汽车悬架(中文版;原书第2版)
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摘 要悬架是现代汽车上的重要总成之一,它把车架(或车身)与车轴(或轮胎)弹性地连接起来。
它的主要作用是传递作用在车轮和车身之间的一切力和力矩,比如支撑力、制动力和驱动力等,并且缓和由不平路面传给车身的冲击载荷、衰减由此引起的振动、保证乘员的舒适性、减小货物和车辆本身的动载荷。
本文主要讲的是爱丽舍轿车前悬架设计,重点从爱丽舍轿车前悬架的选型、减振器的计算及选型、弹性元件形式的选择计算及选型和横向稳定杆的设计计算。
首先,我把形式不同的悬架的优缺点进行了比较,然后定下爱丽舍轿车前悬架的形式—麦弗逊式悬架。
然后围绕麦弗逊式悬架的部件进行设计。
先是弹簧的设计计算,再是减振器的计算选型,最后是横向稳定杆的计算。
关键词:悬架,麦弗逊式,设计AbstractSuspension is an important element of one of the modern automobile,it to the chassis (or body) and axle (or tires) flexibly link.Its main role is the role of transmission in the body between the wheels and all the power and moment, such as support of, system dynamics and driving force, and easing the road to the whole body impact load, decay resulting vibration, ensure the comfort of the crew, cargo and vehicles reduce their moving load.The main stress is front suspension design,Training emphasis from the former car models, and models Absorber calculations, flexible choice of components and models and forms of stabilizer bar design data.First of all, I have a different form of a suspension of the advantages and disadvantages compared to the previous suspension of the car and then set form- Macpherson suspension. Then design around Macpherson suspension components. First, the spring-loaded design terms, to be absorber calculation models, a horizontal stabilizer bar final calculation. stabilizer bar Keyword : Suspension, Macpherson ,Design1 绪论1.1 悬架重要性现代汽车除了保证其基本性能,即行驶性、转向性和制动性等之外,目前正致力于提高安全性与舒适性,向高附加价值、高性能和高质量的方向发展。
汽车悬架原理外文文献翻译(含:英文原文及中文译文)文献出处:Journal of Biomechanics, 2013, 4(5):30-39.英文原文The rinciple of Car SuspensionsWilliam HarrisUniversity of MichiganWhen people think of automobile performance, they normally think of horsepower, torque and zero-to-60 acceleration. But all of the power generated by a piston engine is useless if the driver can't control the car. That's why automobile engineers turned their attention to the suspension system almost as soon as they had mastered the four-stroke internal combustion engine.The job of a car suspension is to maximize the friction between the tires and the road surface, to provide steering stability with good handling and to ensure the comfort of the passengers. In this article, we'll explore how car suspensions work, how they've evolved over the years and where the design of suspensions is headed in the future.1.V ehicle DynamicsIf a road were perfectly flat, with no irregularities, suspensions wouldn't be necessary. But roads are far from flat. Even freshly paved highways have subtle imperfections that can interact with the wheels of acar. It's these imperfections that apply forces to the wheels. According to Newton's laws of motion, all forces have both magnitude and direction. A bump in the road causes the wheel to move up and down perpendicular to the road surface. The magnitude, of course, depends on whether the wheel is striking a giant bump or a tiny speck. Either way, the car wheel experiences a vertical acceleration as it passes over an imperfection. Without an intervening structure, all of wheel's vertical energy is transferred to the frame, which moves in the same direction. In such a situation, the wheels can lose contact with the road completely. Then, under the downward force of gravity, the wheels can slam back into the road surface. What you need is a system that will absorb the energy of the vertically accelerated wheel, allowing the frame and body to ride undisturbed while the wheels follow bumps in the