 pF/m. This value is influenced by the way the wiring is made. Lamp connection should be made with symmetrical wiring.Hot leads (9, 10, 15, 16) and cold leads (11, 12, 13, 14) should be separated as much as possible.When using two or more dimmable ballasts in one luminaire with separate dimming controls, the lamp leads must be kept separate.Dimmable ballasts from Tridonic have to be earthed.Installation instructionsWiring type and cross sectionThe wiring can be solid cable with a cross section of 0.5 to 0.75 mm² for push terminal and 0.5 mm² for IDC terminal. For the push-wire connection you have to strip the insulation (8–9 mm).Loosen wire through twisting and pullingwire preparation:Intelligent Temperature GuardThe intelligent temperature guard protects the PCA TCL ECO lp x from thermal overheating by reducing the output power or switching off in case of operation above the thermal limits of the luminaire or ballast. Depending on the luminaire design, the ITG operates at about 5 to 10 °C above Tc temperature.Intelligent Voltage GuardIntelligent Voltage Guard is the name of the new elec-tronic monitor from Tridonic. This innov ative feature of the PCA family of control gear fromTridonic immediately shows if the mains voltage rises above certain thresholds. Measures can then be taken quickly to prevent damage to the control gear.• If the mains voltage rises above approx. 305 V (voltage depends on the ballast type), the lamp starts flashing on and off.• This signal “demands” disconnection of the power supply to the lighting system.corridorFUNCTIONActivation: To activate the corridorFUNCTION a voltage of 230 V simply has to be applied for five minutes at D1, D2. The unit will then switch automatically to the corridorFUNCTION.Deactivation: If the corridorFUNCTION is wrongly activated in a switchDIM system (for example a switch is used instead of pushbutton), there is the option of installing a pushbutton and deactivating the corridorFUNCTION mode by five short pushes of the button within three seconds.The corridorFUNCTION V2 offers the added benefit of a second and third preprogrammed profile, which can be activated by the corridorFUNCTION plugs.Application and functionallity of profiles see user manual.Operating voltageTypeWattage U out PCA 1x55 TCL ECO lp X 1x55 W 250 V PCA 2x55 TCL ECO lp X2x55 W350 VBallastTerminalMaximum capacitance allowed TypeColdHot Cold Hot PCA 1xx TCL ECO lp X11, 129, 10200 pF 100 pF PCA 2xx TCL ECO lp X11, 12, 13, 149, 10, 15, 16200 pF100 pFP HA SE D OU TRFI• Connection to the lamps of the hot leads must be kept as short as possible• Mains leads should be kept apart from lamp leads (ideally 5–10 cm distance)• Do not run mains leads adjacent to the electronic ballast • Twist the lamp leads• Keep the distance of lamp leads from the metal work as large as possible• Mains wiring to be twisted when through wiring • Keep the mains leads inside the luminaire as short as possibleGeneral adviseElectronic ballasts are virtually noise free.Magnetic fields generated during the ignition cycle can cause some background noise but only for a few milliseconds.For further technical information please visit PCA TCL ECO lp X 1x36–58 WPCA TCL ECO lp X 2x36–58 WDimmable ballasts from Tridonic have to be earthed.