OB3392 Demo Board Manual(A)_富华_121210

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SubjectOB3392 Demo Board ManualBoard Model: LD25V0.3A3392.00Doc. No.: OB_DOC_DBM_A_339200Key Features●Cost effective for 5x1W LEDs to 7x1W LEDs lighting ●Power factor >0.9 and THD <18%●High Precision output current regulation●Audio noise free operation●Short circuit protection and over voltage protection ●Meet EN55015 & FCC Part 15 EMIRevision HistoryRevise DateVersionReason/Issue 2012-11-28 00First issueOn -B ri gh tCo nf i de nt i al to 富华Contents Index1LED Lighting Specification................................................................................................................3 1.1 Input Characteristics.....................................................................................................................3 1.2 Output Characteristics..................................................................................................................3 1.3 Performance Specifications..........................................................................................................3 1.4 Protection Features......................................................................................................................3 1.5 Environments................................................................................................................................3 2LED Lighting Information...................................................................................................................4 2.1 Schematic.....................................................................................................................................4 2.2 Bill of material...............................................................................................................................5 2.3 PCB Gerber File...........................................................................................................................6 2.4 Transformer Design......................................................................................................................7 2.4.1 Transformer Specification........................................................................................................7 2.4.2 Transformer Winding data.......................................................................................................7 2.5 Module Snapshot..........................................................................................................................8 3Performance Evaluation.....................................................................................................................9 3.1 Input Characteristics...................................................................................................................10 3.1.1 Efficiency...............................................................................................................................10 3.1.2 Power Factor& THD ..............................................................................................................10 3.1.3 Thermal Test..........................................................................................................................10 3.2 Output Characteristics.................................................................................................................11 3.2.1 LED Current Regulation.........................................................................................................11 3.2.2 Current Ripple........................................................................................................................12 3.2.3 Current overshoot..................................................................................................................12 3.2.4 Time Sequence......................................................................................................................13 3.3 EMI Test......................................................................................................................................13 3.3.1 Conduction EMI Test.............................................................................................................13 3.3.2 Radiation EMI