road.The study of the forces at work on a moving car is called vehicle dynamics, and you need to understand some of these concepts in order to appreciate why a suspension is necessary in the first place. Most automobile engineers consider the dynamics of a moving car from two perspectives:1)Ride - a car's ability to smooth out a bumpy road2)Handling - a car's ability to safely accelerate, brake and cornerThese two characteristics can be further described in three important principles - road isolation, road holding and cornering. The table belowdescribes these principles and how engineers attempt to solve the challenges unique to each.A car's suspension, with its various components, provides all of the solutions described.2.The Chassis SystemThe suspension of a car is actually part of the chassis, which comprises all of the important systems located beneath the car's body.These systems include:1) T he frame - structural, load-carrying component that supports the car's engine and body, which are in turn supported by the suspension2) T he suspension system - setup that supports weight, absorbs and dampens shock and helps maintain tire contact3) T he steering system - mechanism that enables the driver to guide and direct the vehicle4) T he tires and wheels - components that make vehicle motion possible by way of grip and/or friction with the roadSo the suspension is just one of the major systems in any vehicle.With this big-picture overview in mind, it's time to look at the three fundamental components of any suspension: springs, dampers and anti-sway bars.3.SpringsToday's springing systems are based on one of four basic designs:1) Coil springs - This is the most common type of spring and is, in essence, a heavy-duty torsion bar coiled around an axis. Coil springs compress and expand to absorb the motion of the wheels.2) Leaf springs - This type of spring consists of several layers of metal (called "leaves") bound together to act as a single unit. Leaf springs were first used on horse-drawn carriages and were found on most American automobiles until 1985. They are still used today on most trucks and heavy-duty vehicles.3) Torsion bars - Torsion bars use the twisting properties of a steel bar to provide coil-spring-like performance. This is how they work: One end of a bar is anchored to the vehicle frame. The other end is attached to a wishbone, which acts like a lever that moves perpendicular to the torsion bar. When the wheel hits a bump, vertical motion is transferred to the wishbone and then, through the levering action, to the torsion bar. Thetorsion bar then twists along its axis to provide the spring force. European carmakers used this system extensively, as did Packard and Chrysler in the United States, through the 1950s and 1960s. 4) Air springs - Air springs, which consist of a cylindrical chamber of air positioned between the wheel and the car's body, use the compressive qualities of air to absorb wheel vibrations. The concept is actually more than a century old and could be found on horse-drawn buggies. Air springs from this era were made from air-filled, leather diaphragms, much like a bellows; they were replaced with molded-rubber air springs in the 1930s.Based on where springs are located on a car -- i.e., between the wheels and the frame -- engineers often find it convenient to talk about the sprung mass and the unsprung mass.4.Sprung and Unsprung MassThe sprung mass is the mass of the vehicle supported on the springs, while the unsprung mass is