* * * leads 9, 10: keep wires short, max. 1.0 mleads 11, 12: max. 2.0 m; ballast must be earthed * * digital signal (DSI) or switchDIM* ** leads 9, 10, 15, 16: keep wires short, max. 1.0 mleads 11, 12, 13, 14: max. 2.0 m; ballast must be earthed* * digital signal (DSI) or switchDIMOperation on DC voltageOur ballasts are construed to operate DC voltage and pulsed DC voltage.To operate ballasts with pulsed DC voltage the polarity is absolute mandatory.Isolation and electric strength testing of luminairesElectronic devices can be damaged by high voltage. This has to be considered during the routine testing of the luminaires in production.According to IEC 60598-1 Annex Q (informative only!) or ENEC 303-Annex A, each luminaire should be sub-mitted to an isolation test with 500 V DC for 1 second. This test voltage should be connected between the interconnected phase and neutral terminals and the earth terminal.The isolation resistance must be at least 2 MΩ.As an alternative, IEC 60598-1 Annex Q describes a test of the electrical strength with 1500 V AC (or 1.414 x 1500 V DC ). To avoid damage to the electronic devices this test must not be conducted.P HA SU。
电子镇流器简介电子镇流器因其显著的节能效果,体积小、重量轻、高可靠性,已经在紧凑荧光灯、日光灯、一体化灯等广泛应用,取得良好的经济效益和社会效益,随着电子技术不断发展,电子元器件可靠性不断提高,而成本大幅度降低,HID灯电子镇流器将成为绿色照明工程的重要部分。
HID灯(高强度气体放电灯)是目前国际上广泛使用的新一代高效光源,去年仅我国生产的金属卤化物灯泡、高压钠灯多达1480万只,而且随着基础建设不断加大,HID灯的用量每年都会有较大的增长,因此合理设计配套HID灯用的电器附件是非常重要的,而使用电子镇流器可以取得很好的性能价格比,以下本文就主要的几个方面介绍电子镇流器的性能特点与应用,并对如何进一步推广使用HID灯电子镇流器提出探讨意见。
二、电子镇流器的主要优点1、具有显著的节能效果,这主要的是:※在同等条件下,要得到相同的照度,相对于传统电磁式镇流器,使用HID灯用电子镇流器,其输入功率普遍可减少10%以上,因为灯泡采用高频或低频方波电流点灯工作时,其系统发光效率得到提高。
※电子镇流器自身的损耗小,我公司生产的250W电子镇流器效率可达92%以上。
※功率因数高,可达0.99,提高发电厂供电能力并降低输电线路损耗。
※由于电子镇流器具有稳定的灯输出功率(我公司生产的电子镇流器,电源电压变化±15%时,灯输出功率变动小于3%),而使用电抗式镇流器的灯输出功率会随电源波动超过10%以上,因此,在设计时,为保证在电源电压波动范围内满足设计照度,均按电压波动的下限(-10%)设计,这样在正常电压使用时,灯从电源取得的输入功率将超过正常功率约10%,既造成灯泡过载,缩短灯寿命,也造成不必要的浪费。
但是,如果使用电子镇流器,由于电子镇流器有稳定输出功率的特性,不存在此类问题,达到同样的设计效果时,其从电源输入的功率可以降低10%以上。
以上可见,电子镇流器的节电效果是非常显著的。
2、可以大量节省资源从所周知,传统的电磁式镇流器需要消耗大量的矽钢片和漆包线,这将消耗大量存量有限的地球资源,如采用电子镇流器就可以大大降低资源损耗,以400W金属灯(电感镇流器)为例,需要铜2.0公斤,矽钢片4.0公斤,而使用电子镇流器,只需要铜约0.4公斤,不需要矽钢片。
基于IR2155的高压钠灯电子镇流器设计
王卫;张伟强;高国安
【期刊名称】《电子器件》
【年(卷),期】2002(025)003
【摘要】本文针对高压钠灯电子镇流器设计中,开关损耗大、驱动复杂、启动速度慢等问题,提出一种高性能高压钠灯用电子镇流器电路.该电路成功的应用了L6560校正芯片和IR2155专用半桥驱动芯片,即简化了传统的驱动电路,又实现了变频调节,提高了启动速度,保证了灯功率的稳定.通过频率和辅助元件的设置,半桥逆变电路可工作在软开关状态.同时设计出可靠的、能产生3.5 kV电压的启动电路,保证灯在热灯熄灭时,切断触发脉冲,而后自动恢复启动状态.实验结果表明该镇流器性能优良,功率因数大于0.99,启动时间小于2.4 min.
