7050-1-8661燃烧设备说明书

石油化工设备使用说明书尊敬的用户：欢迎您选择使用我们的石油化工设备。

本说明书旨在向您提供关于如何正确、安全地操作和维护这些设备的指导。

在使用本设备之前，请仔细阅读本说明书，并按照其中的要求进行操作和维护。

一、设备概述我们的石油化工设备是专为石油化工行业设计和制造的高性能设备。

采用优质材料和先进技术，具有稳定的工作性能和可靠的安全性能。

二、设备安装1. 设备安装前，首先需要核对设备名称、型号和规格与所购买的产品是否一致，确保无误后再进行安装。

2. 安装前，请确保安装地点平整、无妨碍物等障碍，并确保设备周围有足够的空间供日常使用和维护。

3. 安装过程中，请根据设备安装图纸或者说明书逐步进行，确保每个步骤正确无误。

4. 安装完成后，请检查设备各连接处是否紧固，以及电源接线是否符合要求。

确保设备安装牢固和电气连接可靠。

三、设备操作1. 操作人员在操作之前，必须熟悉设备的结构、性能和操作程序。

不得擅自操作未经培训的人员。

2. 启动设备前，请确保各操作控制开关处于关闭状态，并检查设备传动系统和润滑系统是否正常运行。

3. 启动设备后，请根据工艺要求调节设备的操作参数，确保设备运行在正常范围内。

4. 在设备运行过程中，操作人员应时刻关注设备的运行状态，如发现异常情况应立即停机检查，并及时报告维修人员进行处理。

四、设备维护1. 按照维护保养周期定期对设备进行巡检和维护保养，保持设备的正常工作状态。

2. 清洁设备表面及内部，确保设备处于干燥、清洁的工作环境中。

3. 定期更换设备的易损件和润滑油等物品，确保设备在良好的工作状态下运行。

4. 在设备维护过程中，为了保证操作人员的人身安全，请务必断开电源并且贴上“维修中，请勿启动”等警示标识。

五、设备故障与排除1. 在设备运行中，如果出现异常情况或故障，请及时停机，并按照故障排除程序进行处理。

2. 严禁在设备故障状态下进行强制操作，以免造成严重后果。

3. 如遇无法解决的故障，请及时联系我司的技术支持人员，并提供详细的设备信息和故障描述，以便技术人员快速解决问题。

催化燃烧设备说明书产品概述：有机废气吸附浓缩+催化净化再生装置是我公司根据多年废气治理经验研制而成的高效节能、无二次污染的新型废气处理设备，经众多的用户使用，该项处理技术已经达到国内同类产品的领先水平。

该装置主要适用于不宜采用直接燃烧或催化燃烧及吸附冷凝回收处理的有机废气，尤其对大风量、中低浓度、易挥发的废气场合，可获得满意的处理效果。

适用范围广，运行费用低，占地面积小等特点，可处理的有机溶剂种类包括苯类，酮类，酯类，醇类，醛类，醚类，烷类及其混合气体等。

一、工作原理本装置依据吸附（效率高）和催化燃烧（节能）两个基本原理设计，采用双气路连续工作，一个催化燃烧室，两个吸附床交替使用。

先将有机废气用活性炭吸附，当活性炭快达到饱和时停止吸附，然后用热气流将有机物从活性炭上脱附下来使活性炭再生；脱附下来的有机物已被浓缩（浓度较原来提高几十倍）并送往催化燃烧室催化燃烧成二氧化碳及水蒸气排出。

当有机废气的浓度达到2000ppm以上时，有机废气在催化床可维持自燃，不用外加热。

经燃烧后的尾气一部分排入大气，大部分被送往吸附床，用于活性炭再生。

这样既能满足燃烧和吸附所需的热能，又能达到节能的目的。

再生后的活性炭又能进行下次吸附；再脱附时，净化操作可用另一个吸附床进行，这样既能实现连续操作（即在线式工作），也能实现间断操作（即离线式工作）。

二、用途本净化装置主要用于喷漆、涂装、印刷、机电、家电、制鞋、塑料及各种化工车间里挥发或泄露出的有害有机废气的净化及臭味的消除，最适用于较低浓度，不宜采用直接燃烧或催化燃烧和吸附冷凝回收处理的有机废气，尤其对大风量的处理场合，均可获得满意的经济效益和社会效益。

适用于处理常温、大风量、中低浓度、易挥发的有机废气、可处理有机溶剂：苯类、酮类、酯类、醇类、醛类、醚类、烷类及其混合气体等。

三、技术性能及特点1、该设备设计原理先进、用材独特、性能稳定、结构简单、安全可靠、节能省力、无二次污染。

某锅炉厂燃烧设备说明书1. 引言本说明书为某锅炉厂的燃烧设备使用说明，用于详细介绍燃烧设备的规格、安装、操作、维护和注意事项。

在使用本燃烧设备之前，请仔细阅读本说明书，并按照指导进行操作，以确保设备的正常运行和使用安全。

2. 设备规格燃烧设备的规格如下：•型号：BCD-2000•燃料类型：液化气•额定热功率：2000kW•燃烧效率：90%•最大燃料消耗量：180kg/h•最大燃料压力：2.5MPa3. 安装3.1 安装环境要求•安装地点应干燥、通风良好，周围没有易燃物品。

