Standard 29 CFR Part 19101020
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Designation:A108–03Standard Specification forSteel Bar,Carbon and Alloy,Cold-Finished1This standard is issued under thefixed designation A108;the number immediately following the designation indicates the year of original adoption or,in the case of revision,the year of last revision.A number in parentheses indicates the year of last reapproval.A superscript epsilon(e)indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1.Scope1.1This specification covers cold-finished carbon and alloy steel bars produced in straight length and coil to chemical compositions.Cold-finished bars are suitable for heat treat-ment,for machining into components,or for use in the as-finished condition as shafting,or in constructional applica-tions,or for other similar purposes(Note1).Grades of steel are identified by grade numbers or by chemical composition.N OTE1—A guide for the selection of steel bars is contained in Practice A400.1.2Some end uses may require one or more of the available designations shown under Supplementary Requirements. Supplementary requirements shall apply only when specified individually by the purchaser.1.3The values stated in inch-pound units are to be regarded as the standard.The values given in parentheses are for information only.2.Referenced Documents2.1ASTM Standards:2A29/A29M Specification for Steel Bars,Carbon and Alloy, Hot-Wrought.General Requirements forA304Specification for Carbon and Alloy Steel Bars Sub-ject to End-Quench Hardenability RequirementsA322Specification for Steel Bars,Alloy,Standard Grades A370Test Methods and Definitions for Mechanical Testing of Steel ProductsA400Practice for Steel Bars,Selection Guide,Composi-tion,and Mechanical PropertiesA510Specification for General Requirements for Wire Rods and Coarse Round Wire,Carbon SteelA576Specification for Steel Bars,Carbon,Hot-Wrought, Special QualityA700Specification for Packaging,Marking,and Loading Methods for Steel Products for Domestic ShipmentE45Test Methods for Determining the Inclusion Content of SteelE112Test Methods for Determining the Average Grain SizeE381Method of Macroetch Testing Steel Bars,Billets, Blooms,and ForgingsE527Practice for Numbering Metals and Alloys(UNS) E1077Test Method for Estimating the Depth of Decarbur-ization of Steel SpecimensE29Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications2.2Other Documents:SAE Handbook and SAE J1086Recommended Practice for Numbering Metals and Alloys(UNS)3Federal Standard66C Steel,Chemical Composition and Hardenability4ISS Steel Bar Product Guideline for Bar Steel53.Terminology3.1Definition:3.1.1product tolerance levels—cold-finished steel bar is produced with up to four(4)increasingly tight tolerance levels, for the individual product characteristics,dependent on the method of manufacture necessary to meet purchaser-ordered specification requirements.(Product Tolerance Level1is selected,unless otherwise specified by purchaser.)4.Ordering Information4.1Orders for cold-finished steel bar to this specification should include the following items to adequately describe the material:4.1.1Name of material,4.1.2ASTM specification number and date of issue,4.1.3Chemical composition,grade designation or limits, 4.1.4Silicon level,if required,1This specification is under the jurisdiction of ASTM Committee A01on Steel, Stainless Steel,and Related Alloys and is the direct responsibility of Subcommittee A01.15on Bars.Current edition approved Nov.1,2003.Published December2003.Originally approved st previous edition approved in1999as A108–99.2For referenced ASTM standards,visit the ASTM website,,or contact ASTM Customer Service at service@.For Annual Book of ASTM Standards volume information,refer to the standard’s Document Summary page on the ASTM website.3Available from Society of Automotive Engineers(SAE),400Commonwealth Dr.,Warrendale,PA15096-0001.4Available from the Standardization Documents Order Desk,Bldg.4,Section D, 700Robbins Ave.,Philadelphia,PA19111-5094Attn:NPODS.5Available from American Iron and Steel Institute(AISI),110117th St.,NW, Suite1300,Washington,DC20036.1Copyright©ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA19428-2959,United States.4.1.5Additional machinability-enhancing elements(see Footnote F to Table1of Specification A29A29M),4.1.6Condition(Surface Roughness tolerances listed in Table A1.7),4.1.7Tolerance Levels(Reference tolerances listed in Table A1.1through Table A1.9),4.1.8Shape(round,hexagon,square,flat,etc.),size,and length,4.1.9Report of heat analysis,if required,4.1.10End use,4.1.11Additions to the specification and special or supple-mentary requirements,if required,and4.1.12For coiled product,the coil weights,inside diameter, outside diameter,and coil height limitations,when required. N OTE2—A typical ordering description is as follows:Steel Bar;ASTM A108,dated_____;SAE1117;Coarse Grain;Cold Drawn;1.500-in.(38.10mm)diameter round;12ft(3657.61mm)long;Heat Analysis Required;Precision Machined Parts.N OTE3—A more complex ordering description is as follows:Steel Bar; ASTM A108,dated____;SAE1045;Fine Grain;Cold Drawn,Turned, Ground and Polished;chamfer both ends;Mechanical Property Test Results;Hardness test;Inspect for Residual Magnetism;2.000-in.(50.80 mm)diameter round;12ft(3657.61mm)long;Heat Analysis Required; Precision Machined Parts.Product codes allow you to abbreviate,yet identify a complex ordering description in the following simplified description:Steel Bar:ASTM A108,dated____;SAE1045;Fine Grain;2.000-in.(50.80mm)diameter round;12ft(3657.61mm)long;Heat Analysis Required;Precision Machined Parts.5.General Requirements5.1Material furnished under this specification shall con-form to the applicable requirements of the current edition of Specification A29/A29M.6.Materials and Manufacture6.1Feedstock—Cold-finished steel bar shall be produced from hot-wrought carbon or alloy steel bar(Specification A29/A29M),or from hot-wrought rod designated for cold-finished bar(Specification A510).6.2Condition—The product shall be furnished in one of the following conditions as specified by the purchaser.6.2.1Rounds:6.2.1.1Cold drawn,6.2.1.2Cold drawn,turned,and polished,6.2.1.3Cold drawn,ground,and polished,6.2.1.4Cold drawn,turned,ground,and polished,6.2.1.5Cold drawn,turned,and ground,6.2.1.6Hot wrought,turned,and polished,6.2.1.7Hot wrought,turned,ground and polished,6.2.1.8Hot wrought,turned,and ground,and6.2.1.9Hot wrought,rough turned.6.2.2Squares,Hexagons:6.2.2.1Cold drawn,and6.2.2.2Cold rolled.6.2.3Flats:6.2.3.1Cold drawn,and6.2.3.2Cold rolled.6.2.4Special Bar Sections:6.2.4.1Cold Drawn,and6.2.4.2Cold Rolled.6.3Heat Treatment:6.3.1Unless otherwise specified,the bars shall be furnished as cold-finished.Plain Carbon Steels with a maximum carbon over0.55%and Alloy Steels with a maximum carbon over 0.38%shall be annealed prior to coldfinishing.6.3.2The following heat-treatment processes may be per-formed singularly or in combination:6.3.2.1Annealed,6.3.2.2Normalized,6.3.2.3Stress relieved,and6.3.2.4Quench and tempered.7.Chemical Composition7.1Chemical Composition:7.1.1The chemical analysis of the steel shall conform to that specified in Specification A29/A29M for the steel grade ordered,or to such other limits as may be specified using the standard ranges in Specification A29/A29M.7.1.2Steels may be selected from:Specifications A29/ A29M,A304,A322,A510,and A576;Federal Standard66 C;the SAE Handbook;or the ISS Steel Bar Product Guideline for Bar Steel.7.1.3When a steel’s composition cannot be identified by a standard grade number in accordance with7.1.1and7.1.2,the limits for each required element may be specified using the chemical ranges shown in the table(Heat Analysis Chemical Ranges and Limits of Carbon Steel Bars)of Specification A29/A29M.8.Tolerance Levels8.1Cold-Finished Bars—The permissible dimensional variations for cold-finished carbon and alloy steel bar shall not exceed the applicable tolerance levels or limits stated in Annex A1for inch-pound values.9.Workmanship,Finish,and Product Presentation9.1Workmanship:9.1.1Within the limits of good manufacturing and inspec-tion practices,the bars shall be free of injurious seams,laps, segregation,or other imperfections which,due to their nature, degree,or extent,will interfere with the use of the material in machining or fabrication of suitable parts.(Reference Table A1.8)9.2Finish:9.2.1Unless otherwise specified,the bars shall have a commercial bright smooth surfacefinish,obtained by conven-tional cold-finishing operations such as cold drawing or cold rolling.9.2.2When a superior bar surfacefinish is required,bars may be obtained as;turned and polish,ground and polished,or turned,ground,and polished.(Reference Table A1.7)9.2.3Bars that are thermally treated after coldfinishing may exhibit a discolored or oxidized surface.9.3Product Presentation:9.3.1The bars shall be given a surface coating of oil or other rust inhibitor to protect against corrosion during shipment. 