【总页数】5页(P224-228)
【作者】王卫;张伟强;高国安
【作者单位】哈尔滨工业大学,电气工程系,哈尔滨,150001;哈尔滨工业大学,电气工程系,哈尔滨,150001;哈尔滨工业大学,电气工程系,哈尔滨,150001
【正文语种】中文
【中图分类】TM923
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3.基于IR2155的高压钠灯电子镇流器设计 [J], 王卫;张伟强;高国安
4.高压钠灯节能型电子镇流器的设计 [J], 侯玉江;何占伟
5.高压钠灯电子镇流器的设计 [J], 庞保堂;栗红霞
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高压钠灯用电子镇流器的电气要求一、镇流器的调整1.要求镇流器应能限制提供给基准灯的功率,当镇流器与基准灯在IEC 60662中相应灯的参数表所规定的灯目标电压下工作时,提供给基准灯的功率应不小于该灯在灯的目标电压下与相应的基准镇流器一起工作时灯功率的95 %,也应不大于该灯在同一条件下工作时的灯功率的105 %。
在灯的目标电压下,灯的功率可依据按照规定进行试验所得出的结果绘制的灯功率对灯电压曲线图推出。
2.试验程序基准灯应按照要求进行挑选。
采用相关的基准镇流器应能使灯启动,并使灯电压升高。
在电压升高期间,应连续地或每隔若干伏(不超过5 V)灯电压的间隔记录下灯的电压和灯功率,直至灯电压达到IEC 60662中相应灯的参数表所规定的灯电压的最大极限值。
必要时可采用人为的方法使灯电压升高至最大极限值。
注:人为升高灯电压的方法在IEC 60662的附录要求中给出。
将灯关闭至少5 min,使灯冷却,然后采用受试镇流器按照相同的试验程序重复试验。
将基准镇流器的试验结果和受试镇流器的试验结果绘制成曲线图,灯的电压用水平轴线表示,灯的功率用垂直轴线表示。
二、短路电流当镇流器采用其额定电压的92 %~106 %之间的任一电压时,短路电流不应低于IEC 60662所给出的校准电流。
试验按照图1所示线路进行,使开关S1处于朝上的位置,而使开关S2处于朝下的位置。
镇流器的短路电流与标称工作电流之比应不超过表1规定之值。
1——受试镇流器2——基准镇流器3——基准灯在测量灯的功率时,对功率表的损耗不作补偿。
应将不使用的仪器短路或关闭。
将灯从一个镇流器安全快速地转换至另一个镇流器的方法尚在研究之中。
图1 高压汞灯用镇流器的试验线路表1镇流器的短路电流与标称工作电流之比三、开路电压当镇流器在其额定电压的92 %~106 %之间的任一电压下和额定频率下工作时,它所提供的电压不应小于IEC 60662中相应灯的参数表所给出的灯的启动试验电压。
110V与220V节能灯电子镇流器的设计关键字:EB(电子镇流器或电子安定器),倍压电路。
通常设计110V的EB比220V的EB难度要高点,尤其是高功率因数的,下面以几副常规的原理图引领大家进入文章的主题.图1 220V通用线路图2 100-110V倍压线路图3 100-110V直接驱动线路A图4 100-110V直接驱动线路A为何110V的EB比220V的EB难度要高,最直接的影响是灯的启动问题,尤其是整灯在高温低压时,容易出现灯管不能成功启动,只有两边灯丝发红。
原因是在高温时磁环和三极管的驱动能力降低,以至灯启动电压和灯启动电流供应不足而不能使灯管成功引燃。
灯启动电压和启动电流供应不足也影响低温低压时灯的启动。
另外,要想EB输出相同的功率,110V的EB的输出电流自然要比220V的输出电流大一倍,输出电流受控的关键点是EB的输出电感(也称扼流圈),此电感的选值太大,输出功率不足。
选值太小,便会引至EB的工作频率严重超标,三极管的开关损耗会上升,引至管子发热。
在线路的拓朴上,以上四副原理图是一样的,都是串联谐振正反馈电路,只是有一些巧妙的地方和元器件的数值选取不同。
此电路的最佳工作状态,必须符合:式1式中:Fw为工作频率。