loosely defined as the mass between the road and the suspension springs. The stiffness of the springs affects how the sprung mass responds while the car is being driven. Loosely sprung cars, such as luxury cars (think Lincoln Town Car), can swallow bumps and provide a super-smooth ride; however, such a car is prone to dive and squat during braking and acceleration and tends to experience body sway or roll during cornering. Tightly sprung cars, such as sports cars (think Mazda Miata), are less forgiving on bumpy roads, but they minimizebody motion well, which means they can be driven aggressively, even around corners.So, while springs by themselves seem like simple devices, designing and implementing them on a car to balance passenger comfort with handling is a complex task. And to make matters more complex, springs alone can't provide a perfectly smooth ride. Why? Because springs are great at absorbing energy, but not so good at dissipating it. Other structures, known as dampers, are required to do this.5.Shock AbsorbersUnless a dampening structure is present, a car spring will extend and release the energy it absorbs from a bump at an uncontrolled rate. The spring will continue to bounce at its natural frequency until all of theenergy originally put into it is used up. A suspensionbuilt on springs alone would make for an extremely bouncy ride and, depending on the terrain, an uncontrollable car.Enter the shock absorber, or snubber, a device that controls unwanted spring motion through a process known as dampening. Shock absorbers slow down and reduce the magnitude of vibratory motions by turning the kinetic energy of suspension movement into heat energy that can be dissipated through hydraulic fluid. To understand how this works, it's best to look inside a shock absorber to see its structure and function.A shock absorber is basically an oil pump placed between the frame of the car and the wheels. The upper mount of the shock connects to the frame (i.e., the sprung weight), while the lower mount connects to the axle, near the wheel (i.e., the unsprung weight). In a twin-tube design, one of the most common types of shock absorbers, the upper mount is connected to a piston rod, which in turn is connected to a piston, which in turn sits in a tube filled with hydraulic fluid. The inner tube is known as the pressure tube, and the outer tube is known as the reserve tube. The reserve tube stores excess hydraulic fluid.When the car wheel encounters a bump in the road and causes the spring to coil and uncoil, the energy of the spring is transferred to the shock absorber through the upper mount, down through the piston rod and into the piston. Orifices perforate the piston and allow fluid to leakthrough as the piston moves up and down in the pressure tube. Because the orifices are relatively tiny, only a small amount of fluid, under great pressure, passes through. This slows down the piston, which in turn slows down the spring.Shock absorbers work in two cycles -- the compression cycle and the extension cycle. The compression cycle occurs as the piston moves downward, compressing the hydraulic fluid in the chamber below the piston. The extension cycle occurs as the piston moves toward the top of the pressure tube, compressing the fluid in the chamber above the piston.A typical car or light truck will have more resistance during its extension cycle than its compression cycle. With that in mind, the compression cycle controls the motion of the vehicle's unsprung weight, while