9.3.2The bar bundles shall be identified,packaged and loaded to preserve the physical appearance,producttoleranceand identity of the cold-finished product,as agreed upon between the purchaser and supplier.10.Certification10.1Upon request of the purchaser in the contract or order,a manufacturer’s certification that the material was manufac-tured and tested in accordance with this specification together with a report of the test results shall be furnished at the time of shipment.11.Keywords11.1alloy steel;carbon steel;cold-finished;steel barSUPPLEMENTARY REQUIREMENTSOne or more of the following supplementary requirements shall be applied only when specified by the purchaser in the inquiry,contract,or order.Details of these supplementary requirements shall be agreed upon in writing,by the manufacturer and the purchaser.Supplementary requirements shall in no way negate any requirement of the specification itself.S1.Hot Rolling Reduction RatioS1.1When required,purchaser may require the supplier to report the reduction ratio of the initial Bloom/Billet cross sectional area to finished hot rolled cross sectional area.S2.Steel Melting ProcessS2.1When required,purchaser may require the supplier to report the steel melting process (Basic Oxygen Furnace,Electric Arc Furnace,etc.)for each initial heat/lot number supplied to the purchaser.S3.Steel Refinement ProcessS3.1When required,purchaser may require the supplier to report the steel refinement processes performed after melting and before casting (Vacuumed Degassed,etc.)on the heat/lot number supplied to the purchaser.S4.Continuous Casting ProcessS4.1When required,purchaser may require the supplier to report the casting process (Bloom,Billet,etc.)for each heat/lot number supplied to the purchaser.S5.Country or Countries of OriginS5.1When required,purchaser may require the supplier to report the country of origin where the steel was melted for each heat/lot number supplied to the purchaser.S5.2When required,purchaser may require the supplier to report the country of origin where the steel was hot rolled for each heat/lot number supplied to the purchaser.S5.3When required,purchaser may require the supplier to report the country of origin where the steel was cold finished for each heat/lot number supplied to the purchaser.S6.Mechanical PropertiesS6.1When required,purchaser may require the supplier to report the cold-finished steel bar mechanical properties for each heat/lot number supplied to the purchaser.Mechanical properties shall be evaluated in accordance with Test Methods and Definitions in Test Methods A 370.S7.Surface InspectionS7.1When required,purchaser may require the supplier to inspect the cold finish steel bar surface within an electromag-netic surface inspection process to detect and sort surface discontinuities that exceed the maximum allowed depth toler-ances listed in Table A1.8or other tolerances agreed upon between the purchaser and supplier.S8.Bar MarkingS8.1When required,bar marking specification require-ments shall be agreed upon between the purchaser and supplier.ANNEX(Mandatory Information)A1.PERMISSIBLE V ARIATIONS IN QUALITY CHARACTERISTICS—INCH-POUND AND METRICUNITSSize,in.(mm)AMaximum of Carbon Range0.28%or lessMaximum of Carbon Range over 0.28%to 0.55%inclMaximum of Carbon Rangeto 0.55%incl,Stress Relieved or Annealedafter Cold Finishingover 0.55%or All Grades Quenched and Tempered or Normalized and Tempered before Cold FinishingAll tolerances are in inches (mm)and are minus BRounds—Cold Drawn C to 6in.(152.4mm)or Turned and PolishedTo 11⁄2(38.1)incl,in coils,or cut lengths 0.002(.051)0.003(.076)0.004(.102)0.005(.127)Over 11⁄2(38.10)to 21⁄2(63.50)incl 0.003(.076)0.004(.102)0.005(.127)0.006(.152)Over 21⁄2(63.50)to 4(101.60)incl 0.004(.102)0.005(.127)0.006(.152)0.007(.178)Over 4(101.60)to 6(152.40)incl 0.005(.127)0.006(.152)0.007(.178)0.008(.203)Over 6(152.40)to 8(203.20)incl 0.006(.152)0.007(.178)0.008(.203)0.009(.229)Over 8(203.20)to 9(228.60)incl0.007(.178)0.008(.203)0.009(.229)0.010(.254)HexagonsTo 3⁄4(19.05)incl0.002(.051)0.003(.076)0.004(.102)0.006(.152)Over 3⁄4(19.05)to 11⁄2(38.10)incl 0.003(.076)0.004(.102)0.005(.127)0.007(.178)Over 11⁄2(38.10)to 21⁄2(63.50)incl 0.004(.102)0.005(.127)0.006(.152)0.008(.203)Over 21⁄2(63.50)to 31⁄8(79.38)incl 0.005(.127)0.006(.152)0.007(.178)0.009(.229)Over 31⁄8(79.38)to 4(101.60)incl0.005(.127)0.006(.152)......SquaresTo 3⁄4(19.05)incl0.002(.051)0.004(.102)0.005(.127)0.007(.178)Over 3⁄4(19.05)to 11⁄2(38.10)incl 0.003(.076)0.005(.127)0.006(.152)0.008(.203)Over 11⁄2(38.10)to 21⁄2(63.50)incl 0.004(.102)0.006(.152)0.007(.178)0.009(.229)Over 21⁄2(63.50)to 4(101.60)incl 0.006(.152)0.008(.203)0.009(.229)0.011(.279)Over 4(101.60)to 5(127.00)incl 0.010(.254).........Over 5(127.00)to 6(152.4)incl0.014(.356).........Flats DWidth:To 3⁄4(19.05)incl0.003(.076)0.004(.102)0.006(.152)0.008(.203)Over 3⁄4(19.05)to 11⁄2(38.10)incl 0.004(.102)0.005(.127)0.008(.203)0.010(.254)Over 11⁄2(38.10)to 3(76.2)incl 0.005(.127)0.006(.152)0.010(.254)0.012(.305)Over 3(76.2)to 4(101.60)incl 0.006(.152)0.008(.203)0.011(.279)0.016(.410)Over 4(101.60)to 6(152.40)incl 0.008(.203)0.010(.254)0.012(.305)0.020(.508)Over 6(152.40)0.013(.330)0.015(.381)......AStandard manufacturing practice is shear cut for cold drawn bars (size limits vary by producer)which can cause end distortion resulting in those portions of the bar being outside the applicable size tolerance.When this end condition is undesirable,a saw cut end to remove end distortion should be considered.BWhile size tolerances are usually specified as minus,tolerances may be ordered all plus,or distributed plus and minus,with the sum being equivalent to the tolerances listed.CMaximum allowable deviation in roundness around the circumference of the same cross-section of a round cold drawn bar is 1⁄2the size tolerance range.DWidth governs the tolerances for both width and thickness of flats.For example,when the maximum of carbon range is 0.28%or less,for a flat 2in.(50.80mm)wide and 1in.(25.40mm)thick,the width tolerance is 0.005in.(.127mm)and the thickness tolerance is the same,namely,0.005in.(.127mm).Size,in.(mm)AMaximum of Carbon Range0.28%or less Maximum of Carbon Range over 0.28%to 0.55%inclMaximum of Carbon Rangeto 0.55%incl,Stress Relieved or Annealedafter Cold Finishingover 0.55%with or without stress relieving or annealingafter cold finishing.Also,all carbons,quenched and tempered (heat treated),or normalized and tempered,before Cold FinishingAll tolerances are in inches (mm)and are minus BRounds-Cold Drawn C to 6in.(152.40mm)or Turned and PolishedTo 1(25.4)incl,in coils 0.002(.051)0.003(.076)0.004(.102)0.005(.127)Cut Lengths:To 11⁄2(38.10)incl0.003(.076)0.004(.102)0.005(.127)0.006(.152)Over 11⁄2(38.10)to 21⁄2(63.50)incl 0.004(.102)0.005(.127)0.006(.152)0.007(.178)Over 21⁄2(63.50)to 4(101.60)incl 0.005(.127)0.006(.152)0.007(.178)0.008(.203)Over 4(101.60)to 6(152.40)incl 0.006(.152)0.007(.178)0.008(.203)0.009(.229)Over 6(152.40)to 8(203.20)incl 0.007(.178)0.008(.203)0.009(.229)0.010(.254)Over 8(203.20)to 9(228.60)incl0.008(.203)0.009(.229)0.010(.254)0.011(.279)HexagonsTo 3⁄4(19.05)incl0.003(.076)0.004(.102)0.005(.127)0.007(.178)Over 3⁄4(19.05)to 11⁄238.10)incl 0.004(.102)0.005(.127)0.006(.152)0.008(.203)Over 11⁄2(38.10)to 21⁄2(63.50)incl 0.005(.127)0.006(.152)0.007(.178)0.009(.229)Over 21⁄2(63.50)to 31⁄8(79.38)incl 0.006(.152)0.007(.178)0.008(.203)0.010(.254)Over 31⁄8(79.38)to 4(101.60)incl0.006(.152).........SquaresTo 3⁄4(19.05)incl0.003(.076)0.005(.127)0.006(.152)0.008(.203)Over 3⁄4(19.05)to 11⁄2(38.10)incl 0.004(.102)0.006(.152)0.007(.178)0.009(.229)Over 11⁄2(38.10)to 21⁄2(63.50)incl 0.005(.127)0.007(.178)0.008(.203)0.010(.254)Over 21⁄2(63.50)to 4(101.60)incl 0.007(.178)0.009(.229)0.010(.254)0.012(.305)Over 4(101.60)to 5(127.00)incl0.011(.279).........Flats DTo 3⁄4(19.05)incl0.004(.102)0.005(.127)0.007(.178)0.009(.229)Over 3⁄4(19.05)to 11⁄2(38.10)incl 0.005(.127)0.006(.152)0.009(.229)0.011(.279)Over 11⁄2(38.10)to 3(76.2)incl 0.006(.152)0.007(.178)0.011(.279)0.013(.330)Over 3(76.2)to 4(101.60)incl 0.007(.178)0.009(.229)0.012(.305)0.017(.432)Over 4(101.60)to 6(152.40)incl 0.009(.229)0.011(.279)0.013(.330)0.021(.533)Over 6(152.40)0.014(.356).........AStandard manufacturing practice is shear cut for cold drawn bars (size limits vary by producer)which can cause end distortion resulting in those portions of the bar being outside the applicable size tolerance.When this end condition is undesirable,a saw cut end to remove end distortion should be considered.BWhile size tolerances are usually specified as minus,tolerances may be ordered all plus,or distributed plus and minus,with the sum being equivalent to the tolerances listed.CMaximum allowable deviation in roundness around the circumference of the same cross-section of a round cold drawn bar is 1⁄2the size tolerance range.DWidth governs the tolerances for both width and thickness of flats.For example,when the maximum of carbon range is 0.28%or less,for a flat 2in.