上海工业冷水机产品配置
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电气柜空调一、企业介绍:上海海立特种制冷设备有限公司是上海海立集团股份有限公司投资控股的一家高新技术企业,成立于1999年12月,注册资本4000万元。
公司依托海立集团制冷压缩机专业的资源优势,从事特种制冷领域专业空调设备的开发、制造、销售和服务。
2001年公司被认定为上海市高新技术企业,并通过ISO9001质量体系认证。
2003年通过3C产品认证、CE认证和ETL认证。
公司始终坚持以科技创新为先导,大力培养科技人才,致力于各种制冷设备及配套产品的开发与研制,公司具有很强的设计研发能力、专业有素的员工队伍、齐备的生产流水线、全面有效的质量控制体系、先进的生产制造水平。
坚持质量优先的方针,通过不断的技术革新和持续改进来满足顾客的需求,通过高质量的产品和服务来赢得客户。
公司现有电气柜空调、精密液体冷机、高温特种空调、车载空调、风电冷却设备五大系列产品,产品主要应用于制造装备业、大型工程机械、铁路机车、通讯业、风力发电设备等领域。
二、资质证书:三、产品概述:电气柜空调属工业制冷设备,是一种专为电气柜设计的蒸汽压缩式空调设备,该设备主要用于冷却电气元件消耗电能发出的热量,为电气柜内部提供了理想的温湿度环境,同时隔离了外界环境中的灰尘,腐蚀性气体,延长电气元件的使用寿命,大大提高了机器的稳定性及可靠性。
电气柜空调是上海海立特种制冷设备有限公司最早开发、制造、销售的成熟产品,并已获得多项产品专利。
目前与国内多家大型机床企业保持着良好的合作关系。
2006年上海海立特与意大利Eurocold公司合作将电气柜空调批量销往欧洲市场。
本公司电气柜空调的冷量范围可从320W至3200W供选择。
四、产品用途:产品主要用于对各种电气柜内的空气进行冷却、除湿处理,以保证其中电气元件安全可靠地运行,延长电气元件的使用寿命。
适用于机械、汽车、电力、轻工、仪器仪表、纺织、铸造、表面处理等行业对温湿度有较高要求的各类控制箱、电气柜及其它类似电气装置,如机床电气柜、综合加工中心、通信通讯设备等。
产品简介我公司的螺杆系列制冷机组设备有着40多年的设计和制造经验,在制冷的多个领域始终处于国内潮流的引领者。
螺杆系列冷水机组是以R22/R717为制冷剂,用以提供各类建筑物的空气调节以及其它生产工艺所需的低温水。
可广泛应用在宾馆、饭店、医院、剧院、商场、体育场馆、纺织厂、仪器仪表、机电设备的冷却、生产车间等场所螺杆式冷水机组主要由螺杆式制冷压缩机组、冷凝器、蒸发器以及必需的控制设备等组成一个完整的制冷装置。
冷却水及冷冻水进出口均带有配对法兰(螺纹接口除外),以方便用户系统的连接。
机组出厂时已完成全部管路的连接,并已进行测试,用户只要配上冷却水系统、冷冻水系统并加入适量工质和冷冻机油即可使用。
我公司可提供以R22为制冷剂的螺杆式冷水机组、半封闭螺杆式冷水机组以及R717为制冷剂的喷液螺杆式冷水机组。
● 执行标准GB/T18430.1-2001《蒸汽压缩循环冷水(热泵)机组 工商业用和类似用途的冷水(热泵)机组》GB/T10870-2001《容积式和离心式冷水(热泵)机组性能测试方法》 控制器符合UL (美国)、CE (欧洲)、IEC 等标准。
● 产品特点压缩机采用第三代(III 型)螺杆式压缩机; 喷液螺杆式冷水机组独家采用喷液冷却技术;主机采用SKF 进口滚动轴承,保证最低的摩擦损失和最好的转子配置,效率更高,使用寿命更长;采用吸排气压差供油,基本排除油泵故障,节省油泵电机功率; 采用约翰克兰或丹东克隆轴封,漏油少;在不同的环境与负荷下,能量可在15%~100%之间进行无级调节,节省运行费用; 油分滤芯可更换,分油效果可达10ppm ;高效膜片式联轴器直联压缩机与电机,自动校中能力强,使用寿命长。
机组配用的冷凝器、蒸发器均采用高效换热管,使机组体积小,重量轻,结构更紧凑。
专业技术人员对系统合理的、优化设计。
● 型号表示方法1000IIILSBLG—半封闭螺杆式冷水机组压缩机类型:III 、II -表示III 、II 型压缩机,I 型不表示W-F F LSLG 名义工况制冷量:用数字表示,单位kW控制方式: W—微机控制,非微机控制不表示型式:LSLG—开启螺杆式冷水机组机组类型(1):F—防爆型,非防爆不表示PLSLG—喷液螺杆式冷水机组制冷剂种类:A -氨、F -氟利昂、半封闭不表示螺杆冷水机组的名义工况:指冷却水进水温度为30℃、出水温度为34℃;冷冻水进水温度为12℃、出水温度为7℃。
工业用冷水机组的安装要求
1、工业冷水机组在运行时振动较小。
小于05功率的设备底部安装角轮,在安装时只需选择地基平坦较硬之处放置即可。
2、风冷型冷水机组的工作场所必须保持良好通风,安装时与四周墙壁距离保持在1.5m以上,保证设备通风;同时方便往后维护保养。
若安装之处通风不良,需要加装换气电扇,确保环境通风温度。
3、风冷型冷水机组的冷凝风扇是向上排风的,在安装时必须考虑冷水机组的顶部空间距离大于2米,并且通风要流畅,以免影响冷水机组正常运行。
4、风冷型冷水机组运行的环境温度不得高于35℃。
5、水冷型冷水机组安装时与四周墙壁距离保持在1.2m以上,顶部空间距离大于1米,方便往后维护保养。
6、水冷型冷水机组运行必须配备冷却塔和冷却水泵;必须使用干净的冷却水,以免水冷凝器内结垢;冷却水温度不得高于35℃。
7、多台冷水机组并联时,必须在冻水出口处安装单向阀,在冻水进口处安装控制阀,减少水阻和流量平衡,保证冷水机组运行。
8、单台冷水机组供多台设备使用时,要在各分路的冻水进出口安装调节阀。
9、冷水机组安装在室外时,必须防止日晒雨淋,并考虑冬季的防冻措施。
10、在管路安装上,尽量避免使用不合适管径的管子,以避免引起过大的压力降和超流量,浪费动力能源。
11、在使用小流量冻水时,应先打开放气旁路阀。
12、按接管标示和相同管径准确接驳冻水进出口,不可接错和任意改动。
13、在与有震动的设备连接时,要有防震动装置,以减少震动传递。
14、应尽量减少安装管路和弯头;安装管路较长时,应用保温材料进行隔热处理,防止冷量损失。
CW-5000/ 5200 INDUSTRIAL CHILLER USER MANUALContents<1> Cautions---------------------------------------------------------------- 3<2> Parts introduction --------------------------------------------------- 4<3> Installation ------------------------------------------------------------ 5<4> Operation and parameters adjustment ---------------------- 6<5> Flow alarm and output ports ----------------------------------- 10<6> Specifications -------------------------------------------------------11<7> Simple troubleshooting ------------------------------------------13Thank you for using the machine from GUANGZHOU TEYU ELECTROMECHANICAL CO., LTD. Please read the installation instructions carefully before installing and operating and keep it properly.This installation instructions is not a quality assurance. GUANGZHOU TEYU ELECTROMECHANICAL CO., LTD. reserves the right to the interpretation of correction of typographical errors, improper mentioned information and product improvement. The amended content will be reprinted in installation instructions without notice in advance.