extension controls the heavier, sprung weight.All modern shock absorbers are velocity-sensitive -- the faster the suspension moves, the more resistance the shock absorber provides. This enables shocks to adjust to road conditions and to control all of the unwanted motions that can occur in a moving vehicle, including bounce, sway, brake dive and acceleration squat.6.Struts and Anti-sway BarsAnother common dampening structure is the strut -- basically a shock absorber mounted inside a coil spring. Struts perform two jobs: They provide a dampening function like shock absorbers, and they provide structural support for the vehicle suspension. That means struts deliver a bit more than shock absorbers, which don't support vehicle weight -- they only control the speed at which weight is transferred in a car, not the weight itself.Because shocks and struts have so much to do with the handling of a car, they can be considered critical safety features. Worn shocks and struts can allow excessive vehicle-weight transfer from side to side and front to back. This reduces the tire's ability to grip the road, as well as handling and braking performance.7.Anti-sway BarsAnti-sway bars (also known as anti-roll bars) are used along with shock absorbers or struts to give a moving automobile additional stability. An anti-sway bar is a metal rod that spans the entire axle and effectively joins each side of the suspension together.When the suspension at one wheel moves up and down, the anti-sway bar transfers movement to the other wheel. This creates a more level ride and reduces vehicle sway. In particular, it combats the roll of a car on its suspension as it corners. For this reason, almost all cars today are fitted with anti-sway bars as standard equipment, although if they're not, kits make it easy to install the bars at any time.8.The Future of Car SuspensionsWhile there have been enhancements and improvements to both springs and shock absorbers, the basic design of car suspensions has not undergone a significant evolution over the years. But all of that's about to change with the introduction of a brand-new suspension design conceived by Bose -- the same Bose known for its innovations in acoustic technologies. Some experts are going so far as to say that the Bose suspension is the biggest advance in automobile suspensions since the introduction of an all-independent design.How does it work? The Bose system uses a linear electromagnetic motor (LEM) at each wheel in lieu of a conventional shock-and-spring setup. Amplifiers provide electricity to the motors in such a way that theirpower is regenerated with each compression of the system. The main benefit of the motors is that they are not limited by the inertia inherent in conventional fluid-based dampers. As a result, an LEM can extend and compress at a much greater speed, virtually eliminating all vibrations in the passenger cabin. The wheel's motion can be so finely controlled that the body of the car remains level regardless of what's happening at the wheel. The LEM can also counteract the body motion of the car while accelerating, braking and cornering, giving the driver a greater sense of control.Unfortunately, this paradigm-shifting suspension won't be available until 2009, when it will be offered on one or more high-end luxury cars. Until then, drivers will have to rely on the tried-and-true suspension methods that have smoothed out bumpy rides for centuries.中文译文汽车悬架原理研究作者:威廉·哈里斯密歇根大学当人们想到汽车性能时,他们通常会联想到马力,扭矩和零到60码加速度。