(50.80mm)wide and 1in.(25.40mm)thick,the width tolerance is 0.006in.(.152mm)and the thickness tolerance is the same,namely,0.006in.(.152mm).TABLE A1.3Size Tolerances for Level Two and Level Three Cold Finished Round Bars Cold Drawn,Ground and Polished,or Turned,Ground and PolishedSize,in.(mm)Cold Drawn,Ground and Polished A Size,in.(mm)Turned,Ground and Polished A Tolerances from Specified Size,Minus Only,in.(mm)Level 2Level 3To 11⁄2(38.10)inclTo 11⁄2(38.10)incl0.001(.0254)0.0008(.0203)Over 11⁄2(38.10)to 21⁄2(63.50)excl Over 11⁄2(38.10)to 21⁄2(63.50)excl 0.0015(.0381)0.0013(.033)21⁄2(63.50)to 3(76.20)incl21⁄2(63.50)to 3(76.20)incl0.002(.0508)0.0015(.0381)Over 3(76.20)to 4(101.60)incl Over 3(76.20)to 4(101.60)incl 0.003(.0762)0.0025(.0635)...Over 4(101.60)to 6(152.40)incl 0.004(.1016)B 0.003(.0762)B ...Over 6(152.40)0.005(.127)B0.004(.1016)BA Maximum allowable deviation of roundness or ovality tolerances are agreed upon between purchaser and supplier.BFor nonresulfurized steels (steels specified to maximum sulfur limits under 0.08%),or for steels thermally treated,the tolerance is increased by 0.001in.(.025mm).TABLE A1.4Straightness Tolerances for Level One Cold Finished Bars A ,BN OTE —All grades quenched and tempered or normalized and tempered to Brinell 302max before cold finishing;and all grades stress relieved or annealed after cold finishing.Straightness tolerances are not applicable to bars having Brinell hardness exceeding 302.Size,in.(mm)Length,ft (mm)Straightness Tolerances,in.(mm)(Maximum Deviation)from Straightnessin any 10-ft Portion of the BarMaximum of Carbon Range,0.28%or LessMaximum of Carbon Range,over 0.28%andAll Grades Thermally TreatedRounds Squares,Hexagons,and Octagons RoundsSquares,Hexagons,and OctagonsLess than 5⁄8(15.88)Less than 15(4572)1⁄8(3.17)3⁄16(4.76)3⁄16(4.76)1⁄4(6.35)Less than 5⁄8(15.88)15(4572)and over 1⁄8(3.17)5⁄16(7.94)5⁄16(7.94)3⁄8(9.53)5⁄8(15.88)and over Less than 15(4572)1⁄16(1.59)1⁄8(3.17)1⁄8(3.17)3⁄16(4.76)5⁄8(15.88)and over15(4572)and over1⁄8(3.17)3⁄16(4.76)3⁄16(4.76)1⁄4(6.35)AThe foregoing tolerances are based on the following method of measuring straightness:Departure from straightness is measured by placing the bar on a level table so that the arc or departure from straightness is horizontal,and the depth of the arc is measured with a feeler gage and a straightedge.BIt should be recognized that straightness is a perishable quality and may be altered by mishandling.The preservation of straightness in cold-finished bars requires the utmost care in subsequent handling.Specific straightness tolerances are sometimes required for carbon and alloy steels in which case the purchaser should inform the manufacturer of the straightness tolerances and the methods to be used in checking the straightness.TABLE A1.5Length Tolerances for Cold Finished Steel BarProduct Tolerance Level Tolerances,inches (mm)PlusAllowable Deviation above Specified Uniform LengthCutting Process Minimum Maximum Level 1Shear Cut 0.000 2.000(50.80)Level 2In-Line Saw Cut 0.000 1.000(25.40)Level 3Off-Line Saw Cut0.0000.500(12.70)TABLE A1.6Across-Corner Tolerances for Hexagon and Square Cold Drawn Steel Bar AProduct Tolerance Level Tolerance Range Applied to Across Corner CalculationsHexagon,Inches (mm),MinusSquare,Inches (mm),MinusLevel 10.025(.64)0.030(.76)Level 20.020(.51)0.025(.64)Level 30.015(.38)0.020(.51)Sharp Corner Hexagon Calculation =(1.15473D )Sharp Corner Square Calculation =(1.41423D )Round Corner Hexagon Calculation =[(1.1547)3(D -2r )]+2rRound Corner Square Calculation =[(1.4142)3(D -2r )]+2rAWhen required,type of corner must be specified at time of order inquiry.TABLE A1.7Surface Roughness Average A (Ra)Tolerances for Cold-Finished Steel BarProduct Tolerance Level Allowable Maximum Deviation of Surface Roughness Average (Ra)Measurement Turned and Polished Ground and Polished Maximum,(µin.)(Ra)Maximum,(µin.)(Ra)Level 1Not Required40Level 2B 6030Level 3B4020A RMS (root mean square calculation)is no longer applied to measure surface roughness.Roughness average (Ra)is current technology measurement output data.BSpecial surface Ra restrictions must be agreed upon at time of order inquiry,between purchaser and supplier.Lower Ra values are available with additional bar passes and/or special processingconditions.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this ers of this standard are expressly advised that determination of the validity of any such patent rights,and the risk of infringement of such rights,are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised,either reapproved or withdrawn.Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM International Headquarters.Your comments will receive careful consideration at a meeting of the responsible technical committee,which you may attend.If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards,at the address shown below.This standard is copyrighted by ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA 19428-2959,United States.Individual reprints (single or multiple copies)of this standard may be obtained by contacting ASTM at the above address or at 610-832-9585(phone),610-832-9555(fax),or service@ (e-mail);or through the ASTM website ().TABLE A1.8Surface Discontinuity Tolerances for Cold-Finished Steel Bar AProduct Tolerance LevelMaximum Allowable Surface Discontinuity DepthCarbon and Alloy Non-resulfurizedCarbon and AlloyResulfurized (0.08thru 0.19%Sulfur)Carbon and AlloyResulfurized (0.20thru 0.35%Sulfur)Maximum Depth 1⁄4(6.35mm)thru 5⁄8(15.88mm)ma.inches (mm)Maximum Depth (%of Size)over 5⁄8(15.88mm)thru 6(152.40mm)(max.percentage)Maximum Depth 1⁄4(6.35mm)thru 5⁄8(15.88mm)max.inches (mm)Maximum Depth (%of Size)over 5⁄8(15.88mm)thru 6(152.40mm)max.percentage)Maximum Depth 1⁄4(6.35mm)thru 5⁄8(15.88mm)max.inches (mm)Maximum Depth (%of Size)5⁄8(15.88mm)thru 6(152.40mm)(max.,percentage)Level 10.008in.(.20) 1.6%0.010in.(.25) 2.0%0.012in.(.30) 2.4%Level 20.006in.(.15) 1.0%0.008in.(.20) 1.3%0.010in.(.25) 1.6%Level 30.006in.(.15)0.75%0.006in.(.15)1.0%0.008in.(.20)1.3%Level 4BNilNilNilNilNilNilAThe information in the chart is the expected maximum surface discontinuity depth within the limits of good manufacturing practice.Occasional bars in a shipment may have surface discontinuity that exceed these limits.For critical applications,the purchaser may require the cold finish steel bar supplier to eddy current test the bars prior to shipment.BLevel 4requires metal removal by turning or multiple grinding passes for small bars.TABLE A1.9Surface Decarburization Tolerances for Cold-Finished Steel BarProduct Tolerance LevelMaximum Affected Depth All Carbon or Alloy Steel GradesMaximum Inches of Decarburization per Side of Bar 1⁄4(6.35mm)thru 5⁄8(15.88mm)Sizes,All Shapes,Max.inches (mm)Maximum Percentage of Decarburization per SideBased on Percentage of Size over 5⁄8(15.88mm)thru 6(152.40mm)Sizes,All Shapes,(max.,%)Level 10.010in.(.25) 1.6%Level 20.006in.(.15)1.0%Level 3ANilNilALevel 3requires metal removal by turning or multiple grinding for smallbars.。
Designation:A135–05Standard Specification forElectric-Resistance-Welded Steel Pipe1This standard is issued under thefixed designation A135;the number immediately following the designation indicates the year of original adoption or,in the case of revision,the year of last revision.A number in parentheses indicates the year of last reapproval.A superscript epsilon(e)indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1.Scope*1.1This specification2covers two grades of electric-resistance-welded steel pipe in NPS2to NPS30inclusive, with nominal(average)wall thickness up to0.500in.(12.70 mm),inclusive,and in nominal sizes NPS3⁄4to NPS5 inclusive with nominal(average)wall thickness0.083in.(2.11 mm)to0.134in.