SLA-S-IIB静电溢油控制器使用手册.

GFG涂油机操作控制台⽤户⼿册翻译GFG/⽪博迪操作控制台⽤户⼿册静电涂油机系统系列号：607024型号：VO1500(F)4RA 1300⽤户：作业线：旋转式喷雾线⽬录1、概述2、基本操作3、⼈机界⾯布局和功能概述4、操作⽅法？5、运⾏参数6、操作界⾯7、故障警告提⽰1、概述该⽂件中的“⼈机界⾯”涉及的内容为⼈机界⾯或操作仪表盘，⼈机界⾯将⽤来控制GFG静电涂油机。

HMI的类型为西门⼦TP277型，其通过MPI通讯⽅式。

该⽂件中的“PLC”涉及的内容为可编程的逻辑控制器。

该PLC的类型为西门⼦S7，其CPU处理器型号为315-2DP。

该⽂件中的“涂油机”涉及的内容为GFG静电涂油机。

该⽂件中的“OCS(操作计算系统）”涉及的内容为操作控制台。

OCS包括⼈机界⾯和物理操作控制设备。

2、基本操作有⾃动和⼿动两种操作模式。

通过西门⼦TP277，GFG静电涂油机的所有的⾃动和⼿动功能在操作盘和⼈机界⾯上都是可⽤的，并且这些功能由西门⼦S7可编程的逻辑控制器来控制。

操作仪表盘通过操作员输⼊和返回状态信息来控制该设备。

把该静电涂油机设置为控制模式也是可以的，在该情形中涂油功能主要由⽤户的PLC来控制。

该功能位于屏幕8上--远程通讯（该屏幕可设置密码保护或者取消该功能）TP277的操作系统为Windows CE。

通过触屏控制的⽅式来操作控制该设备。

3. HMI布局和功能概述当初次通电开机时，HMI通过初始化和⾃检开始运⾏。

同样，配置的完整性和与PLC的通讯也得到了检查。

当这个过程完成后，屏幕⼗—标题将会显⽰出来。

要实现HMI上页⾯的切换，可通过按下根页⾯上的按钮来实现，按下按钮后根页⾯上会出现页⾯列表。

通过按下与⽬标界⾯相应的按钮后，⽬标界⾯在很短的时间滞后后将会显⽰出来。

如果某个页⾯上的某项功能需要数值键盘输⼊，那么触摸页⾯上的该功能区后就会在页⾯上弹出⼀个⼩键盘。

通过这个⼩键盘可以在页⾯上输⼊所要的数值，在按下Enter键后，该数值会传输到PLC上，输⼊时要注意所能输⼊值的上下限，上下限会在键盘输⼊区域的上⽅显⽰出来。

KL-ZCJS(X)/防静电溢油一体型装车控制仪一、简介KL-ZCJS(X)/防静电溢油一体型装车控制仪，是在KL-ZC系列定量装车控制仪（批控仪）基础上，为更加适应不同用户在安全装车（发油）、现场系统升级改造，而研发的一套新型、适用、安全、高效定量装车仪。

KL-ZCJS(X)/防静电溢油一体型装车控制仪，是由；装车控制器、防静电溢油控制器、静电接地夹（上装）、溢油监测探头（上装）、工作待机状态板（上装）、API槽车监测接头（下装）、待机停泊座（下装）、防爆声光报警器、防爆分线盒、接地线等组成。

适用于需同时使用静电接地保护的自动罐装控制系统，比如；油库、化工企业油品装卸作业，铁路栈桥等场所；二、设计标准（参考国标）1、GB50156-2012<汽车加油加气站设计与施工规范一>1.2.11条规定：加油加气站的汽油罐车、LNG罐车和LNG罐车卸车场地和CNG加气子站内的车载储气瓶组的卸气场地，应设卸车或卸气时用的防静电接地装置，并应设置能检测跨接线及监视接地装置状态的静电接地仪。