<1> Cautions1. Please ensure that the power supply and electrical outlet are in good contactand the earth wire must be firmly grounded!Although the average operating current of the chiller is small, but the instantaneous operating current could be up to 6 ~ 10amps sometimes (The instantaneous operating current of models of AC110V power supply are possible to be up to 10 ~ 15amps).2. Please make sure there is stable and normal voltage for the working chiller!As the refrigeration compressor is more sensitive to the power supply and voltage, so the operating voltage of our standard product is of 200 ~ 250V (110V model is of 100 ~130V). If you do need a wider operating voltage range, customization is available for us.3. Unmatched power frequency can cause the chiller damage!Please choose model of 50Hz or 60Hz according to actual circumstance.4. To protect the pump, it’s strictly forbidden to run the chiller without water in thestorage water tank!The new machine is packed after draining whole water in the tank, so please make sure the tank has water inside before machine starting, otherwise it’s easily to have the pump damaged. When the water level is below the green (NORMAL) range of the water level gauge, the cooling capacity of our chiller will go down slightly. Hence please ensure the water level is within the green (NORMAL) range. To drain through circulating pump is strictly prohibited!5. Please be sure that the air inlet and air outlet are in good ventilation!There must be at least 30cm from obstructions to the air outlet which is in the back of the cooler, and should leave at least 8cm between obstructions and the side air inlet.6. The filter screen must be regularly cleaned!It’s essential to unpick and wash the dust gauze, or the serious blockage will cause breakdown to the chiller.7. Please pay attention to the effect of the condensate water!With greater ambient humidity, when the water temperature is lower than the ambient temperature, the condensate water will generate on the surface of water circular pipes and the cooled components. If above circumstance appears, it is recommended to set a higher water temperature or keep pipes and cooled parts warm.8. Professional use only!The appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction, children being supervised not to play with the appliance!<2> Parts introductionPOWER SWITCHTEMPERATURE CONTROLLER NORMAL FLOW (GREEN)FLOW ALAMR (RED) AIR INLET(FILTER GAUZE)ALARM OUTPUT TERMINAL COOLING WATER OUTLET COOLING WATER INLET OUTFALLWATER LEVEL GAUGEWATER INJECTION PORTAIR OUTLETPOWER SOCKET (WITH FUSE)<3> InstallationIt is very simple to install this industrial cooling machine. The installation for the first time of the new machine can be carried out by following steps:1. Open the package to check if the machine is intact and all the necessaryaccessories are completed.2. Open the injection port to feed cooling water. (Do not let the water spill over!)Observing the water level gauge and adding water slowly, be careful not to have the water overflowed! For the cooling of carbon steel equipment, the water should be added an appropriate amount of cooling water additive (anti-corrosion water aqua). Working in cold north area, it’s better to use noncorrosive antifreeze fluid.3. According to system conditions, please connect the water inlet and outlet pipewell.4. Plug in power, turn on the power switch. (Do not start up without water in thewater tank!)(1) Power switch turned on, the circulation pump of the chiller starts working. Thefirst time of operating may cause more bubbles in the pipe leading to a flow alarming occasionally, but running for a few minutes later, it will go back to normal.(2) After the first boot, you must immediately check whether the water pipe leaks.