(3.40mm),depending on size.Pipe having other dimensions(Note1)may be furnished provided such pipe complies with all other requirements of this specification. The pipe is intended for conveying gas,vapor,water or other liquid;only Grade A is adapted forflanging and bending(Note 2).The suitability of pipe for various purposes is somewhat dependent upon its dimensions,properties,and conditions of service,so that the purpose for which the pipe is intended should be stated in the order.The pipe may be furnished either nonexpanded or cold expanded at the option of the manufac-turer.When pipe is cold expanded,the amount of expansion shall not exceed1.5%of the outside diameter pipe size.N OTE1—A comprehensive listing of standardized pipe dimensions is contained in ASME B36.10.N OTE2—This provision is not intended to prohibit the cold bending of Grade B pipe.1.2The values stated in inch-pound units are to be regarded as the standard.The SI values,given in parentheses,are for information only.2.Referenced Documents2.1ASTM Standards:3A370Test Methods and Definitions for Mechanical Testing of Steel ProductsA700Practices for Packaging,Marking,and Loading Methods for Steel Products for Domestic ShipmentA751Test Methods,Practices,and Terminology for Chemical Analysis of Steel ProductsA865Specification for Threaded Couplings,Steel,Black and Zinc-Coated(Galvanized)Welded or Seamless,for Use in Steel Pipe JointsA941Terminology Relating to Steel,Stainless Steel,Re-lated Alloys,and FerroalloysE6Terminology Relating to Methods of Mechanical Test-ingE29Practice for Using Significant Digits in Test Data to Determine Conformance with SpecificationsE59Practice for Sampling Steel and Iron for Determination of Chemical Composition4E213Practice for Ultrasonic Examination of Metal Pipe and TubingE273Practice for Ultrasonic Examination of the Weld Zone of Welded Pipe and TubingE309Practice for Eddy-Current Examination of Steel Tu-bular Products Using Magnetic Saturation2.2ANSI Standard:B1.20.1Pipe Threads,General Purpose52.3Federal Standards:Fed.STD No.123Marking for Shipments(Civil Agencies)6 Fed.STD No.183Continuous Identification Marking of Iron and Steel Products62.4Military Standards:MIL-STD-129Marking for Shipment and Storage7MIL-STD-163Steel Mill Products,Preparation for Ship-ment and Storage72.5ASME Standard:B36.10Welded and Seamless Wrought Steel Pipe5,83.Terminology3.1For definitions of terms relating to steel manufacturing and properties,refer to Terminology A941.1This specification is under the jurisdiction of ASTM Committee A01on Steel, Stainless Steel,and Related Alloys and is the direct responsibility of Subcommittee A01.09on Carbon Steel Tubular Products.Current edition approved March1,2005.Published March2005.Originally approved st previous edition approved in2001as A135–01.2For ASME Boiler and Pressure Vessel Code applications,see related Specifi-cation SA-135in Section II of that Code.3For referenced ASTM standards,visit the ASTM website,,or contact ASTM Customer Service at service@.For Annual Book of ASTM Standards volume information,refer to the standard’s Document Summary page on the ASTM website.4Withdrawn.5Available from American National Standards Institute,11West42nd St.,13th Floor,New York,NY10036.6Available from General Service Administration,Washington,DC20405.7Available from Standardization Documents Order Desk,Bldg.4Section D,700 Robbins Ave.,Philadelphia,PA19111–5094.Attn.:NOPD.8Available from ASME International,Three Park Avenue,New York,NY 10016–5990.*A Summary of Changes section appears at the end of this standard. Copyright©ASTM International,100Barr Harbor Drive,PO Box C700,West Conshohocken,PA19428-2959,United States.3.2For definitions of terms relating to mechanical testing,refer to Terminology E 6.3.3Definitions of Terms Specific to This Standard:3.3.1burr ,n —a rough or sharp edge left on pipe ends by cutting or sawing.3.3.2lot ,n —all pipe of the same size,wall thickness and rolled length that is produced from the same heat of steel and subject to the same heat treatment.3.3.3black thread ,n —a thread crease exhibiting the origi-nal pipe surface after machining.4.Ordering Information4.1Orders for material under this specification should include the following,as required,to describe the desired material adequately:4.1.1Quantity (feet or number of lengths),4.1.2Name of material (electric-resistance-welded pipe),4.1.3Specification designation and year of issue,4.1.4Grade (see Table 1),4.1.5Size (nominal size,or outside diameter;and nominal wall thickness),4.1.6Length (specific or random,see 12.4),4.1.7End finish (plain or threaded,see 13.2),4.1.7.1Threaded and coupled,if specified,4.1.7.2Threads only,if specified,4.1.7.3Plain end,if specified,4.1.8Alternative electric test (see Section 11),4.1.9Tension test specimen (see Section 15),4.1.10Heat analysis,if required (see 6.1),4.1.11Certificate of compliance,if required (see Section 19),and4.1.12Special requirements.5.Manufacture5.1The steel shall be made by either or both of the following processes:basic-oxygen or electric-furnace.5.2Steel may be cast in ingots or may be strand cast.When steels of different grades are sequentially strand cast,identifi-cation of the resultant transition material is required.The producer shall remove the transition material by any estab-lished procedure that positively separates the grades.5.3The pipe shall be manufactured from flat rolled steel in individual lengths or in continuous length by electric-resistance or electric-induction welding without the addition of extrane-ous material.5.4The weld seam of electric-resistance welded pipe to Grade B pipe shall be heat treated after welding to a minimum temperature of 1000°F (540°C)or processed in such a manner that no untempered martensite remains.6.Chemical Composition6.1The steel shall conform to the requirements prescribed in Table 2,based on the heat analysis.When specified in the order,the heat analyses shall be reported to the purchaser or a representative of the purchaser.7.Product Analysis7.1An analysis may be made by the purchaser on samples of pipe selected at random and shall conform to the require-ments specified in Table 2.Methods and Practices relating to chemical analysis shall be in accordance with Test Method,Practices,and Terminology A 751.8.Mechanical Properties Requirements 8.1Tensile Properties :8.1.1The material shall conform to the requirements as to tensile properties prescribed in Table 1.8.1.2The yield strength shall be determined by the offset method utilizing 0.2%of the gage length or by the total extension under load method using 0.5%of the gage length.8.1.3Longitudinal test specimens shall be full-size longitu-dinal test specimens (see Figure A2.1of Test Methods and Definitions A 370)or longitudinal strip test specimens (see Specimen No.4in Fig.A2.3of Test Methods and Definitions A 370).TABLE 1Tensile RequirementsGrade AGrade B Tensile strength,min,ksi (MPa)48(331)60(414)Yield strength,min,ksi (MPa)30(207)35(241)Elongation in 2in.(50mm),min,%:For pipe having a specified wall thickness of 5⁄16in.(7.9mm)or more,if tested using a longitudinal strip test specimen.3530For pipe having a specified wall thickness of less than 5⁄16in.(7.9mm),if tested using a longitudinal strip test specimen.ABFor pipe of any size,if tested using a full-size longitudinal test specimen.3530AThe minimum elongation shall be determined by the following equation,with the calculated value rounded to the nearest percent:E 556t 116.5where:E =elongation in 2in.(50mm),minimum,%,and t =specified wall thickness,in.BThe minimum elongation shall be determined by the following equation,with the calculated value rounded to the nearest percent:E 548t 114where:E =elongation in 2in.(50mm),minimum,%,and t =specified wall thickness,in.8.2The test specimen taken across the weld shall show a tensile strength not less than the minimum tensile strength specified for the grade of pipe ordered.This test will not be required for pipe under NPS 8.9.Flattening Test9.1A specimen at least 4in.(102mm)in length shall be flattened cold between parallel plates in three steps with the weld located either 0°or 90°from the line of direction of force as required in 9.2.During the first step,which is a test for ductility of the weld,no cracks or breaks on the inside or outside surfaces shall occur until the distance between the plates is less than two thirds of the original outside diameter of the pipe.As a second step,the flattening shall be continued.During the second step,which is a test for ductility exclusive of the weld,no cracks or breaks on the inside or outside surfaces shall occur until the distance between the plates is less than one third of the original outside diameter of the pipe but is not less than five times the wall thickness of the pipe.During the third step,which is a test for soundness,the flattening shall be continued until the specimen breaks or the opposite walls of the pipe meet.Evidence of laminated or unsound material or of incomplete weld that is revealed during the entire flattening test shall be cause for rejection.9.2For pipe produced in single lengths,the flattening test specified in 9.1shall be made on both crop ends cut from each length of pipe.The tests from each end shall be made alternately with the weld at 0°and at 90°from the line of direction of force.For pipe produced in multiple lengths,the flattening test shall be made on crop ends representing the front and back of each coil with the weld at 90°from the line of direction of force,and on two intermediate rings representing each coil with the weld 0°from the line of direction of force.9.3Surface imperfections in the test specimen before flat-tening,but revealed during the first step of the flattening test,shall be judged in accordance with the finish requirements in Section 13.9.4Superficial cracks as a result of surface imperfections shall not be cause for