(文档含英文原文和中文翻译)中英文对照翻译汽车悬架现代汽车中的悬架有两种,一种是从动悬架,另一种是主动悬架。
从动悬架即传统式的悬架,是由弹簧、减振器(减振筒)、导向机构等组成,它的功能是减弱路面传给车身的冲击力,衰减由冲击力而引起的承载系统的振动。
其中弹簧主要起减缓冲击力的作用,减振器的主要作用是衰减振动。
由于这种悬架是由外力驱动而起作用的,所以称为从动悬架。
而主动悬架的控制环节中安装了能够产生抽动的装置,采用一种以力抑力的方式来抑制路面对车身的冲击力及车身的倾斜力。
由于这种悬架能够自行产生作用力,因此称为主动悬架。
主动悬架是近十几年发展起来的,由电脑控制的一种新型悬架,具备三个条件:(1)具有能够产生作用力的动力源;(2)执行元件能够传递这种作用力并能连续工作;(3)具有多种传感器并将有关数据集中到微电脑进行运算并决定控制方式。
因此,主动悬架汇集了力学和电子学的技术知识,是一种比较复杂的高技术装置。
例如装置了主动悬架的法国雪铁龙桑蒂雅,该车悬架系统的中枢是一个微电脑,悬架上有5 种传感器,分别向微电脑传送车速、前轮制动压力、踏动油门踏板的速度、车身垂直方向的振幅及频率、转向盘角度及转向速度等数据。
电脑不断接收这些数据并与预先设定的临界值进行比较,选择相应的悬架状态。
同时,微电脑独立控制每一只车轮上的执行元件,通过控制减振器内油压的变化产生抽动,从而能在任何时候、任何车轮上产生符合要求的悬架运动。
因此,桑蒂雅桥车备有多种驾驶模式选择,驾车者只要扳动位于副仪表板上的“正常”或“运动”按钮,轿车就会自动设置在最佳的悬架状态,以求最好的舒适性能。
另外,主动悬架具有控制车身运动的功能。
当汽车制动或拐弯时的惯性引起弹簧变形时,主动悬架会产生一个与惯力相对抗的力,减少车身位置的变化。
例如德国奔驰2000 款CL 型跑车,当车辆拐弯时悬架传感器会立即检测出车身的倾斜和横向加速度,电脑根据传感器的信息,与预先设定的临界值进行比较计算,立即确定在什么位置上将多大的负载加到悬架上,使车身的倾斜减到最小。
附录AThe automotive vehicle suspension system frame (or Unibody) and axle (or wheel) power transmission connection between all devices in general. Its function is to act on the road wheels on the vertical force (support force), the vertical reaction force (traction and braking) and lateral reaction force and the torque reaction force caused by the transfer to the frame (or Unibody) on, in order to ensure the normal running car. Therefore, the suspension system performance and quality performance for the vehicle plays an important role. This paper suspension systems for passenger cars and trucks in the widely used leaf spring design calculation method for the in-depth analysis and research.The article on the current variety of automotive leaf spring design calculation method of intensive analysis and research, summed up the characteristics of various calculation methods, limitations and application. Automotive leaf spring from the elastic component in addition to the role, but also and play the guiding role, and multi-chip friction between the spring damping system also played. As the leaf spring structure is simple, use and maintenance, and easy maintenance, long leaf springs are widely used in the car. Usually the new car design, according to the layout of a given space vehicle, axle load full load minus the estimated quality of non-sprung mass, obtained in each pair of spring bearing on the quality. Generally before the rear axle, wheels, brake drums and steering knuckle, transmission shaft, steering assembly, such as non-vertical rod sprung mass. If the layout of the axle above the leaf spring, spring 3 / 4 the quality of the non-sprung mass, the next set spring, 1 / 4 non-sprung mass spring mass models based on different requirements, general arrangement is given by the straight length of spring control size.In the arrangement possible, try to increase the length of the spring, mainly to consider the following reasons. As the spring stiffness and is inversely proportional to the cube of the length of the spring, so from the perspective of improving vehicle ride comfort, hope springs length longer good. In the spring stiffness of the same case, the long wheel up and down in the spring, the spring from the two ears changes the volume is relatively small, the front suspension, the caster angle change is small, in favor of auto driving stability. Increase the length of the spring can reduce stress andstress amplitude spring working to improve spring life. Can be used to increase the length of the spring reed thick spring, thereby reducing the number of springs and spring reed thick volume ear piece to improve