(3) Power switched on, if the water temperature is below the set value, it is normalthat fans and other components of the machine do not work. The temperature controller will automatically control the working conditions of the compressor, magnetic valve, fans and other parts based on the set controlling parameters. (4) As it takes a longer time to start over the compressor and other components,according to different conditions, the time is range from seconds to minutes, so do not turn off the power and again on frequently.5. Check the water level in the water tank.The first startup of the new chiller empties the air in the water pipe, leading a slight water level decline, but in order to keep the water level in the green area, it’s allowed to add adequate water again. Please observe and record the current water level, and inspect it again after the chiller running for a period of time, if the water level drops obviously, please re-inspect the water pipeline leakage. 6. Adjust parameters of temperature controller.CW-5000/5200 series use an intelligent thermostat. Normally users do not need to adjust it. If it is really necessary, please refer to page 6, “Operating status and parameters adjustment.”<4> Operation status and parametersadjustmentThe new T503 intelligent temperature controller does not need to adjust the controlling parameters under normal circumstance. It will self-adjust controlling parameters according to room temperature for meeting equipment cooling requirements.The new T504 intelligent temperature controller is selected constant temperature control mode as factory setting with water temperature at 25℃.User can adjust it as needed.T503 and T504 controllers are of same functions and structure except factory parameters setting.1. Temperature controller panel description(1). Indicators D1, D2 (as shown) of thermostat working stateD1 ON: thermostat works in intelligent control mode;D1 OFF: thermostat works in temperature control mode;D1 FLASHES: thermostat works in parameters setting mode or displaysvalue of room temperature;D2 ON: chiller works in refrigerating state;D2 OFF: chiller works in the insulation working state;D2 FLASHES: chiller works in the energy-saving state;(2). Press ▼button will show the room temperature, 6 seconds later to displaythe restore defaults. (Meanwhile, D1 is flashing, displaying room temperature.)(3). ▲▼keys are for adjusting the display status of the controller, parametersselection and adjustment.(4). RST key: enter key.(5). SET key: function setting key.2. Restore to factory settingsBefore machine startup, please press and hold ▲▼button until the controller displays rE, 6 seconds later after releasing the button, the controller works in normal order. Then all parameters settings of the controller have been restored to factory settings.3. Alarm function(1) Alarm Display:E1 E2 E3 E4 E5Over highroom temperatureOver highwatertemperatureOver lowwatertemperatureRoomtemperaturesensor failureWatertemperaturesensor failureWhen alarm occurs, the error code and the temperature will be alternately displayed.(2) To suspend the alarm:In alarming state, the alarm sound could be suspended by pressing any button, but the alarm display remains until the alarm condition is eliminated.4. Thermostat parameters listOrder Code Item RangeT-503TemperatureControllerFactory SettingT-504TemperatureControllerFactory SettingNote1 F0 TemperaturesettingF9~F8 25 25Constanttemperaturecontroleffecting2 F1TemperatureDifference values-15~+5 -2 -2Intelligentcontroleffecting3 F2Coolinghysteresis0.1~3.0 0.8 0.14 F3 Way of control 0~1 1 0 1: intelligent 0: constant temperature5 F4 Alarm for over highwater temperature1~20 10 106 F5 Alarm for over lowwater temperature1~20 15 157 F6 Alarm for over highroom temperature40~50 45 458 F7 Password 00~99 8 89 F8 The allowed highestwater temperatureF0~40 30 3010 F9 The allowed lowestwater temperature1~F0 20 205. General settings adjustmentPress SET button(SET)to enter into the user-defined state. Meanwhile, D1 flashes to indicate that the controller is in parameters setup status.(1) Under intelligent mode, the control panel displays the temperature differencevalue between water and air (F1).