rejection.10.Hydrostatic Test10.1Except as provided for in 10.3,each length of pipe shall be hydrostatically tested at the mill,without leakage through the wall,to a pressure calculated from the following Eq 1:P 52St /D(1)where:P =minimum hydrostatic test pressure,psi,(MPa).Thetest pressure need not exceed 2500psi (17.24MPa),S =allowable fiber stress 18000psi (124MPa)for GradeA and 21000psi (144MPa)for Grade B.This does not prohibit testing at higher pressure at the manufac-turer’s option,t =specified wall thickness,in.,and D =specified outside diameter,in.Plain end pipe may be tested at the discretion of the manufacturer in single lengths or in multiple lengths.10.2The hydrostatic pressure shall be maintained for not less than 5s.10.3When specified in the order,pipe may be furnished without hydrostatic testing,and each length so furnished shall include with the mandatory marking the letters “NH.”N OTE 3—This provision is not intended to apply to light wall (Schedule 10)pipe listed in Table X1.1.10.4When certification is required by the purchaser and the hydrostatic test has been omitted,the certification shall clearly state “Not Hydrostatically Tested.”The specification number and material grade,as shown on the certification,shall be followed by the letters “NH.”11.Nondestructive Examination Requirements11.1As an alternate to the hydrostatic test,and when accepted by the purchaser,each pipe shall be tested with a nondestructive electric test in accordance with Practice E 213,Practice E 273,or Practice E 309.It is the intent of this test to reject pipe containing defects.11.2Recognized methods for meeting this test are electro-magnetic (eddy current)or ultrasonic.11.3The following information is for the benefit of the user of this specification:11.3.1The ultrasonic examination referred to in this speci-fication is intended to detect longitudinal imperfections having a reflective area similar to or larger than the reference notch.The examination may not detect circumferentially oriented imperfections of short,deep imperfections.11.3.2The eddy-current examination referenced in this specification has the capability of detecting significant imper-fections,especially of the short,abrupt type.11.3.3The hydrostatic test referred to in Section 10is a test method provided for in many product specifications.This test has the capability of finding imperfections of a size permitting the test fluid to leak through the tube wall and may be either visually seen or detected by a loss of pressure.This test may not detect very tight,through-the-wall imperfections or imper-fections that extend an appreciable distance into the wall without complete penetration.11.3.4A purchaser interested in ascertaining the nature (type,size,location,and orientation)of imperfections that can be detected in the specific application of these examinations should discuss this with the manufacturer of the tubular product.11.4In order to accommodate the various types of nonde-structive electric testing equipment and techniques in use,the calibration pipe shall contain,at the option of the producer,any one or more of the following discontinuities to establish a minimum sensitivity level for rejection:TABLE 2Chemical RequirementsComposition,max,%ElementGrade A Grade B Carbon 0.250.30Manganese 0.95 1.20Phosphorus 0.0350.035Sulfur0.0350.03511.4.1Drilled Hole—A hole not larger than0.031-in.(0.8-mm)diameter shall be drilled radially and completely through pipe wall,preferably in the weld area,care being taken to avoid distortion of the pipe while drilling.11.4.2Transverse Tangential Notch—A notch shall befiled or milled tangential to the surface and transverse to the longitudinal axis of the pipe preferably in the weld area.Said notch shall have a depth not exceeding12.5%of the nominal wall thickness of the pipe or0.004in.,(0.10mm),whichever is greater.11.4.3Longitudinal Notch—A notch0.031in.(0.8mm)or less in width shall be machined in a radial plane parallel to the pipe axis on the outside surface of the pipe preferably in the weld area,to have a depth not exceeding12.5%of the nominal wall thickness of the pipe or0.004in.(0.10mm),whichever is greater.11.5Pipe producing a signal equal to or greater than the calibration imperfection shall be rejected.12.Dimensions,Weight,and Permissible Variations12.1Weight—The weight of any length of pipe other than Schedule10shall not vary more than3.5%under or10%over that specified,but the carload weight shall be not more than 1.75%under the nominal weight.The weight of pipe furnished to Schedule10shall not vary more than610%from that calculated using the weight(mass)per unit length prescribed in Appendix Table X1.1.The weight of the pipe shall be calculated from the relevant equation in ASME B36.10and with a constant of10.69rather than10.68.N OTE4—A system of standard pipe sizes has been approved by the American National Standards Institute as American National Standard for Welded and Seamless Wrought Steel Pipe(ASME B36.10).12.2Diameter—The outside diameter shall not vary more than61%from the nominal size specified.12.3Minimum Wall Thickness—The minimum wall thick-ness at any point shall be not more than12.5%under the specified wall thickness.N OTE5—The minimum wall thickness on inspection is shown in Table X1.2of the Appendix.12.4Lengths:12.4.1Except as allowed in12.4.2,pipe shall be furnished in lengths averaging38ft(11.6m)or over,with a minimum length of20ft(6.1m),but no more than5%may be under32 ft(9.8m).Jointers made by welding are permissible.When threaded pipe is ordered,jointers shall be made by threaded connections and shall not exceed5%of the order.12.4.2Unless otherwise specified,Schedule10pipe shall be between16and22ft(4.9and6.7m)for a minimum of90% of the footage furnished,with any balance being shorter lengths at least8ft(2.4m)long.13.Workmanship,Finish,and Appearance13.1Thefinished pipe shall be reasonably straight and free of defects.Surface inperfections in excess of12.5%of the nominal wall thickness shall be considered defects.13.2End Finish:13.2.1Schedule10Pipe—Pipe furnished to Schedule10 shall be plain end only.All inside and outside cutting burrs shall be removed.This generally involves breaking the corners.13.2.2Ends,Plain End Pipe—Unless otherwise specified, plain end pipe for use with the Dresser or Dayton type coupling shall be reamed both outside and inside sufficiently to remove all burrs.Plain end pipe for welding shall be beveled on the outside to an angle of30°with a tolerance of+5°and–0°and with a width offlat at the end of the pipe of1⁄16+/–1⁄32in.(1.6 +/–0.8mm).When material is ordered beveled to any other than a30°angle,it should be understood that the angle is to be measured from a line drawn perpendicular to the axis of the pipe.This means that a greater amount of material is removed with a60°angle than with a30°angle.Pipe shall be sufficiently free from indentations,projections,or roll marks for a distance of8in.(203mm)from the end of the pipe to make a tight joint with the rubber gasket type of coupling.All plain end pipe intended for Dresser or Dayton type joints or for welding,sizes NPS10and smaller in outside diameter speci-fied,shall be not more than1⁄32in.(0.8mm)smaller than the outside diameter specified for a distance of8in.(203mm) from the ends of the pipe and shall permit the passing for a distance of8in.(203mm)of a ring gage that has a bore1⁄16in.(1.6mm)larger than the outside diameter specified of the pipe. Sizes larger than NPS10shall be not more than1⁄32in.(0.8 mm)smaller than the nominal outside diameter for a distance of8in.(203mm)from the end of the pipe and shall permit the passing for a distance of8in.(203mm)of a ring gage which has a bore3⁄32in.(2.4mm)larger than the nominal outside diameter of the pipe.13.2.3Ends,Threaded Pipe—Each end of threaded pipe shall be reamed to remove all burrs.All threads shall be in accordance with the American National Standard Pipe Threads (Note6)and cut so as to make a tight joint when the pipe is tested at the mill to the specified internal hydrostatic pressure. The variation from the standard,when tested with the standard working gage,shall not exceed one and one-half turns either way.Pipe shall not be rounded by hammering in order to get a full thread.There shall be not more than two black threads for 3⁄4-in.