Fo为整个谐振电路的固有频率。
以简单的词语说明就是:工作频率与输出电感和谐振电容的固有频率要相等,电路才能工作于最佳状态,此时负载电路等效于一个电阻,可提高整个EB 的效率,降低热损耗,整机性能上升。
图1是常规的220V原理图,图2是110V经过倍压的原理图。
图3为110V双谐振电容直接驱动原理图,图4是双谐振电容与灯丝交叉的直接驱动原理图。
图1不适宜用在110电路当中,何解?是因为要维持确定的功率,输出电感L2必须选得很小,要符合上式,谐振电容C6将要选取得很大,而C6不能选取得太大,因为太大了,启动电压将降低。
原因是:设有一高频电流流过灯丝,C6增大,等效于C6的电阻减小,C6两端的电压便下降,输出电感和灯丝的压降便上升,C6两端的电压下降,等于灯管电压下降,便很容易出现前文所述的高温不能启动问题。
高压钠灯电子镇流器电路图高压钠灯电子镇流器电路图采用PM4020H设计的(HID)或高压钠灯电子镇流器:采用大电流推拉电路,可以驱动半桥和全桥电路。
桥路输出采用低频交流,PM4020H内置分频器将单端驱动的频率到195Hz的低频,因此消除了声共振PM4020H控制器HPM4020H集成了控制和驱动HIDL所有的功能需要,它适用于金属卤素灯(如汽车大灯、放映机灯等)、高压汞灯和高压钠灯等高强度放电灯控制器的驱动和控制。
它包含一个完全的电流模式脉宽调制器、一个灯功率调节器、灯温补偿器和所有采用PM4020H设计的(HID)或高压钠灯电子镇流器:采用大电流推拉电路,可以驱动半桥和全桥电路。
桥路输出采用低频交流,PM4020H内置分频器将单端驱动的频率到195Hz的低频,因此消除了声共振PM4020H控制器HPM4020H集成了控制和驱动HIDL所有的功能需要,它适用于金属卤素灯(如汽车大灯、放映机灯等)、高压汞灯和高压钠灯等高强度放电灯控制器的驱动和控制。
它包含一个完全的电流模式脉宽调制器、一个灯功率调节器、灯温补偿器和所有故障保护。
HPM4020H的结构和功能如图1所示。
采用大电流推拉电路,可以驱动半桥和全桥电路。
桥路输出采用低频交流,PM4020H内置分频器将单端驱动的频率到195Hz的低频,因此消除了声共振。
声共振是HIDL在高频电源供电时出现的放电电弧不稳的现象,其机理是灯管内压力波的脉动从管内壁反射回来,如果与高频电流的脉动成分相位相同,则形成驻波,产生声共振,轻则灯光抖动,重则烧毁灯管和镇流器。
控制器的输出采用全桥逆变器。
逆变器工作在195Hz的低频,灯的平均电压为零。
桥路的驱动由脚QOUT和QOUT输出,它们均以50%的占空比工作,相差180°。
采用IR2112驱动高端和低端的MOSFET管。
这样的方法成本较贵,也可以低端直接驱动,高端采用一个高压晶体管、一个上拉电阻以及正确的相位。
概述为适应现代化照明要求,改善大型道路的照明亮度,本公司在借鉴和吸收国内外先进设计的基础上,于2005年自行设计开发的新型照明灯具——XT001型高压钠灯路灯,本灯具结构新颖、独特、使用方便、线条流畅、外形美观,是集照明与城市点缀于一体的新型照明灯具。
广泛适用于大型道路,广场及特殊照明场所。
结构特点及使用◆灯具的灯体及灯盖为铝合金压铸而成,外形流畅,双层密封,耐腐蚀性强。
外观简洁,线条流畅,结构轻巧,牢固。
◆灯具灯体内的反射器经CAD模拟程序计算设计合理。
结构独特,达到和光源配比的最佳效果,配光曲线均匀,效率增大的同时使眩光降至最低。
◆灯具的钢化玻璃与反射器,灯头套用高稳定性包孔硅胶成一体,组成内换泡结构。
调节灯头盒支架,可安装不同功率(110W-400W)高压钠灯,金卤灯等光源。
◆灯具的电器部件置于面框上,采用上掀盖形式,只需向外扳二只铝合金扣攀,打开上盖,即可进行平台外理。
用户只需旋松电器板螺丝,电器整体就可全部脱下拔出插座,便于用户维修,更换。
◆灯具的灯罩采用5mm的弧形钢化玻璃,强度高,透光性能好。
◆灯具的设计成内换泡结构,具良好的密封性能,在北方多尘地区使用,更加体现其设计的合理化、优越性。