(2) Under constant temperature mode,the control panel displays the settemperature value (F0).At this moment, press ▲▼key to change settings. After modifying the value, press the ENTER button (RST) to save and exit, then new parameters take effect, or press SET key (SET) to exit without saving parameters. If there is no more action within 20 seconds, it will automatically exit modifying status without saving parameters.6. Advanced settings adjustment(1) Press and hold the ▲key while press SET button (SET) for 5 seconds until 0displayed. Then press ▲button to select the password have been set, and then click the SET button (SET) again, if the password is correct, F0 would be shown, entering the set status, D1 flashing to indicate that the controller is under parameters setup status. What if the password is incorrect, then the panel returns to temperature display.(2) Enter setup state, press ▲key to enter and select set items circularly, or press▼to go in contrary direction circulation. Select an item, click SET button (SET) to proceed next parameters modifying, original settings being displayed, then press ▲▼key to modify parameter values, and press SET button (SET) to return to the previous setup menu. Press ENTER button (RST) at any time to exit parameters setup with saving modified parameters and return to temperature display, then the chiller runs under the new parameters. If no button is pressed within 20 seconds, the controller will automatically exit parameters setup without saving the modified parameters.Note:1. During parameters setting condition, system still runs under originalparameters.2. Under temperature control mode, the water temperature is controlled by(F0) parameters;3. Under Intelligent control mode, the water temperature will beautomatically adjusted according to temperature changes. Thetemperature difference is commanded by (F1) parameter.7. Advanced parameters adjustment case:(1) Case 1: cooling water temperature is controlled by intelligent mode. Requiringwater temperature to be between 25℃to 31℃. Ambient temperature keeping constant, when the set water temperature is 3℃lower than the ambient, the fluctuation will not exceed ±0.5℃. There will be an alert when water temperature is 10℃lower or higher than target. (e.g. when ambient temperature is 30.0℃, cooling water temperature is between 27.5℃to 26.5℃, if ambient temperature is up to 30.5℃, water temperature will be between 28.0℃to 27.0℃.)(2) Case 2: cooling water temperature is controlled by constant mode. Requiringwater temperature is constant in 28℃, and the fluctuate does not exceed ±2℃.The alarm of over high water temperature will be on when water temperature is 5℃higher than normal, and the alarm of over low water temperature will be on when water temperature is 10℃lower than normal.(3) Case 3: cooling water temperature is controlled by constant mode. Requiringwater temperature is constant in 25℃, and the fluctuate does not exceed ±1℃.The over high water temperature will be on then water temperature is higher than 30℃, and the alarm of over low water temperature will be on when water temperature is lower than 10℃. (No matter what is the ambient temperature, the cooling water temperature is constant in 24.0℃to 26.0℃)<5> Flow alarm and output portsIn order to guarantee the equipment will not be damaged while cooling water circulation is out of control, CW-5000/5200series chillers possesses an unique low flow alarm protection.(1) Flow alarm output ports and the wiring diagram(2) Flow alarm causes of circulating cooling water and working stateNote: The flow alarm is connected to the normally open relay and normally closed relay contacts, requiring operating current less than 5A, working voltage less than 300V.