1.2.15条规定：防静电接地装置的接地电阻不应大于100Ω。

2、GB50074-2002<石油库设计规范>4.3.11条规定：油品装卸场所用于跨接的防静电接地装置宜采用能检测接地状况的防静电接地仪器。

4.3.15条规定：防静电接地装置的接地电阻不宜大于100欧姆。

三、技术参数（防静电溢油部分）1、工作电压：24VDC～32VDC2、防爆等级：Exd IIB Gb3、工作电流：＜60mA4、接地电阻报警值：<60Ω5、响应时间：<2秒6、报警方式：声光报警（并与装车发油联动）7、温度范围：-40℃～+60℃8、压力范围：80Kpa～110Kpa9、其他整机参数：参见KL-ZC系列装车控制仪四、一体型装车控制仪型号上装型“防静电溢油一体型装车控制仪”的型号；KL-ZCJS/□□-□□-□/□(□)其中；“KL-ZCJS/”后的各项选项与KL-ZC型谱一致。

Gives priority to low limit setting or toSTEP 1 Connect 120 VAC Hot to terminal L1.Connect120 VAC Common to terminal L2.Disconnect means andoverload protection as required (provided by others).STEP 2 Connect the burner circuit to B1-B2. (B2 iscommon.)Input voltage120 VAC, 60 HZBurner contacts30 VA @ 24 VACCirculator contacts 5.8 FLA, 34.8 LRA@120 VACOperating range –low limit Off or 110°F (43°C) - 200°F (93°C)Operating range –high limit100°F (38°C) - 220°F (104°C)Operating range –differentials AutomaticThermostat heat anticipator setting0.2ASTEP 6 For Systems with Indirect Water HeatersWhen installing with an indirect water heater, the signal from the indirect must be separated from the heating zone signals and wired to I1and I2as shown above. Calls to I1 and I2 will bypass the Thermal T argeting or Outdoor Reset feature and allow the boiler to fire to the high limit setting to heat the indirect tank.NOTE:If you choose not to separate the indirect signal from the heating zones, the Economy Feature should be turned OFF to insure that the boiler supplies adequate temperature to heat the indirect tank (see page 4).Differentials are automatic and will vary based on con-trol settings and boil-er temperature.48-3200-03 shownNote: The high limit differ-ential can be adjusted when the economy fea-ture is turned off. See Optional Features on page 7.At initial start up, with the Economy Feature active, the control establishes a 145°F target temperature. T o test the high limit shut-off function, the Economy Dial must be turned to OFF. Once tested, restore the Economy setting. If the heating demand is high, the target will increase over time to satisfy the heat load.NOTE:• Smart DHW Priority:During a call from an indirect water heater, the control will de-energize the circulator contacts (C1/C2) to heat only the indirect tank ensuring an adequate supply of domestic hot water. The control will re-energize the circulator when the indirect tank is satisfied or if the boiler temperature reaches 170°F. If the indirect call continues for 45 minutes, the control will override the priority function energizing the circulator to provide space heating.Thermal Targeting technology analyzes thermostat activity and continually evaluates how much heat the house requires. When it is very cold outside, the heat demand is high and the Fuel Smart HydroStat will raise the boiler’s Target temperature to provide needed heat to the home. When the outside temperature is milder, the heat demand is lower. During these periods, the Fuel Smart HydroStat will lower the boiler’s Target temperature –saving fuel –while continuing to provide comfort to the house.Model OS-100Model OS-200Circulator Activation OptionsWhen in the default mode, the HydroStat activates the circulator (C1/C2contacts) on calls to T/TV.The control can be pro-grammed to activate the circulator on calls to I1/I2in place of, or in addition to, calls to T/TV.To change how the Circulator is activated1. T urn the LO TEMP dial to access the Program Mode –indicated in the display as Pro2. T urn the HI TEMP dial to select feature 4A- Circulator on T/TV call only3. Push the T est/Settings Button to select between the following options:b- Circulator on I1/I2call onlyC- Circulator on both T/TV& I1/I2calls4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 4)Circulator Hold Off (Enhanced Condensing Protection)T o reduce the potential for condensing, on a call for heat the control will allow the boiler to heat to 125°F prior to energizing the circulator. Once energized, the circulator will remain on for the duration of the heating call unless the boiler temperature drops below 115°F. If this occurs, the circulator will re-energize when the boiler returns to 125°F. Circulator Hold Off will expire after 15 minutes.To activate Circulator Hold Off1. T urn the LO TEMP dial to access the Program Mode –indicated in the display as Pro2. T urn the HI TEMP dial to select feature 53. Push the T est/Settings Button to turn Circulator Hold Off on or OFF4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 4)Setting the Well Type(Electro-Well vs. Standard Immersion Well)When used to replace older temperature-only controls, the HydroStat can be installed on the existing well. (The Hydrolevel Electro-Well is required to activate low water cut-off operation – see page 2 for details). Older wells may contain hardened heat transfer grease or other contaminants that could interfere with metal-to-metal continuity between the sensor head and the inside of the well. Insufficient contact could lead to false low water conditions and burner shut