(19.0-mm)taper among the perfect threads.Black threads should not be confused with imperfect threads,such as those torn,shaven,or broken.N OTE6—A complete description of the American National Standard Pipe Threads applicable to pipe,valves,andfittings is contained in the American National Standard for Pipe Threads(ANSI B1.20.1);also“Screw-Thread Standards for Federal Services,1942,”National Bureau of Standards Handbook H28,January,1942,the pertinent data in both sources being identical.13.3Couplings—Each length of threaded pipe shall be provided with one coupling manufactured in accordance with Specification A865except that the coupling may be wrought iron(Note7).Threads shall be cut so as to make a tight joint. Taper-tapped couplings shall be furnished on all weights of threaded pipe NPS21⁄2and larger.N OTE7—For sizes NPS2and smaller,it is commercial practice to furnish straight-tapped couplings for standard-weight(Schedule40)pipe and taper-tapped couplings for extra-strong(Schedule80)and double-extra-strong pipe.If taper-tapped couplings are required for sizes NPS2and smaller on standard weight(Schedule40)pipe,line pipe in accor-dance with Specification5L of the American Petroleum Institute should be ordered,thread lengths to be in accordance with the American National Standard for Pipe Threads(ANSI B1.20.1).Taper-tapped couplings for sizes NPS2and smaller in standard weight may be used on mill-threaded standard weight type of the same size.13.4Protective Coating:13.4.1After the pipe has been subjected to the hydrostatic test,and if required by the purchaser,it shall be thoroughly cleaned of all dirt,oil,grease,loose scale,and rust;then dried, and given a protective coating of the kind and in the manner specified by the purchaser.Pipe furnished to Schedule10shall be normally shipped with a light coating of processing oil.If so specified,the pipe can be given a mill coating or a special coating.14.Weld Repair14.1Welding Repair—14.2Defects in the pipe wall,provided their depth does not exceed one third the specified wall thickness,shall be repaired by electric welding.Defects in the welds such as sweats or leaks,unless otherwise specified,shall be repaired or the piece rejected at the option of the manufacturer.Repairs of this nature shall be made by completely removing the defect, cleaning the cavity,and then electric welding.14.3All repaired pipe shall be retested hydrostatically in accordance with Section10.15.Sampling15.1Chemical Analysis:15.1.1Samples for chemical analysis,except for spectro-chemical analysis,shall be taken in accordance with Practice E59.The number of samples shall be determined as follows: NPS Numbers of Samples Selected Under62from each lot of400pipes or fractionthereof6to20,incl2from each lot of200pipes or fractionthereofOver20to30,incl2from each lot of100pipes or fractionthereof15.2Tension Test:15.2.1One longitudinal tension test shall be made on length (Note8)from each lot of400lengths or fraction thereof of each size under NPS8and one transverse body and one transverse weld tension test on one length from each lot of200 lengths or fraction thereof of each size NPS8to NPS20and on one length from each lot of100lengths or fraction thereof of each size over NPS20to NPS30.When taken from the skelp,the number of tests shall be determined in the same manner as when taken from thefinished pipe.N OTE8—Length is defined as the length as ordered,except that in the case of orders for cut lengths shorter than double random,which is defined as the length as rolled,prior to cutting to the required short lengths. 15.3Flattening Test:15.3.1Theflattening test specified in9.1shall be made on both crop ends cut from each length of pipe.When pipe is produced in multiple lengths,flattening tests are required on the crop ends from the front and back ends of each coil and on two intermediate rings representing each coil.15.4Hydrostatic Test:15.4.1Each length of pipe shall be subjected to the hydro-static test specified in Section10.16.Test,Retest,and Resampling16.1Chemical Analysis:16.1.1If the results of the analysis of either length of pipe does not conform to the requirements specified in Section7, analyses of two additional lengths from the same lot shall be made,each of which shall conform to the requirements specified.16.2Tension Test:16.2.1The test specimens and the tests required by this specification shall conform to those described in Test Methods and Definitions A370,except that all specimens shall be tested at room temperature.16.2.2The longitudinal tension test specimen shall be taken from the end of the pipe,or by agreement between the manufacturer and the purchaser may be taken from the skelp, at a point approximately90°from the weld,and shall not be flattened between gage marks.The sides of each specimen shall be parallel between gage marks.At the manufacturer option, the tension test may be made on full section of pipe.16.2.3Transverse weld test specimens shall be taken with the weld at the center of the specimen.Transverse body test specimens shall be taken opposite to the weld.All transverse test specimens shall be approximately11⁄2in.(38.1mm)wide in the gage length and shall represent the full wall thickness of the pipe from which the specimen was cut.16.2.4If any test specimen shows defective machining or developsflaws not associated with the quality of the steel or the welding,it may be discarded and another specimen substituted.16.2.5If the results of the tension tests of any lot do not conform to the requirements specified in9.1,retests of two additional lengths from the same lot shall be made,each of which shall conform to the requirements specified.16.2.6If the percentage of elongation of any tension test specimen is less than that specified in8.1,and any part of the fracture is more than3⁄4-in.(19.0-mm)from the center of the gage length as indicated by scribe scratches marked on the specimen before testing,the specimen may be discarded and another substituted.16.3Flattening Test:16.3.1Specimens forflattening tests shall be smooth at the ends and free from burrs.16.3.2If any section of the pipe fails to comply with the requirements of9.1,for pipe produced in single lengths,other sections may be cut from the same end of the same length until satisfactory tests are obtained,except that thefinished pipe shall not be shorter than80%of its length after the initial cropping;otherwise,the length shall be rejected.For pipe produced in multiple lengths,retests may be cut from each end of each individual length in the multiple;such tests shall be made with the weld alternately0°and90°from the line of direction of force.16.4All specimens shall be tested at room temperature.17.Inspection17.1The inspector representing the purchaser shall have free entry,at all times while work on the contract ofthepurchaser is being performed,to all parts of the manufacturer’s works that concern the manufacture of the material ordered. The manufacturer shall afford the inspector,without charge,all reasonable facilities to satisfy him that the material is being furnished in accordance with this specification.All tests (except check analysis)and inspection shall be made at the place of manufacture prior to shipment,unless otherwise specified,and shall be so conducted as not to interfere unnecessarily with the manufacturer’s operation.18.Rejection18.1Each length of pipe received from the manufacturer may be inspected by the purchaser and,if it does not meet the requirements of this specification based on the inspection and test method as outlined in the specification,the length may be rejected and the manufacturer shall be notified.Disposition of rejected pipe shall be a matter of agreement between the manufacturer and the purchaser.18.2Pipe found in fabrication or in installation to be unsuitable for the intended use,under the scope and require-ments of this specification,may be set aside and the manufac-turer notified.Such pipe shall be subject to mutual investiga-tion as to the nature and severity of the deficiency and the forming or installation,or both,conditions involved.Disposi-tion shall be a matter for agreement.19.Certificate of Compliance19.1When specified in the purchase order,the producer or supplier shall furnish to the purchaser a certificate of compli-ance stating that the pipe has been manufactured,sampled,tested and inspected in accordance with this specification (including the year of issue)and has been found to meet the requirements.20.Identification of Material20.1Each length of pipe shall be legibly marked with appropriate symbols by stenciling,stamping,or rolling to show the manufacturer’s name,the size,the specification designa-tion,the grade,and the hydrostatic test pressure when tested,or the letters“NH”when not tested.20.2In addition to the requirements in20.1,bar coding is acceptable as a supplemental identification method.The pur-chaser may specify in the order a specific bar coding system to be used.21.Packaging,Marking,and Loading for Shipment 21.1When specified on the purchase order,packaging, marking,and loading for shipment shall be in accordance with Practices A700.21.2When specified in the contract or purchase order,the material shall be preserved,packaged,and packed in accor-dance with MIL-STD163.The applicable levels shall be as specified in the contract.Marking for shipment of such material shall be in accordance with Fed.Std.No.123for civil agencies and MIL-STD129or Fed.Std.No.183if continuous marking is required for military agencies.22.Keywords22.1eddy current testing;electric resistance welded pipe; hydrostatic testing;plain end pipe;Schedule10pipe;threaded pipeAPPENDIX (Nonmandatory Information) X1.ADDITIONAL DATAX1.1Additional data on dimensions nominal weights and test pressures is provided in Table X1.1.X1.2Additional data on wall thicknesses are provided in Table X1.2.。