the strength of the main vehicle sprung mass vibration system with quality components to evaluate the natural frequency of vehicle ride comfort important parameters. Suspension design based on vehicle ride comfort requirements, should be given an empty car, fully loaded, front and rear suspension frequency range. If you know the frequency, you can find the suspension static deflection. Select the suspension static deflection, the hope after the suspension static deflection is less than the front suspension static deflection, and the best value close to two vehicles in order to prevent uneven roads often hit the buffer block, suspension design must be given adequate deflection value. Suspension dynamic deflection and car usage and the value of the static deflection due to ride height, suspension travel and dynamic properties of steel spring guide are all fully loaded car with a high arc, and therefore the arc spring loaded high-value should be based on vehicle and suspension performance requirements are given the appropriate value. Some vehicles get good handling and stability, full arc high negative value.附录B汽车悬架系统是汽车车架(或承载式车身)与车桥(或车轮)之间的一切传力连接装置的总称。
《汽车设计》课程设计题目:汽车悬架系统设计公司:鸿马华祥悬架设计有限公司班级: 1宿舍:学生:负责人:指导老师:目录第1部分绪论 (3)1.1 悬架系统的功能 (3)1.2悬架的工作原理 (3)1.3 悬架系统的分类 (5)1.4 设计任务 (11)第2部分悬架主要参数的确定 (11)2.1 悬架的静挠度fc的确定 (11)2.2 悬架的动挠度fd的选择 (13)2.3 悬架的弹性特性 (13)2.4 后悬架主副弹簧刚度的分配 (14)2.5 悬架侧倾角刚度及在前、后轴的分配 (15)2.6悬架的空间几何参数 (16)第3部分弹性元件的设计 (17)3.1 弹性元件简介 (17)3.2 螺旋弹簧的设计 (18)3.2.1 螺旋弹簧的刚度 (18)3.2.2 计算弹簧钢丝直径d (19)3.2.3 弹簧校核 (19)3.3 小结 (20)第4部分悬架导向机构的设计 (20)4.1 导向机构受力分析 (23)4.2 横臂轴线布置方式的选择 (24)4.3 横摆臂主要参数 (25)第5部分减振器的设计 (26)5.1减震器简介 (26)5.2 双筒式液力减振器 (27)5.3 单筒充气式液力减振器 (30)5.4 减震器参数的设计 (32)第6部分横向稳定杆的设计 (36)6.1 横向稳定杆的作用 (36)6 .2 横向稳定杆参数的选择 (36)第7部分悬架的CATIA 3D建模图 (37)7.1前悬架系统——麦弗逊式独立悬架 (37)7.2 后悬架系统——双横臂式独立悬架 (38)第8部分参考文献 (39)第9部分会议记录 (40)9.1 会议记录1 (40)9.2 会议记录2 (41)9.3 会议记录3 (41)第10部分任务报表..................................................................................... 错误!未定义书签。
汽车悬架(中文版;原书第2版)
前言
1 车轮悬架和整车
1.1 要求
1.2 车身和车架应力
1.3 载力单元
1.3.1 副车架
1.3.2 弹簧减振器
1.3.3 弹簧支柱
1.4 车轮悬架的应用
1.5 车轮悬架的优缺点
1.6 载荷变换反应
1.6.1 概念确定
1.6.2 斜臂式悬架的影响
1.7 底盘缺陷及后果
1.8 底盘改装和运行许可
2 车轮悬架的零部件
2.1 弹簧和稳定杆
2.1.1 弹性系统零部件
2.1.2 纵置板簧
2.1.3 横置板簧
2.1.4 螺旋弹簧
2.1.5 扭杆
2.1.6 空气弹簧
2.1.7 稳定杆
2.2 铰杆和摆臂
2.2.1 杆件和撑杆
2.2.2 横摆臂
2.2.3 纵摆臂、斜摆臂
2.3 摆臂支承和车轮托架支承
2.3.1 转向节支承
2.3.2 车轮铰链
2.3.3 侧向和纵向高刚度的摆臂支承和铰杆支承
2.3.4 束带式轮胎滚动冲击的吸收
2.3.5 侧向弹性摆臂支承和纵向弹性摆臂支承
2.4 传动轴和万向节
2.4.1 轿车和货车的传动轴
2.4.2 传动轴特殊结构
2.4.3 万向节
2.4.4 后轮驱动轴
2.4.5 前轮驱动轴
2.4.6 材料
2.5 车轮轴承
2.5.1 非驱动车轮
2.5.2 独立悬架的驱动车轮
2.5.3 刚性驱动桥
2.5.4 车轮轴承密封
3 刚性悬架
3.1 纵置板簧悬架
3.2 通过纵摆臂和横摆臂进行导向的轿车悬架3.3 通过纵摆臂和横摆臂进行导向的货车悬架3.4 牵引杆悬架
3.5 通过抗弯摆臂进行纵向导向的轿车悬架3.6 De?Dion悬架
4 复合式悬架
4.1 优缺点
4.2 VW车型的后桥
4.3 弹性特性
4.4 运动学特性
4.5 Opel车型的后桥
5 双横臂悬架
5.1 运动学优点
5.2 前桥
5.2.1 前桥螺旋弹簧
5.2.2 带扭杆弹簧的前桥
5.2.3 带横板簧的前桥
5.2.4 带气液弹簧的前桥
5.3 后桥
5.3.1 驱动轴作为上摆臂
5.3.2 Weissach悬架
5.3.3 四铰链?梯形臂悬架
5.3.4 空间摆臂悬架
5.3.5 带塑料单叶板簧的Corvette悬架
5.3.6 多摆臂悬架
5.3.7 双叉臂悬架
6 车轮导向的弹簧支柱和减振器支柱
6.1 优缺点及概况
6.2 运动学特性
6.3 力和摩擦
6.4 减振系统
6.4.1 不充气的双筒式减振器
6.4.2 充气的双筒式减振器
6.4.3 充气单筒式减振器
6.5 结构细节
6.6 前桥支承座
6.6.1 耦合式弹簧支柱支承座
6.6.2 解耦式弹簧支柱支承座
6.6.3 减振器支柱的支承座
6.7 前桥弹簧支柱
6.7.1 带螺旋弹簧的非驱动前桥
6.7.2 带螺旋弹簧的前驱动桥
6.7.3 带气液弹簧的前驱动桥
6.7.4 带空气弹簧的前驱动桥
6.8 前桥减振器支柱
6.8.1 优缺点
6.8.2 带螺旋弹簧的前桥
6.8.3 带扭杆弹簧的前桥
6.9 弹簧支柱后桥和减振器支柱后桥6.9.1 优缺点
6.9.2 结构细节
6.9.3 非驱动后桥
6.9.4 驱动后桥
7 纵摆臂悬架
7.1 结构细节
7.2 带螺旋弹簧的后桥
7.3 带螺旋弹簧的前桥
7.4 带扭杆弹簧的后桥
7.5 带气液弹簧的后桥
8 斜臂式悬架
8.1 简单结构
8.2 运动学关联
8.3 后掠角和坡度角
8.4 后驱动桥
8.4.1 带螺旋弹簧的后桥
8.4.2 带扭杆弹簧的后桥
8.4.3 精确摆臂式悬架
9 其他独立悬架形式
9.1 双铰链摆动式悬架
9.2 单铰链摆动式悬架
9.3 双纵摆臂悬架
9.4 纵横摆臂悬架。