downs. Setting the well type to Standard Well prevents the possibility of this occurring.To change the well type1. T urn the LO TEMP dial to access the Program Mode – indicated in the display as Pro2. T urn the HI TEMP dial to select feature 83. Push the T est/Settings Button to select A for Electro-Well or b for Standard Well.NOTE: T o ensure that the low water cut-off is always active when the control is installed on an Electro-Well, setting b will ONL Y be available when installed on a standard well. The Hydrostat sensor checks to determine if a standard well is used by looking for low resistance to ground, a condition that can only exist with a standard well. If you are installing on a standard well and either Low Water LED’s are on, setting b will not be available. Check to see if the inside of the well tube is badly oxidized or contaminated with heat transfer grease. It may be necessary to clean the well to allow for setting b to be selected (See T roubleshooting Guide on page 10 for more information).RESTORING FACTORY DEFAULT SETTINGS ON NEXT PAGENOTE: If the HydroStat is factory-equipped on a boiler, some options may be set differently from the default settings.SEE P AGE 4 FOR ADDITIONAL SETTINGSᕡ TEMP ACTIVEIndicates that the Fuel SmartHydroStat control is powered and that the temperature function is active.ᕢ TEMP HI TEMPIlluminates when the boiler watertemperature reaches the high limit setting. It will remain lit until the water temperature falls 10°. The Fuel SmartHydroStat prevents burner operation while this LED is on.See Differential explanation on page 6.ᕣ LWCO ACTIVEIndicates that the low water cut-off(LWCO) function of the Fuel Smart HydroStat is active. When the control is installed with a Hydrolevel Electro-Well, this LED will be on at all times when the control is powered.IMPORTANT: If the control is installed with a well other than the Electro-Well, this LED will not illuminate indicating that the control is not providing low water cut-off functionality.ᕤ LWCO LOW WATER Indicates that the boiler is in alow water condition. The HydroStat control will prevent burneroperation during this condition. If the LOW WATER light is blinking, the control has been programmed to provide lock-out protection in the event a low water condition is detected (see Manual Reset Low Water Cut-Off on page 8). Pressing the TEST/SETTINGS button will reset the control.IMPORTANT: The system must be checked by a qualified heating professional prior to resuming operation.Y COOL ᕥ ECONOMY ACTIVEIndicates that the ThermalT argeting function is active and the Fuel Smart HydroStat will reduce boiler temperature to conserve fuel. The Economy feature is activated using the ECONOMY dial. (See “How Thermal T argeting Works” on page 7 for more information). ᕦ ECONOMY TARGETWhen the Economy feature isactive, the Fuel Smart HydroStat continually sets target temperatures below the high limit setting to maximize fuel efficiency. When the boiler water reaches the targettemperature, the LED illuminates and the burner will shut down. The boiler water will continue to circulate and heat the house as long as the thermostat call continues. The LED will stay lit until the boiler temperature drops below the differential set point at which point the boiler will be allowed to fire again.See Differential explanation on page 6.NOTE: This LED illuminates regularly during normal boiler operation.ᕧ TEST/SETTINGS ButtonTo Test Low Water Cut-Off:Press and hold the T est/Settings button for 5 seconds. The display will read LCO.LWCO TEST 00The red Low Water light should illuminate and the burner circuit (B1 and B2) should de-energize. NOTE: The control must be installed with a Hydrolevel Electro-Well for low water cut-off functionality (see page 2 for more details).To View Current Settings: Press and release theT est/Settings Button in short intervals to sequentially display the following settings:HIGH LIMIT SETTING00̄LOW LIMIT SETTING00̄ECONOMY SETTING000̄CURRENT TARGET TEMPERATUREThe display will return to boiler temperature (default) if T est/Settings Button in not pressed for 5 seconds.ᕨ DAMPER POWER LEDIndicates the control is energizing the vent damper. For applications where the vent damper is not plugged into the HydroStat, the LED indicates that the burner circuit (B1 - B2)is powered.If this LED is on and the burner is not firing:1. Make sure the plug connection (or jumper, on boilers where vent damper plug is not used) is secure.2. Make sure that the plug connection at the vent damper end is secure and oriented correctly.3. Make sure damper motor turns4. Verify the damper end switch has closedRemove the Electro-Well from the heating system every five years and clean any scale or sediment deposits from all parts that are exposed to the boiler water. After cleaning, reinstall the well using pipe sealing compound. Teflon tape is not recommended.Troubleshooting Flow Chart 1 –Burner Will Not Fire11Troubleshooting Flow Chart 2 –Burner Will Not Shut Down。