<6> Specifications1. CW-5000Model CW-5000AG CW-5000BG CW-5000DG CW-5000AI CW-5000BI CW-5000DI CW-5000AK CW-5000BK CW-5000DK Voltage AC220~240V AC208~230V AC100~110V AC220~240V AC208~230V AC100~110V AC220~240V AC208~230V AC100~110V Frequency50Hz 60Hz 60Hz 50Hz 60Hz 60Hz 50Hz 60Hz 60Hz Current 1.4~2.1A 3.5~5.6A 1.4~2.1A 3.5~5.6A 1.4~2.1A 3.5~5.6A Compressor0.295KW 0.38KW0.305KW0.295KW 0.38KW0.305KW0.295KW 0.38KW0.305KWpower0.40HP 0.52HP 0.41HP 0.40HP 0.52HP 0.41HP 0.40HP 0.52HP 0.41HP2361Btu/h 2999Btu/h 2866Btu/h 2361Btu/h 2999Btu/h 2866Btu/h 2361Btu/h 2999Btu/h 2866Btu/h Refrigeration0.692KW 0.879KW0.84KW0.692KW 0.879KW0.84KW0.692KW 0.879KW0.84KWcapacity595Kcal/h 756Kcal/h722Kcal/h595Kcal/h 756Kcal/h722Kcal/h595Kcal/h 756Kcal/h722Kcal/h Refrigerant R-134aRefrigerant300g 320g 280g 300g 320g 280g 300g 320g 280g chargePrecision±0.3℃Reducer CapillaryProtection Overcurrent protection for compressor, flow alarm, over temperature alarmPump power0.03KW0.1KW0.05KWTank capacity 6 LInlet andExternal Ø10mm brass connector Internal Ø8mm speedy connector outletMax. lift10M 25M 70MMax. flow10L/min 16L/min 2L/min N.W26Kgs 29KgsG.W31Kgs 34KgsDimension55X28X43 cm (L X W X H)Package72X44X62 cm (L X W X H)dimension*With heating function is optional.2. CW-5200Model CW-5200AG CW-5200BG CW-5200DG CW-5200AI CW-5200BI CW-5200DI CW-5200AK CW-5200BK CW-5200DK Voltage AC220~240V AC208~230V AC100~110V AC220~240V AC208~230V AC100~110V AC220~240V AC208~230V AC100~110V Frequency50Hz 60Hz 60Hz 50Hz 60Hz 60Hz 50Hz 60Hz 60Hz Current 2.4~3.1A 2.6~3.3A 4.5~6.5A 2.4~3.1A 2.6~3.3A 4.5~6.5A 2.4~3.1A 2.6~3.3A 4.5~6.5A Compressor0.52KW 0.5KW0.68KW0.52KW 0.5KW0.68KW0.52KW 0.5KW0.68KWpower0.71HP 0.68HP 0.93HP 0.71HP 0.68HP 0.93HP 0.71HP 0.68HP 0.93HP5084Btu/h 4982Btu/h 5186Btu/h 5084Btu/h 4982Btu/h 5186Btu/h 5084Btu/h 4982Btu/h 5186Btu/h Refrigeration1.49KW 1.46KW 1.52KW 1.49KW 1.46KW 1.52KW 1.49KW 1.46KW 1.52KWcapacity1281Kcal/h 1256Kcal/h1307Kcal/h1281Kcal/h 1256Kcal/h1307Kcal/h1281Kcal/h 1256Kcal/h1307Kcal/h Refrigerant R-22/R-134a/R-410aRefrigerant360g 380g 350g 360g 380g 350g 360g 380g 350g chargePrecision±0.3℃Reducer CapillaryProtection Overcurrent protection for compressor, flow alarm, over temperature alarmPump power0.03KW0.1KW0.05KWTank capacity 6 LInlet andExternal Ø10mm brass connector Internal Ø8mm speedy connector outletMax. lift10M 25M 70MMax. flow10L/min 16L/min 2L/min N.W30Kgs 33KgsG.W35Kgs 38KgsDimension55X28X43 cm (L X W X H)Package72X44X62 cm (L X W X H)dimension*With heating function is optional.<7> Simple troubleshootingFailure Failure Cause ApproachPower cord is not plugged in placeCheck and ensure the power interface and the power plug is plugged in place and in goodcontact.Machine turned onbut unelectrifiedFuse burnt-outPull out the fuse box from the power supply interface of the chiller, check the fuse, replace with spare fuse if necessary and check whether the power supply voltage is stable; Check and ensure the power interface and the power plug is plugged inplace and in good contact.Water level in the storage water tank istoo lowCheck the water level gauge display, add water until the level shown in the green area; And check whether water circulationpipe leaks.Flow Alarm (panel red light is on)use a water pipe directly connect to the water outlet andinlet but still without water flowing Water circulation pipes are blocked or apipe bending deformation.Check water circulation pipe Blocked dust gauze, bad thermolysisUnpick and wash the dust gauzeregularlyPoor ventilation for air outlet and inletTo ensure a smooth ventilationfor air outlet and inlet Voltage is extremely low or astableTo improve the power supplycircuit or use a voltage regulator Improper parameter settings onthermostatTo reset controlling parametersorrestore factory settings Switch the power frequentlyTo ensure there is sufficient timefor refrigeration(more than 5 minuets)Ultra-high temperature alarmExcessive heat loadReduce the heat load or use other model with larger coolingcapacityAlarm for ultra-high room temperatureThe working ambienttemperature is too high for the chillerTo improve the ventilation toguarantee that the machine isrunning under 40℃.Serious problem of condensate waterWater temperature is much lower thanambient temperature, with high humidityIncrease water temperature orto preserve heat for pipelineWater drains slowlyfrom outfall duringwater changingInjection port is not open Open the injection portCW-5000/ 5200 工业循环冷水机 使用安装说明书目录一.