1 ●灯具适合安装于7-14米高度。
●灯具使用后,为发挥灯具照明效果,一般情况下,一年需清洗一次。
●灯具更换灯泡和维修电器时,应先切断电源。
灯具基本性能1、防护等级:IP652、外壳耐腐蚀性能:II类3、工作环境:-35℃—+45℃正常工作4、防触电保护等级:I类5、功率:110W-400W6、电源:220V(+10%)/50Hz灯具接线原理图2。
第4章 高压钠灯电子镇流器设计实现
4.1 原理框图
高压钠灯(HPSL)电子镇流器电路方框图如图4-1所示。
图4-1 HPSL镇流器电路方框图
4.2 实现电路
根据图4-1,我们得到高压钠灯(HPSL)电子镇流器具体实现电路如图4-2
所示。
图4-2 HPSL电子镇流器电路图
下面对图4-2的各部分电路进行详细说明。
4.2.1 市电输入保护电路
市电输入保护电路如图4-3所示。
图4-3 市电输入保护电路
图中,FU为保险丝,在短路过流时起保护作用。RT为负温度系数热敏电阻
元件,用于抑制电源接通瞬间的浪涌电流冲击。常温下RT呈高阻态,随着流过
电流的增高,其温度也升高,而电阻值却下降,在负载电流达到稳定时,其阻值
下降至最小,对电流产生的影响可忽略不计。
RV为压敏电阻,其阻值随电压的增高而急剧减小,可吸收诸如雷电等原因
引起的电网瞬时高电压冲击。因其耐受瞬时功率能力强,可长期工作。正常状态
下,RV接近开路,故对电路的影响可忽略。本电路简单、低廉、有效。
4.2.2 EMI滤波器
电磁干扰包括射频干扰(RFI)和各式各样的电磁脉冲干扰,它们的危害正
受到愈来愈多的重视。来自电网和电子镇流器逆变电路大功率高频振荡的射频传
导干扰必须采用EMI滤波器加以隔离,以消除两者之间的互相干扰。
本电路采用双π型EMI滤波器,如图4-4所示。其中,L1 = L2 , C1 = C2 ,
C3 = C4 。由于电感对射频干扰起阻流作用,而小容量电容则对射频干扰起近似
短路作用,故EMI滤波器对射频传导干扰的抑制作用是明显的。
图4-4 双π型EMI滤波器
电磁脉冲干扰在相线与中线间产生差模(对称模式)干扰,与地线无关, L1 、
L2 对此干扰电流呈高阻抗;而在每条电源线与地线之间会产生共模(非对称模
式)干扰, C3 、C4 对此干扰呈低阻抗,所以EMI滤波器对电磁干扰能有效抑
制。如果EMI滤波器的阻抗设计与干扰源的阻抗不匹配,则EMI滤波器还能将干
扰源的干扰沿其进入的路径反射回去,这样EMI滤波器的滤波效果更佳。
4.2.3 桥式整流器
桥式整流、电容滤波电路如图4-5所示。
图4-5 桥式整流电容滤波电路
220VP50Hz 的市电经整流后变成100Hz 的正弦半波脉动直流电压,而50Hz
的交流输入电流则因输出端接有滤波电解电容而产生严重畸变,如图4-6 所示。
图4-6 输入及输出波形
从波形图可见, IAC已畸变成尖脉冲电流,整流二极管的导通角θ很小,
由波形分析可知,输入电流的高次谐波含量很高,线路功率因数跌至015~0165 。
为解决这个问题,采用了下述的APFC 电路。
4.2.4 有源功率因数校正器(APFC)
上述的低值功率因数,只有采取功率因数校正器才能提高。本型镇流器采用
了以MC34262P 集成电路为核心的固定开通时间零电源开关升压式APFC电路。
APFC 电路如图4-7所示,IC 为MC34262P,其中:
图4-7 APFC电路
该集成电路内部含有自启动定时器、正交倍增器、零电流检测器、图腾柱驱
动输出以及过压、欠压和过流保护电路。B5 的N1 为APFC 的电感器; D3 为续
流二极管; B5 的N2 为零电流检测绕组,同时经D1姜勇义:250W高压钠灯电
子镇流器的研制3支路整流滤波电路为IC 提供直流电源; C8 为补偿电容,确
保可靠起动; R5 、C9 为抗干扰电路,免除过流保护电路误动作; R6 为过流
保护取样电阻; C20 、C10 为滤波电容。