Test................................................................................................................14 4Protection..........................................................................................................................................15 4.1 OVP............................................................................................................................................15 4.2 Short Circuit Protection...............................................................................................................16 4.3 Other Important Waveform.........................................................................................................17 4.3.1 MOSFET V DS and Rectifier V AK @ normal/ start/ open/ short................................................17 4.3.2 MOSFET Voltage and Vcs waveform (18)On -B ri gh tCo nf i de nt i al to 富华1 LED Lighting Specification1.1 Input Characteristics▪ AC input voltage rating 100Vac ~ 240Vac ▪ AC input voltage range 90Vac ~ 264Vac▪ AC input frequency range47Hz ~ 63Hz1.2 Output Characteristics▪ Output Voltage 25V ▪ Output Current0.3A ▪ Output Current Tolerance±5%1.3 Performance Specifications▪ Max. Output Power 7.5W ▪ Efficiency >80% ▪ Power factor >0.9 ▪ THD<18%▪Turn on Delay Time2 Sec. Max. @90Vac with full load1.4 Protection Features▪ Short Circuit ProtectionOutput shut down with auto-recovery ▪Over Voltage ProtectionOutput shut down with auto-recovery1.5 Environments▪ Operating Temperature0℃ to +40℃ ▪ Operating Humidity20% to 90% R.H. ▪ Storage Temperature -40℃ to +60℃ ▪Storage Humidity0% to 95% R.H.On -B ri gh tCo nf i de nt i al to 富华2 LED Lighting Information2.1 Schematic华富otlaitnedifnoCthgirB-nO2.2 Bill of materialNo. Position DescriptionQuantityRemark 1 R1,R2 RES SMD 1206 750K±5% 2 2 R3 RES SMD 1206 2M±1% 1 3 R4 RES SMD 1206 10R±5% 1 4 R5 RES SMD 1206 100K±5% 1 5 R6 RES SMD 1206 3.3R±1% 1 6 R7 RES SMD 0805 24K±1% 1 7 R8 RES SMD 0805 3.6K±1% 1 8 R9 RES SMD 0805 470R±1% 1 9 R10 RES SMD 0805 33R±5% 1 10 R11 RES SMD 1206 33K±5% 1 11 R12RES SMD 1206 6.2R±1% 1 12 R13,R15 RES SMD 0805 5.6K±5% 2 13 R14 RES SMD 0805 100K±5% 1 14R16RES SMD 1206 100R±5%115 C1CBB 47nF/630V 1 16 C2 CBB 68nF/630V 117 C3 CAP SMD 1206 2.2nF/250V 118 C4 EC 4.7uF/50V1 19 C5 CAP SMD 0805 680nF/25V 1 20 C6EC 100uF/35V 1 21 C8 CAP SMD 0805 470pF/250V1 22D1RS1G 1A 400V123 D2 1N4007 1A 1000V 124 D3 SCHOTTKY SB2200 2A 200V 1 25 D5,D6,D7,D8 M7 1A 1000V 4 26 L1,L2 2.5mH,0.13mm,300T 2 27 F1 1A 250V 1 28 MOV 7D471 1 29 T1 Transformer EE16 Lp: 0.82mH 1 30 Q1 MOSFET 2N60 TO-251 1 31 U1 OB3392 SOT23-6 1 32 CY Y1,470pF ,250V 1TOTAL 38On -B ri gh tCo nf i de nt i al to 富华2.3 PCB Gerber FileTop SilkscreenTopBottom SilkscreenBottomOn -B ri g h t C o n f i de nt i al to 富华2.4 Transformer Design 2.4.1Transformer SpecificationNote:1) Bobbin: EE16 (10Pin)2) Core material: PC40.3) L(1-3) = 0.82mH±7% (10KHz,1V,25℃)2.4.2 Transformer Winding dataStep Winging Material Start Turns Finish Remark1 N12UEWΦ0.21 43322 TAPE8.5mm 22UEW Φ0.18×1 340→3 N2a2UEW Φ0.18×1 → 40 54 TAPE8.5mm 25 NC2UEWΦ0.21X3 1116 TAPE8.5mm 2Φ0.25 (inside dia) ×1 Triple insulatedwireA 17 →7 N3Φ0.25 (inside dia) ×1 Triple insulatedwire→ 17 B加套管8 TAPE8.5mm 29 N2b2UEWΦ0.18×1 540110 TAPE 8.5mm 311 铁芯侧面贴铜箔,接2脚Note: Black dot is startOn-BrightConfidentia2.5 Module Snapshot华富otlaitnedifnoCthgirB-nO3 Performance EvaluationPerformance Highlights ● Efficiency more than 80%@115Vac/230Vac ● High precision output current regulation for 5 to 7 LEDs ● Power factor >0.9 and THD <18% under full load ● EMI passed EN55015 and FCC Part15 Class B test with more than 6dB margin. Characterization Results SummaryTest ItemTest result1. Input characteristics Efficiency (115Vac/230Vac,Full load) 82.33%/82.08%2 .Output characteristics Current overshoot0%3. Time sequence (90Vac, Full load) Turn on delay time 1.58S4. Power factor and THDPower factor (230Vac, Full load) 0.963 THD (230Vac, Full load) 13.7%5. ProtectionsShort Circuit protectionOKOver Voltage protection OK NOTE :Test data was measured under 7 LEDs if not otherwise noted.Test EquipmentsItemVender Module AC Source: WEST WEW1010 Digital Power Meter YOKOGAWA WT210 Electrical LoadProdigit3315COscilloscope LeCroy WS424 Multimeter VICTORYVC9807A Thermal FLUKEHS2On -B ri gh tCo n f i de n t i al to 富华3.1 Input