使用注意事项-------------------------------------------------------------- 16二.部件介绍-------------------------------------------------------------------- 17三.安装说明-------------------------------------------------------------------- 18四.运行状况与参数调整----------------------------------------------------- 19五.流量报警与输出端口----------------------------------------------------- 23六.技术参数-------------------------------------------------------------------- 24七.简单故障处理-------------------------------------------------------------- 26感谢您购买广州特域机电有限公司的产品,请在使用前仔细阅读使用安装说明书,并妥善保管。
工业冷水机基本构造及其工作原理1.压缩机:压缩机是工业冷水机的核心部件,主要负责将制冷剂压缩成高温高压气体。
常见的压缩机类型有螺杆压缩机、往复式压缩机和离心式压缩机等。
2.冷凝器:冷凝器是用于气体冷却和凝结的设备,将高温高压制冷剂气体通过冷媒管传热,并在此过程中释放热量,使制冷剂冷凝成高压液体。
常用的冷凝器类型有空气冷凝器和水冷凝器。
3.蒸发器:蒸发器是用于吸收热量并将制冷剂转化为低温低压气体的设备。
在蒸发器中,制冷剂吸收热量从而使周围物体温度降低,实现冷却效果。
4.膨胀阀:膨胀阀是用于控制制冷剂流量和压力的装置。
它将高压液体制冷剂通过节流口使其流速急剧减小,从而降低温度和压力。
5.控制系统:控制系统用于自动监测和调节工业冷水机的运行状态,包括温度传感器、压力传感器、流量传感器和控制面板等。
控制系统可以根据实际需要调整制冷剂流量和温度,保证工业冷水机的稳定运行。
1.压缩过程:压缩机将低温低压制冷剂气体吸入,通过机械压缩使其温度和压力升高。
这个过程中,压缩机通过循环冷却水或空气来降低压缩机本身的温度。
2.冷凝过程:高温高压制冷剂气体进入冷凝器,在冷凝器中与冷却介质(空气或水)进行热交换,将热量传递给外界并冷却成高压液体。
3.膨胀过程:高压液体制冷剂通过膨胀阀进入蒸发器,流速急剧减小,温度和压力随之降低。
蒸发器中的制冷剂吸收周围物体的热量,使其温度降低并形成低压蒸气。
4.蒸发过程:蒸发器中的制冷剂低温低压蒸汽进入压缩机,再次循环进行压缩、冷凝和膨胀,实现连续的制冷循环。
工业冷水机的工作原理基于制冷剂的热力学性质,通过循环过程中的压缩、冷凝、膨胀和蒸发,不断将热量从低温区域转移到高温区域,从而实现冷却效果。
工业冷水机具有广泛的应用领域,如机械加工、塑料加工、化工生产等。
5、产品样本、说明书等技术资料及获奖产品的证明部件名称规格型号制造厂名和国别压缩机(含电机)上海/北京冷凝器卧式壳管式冷凝器珠海蒸发器满液式蒸发器珠海油分离器卧式油分离珠海电子膨胀阀墨西哥干燥过滤器墨西哥电磁阀墨西哥微机操纵系统格力触摸屏台湾格力满液式水冷螺杆式冷水机组产品产品介绍和说明1、螺杆机组技术特点1)机组总体结构格力LH系列式水冷满液式机组要紧由螺杆压缩机、蒸发器、冷凝器、节流装置、操纵柜、润滑系统、油分系统组成;螺杆机冷水机组性能参数表项目单位性能值主机型号台LSBLG1560HG差不多参数制冷量KW 1552输入功率KW 277额定工况满负荷能效比KW/KW 5.6 运输重量kg 8300运行重量kg 9130外形尺寸(L×W×H)mm 3900×1800×2130 安装减震方式噪音dB(A) 80电压/频率V/Hz 380V/3N~50Hz启动电流 A 11083)满液式螺杆机组特点1、新型专利的节流方式(专利申请号:200520055920.x)由于大部份运行时刻处于部分负荷工况,因此冷水机组不但要满足满负荷的设计要求,同时在较低负荷时,以及冷却水温度较低时更需要高效运行。
传统节流方式:❑电子膨胀阀❑孔板❑线性浮阀❑热力膨胀阀格力螺杆冷水机组采纳孔板+电子膨胀阀的新型节流方式(专利申请号:200520055920.x),具有极高的可靠性(杜绝了机械卡死),调剂的线性度更好,拓展了调剂范畴,在低负荷调剂仍旧专门可靠、准确。
2、高效的油分离器(专利申请号:200520055919.7)❑机械和吸附分离相结合的二级分离方式❑分离效率最高可达99.5%❑油分离器压力缺失专门小,降低了机组回油的能耗,提升机组的能效3、液体引射回油系统(专利申请号:200520055918.2)高压液体作为引射的动力源,并配置专门设计的引射器❑引射系统的引射比大❑引射系统的结构尺寸小❑引射系统工作稳固❑部分负荷可保持稳固可靠的工作针对冷媒介质,采纳大量的流场模拟、分析以及试验,引射器技术差不多十分完善,可确保机组回油的可靠性。
HACLW-06工业冷水机使用说明书宁波惠康实业有限公司为了保证机组能正常长久的使用,要求用户:在冬季断电时,但必须把机组内水箱的水水全部放掉。
一、概述本装置是以冷却水为主要目的的液体冷却机,使用于需要降低并保持水温的各类设备和装置。
本机由制冷系统,水循环系统和自动控制系统三部分组成,并自带不锈钢水箱。
制冷系统由进口的全封闭制冷压缩机,高效的冷凝、蒸发系统及进口阀件组成;水循环系统由水泵及安全旁通阀组成;自动控制系统由智能温控仪及继电控制系统组成。
整机具有操作方便,运转安全可靠的优点,性能达到国外同类产品的水平,是理想的液体冷却机。
二、主要技术参数型号HACLW-06制冷量(kW) 6.0电源主回路三相380V,50Hz控制回路单相220V,50Hz 整机功率(W)3300外循环水泵流量(L/min)≥17L/min温度调节根据用户需要,在10~25℃中选择适用液体清水外形尺寸(长×宽×高)900×690×1120接管螺纹尺寸吸入DN25 排出DN25水箱有效容积50L制冷剂用充灌量R22,1500g 三、安装注意事项⑴地面应平坦坚固。
⑵避免直接日晒并远离热源。
⑶低湿度、通风良好的环境。
环境温度低于45℃。
⑷安放位置应便于连接电源及水管。
⑸少粉尘、油雾的环境。
⑹在进、出水管0.5米范围内不应堆放其他物品。
⑺连接水管应尽量避免增加不必要的阀件,避免加大管阻。
四、操作注意事项1、日常点检与维护⑴定期清洗过滤网;使用1~2年后,用高压气枪清洗冷凝器。
⑵开机前,检查高压表与低压表,两表压力不得低于0.4Mpa。
低于0.4Mpa,检漏,充氟。
⑶制冷运转,高压不得高于2.8Mpa;低压不得低于0.2Mpa。
高压过高,清洗过滤网;检查制冷温度是否过高;检查风机是否正常。
低压过低,检查系统是否泄漏;检查制冷温度设置是否过低。
⑷表示被冷却液体出口压力。
当压力异常,检查管路是否异常或用手阀调节。