当B5 的N1 中电流为零时, IC 中的零电流检测器动作,使⑦脚输出宽度
一定、幅度一定且周期可变的控制脉冲。在脉冲宽度持续期间将K1 开通, ( B5 )
N1 中的电流上升并储能,从控制脉冲下降边缘开始,K1 关断,电感器的自感电
势通过续流二极管向滤波电容充电,从而在直流滤波电容上得到升压至400V的
直流电压,波形如图4-8所示,从波形图可以看出,输入电流的包络线和输入电
压波形近似,且同相,故APFC 电路使线路的功率因数接近于1。
其中,
Vw - 交流输入电压波 IL - 电感电流的包络线;
IR - 交流输入电流的平均电流波;
VG - IC 的⑦脚输出的控制脉冲。
图4-8 K1栅极驱动电压、电感电流
本电路的零电压控制模式使K1 只在电感中电流为零时才开通,故大大减小
了开关管的应力和损耗,同时对续流二极管的恢复时间也没有严格要求,因此采
用普通快恢复二极管即可满足使用要求。
本电路结构简单、外围电路元件少,大大缩小了电路的体积,降低了电路的
成本并提高了可靠性。
本电路B5 参数的设计、磁芯的选取以及制作质量均关系到输入交流电压的
允许变化范围及电路的可靠性。
4.2.5 逆变器电路
电子镇流器是将220VP50Hz 市电转换成20kHz~30kHz 的高频交流电,以供
气体放电灯使用,而逆变器是将APFC 电路输出的直流电逆变成20kHz ~30kHz
高频交流电的电路,可见逆变器处于电子镇流器电路的核心。
本型电子镇流器采用电压反馈自激半桥式逆变电路。其中所用的振荡管兼作
功率开关管,选用N沟道增强型MOSFET管,使得电路结构简单且可靠性大大提
高,具体电路如图4-9 所示。
图4-9 电压反馈自激半桥逆变电路
B2 的N1 绕组的电感L1 与C16 构成串联谐振回路;B2a 、B2b为一对反相
电压反馈绕组; DW1 、DW2 和 DW3 、DW4 保护K2 、K3 的安全。APFC 电路输
出的400V 直流电压作为逆变器的电源,其经R9 对C11 充电;经由R9 、R10 、
D4 对C16 充电。当C11 的电压达到一定值时,触发二极管IA1 导通,使K3 开
通, C16 通过K3 放电,电压反馈使K3 关闭、K2 开通,如此轮流关闭、导通,
使自激振荡进入稳态工作。
自激振荡的频率F0 = 1P(2π L·C) ,其中L 为串联谐振电感, C 为串
联谐振电容。本振荡电路的频率主要由LN1和C16 决定。脉冲变压器B2 输出的
高频交流电压,经过B3 、B4 各自的串接绕组N1 (升压、扼流) 以及C15送
至HPSL。
4.2.6 高压钠灯启动电路
高压钠灯(HPSL)的启动(点亮)电压达3~4kV。本型镇流器采用专用的
启动电路产生这一电压,保证HPSL 能可靠启动,同时又加上闭锁电路,即待HPSL
被点燃启动后再自动将启动电路闭锁,以保证HPSL 正常工作所需灯电压的供给
(或者说,闭锁电路保证启动电路不至误动作,使HPSL 始终处于正常工作状态)。
具体电路如图4-10 所示。
图4-10 HPSL 闭锁电路
+400V电压通过R20 、C18 、C14 组成的RCL 滤波器进一步滤波后作为启
动电路的电源电压。B3 、B4在启动电路工作过程中作为升压变压器用, D5 、
D6分别使用B3 与B4 的绕组N2 相隔离。DW5 、DW6 两个对接起来的稳压二极
管用于保护K4 的G、S 极不被过电压击穿,它们把G、S 间的电压限定在单个
稳压管的稳压值以内。当接通供电电源后, C16 充电,其电压上升,使触发二
极管IA2 导通, K4 开通,在B3 、B4 各自的N2 绕组产生电压,经升压后达
到3~4kV ,使HPSL 启动;随即B4 的N3 耦合过来的反馈电压使K5 开启,致
使IA2 关断,保证K4 在HPSL 转入正常工作时被闭锁住,使B2 、B3 各自的
N1 绕组及C15 退出谐振状态而转入镇流状态,补偿HPSL 的负阻特性。因此K5
对K4 部分启动电路的闭锁确保了HPSL 处于稳定的工作状态。