CNAS—CC12《质量管理体系认证机构通用要求》应用指南(IAF GD 2:2005)中国合格评定国家认可委员会二〇〇六年六月《质量管理体系认证机构通用要求》应用指南认可降低了业界及其顾客的风险,向他们保证被认可的机构有能力实施其承担的工作。
国际认可论坛要求作为其成员的认可机构以最高标准运作,这些认可机构又要求他们认可的认证机构遵循适当的国际标准和IAF对这些标准的应用指南。
以认可制度等效性为基础,国际认可论坛多边承认协议的认可机构成员所批准的认可,允许组织持有在世界的某一地区已被认可的合格评定证书能在世界的任何地区被承认。
因此,被IAF多边承认协议成员所认可的认证机构在管理体系、产品、服务、人员和其它类似的合格评定领域所颁发的证书在国际贸易中得到信任。
中国合格评定国家认可委员会(CNAS)目录IAF指南引言 (5)1.总则 (6)1.1 范围 (6)1.2 规范性引用文件 (6)1.3 术语和定义 (6)CNAS-CC12对CNAS-CC11的1.3的指南(G.1.3.1~ G.1.3.3).................................. .. (7)2.对认证机构的要求 (8)2.1 认证机构 (8)2.1.1 基本规定 (8)CNAS-CC12对CNAS-CC11的2.1.1的指南(G.2.1.1~G.2.1.9) (8)2.1.2 组织 (9)CNAS-CC12对CNAS-CC11的2.1.2的指南(G.2.1.10~G.2.1.36) (10)2.1.3 分包 (14)CNAS-CC12对CNAS-CC11的2.1.3的指南(G.2.1.37~G.2.1.39) (15)2.1.4 质量管理体系 (15)CNAS-CC12对CNAS-CC11的2.1.4的指南(G.2.1.40~G.2.1.41) (16)2.1.5 批准、保持、扩大、缩小、暂停和撤销认证的条件 (17)CNAS-CC12对CNAS-CC11的2.1.5的指南(G.2.1.42~G.2.1.45) (17)2.1.6 内部审核和管理评审 (18)CNAS-CC12对CNAS-CC11的2.1.6的指南(G.2.1.46~G.2.1.47)............................. . (18)2.1.7 文件 (18)CNAS-CC12对CNAS-CC11的2.1.7的指南(G.2.1.48)..................................... . (19)2.1.8 记录 (19)2.1.9 保密 (19)CNAS-CC12对CNAS-CC11的2.1.9的指南(G.2.1.49~G.2.1.50)......................... . (20)2.2 认证机构人员 (20)2.2.1 基本规定 (20)CNAS-CC12对CNAS-CC11的2.2.1的指南(G.2.2. 1~G.2.2.8) (20)2.2.2 审核员和技术专家的资格准则 (21)CNAS-CC12对CNAS-CC11的2.2.2的指南(G.2.2. 9) (21)2.2.3 选择程序 (22)CNAS-CC12对CNAS-CC11的2.2.3的指南(G.2.2.10~G.2.2.12) (22)CNAS-CC12对CNAS-CC11的2.2.3.2的指南(G.2.2.13~G.2.2.16) (23)2.2.4 审核人员的聘用 (23)2.2.5 审核人员的记录 (24)2.2.6 审核组程序 (24)2.3 认证要求的变更 (24)2.4 申诉、投诉和争议 (24)CNAS-CC12对CNAS-CC11的2.4的指南(G.2.4.1~G.2.4.3) (24)3认证要求......................................................................................... (25)3.1 认证申请 (25)3.1.1 程序信息 (25)CNAS-CC12对CNAS-CC11的3.1.1的指南(G.3.1.1) (26)3.1.2 申请 (26)3.2 审核准备 (26)CNAS-CC12对CNAS-CC11的3.2的指南(G.3.2.1~G.3.2.2) (27)3.3 审核 (27)CNAS-CC12对CNAS-CC11的3.3的指南(G.3.3.1~G.3.3.3) (27)3.4 审核报告 (28)CNAS-CC12对CNAS-CC11的3.4的指南(G.3.4.1~G.3.4.7) (29)3.5 认证决定 (30)CNAS-CC12对CNAS-CC11的3.5的指南(G.3.5.1~ G.3.5.12) (30)3.6 监督和复评程序 (32)CNAS-CC12对CNAS-CC11的3.6.1的指南(G.3.6.1~ G.3.6.2) (32)CNAS-CC12对CNAS-CC11的3.6.2的指南(G.3.6.3~ G.3.6.14) (32)3.7 证书和徽标的使用 (34)CNAS-CC12对CNAS-CC11的3. 7的指南(G.3.7.1~ G.3.7.5) (34)3.8 对供方投诉记录的调阅 (35)CNAS-CC12对CNAS-CC11的3.8的指南(G.3.8.1~ G.3.8.5) (35)附件1 认可范围 (37)附件2 审核员时间 (39)附件3 多场所认证 (44)1.定义 (44)2.组织的资格准则 (45)3.认证机构的资格准则 (46)4.抽样准则 (47)附件4 已认可认证的转换...................................................................... . (50)0. 引言 (50)1.定义 (50)2.最低要求 (50)附件5 高级监督和复评程序................................................................... . (52)0. 引言 (52)1.最低要求 (52)IAF指南引言ISO/IEC导则62:1996是一份国际导则,它为实施组织质量管理体系审核和认证的认证机构设立准则。
目录I clear to wear的定义II 参考手册法规限用物质甲醛偶氮苯酚类(五氯苯酚和四氯本酚)镉铅汞铬六价铬镍邻苯二甲酸盐溴化阻燃剂农药残留短链氯化石蜡全氟辛烷磺化物富马酸二甲酯有机锡致敏性分散染料建议限用物质有机氯载体异氰酸酯法规限量酸碱度成分分析水渍色牢度汗渍色牢度摩擦色牢度唾液色牢度其他必要符合的欧洲法规REACH附录IClear to wear总结附录II受控物质列表Clear to wear 被定义为一个产品健康和安全标准-➢由Inditex开发,与大多少有关产品健康和安全的法律法规相符。
除了酸碱度和色牢度规定了‘法规限用物质’,如果产品中的含量超出相关水平,可能会对人体健康造成危害,例如,甲醛,偶氮,苯酚类(五氯苯酚和四氯本酚),镉,汞,铬,六价铬,镍,邻苯二甲酸盐,溴化阻燃剂,农药残留,短链氯化石蜡,全氟辛烷磺化物,富马酸二甲酯,有机锡,致敏性分散染料➢另外,clear to wear设定了两个非法规涉及的限量,有机氯载体,异氰酸酯➢最后,clear to wear也纳入了REACH,作为对所有Inditex供应商必要符合的法规要求Clear to wear 是对所有给inditex提供服装,鞋类,服饰辅料和/或面料的供应商通用和强制的供应商对给inditex提供的产品,是唯一有责任符合clear to wear的一方最后,供应商如果忽视由供应商接受的保证对clear to wear规定的限量进行控制,Inditex将在对那些已生产,流通,分销的产品的生产过程的各个层面进行调整执行,涉及产品生产环节中routine,random sample,models/quality的决定的各个方面的执行根据产品类型,和皮肤接触的程度,最终使用者的年龄,clear to wear应用于以下10类产品-使用者年龄小于3岁的产品(婴幼儿)-直接接触皮肤的服装-非直接接触皮肤的服装-直接接触皮肤的鞋类部分-非直接接触皮肤的鞋类部分-直接接触皮肤的服事辅料-非直接接触皮肤的服事辅料-金属附件-直接接触皮肤的家纺-非直接接触皮肤的家纺法规限用物质甲醛(1/2)1. 这是什么?甲醛(CAS号50-00-0)是一种在纺织和制皮行业广泛使用的挥发性化学品。
电子知识CSA/UL/IEC 61010系列标准适用于实验室设备、测量仪器以及生产流程控制仪器。
该CSA/UL61010标准基于IEC61010标准,由CSA、ISA和UL共同制定,被指定为美国和加拿大的国家标准。
本文从生厂商的角度出发,意图帮助他们更好理解这个标准及相关要求,清楚产品设计制造过程中应注意的问题,使产品的测试认证流程更为顺畅,确保产品的及时上市。
61010系列标准概述与其他很多针对家用产品的标准不同,61010系列标准一般为面向专业、工业流程和教育的电气设备,具体的说,可以分为如下三类:? 测试和测量设备:如信号发生器、光谱分析仪和万用表等;? 流程控制设备:如由输入的变量来控制的水泵控制器,流水线控制设备;? 实验室设备:如气体色谱仪,消毒柜和体外检测设备(IVD)61010系列标准共有三个版本,分别为IEC 61010-1:2001, MOD, CAN/CSA-C22.2 No. 61010-1-04(第二版),以及UL 61010-1 (第二版)。
IEC 61010-1:2001是最原始的标准,后两个为根据其演化而来。
其中CAN/CSA-C22.2 No. 61010-1-04加入了针对加拿大市场特殊情况的修订内容,UL 61010-1加入了针对美国市场特殊情况的修订内容。
这几个版本的61010系列标准都可以分为三个部分,第一部分为适用于各种产品的通用要求;第二部分为针对特殊设备的个别要求,如61010-2-010 加热材料;第三部分为针对特殊设备的独立标准,如61010-031手持探针组件。
设备上的标识要求标识是设备不可缺少的说明性部分,生产商需要确保标识从外部可见,并且不在可移走的部分。
除了手持设备或者因为空间有限等原因,标识不应在底部(表一为常见的标识图解)。
标识一共有两种类型,分别为一般标示和警告标示。
表一:常见标识及说明一般性标示:? 识别性,一般为生产商的名字或者标志;? 电源额定输入;? 可替换保险丝:为操作者标示正确的替换信息;? 接线端和操作装置;? 开关和断路器;? 双重绝缘或者加强绝缘设备以及现场接线盒。
商用制冷机和冷藏柜UL471标准1 商用制冷机和冷藏柜UL标准保险商试验室有限公司 (UL)商用制冷机与冷藏柜用安全UL标准,UL471,第八版,发布日期:1995.11.27 修改版:版修改版包括了截至1998.4.27的所有修改内容。
UL一直致力于把自己的安全标准转换为符合国际标准ISO8878,1986:通用标记语言标准SG米L。
ISO8878,1986是一个说明标准的格式(组成部分)和标准编写规定的标准,它不包括具体的内容。
在使用SG米L过程中UL越来越认识到采用这个标准的优越性,包括生产力提高了,减少了许多标准转换的时间、数据和信息的一致性、多次使用能力、分享能力、以及可携带性均大大的提高了。
本标准的修改内容中包括标准格式的改变、内容结构的变化,以便与SG米L规定一致。
主要是编辑方式的改变。
在每一个修改的位置均有提示和说明。
说明之后会有一个,表示。
如同首页解释那样,UL安全标准是属于美国国家标准,因此,在本标准的首页将列出修改的程序,以确保修改后的标准符合SG米L/UL标准的规定。
首页说明,本标准已经被美国国防部采用。
在UL公司北布鲁克办公室里的这个标准的母本,是迄今为止关于UL公司服务项目以及有关产品符合规定需要和服务的正式文件。
如果有异议,必须以这个正式文件为准。
UL安全标准的版权归UL公司所有。
无论是这些标准的印刷本或是存入计算机软盘的电子版本,均不得以任何方式擅自更改。
UL公司所有的标准、版权、所有权以及与这些标准有关的一切权力归UL公司独家所有。
版权所有。
本出版物的任何部分,均不得复制、在检索系统中储存、或是通过任何方式、电子的、机械的复印或是录制。
事先得到UL公司许可的除外。
UL安全标准不断进行修改。
正在使用的UL安全标准总是最新修改过的版本。
2 商用制冷机和冷藏柜UL标准UL公司提醒注意:这个标准不表示也从不暗示任何承诺它符合于任何一种具体的产品或某种具体的目的。
无论在任何情况下,UL公司决不承担由于客户采用本标准或是未采用本标准所造成的意外结果,直接的、间接的、或是类似的结果、数据丢失、经济损失、存款损失、或其他一切可能的损失。
非合金钢和细晶粒热轧空心型钢第二部分:公差、尺寸和截面特性前言此英国标准是1997年EN10210-2的英文版本。
它取代了已经被撤销了的BS4848第二部分1991年版本。
英国受ISE/12结构钢技术协会结构钢,委托参与此标准的准备工作并承担以下责任:—帮助标准的使用者理解此文本。
—相关欧洲协会关于标准解释、变更等相关事宜的解决,并告知其英方权宜。
—密切关注国际及欧洲的相关发展,并在英国予以发布。
本协会成员组织名单可向秘书处索取。
互见参考本文引用的国际或欧洲出版物见BSI 标准目录中“国际标准索引”或用BSI 标准电子目录的搜索引擎查找。
执行英国标准不享有法律责任豁免权。
页数小结本文包含一个外封面,一个内封面,EN 标题页,2—26页,一个内封底及一个外封底。
BS EN10210-2:1997非合金钢和细晶粒热轧空心型钢第二部分:公差、尺寸和截面特性CEN于1992年6月22日通过本欧洲标准,CEN成员必须遵循CEN/CENELEC内部规范,该规范规定了本欧洲标准作为一个国家标准不得随意改动。
如需本国家标准最新的清单及目录参考可向中心秘书处或任何CEN成员申请索取。
此欧洲标准包含了3种官方版本(英文、法文、德文)。
CEN成员有责任将本标准译成其本国语言,并通知中心秘书处,使该译本与官方版本享有同样地位。
CEN成员为奥地利,比利时,捷克,丹麦,芬兰,法国,德国,希腊,冰岛,爱尔兰,意大利,卢森堡,荷兰,挪威,葡萄牙,西班牙,瑞典,瑞士及英国的国家标准团体。
前言本欧洲标准由ECISS/TC10结构钢技术协会参与制定,其秘书处由NNI组建。
本标准无论是出版物形式的文版还是1998年2月最新的认可版均属于国家标准,任何与本标准相冲突的国家标准最迟应在1998年2月予以撤消。
根据CEN/CENELEC内部规范,下列国家的国家标准机构应执行本欧洲标准:奥地利,比利时,捷克,丹麦,芬兰,法国,德国,希腊,冰岛,爱尔兰,意大利,卢森堡,荷兰,挪威,葡萄牙,西班牙,瑞典,瑞士及英国。
WGS/START HERE ARRO5WGS/START HERE ARRO6WARRANTY/DISCLAIMEROMEGA ENGINEERING, INC. warrants this unit to be free of defectsin materials and workmanship for a period of 13 months from dateof purchase. OMEGA’s WARRANT Y adds an additional one (1) monthgrace period to the normal one (1) year product warranty to coverhandling and shipping time. T his ensures that OMEGA’s customersreceive maximum coverage on each product.If the unit malfunctions, it must be returned to the factory for evaluation.OMEGA’s Customer Service Department will issue an AuthorizedReturn (AR) number immediately upon phone or written request. Uponexamination by OMEGA, if the unit is found to be defective, it will berepaired or replaced at no charge. OMEGA’s WARRANT Y does notapply to defects resulting from any action of the purchaser, includingbut not limited to mishandling, improper interfacing, operation outsideof design limits, improper repair, or unauthorized modification. T hisWARRANTY is VOID if the unit shows evidence of having been tamperedwith or shows evidence of having been damaged as a result of excessivecorrosion; or current, heat, moisture or vibration; improper specification;misapplication; misuse or other operating conditions outside ofOMEGA’s control. Components in which wear is not warranted, includebut are not limited to contact points, fuses, and triacs.OMEGA is pleased to offer suggestions on the use of its variousproducts. However, OMEGA neither assumes responsibility forany omissions or errors nor assumes liability for any damagesthat result from the use if its products in accordance withinformation provided by OMEGA, either verbal or written.OMEGA warrants only that the parts manufactured by thecompany will be as specified and free of defects. OMEGAMAKES NO OTHER W ARRANTIES OR REPRESENTATIONS OFANY KIND W HATSOEVER, EXPRESSED OR IMPLIED, EXCEPTTHAT OF TITLE, AND ALL IMPLIED W ARRANTIES INCLUDINGANY W ARRANTY OF MERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATIONOF LIABILITY: The remedies of purchaser set forth herein areexclusive, and the total liability of OMEGA with respect tothis order, whether based on contract, warranty, negligence,indemnification, strict liability or otherwise, shall not exceed thepurchase price of the component upon which liability is based.In no event