SINUMERIK 840D solution line 简明调试手册2012SINUMERIK 840D solution lineAnswers for industry. SINUMERIK 840D sl 资料结构通用资料：订货样本车床铣床用户资料：操作编程手册车床铣床用户资料：诊断手册车床铣床技术资料：安装调试手册车床铣床技术资料：功能说明车床驱动器资料SINAMICS 铣床S120SINUMERIK 840D 调试准备1solution line 系统的连接2简明调试手册2012 系统上电准备3 PLC开机调试4 NCU 内集成SINAMICS S120驱动调试5 NC开机调试6 手轮设置7 报警文本8 HMI安装、配置9 刀库管理10 循环安装11 840D sl数据备份12 驱动优化13 授权管理14 系统软件安装/升级15版本说明驱动参数设置16以下是当前版本及以前各版本的简要说明。每个版本的状态由“附注”栏中的代码指明。WinSCP和vncviewer软件17在“附注”栏中的状态码分别表示：A .... 新文件IBN-Tool软件安装18B .... 没有改动，但以新的订货号重印C .... 有改动，并重新发行Starter软件连接19版本附注03.2012 A 尺寸图20 NC系统参数21适用于SINUMERIK 840D sl V0206SP1 接口信号简表22目录目录第1章调试准备.......................................................................................................................................... ............. 1-1 1.1 调试需要的软件................................................................................................................................. 1-1 1.1.1 计算机必须安装的软件....................................................................................................................... 1-1 1.1.2 选择安装软件..................................................................................................................................... 1-1 1.2 个人计算机........................................................................................................................................ 1-1 1.3 系统调试过程..................................................................................................................................... 1-2第2章系统的连接.......................................................................................................................................... ......... 2-1 2.1 系统连接概览..................................................................................................................................... 2-1 2.1.1 系统连接示意图................................................................................................................................. 2-1 2.1.2 系统连接接口图................................................................................................................................. 2-2 2.2 SINUMERIK 840D sl NCU 和NX模块..................................................................................................... 2-3 2.2.1 SINUMERIK 840D sl 的NCU模块.......................................................................................................... 2-3 2.2.2 SINUMERIK 840D sl 的NX模块............................................................................................................ 2-5 2.2.3 NCU和
NX接线图................................................................................................................................. 2-6 2.3 PLC输入/输出接口模块........................................................................................................................ 2-7 2.3.1 输入输出模块PP
72/48 ....................................................................................................................... 2-7
2.3.2 ET200M接口模块IM153和输入/输出模块
SM321/SM322 ..................................................................... 2-10 2.3.3 NCU和I/O接口模块接线图................................................................................................................... 2-12 2.4 机床操作部件..................................................................................................................................... 2-13 2.4.1 机床控制面板MCP（Machine Control Panel）..................................................................................... 2-13 2.4.2 机床控制面板MCP在板IO .................................................................................................................... 2-15 2.4.3 OP操作面板........................................................................................................................................ 2-16 2.4.4 PCU50.3和
TCU ................................................................................................................................... 2-17 2.4.5 Mini手轮和
HT2 .................................................................................................................................. 2-19 2.4.6
HHU ...................................................................................................................................... ............ 2-22 2.4.7 机床操作部件连接图.......................................................................................................................... 2-22 2.5 驱动系统和伺服电机.......................................................................................................................... 2-23 2.5.1 书本型AC/DC供电模块和DC/AC电机模块............................................................................................. 2-23 2.5.2 供电模块和电机模块排列方式............................................................................................................ 2-25 2.5.3 SINAMICS S120 AC/AC 模块式驱动器的连接....................................................................................... 2-26 2.5.4 编码器接口模块................................................................................................................................. 2-28 2.5.5 S120系统辅助模块............................................................................................................................. 2-29 2.5.6 驱动系统和伺服电机24V功耗............................................................................................................. 2-30 2.5.7 S120 DRIVE-CLiQ连接规则................................................................................................................. 2-30 2.5.8 SINAMICS S120驱动系统配置连接方式举例........................................................................................ 2-31 2.5.9 DMC20模块连接
2.5.10 NX板连接示例.................................................................................................................................... 2-32 2.6 电气设计的重要事项.......................................................................................................................... 2-33 2.6.1 供电.......................................................................................................................................... ......... 2-33 2.6.2 电气柜设计的基本要求....................................................................................................................... 2-33 2.6.3 接地.......................................................................................................................................... ......... 2-34 2.7 系统通电前检查.................................................................................................................................. 2-35 2.7.1 常规检查.......................................................................................................................................... ... 2-35 2.7.2 具体检查.......................................................................................................................................... ... 2-36Ⅳ目录第3章系统上电准备.......................................................................................................................................... ...... 3-1
3.1 NC和PLC总清相关部件说明................................................................................................................. 3-1 3.2 NCK 和PLC 总清................................................................................................................................. 3-2 3.2.1 NCK 和PLC总清目的........................................................................................................................... 3-2
3.2.2 NCK 和PLC 总清的操作步骤................................................................................................................ 3-3 3.3 系统初次上电结束.............................................................................................................................. 3-3第4章PLC开机调试.......................................................................................................................................... ........ 4-1
4.1 准备工作.......................................................................................................................................... .. 4-1 4.1.1 840D sl的
Toolbox ............................................................................................................................... 4-1 4.1.2 安装PROFIBUS部件的GSD文件............................................................................................................. 4-4 4.2 创建PLC项目....................................................................................................................................... 4-4 4.3 计算机与系统通讯接口的设
置.......................................................................................................................................... .. 4-6 4.4.1 插入NCU硬件..................................................................................................................................... 4-6 4.4.2 设置CP的IP地址.................................................................................................................................. 4-8 4.4.3 NX板的硬件配置................................................................................................................................. 4-9 4.4.4 ET200模块的配置............................................................................................................................... 4-10 4.4.5 下载硬件配置..................................................................................................................................... 4-11 4.5 拷贝PLC基本程序................................................................................................................................ 4-11 4.6 编写最简单PLC程序............................................................................................................................. 4-13 4.6.1 PLC结构图........................................................................................................................................... 4-13 4.6.2
OB100 ................................................................................................................................... ............. 4-14 4.6.3 OB1结构.......................................................................................................................................... ... 4-14 4.7 更改、设置PLC项目中CP的IP地址........................................................................................................ 4-15 4.7.1 启动项目中网络配置........................................................................................................................... 4-15
4.7.2 双击硬件配置中CP 840D
sl .................................................................................................................. 4-16 4.7.3 编
辑网络配置..................................................................................................................................... 4-16第5章NCU 内集成SINAMICS S120驱动调试............................................................................................................ 5-1 5.1 驱动调
试软件：..................................................................................................................................
5-1 5.2 驱动系统固件升级............................................................................................................................. 5-1 5.3 驱动系统出厂设置............................................................................................................................. 5-2 5.4 驱动系统的拓扑识
供电模块（infeed 电源模块）配置.................................................