|Parker Hyperchill water chillers celebrate a presence of over 30 years in the industrial chiller market. This experience has led to a range which not only offers all the advantages typically offered by a quality water chiller, but also adds significant benefits for the industrial user. As such Hyperchill combines advanced design solutions, such as ener-gy saving scroll compressors and a sophisticated micro-processor, with unique features to meet the specific needs of industrial users: these include Hyperchill’s extreme flexibility towards the varying working conditions typically found in industry. The standard models are augmented by a wide range of options and accessories, which together ensure Hyperchill is the perfect solution to each and every industrial application. Hyperchill maxi-mizes productivity and minimizes costs, as well as easing conformity to regulations on water quality. Hyperchill is the perfect solution to industrial chilled water needs.FOCUSED ONFLEXIBILE SOLUTIONSApplications• Food (beverage, confectionery, chocolate,processing, storage)• Plastics (injection, blow molding, extrusion,film extrusion, thermoforming)• Lasers (welding, profiling, cutting, optics, medical, marking, aesthetics)• Printing and Graphics (manufacture, printing,cardboard, labels, plastic film)• Chemical (petrochemical, paints, solvents, temperature control)• Medical (imaging and oncology)• Mechanical (welding, cutting, profiling,polishing, rolling, grinding)• Other (wood, ceramics, gold & silver, biogas,pharmaceutical, compressed air, textile)The use of cold water is very common in industry. The motives are obvious: cold water improves productivity, secures industrial processes, and reduces costs. There are several methods of creating cold water, but water chillers are increasingly becoming the preferred solution. This can be attributed to the fact that chillers always supply the exact water temperature requested, even with differing ambient conditions and differing load requests, thus ensuring optimum efficiency. Water has furthermore become a very precious, and costly, natural resource. Chillers, by operating in a closed circuit, continuously reutilize the same water, and thereby avoid unwanted water waste. In addition, a number of directives have recently emerged to safeguard the quality of the water being utilized (for health reasons) as well as to restrict the discharge of impure water (to protect the envi-ronment); closed circuit chiller operation greatly simplifies conformance to these regulations. The needs of industry are changing, and a water chiller increasingly satisfies these needs.• Increases productivity, reduces costs• Optimizes industrial applications• Adaptable to individual customer needs• Accepts wide range of water temperaturesand fluctuating water flowsEasy to UseHyperchill is an all-in-one solution, with all components packaged inside. Compact dimensions and a low weight make it simple to position; all models can be installed outdoors.Maintenance is facilitated by removable front and side panels, and a condenser section which is isolated from the rest of the chiller.Hyperchill can be used in pressurized closed circuits, facilitating Economical & Environmentally FriendlyHyperchill standardly uses environmentally friendly refrigerant R407C on all models. R407C is characterized by a very high efficiency, providing lower power consumption.Fitted scroll compressors offer energy savings of around 20%. Multiple compressors (from PCW210) ensure significant energy savings at partial loads.Fail-Safe OperationHyperchill operates continuously in all conditions and with all appli-cations. Multiple compressors and twin independent refrigeration circuits (from PCW210) with automatic rotation offer increased peace of mind, as do an extensive list of safety devices.The oversized condensers with cleanable pre-filters ensure that Hyperchill operates in extreme ambients.Features & BenefitsCleanable Condenser Pre-filterA condenser pre-filter (standard) improves chiller performance and reduces maintenance.Scroll CompressorsHyperchill features advanced scroll compressors. These offer significantly lower power consumption and a reduced refrigerant charge . The unique tech-nology offers extreme reliability and renders the compressor near indestructible . Scroll compressors