Characteristics3.1.1 EfficiencyEfficiency90Vac/60HZ 115Vac/60HZ 230Vac/50HZ 264Vac/50HZSpecVout =25V 81.00% 82.33% 82.08% 81.26% >80%Efficiency vs. V out=25V3.1.2 Power Factor& THDPower Pactor under full load90Vac/60HZ 115Vac/60HZ230Vac/50HZ264Vac/50HZ SpecVout=25V 0.9970.995 0.963 0.946 >0.9THD test under full load90Vac/60HZ 115Vac/60HZ230Vac/50HZ264Vac/50HZ Spec Vout=25V7.2%7.2% 13.4% 16.6% <18%3.1.3 Thermal TestItemVIN=90VacVIN=264VacTransformer T1 (EE16) Primary winding (O C)69.268.2MOSFET Q1 (2N60) Package (O C) 73.2 73.2 DIODE D3 (SB2200)Package (O C)64.1 78.4Note: Thermal performance was measured by putting the power inside a box, protected from air flow. An ambient thermal probe was placed about one inch away from the power and ambient degree is 30℃Thermal test after the power had worked for an hour under full load condition(25V/300mA)On -B ri gh tCo nf i de3.2 Output Characteristics3.2.1 LED Current RegulationLine Regulation & Load RegulationIout (mA)Vout 90Vac/60HZ115Vac/60HZ230Vac/50HZ264Vac/50HZPrecision VSVIN14V 307 307 309 310 ±0.49% 16V 305 305 307 307 ±0.33% 19V 304 304 305 305 ±0.16% 22V 303 303 303 304 ±0.16% 25V302 302 301 302 ±0.17%Precision VSVout±0.82% ±0.82% ±1.31% ±1.31%Output Current vs. Output Voltage 14V to 25VOn -B ri gh t富华3.2.2 Current RippleCurrent Ripple measure resultsInput Voltage Current Ripple90Vac/60HZ 595mA264Vac/50HZ 595mACurrent ripple waveformVIN=90Vac,LED loadVIN=264Vac,LED loadCH1: V LED CH2: CH1: V LED CH2: CH3: CH4: I LED CH3: CH4: I LED3.2.3 Current overshootCurrent overshoot measurement resultsInput VoltageCurrent overshoot90V/60Hz 0% 264V/50Hz 0%Current overshootVIN=90Vac,LED loadVIN=264Vac,LED loadCH1: V LED CH2: CH1: V LED CH2: CH3: CH4: I LED CH3: CH4: I LEDOn -B ri gh tCo nf i de nt i al to富华3.2.4 Time SequenceTurn-on delay measurement resultsInput voltageTurn-on delay Spec. 90V/60Hz 1.58S264V/50Hz 0.50S<2STurn-on delayVIN=90Vac, LED loadVIN=264Vac, LED loadCH1: CH2:CH1: CH2:CH3: VIN CH4: I LEDCH3: VIN CH4: I LED3.3 EMI TestThe Power supply passed EN55015 & FCC Part 15 Class B EMI requirement with more than 6dB margin3.3.1 Conduction EMI TestEN55015 @ 7LEDs load reportOn -B ri gh tCo nf i de nt i al to富华FCC Part 15 CLASS B @ 7LEDs load report3.3.2 Radiation EMI TestEN55015 @ 7LEDs load reportFCC Part 15 CLASS B @ 7LEDs load reportOn -B ri gh tCo nf i de nt i al to 富华4 Protection4.1 OVPOutput voltage under no-load condition90Vac/60HZ 115Vac/60HZ 230Vac/50HZ 264Vac/50HZ Spec. Output voltage 30.43V 30.48V 30.48V 30.43V < 35VOutput OpenVIN=90VacVIN=264VacCH1: Vout CH2: V FB CH1: Vout CH2: V FB CH3: CH4:CH3:CH4:On -B ri gh tCo nf i de nt i al to 富华4.2 Short Circuit ProtectionShort protection & Input power90Vac/60HZ 115Vac/60HZ230Vac/50HZ264Vac/50HZSpec.Input Power (W) 0.050.08 0.69 0.98 < 2WOutput ShortVIN=90VacVIN=90Vac,SpreadCH1: V CS CH2:CH1: V CS CH2: CH3: V DS CH4:CH3: V DS CH4:Output ShortVIN=264VacVIN=264Vac,SpreadCH1: V CS CH2: CH1: V CS CH2: CH3: V DS CH4:CH3: V DS CH4:On -B ri gh tCo nf i de nt i al to富华4.3 Other Important Waveform4.3.1 MOSFET V DS and Rectifier V AK @ normal/ start/ open/ shortV DS _max(V)V AK _max(V)Spec.264Vac/50Hz @ Full load 538143 264Vac/50Hz @ Start full load 538 143 264Vac/50Hz @ Output open 519 146 264Vac/50Hz @ Output short493164V DS _max < 600VV AK _max < 200VNormal Startup VIN=264VacVIN=264VacCH1: V AK CH2: CH1: V AK CH2: CH3: V DS CH4:CH3: V DS CH4:Output Open Output Short VIN=264VacVIN=264VacCH1: V AK CH2: CH1: V AK CH2: CH3: V DS CH4:CH3: V DS CH4:On -B ri gh tCo nf i de nt i al to富华4.3.2 MOSFET Voltage and Vcs waveformNormalVIN=90VacVIN=90Vac,SpreadCH1: V CS CH2: V COMP CH1: V CS CH2: V COMP CH3: V DS CH4: CH3: V DS CH4:NormalVIN=264VacVIN=264Vac,SpreadCH1: V CS CH2: V COMP CH1: V CS CH2: V COMP CH3: V DS CH4: CH3: V DS CH4:On -B ri gh tCo nf i de nt i al to富华DisclaimerOn-Bright Electronics reserves the right to make corrections, modifications, enhancements, improvements, and other changes to its documents, products and services at any time and to discontinue any product or service without notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete.This document is under copy right protection. None of any part of document could be reproduced, modified without prior written approval from On-Bright Electronics.华富otlaitnedifnoCthgirB-nO。