图1 SVI II AP遵守本国或当地的有关电器安装的规范遵守本国或当地有关防爆区域操作的规范在对该装置进行操作前，要确定该装置未供电或确认其能够在危险区域内将定位器的盖图4 单作用式定位器气体接口图5双作用式定位器气体接口连接气源在安装完定位器的气管后，按以下步骤连接气源：1：连接气源到过滤减压器上。

2：打开气源。

3：调整过滤减压器。

4：供气压力必须大于阀门驱动器弹簧的最大压力上限5-10psi。

但不能大于阀门驱动器的额定压力。

参看定位器和驱动器的使用手册。

SVI II AP 的接线为了读SVI II AP 定位器的内部参数，必须连接一个HART调制解调器到定位器。

下面图7 在本质安全区域的安装SVI II AP 的维护SVI II AP是基以模块化理念设计的。

它上面的组件能够很容易、快速的进行更换。

对于SVI II AP的维护我们推荐以下操作步骤进行：1：拆卸和安装端盖。

2：拆卸和安装I/P转换器。

3：拆卸和安装气动继电器。

4：升级显示屏。

图8 气动转换器的盖子和显示屏的盖子安装SVI II AP 显示屏的盖子注意：在更换完毕盖子后一定将定位器的电源打开更换的显示屏端盖连接了一根系索来防止导线被拉伸损坏，安装时要将系索安装到定位对于使用pilot阀芯组件的阀门进行校准需要用到Manual Stop校准操作（参看SVI II AP每个本质安全电路必须包含一个接地保护或在独立接地金属导线上运行。

本质安全系统安装注意事项1）危险区域参考设备名牌上有关安装环境的技术要求。

2）现场接线本质安全系统使用的导线必须是接地的屏蔽线，或者使用金属导线做保护。

在危险区域内使用的导线必须能够承受交流500V R.M.S对地电压的一分钟测试。

安装时一定要遵守安装使用手册中内容进行。

安装中包括的栅栏接地要遵循使用国家有关的安装要求。

美国工厂共同标准：ANSI/ISA RP12.6（对于危险区域本质安全安装），国家电气法规ANSI/NFPA 70。