are also very user friendly , as they are extremely quiet and ensure the chiller requires no pre-heating . Furthermore, scroll compressors feature 50% fewer moving parts and emit lower vibration levels, thus increasing the chiller’s longevity ./igfgIntegral PumpAs a standard feature, a pump is installed within the chiller itself. Twin pumps, or pumps with lower or higher available head pressures, are available on request. The water by-pass protects the pump in fluctuating load conditions.Options and AccessoriesCentrifugal FanDesigned for indoor installation, this version features fans which permit the condenser discharge air to be ducted.Remote Control KitsThree remote control kits are offered. The base version features remote on/off switching and gives an on/off and general alarm signal. The advanced version allows the user to perform all operations Advanced Remote ControlTechnical DataModel Chiller Unit PCW080PCW110PCW130PCW160PCW210PCW260PCW330PCW420PCW510PCW650 Cooling capacity BTU/hr79254103566122298150966206322243498311196406152491982616500 Fridge compress. absorb. power kW8.2011.0013.9017.7022.1028.2035.5044.0055.9073.70Water flow gpm162125314148628097121Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 4087 Walden Avenue Lancaster, NY 14086phone 800 343 /igfg© 2018 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies BRO-PKR_PCW_022018-FOWorldwide Filtration Manufacturing LocationsNorth AmericaCompressed Air TreatmentIndustrial Gas Filtration and Generation DivisionLancaster, NY 716 686 6400/igfg Haverhill, MA 978 858 0505/igfgEngine FiltrationRacorModesto, CA 209 521 7860/racor Holly Springs, MS 662 252 2656/racorHydraulic FiltrationHydraulic & Fuel FiltrationMetamora, OH 419 644 4311/hydraulicfilter Laval, QC Canada 450 629 9594 VelconColorado Springs, CO 719 531 5855 Process Filtrationdomnick hunter Process Filtration SciLogOxnard, CA 805 604 3400/processfiltrationWater PurificationVillage Marine, Sea Recovery, Horizon Reverse OsmosisCarson, CA 310 637 3400/watermakersEuropeCompressed Air Treatmentdomnick hunter Filtration & SeparationGateshead, England +44 (0) 191 402 9000 /dhfnsParker Gas SeparationsEtten-Leur, Netherlands +31 76 508 5300/dhfnsHiross AirtekEssen, Germany +49 2054 9340/hzfd Padova, Italy+39 049 9712 111 /hzfdEngine Filtration & Water PurificationRacorDewsbury, England +44 (0) 1924 487 000 /rfdeRacor Research & DevelopmentStuttgart, Germany+49 (0)711 7071 290-10Hydraulic FiltrationHydraulic FilterArnhem, Holland +31 26 3760376 /hfde Urjala, Finland+358 20 753 2500Condition Monitoring Parker KittiwakeWest Sussex, England +44 (0) 1903 731 470 Process Filtrationdomnick hunter Process Filtration Parker Twin Filter BVBirtley, England+44 (0) 191 410 5121/processfiltrationAsia PacificAustraliaCastle Hill, Australia +61 2 9634 7777/australiaChinaShanghai, China +86 21 5031 2525 /chinaIndiaChennai, India +91 22 4391 0700 /indiaParker FowlerBangalore, India +91 80 2783 6794JapanTokyo, Japan +81 45 870 1522/japanKoreaHwaseon-City +82 31 359 0852/koreaSingaporeJurong Town, Singapore +65 6887 6300/singaporeThailandBangkok, Thailand +66 2186 7000/thailandLatin AmericaParker Comercio Ltda. Filtration DivisionSao Paulo, Brazil +55 12 4009 3500 /brPan American DivisionMiami, FL 305 470 8800/panamAfricaAeroport Kempton Park, South Africa +27 11 9610700/africaWARNING:The products described herein can expose you to chemicals known to theState of California to cause cancer or reproductive harm.For more information: 。
上海工业冷水机产品配置
工业冷水机产品是很多工业生产所需的一类必备专业制冷设备,它对于提高各种工业生产有非常大的帮助,不少的企业每年都会定期购入一些专业的工业冷水机设备,在选择工业冷水机方面,不少用户往往对上海工业冷水机生产制造企业生产的各种类型的工业冷水机产品比较认可,接下来,我们就来给大家简要的介绍一下上海工业冷水机的产品配置。
上海工业冷水机设备中一个非常重要的配置部分就是设备的水泵部分,一般情况下,上海工业冷水机生产制造企业大多可以让用户根据自己的需求来选择的水泵装置,有时企业也会根据用户工程设计要求配备进口高效节能水泵,使冷水机安装使用更加快捷方便。
上海工业冷水机设备还具有专业化的工业冷水机多功能操作面板,这也是工业冷水机设备的一个重要产品配置。
工业冷水机操作面板装有电流表,控制系统保险,压缩机以及水泵开关按钮,电子温控制器,各项安全保护故障灯,机组启动运转指示灯,使用方便。