shall OMEGA be liable for consequential, incidentalor special damages.CONDITIONS: Equipment sold by OMEGA is not intended to be used,nor shall it be used: (1) as a “Basic Component” under 10 CFR 21(NRC), used in or with any nuclear installation or activity; or (2) inmedical applications or used on humans. Should any Product(s) beused in or with any nuclear installation or activity, medical application,used on humans, or misused in any way, OMEGA assumes noresponsibility as set forth in our basic WARRANT Y/DISCLAIMERlanguage, and, additionally, purchaser will indemnify OMEGA and holdOMEGA harmless from any liability or damage whatsoever arising outof the use of the Product(s) in such a manner.RETURN REQUESTS/INQUIRIESDirect all warranty and repair requests/inquiries to the OMEGA CustomerService Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA,PURCHASER MUST OBT AIN AN AUT HORIZED RET URN (AR) NUMBERFROM OMEGA’S CUST OMER SERVICE DEPART MENT (IN ORDER T OAVOID PROCESSING DELAYS). The assigned AR number should then bemarked on the outside of the return package and on any correspondence.FOR WARRANTY RETURNS,please have the followinginformation available BEFOREcontacting OMEGA:1. Purchase Order number underwhich the product wasPURCHASED,2. Model and serial number ofthe product under warranty, and3. Repair instructions and/orspecific problems relative tothe product.FOR NON-WARRANTY REPAIRS,consult OMEGA for current repaircharges. Have the followinginformation available BEFOREcontacting OMEGA:1. Purchase Order number to coverthe COST of the repair orcalibration,2. Model and serial number of theproduct, and3. R epair instructions and/or specificproblems relative to the product.OMEGA’s policy is to make running changes, not model changes,whenever an improvement is possible. T his affords our customers thelatest in technology and engineering.OMEGA is a trademark of OMEGA ENGINEERING, INC.© Copyright 2018 OMEGA ENGINEERING, INC. All rights reserved.This document may not be copied, photocopied, reproduced, translated, orreduced to any electronic medium or machine-readable form, in whole or inpart, without the prior written consent of OMEGA ENGINEERING, INC.MQS5805/0618ZW-CMWireless Environmental Sensor***********************Servicing North America:U.S.A. Omega Engineering, Inc.Headquarters: Toll-Free: 1-800-826-6342 (USA & Canada only)Customer Service: 1-800-622-2378(USA & Canada only)Engineering Service: 1-800-872-9436(USA & Canada only)Tel: (203) 359-1660 Fax: (203) 359-7700e-mail:**************For Other Locations Visit /worldwideIndustry Canada StatementThis device complies withIndustry Canada license-exempt RSS standard(s).Operation is subject to thefollowing two conditions: (1)this device may not causeinterference, and (2) thisdevice must accept anyinterference, includinginterference that may causeundesired operation of thedevice.Le présent appareil estconforme aux CNRd’Industrie Canadaapplicables aux appareilsradio exempts de licence.L’exploitation estautorisée aux deuxconditions suivantes : (1)l’appareil ne doit pasproduire de brouillage, et(2) l’utilisateur de l’appareildoit accepter tout brouillageradioélectrique subi,même si le brouillageest susceptible d’encompromettre lefonctionnementThis device has been designed to operate withthe supplied internal antennas only.CE StatementT he following alert sign indicates that thereare restrictions on usage of the equipment inregards to power limitations on EquivalentIsotropic Radiated Power (EIRP) levels in theEuropean Community.The Following are user Restrictions:• C ombinations of power levels andantennas resulting in a radiated powerlevel above 10 mW - EIRP for Direct SequenceSpectrum (DSSS) devices are considered as notcompliant, and are not allowed for use withinthe European Community and other countriesthat have adopted the European R&TTE directive2014/53/EU or the CEPT recommendationERC/REC 70-03 or both.• T his device have been designed to operate withantennas having a maximum gain of 2.2 dBi.Antennas having a gain greater than 2.2 dBiare strictly prohibited for use with this device.The required antenna impedance is 50 Ω.WGS/START HERE ARROWGS/START HERE ARRO 2DWGS/START HERE ARRO3WGS/START HERE ARRO4ConfiguringThe ZW-CM transmitter communicates with aZW-REC receiver using a specific Network ID (NID) and Device ID (DID). The NID settings must be the same as the NID setting on the receiver while theDevice ID (DID) must be unique among all transmitters using the specific NID.Switch LocationsThe default NID setting is 0 (all switches off).Ensure that the NID switch setting matches that of the ZW-REC receiver.For installations requiring a single ZW-REC a NID setting of 0 is recommendedThe default Device ID setting is 0. In applications where more than one transmitter are to be used the transmitter Device ID’s may be assigned sequential addresses. Switch 7 should always be OFF.After setting the NID and DID switches power cycle the device. The LED should flash several times and will then start flashing at the default 1 sample per 10All further configuration is done thru the ZW-REC web page or configuration software. Refer to the ZW-REC manual for a description of how to set the sample rate and other application specific parameters.Using This Quick Start Manual Use this Quick Start Manual to set up your ZW-CM Wireless Transmitter.For complete information on all setup options see the user manual available at /manuals.SAFETY CONSIDERATIONThe instrument is a device protected inaccordance with 2014/35/EU Electrical Safety Re-quirements for Electrical Equipment for Measurement, Control and Laboratory.T his Instrument is marked with theinternational Caution symbol.This device is not designed for use in, and should not be used for, patient-connected applications. SAFETY:• Only use Alkaline AA batteries.• D o not operate this instrument in flammable or explosive atmospheres.• D o not expose this instrument to rain or moisture.EMC:• W henever EMC is an issue use shielded cables.• N ever run signal and power wires in the same conduit.• U se signal wire connections with twisted-pair cables.• I f EMC problems occur Install Ferrite Bead(s) on signal wires close to the instrument. Required Tool and EquipmentBefore Installing the ZW-CM Wireless transmitter make sure you have the following Items:• Philips ScrewdriverMountingThe ZW-CM includes all required hardware formounting. To mount the ZW-CM, position unit where required. Mark the location of the top center of the unit. Mark and drill two pilot holes as indicated. Use the included drywall anchors if needed. Open the lid of the ZW-CM to access the mounting points. Use the included screws to secure the ZW-CM.When the ZW-CM transmits, it reports its Received Signal Strength to the Receiver. This reading can be viewed on your ZW-REC web page and indicates how well the ZW-CM can hear the Receiver. The received signal strength is important because each transmission sent by the ZW-CM must be confirmed by the Re-ceiver. If the ZW-CM does not receive a confirmation it will retry sending the data until successful.Under favorable conditions the ZW-CM can achieve a, line of sight, wireless link distance of up to 300m. Generally, most indoor applications will not be able to achieve these distances, although steps can be taken to maximize range. Ensure the Receiver and End Device are located away from large obstacles and other RF sources such as Wireless Access points and microwaves. Keep objects clear of the zone between the End Device and Receiver. Metal objects, walls, and cubical partitions in particular will all significantly reduce the signal strength.For long distance connections the ZW-CM and the Receiver should be elevated to keep the signal from being attenuated by the ground. Elevate each device by at least 0.6 meters above the ground for each 100 meters or separation. It is best to keep this same clear-ance distance to walls, ceilings and other obstructions as well.Wireless CertificationsFederal Communication Commission Interference StatementIn order to comply with FCC radio frequencies (RF) exposure limits,dipole antennas should be located at a minimum 7.9” (200 mm) or more from the body of all persons.This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.This equipment has been tested and found to comply with the limits of a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses, and radiates radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference. However, there is no guarantee that interference will not occur. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to correct the interference by one of the following measures:• Reorient or relocate the receiving antenna.• I ncrease separation between the equipment and receiver.• C onnect the equipment to an outlet on a circuit different from which the receiver is connected.• C onsult dealer or an experienced radio/ TV technician.。