•安装地面应平整、坚固，能够承受设备的重量。

•安装地点的温度范围应在-10℃至50℃之间。

3.2 安装步骤1.将燃烧设备放置在安装位置上，确保与管道连接口对齐。

2.使用螺栓固定设备，确保稳定。

3.连接燃料管道和气源管道，并确保紧固。

4.连接电源，并确保电压和频率与设备要求相符。

4. 操作4.1 准备工作•检查燃料供应情况，确保燃料充足。

•打开燃料阀门，调整燃料供应压力。

•检查电源连接情况，确保设备正常供电。

4.2 启动设备1.打开设备控制面板，确保所有控制开关处于关闭状态。

2.打开燃烧器阀门，并将点火电极放置在点火位置。

3.按下启动按钮，启动点火系统并等待点火成功。

4.点火成功后，将点火电极移除，并关闭点火系统。

5.调整燃料供应量和压力，以达到设备的正常运行状态。

4.3 关闭设备1.关闭燃料阀门，停止燃料供应。

2.等待设备完全停止运行后，关闭电源。

3.关闭气源管道阀门，切断气源。

5. 维护5.1 清洁定期对燃烧设备进行清洁，可以使用软布擦拭外壳及管道。

禁止使用腐蚀性溶液或有机溶剂进行清洗。

5.2 检查定期检查燃烧设备的各项连接和部件是否牢固，如发现松动或损坏，应及时修复或更换。

5.3 保养定期进行设备保养，包括润滑部件、更换易损件等，以确保设备的正常运行和延长使用寿命。

6. 注意事项•严禁在燃烧设备附近存放易燃、易爆物品。

•使用过程中，应注意设备的运行状态，如发现异常应及时停机检修。

Power input Limit circuit inputWiring Bundled Neutrals Can Be Attached to Any L2 Terminal IMPORTANT: Reduce Motor Load by Valve Load Latch-Up:Prevents excessive resets by locking out after 3 consecutive resets during any one call for heat. To reset from Latch-Up:1. Depress and hold the red button. Amber light will blink after 10 seconds, red light will stay on solid. 2. After amber light stops blinking (approximately 20 seconds), release red button.Releasing red button during step 1 and 2 will result in the control returning to latch-upStartup & Operation (continued)Power ON O pen all manual oil line valves. Close the line switch. (If Red LED turns on constant , control is in lock-out. See next page to reset.)Self-test 1T he control performs a “boot-up” test to verify internal operation each time power is applied to the L1 wire.The amber LED turns on and the test continues for about 5 seconds. If the test fails, the control turns theamber LED off and repeats this test sequence until successful.Stand-by(No call for heat) If Self-test 1 is successful, amber LED turns off and control waits for heat call.Call for Set thermostat to call for heat. Thermostat circuit must be closed and black wire must receiveheat power from the limit circuit.Self-test 2I f a failure occurs in this self-check, the control won’t start and the amber LED blinks 1 second on, 4 seconds off, until serviced or the problem clears. These failures include CAD cell seeing light, valve leadvoltage on too early, internal fault, or line voltage <90 V. See service section.Burner on After the self-test, amber LED turns off. The ignitor starts, followed 2 seconds later by the motor.Valve delay The oil valve opens after the valve delay-on period (pre-purge). (For oil valve delay on operation, wire oil ON v alve to the violet lead. If not using an oil valve, cap the violet lead to automatically disable pre-purge and post-purge).Pump To enter pump prime: 1. Start a CFH cycle. During Pre-Ignition or Valve Delay On, press Reset until motor Prime t urns off (10 seconds), then release the button. When motor turns back on, within 5 seconds, press the Reset button until the amber LED starts to flash. Y ou are in Pump Prime, release Reset button.O ptional Pump Prime notes: 1) If lost, press Reset for 1 second and release, then if the control is not inPump Prime, restart the sequence. 2) If Reset is released before end of first 10 seconds, the control re-turns to Standby and restarts another CFH cycle. 3) If reset is not pressed the second time, a normal CFHcycle will continue. 4) If motor and igniter are on and amber LED is flashing, the control is in Pump Prime.5) Pump Prime will exit standby if flame is detected, or 60 seconds has elapsed, or loss of TT or Limit, orReset button is pressed.© Copyright 2015 - Carlin Combustion Technology, Inc. MN60200G 022415Startup & Operation (continued)TFI T he CAD cell must sense flame within the TFI time limit (trial for ignition). Insufficient flame puts control into lockout.Run T he burner continues firing during call for heat if the CAD cell is sensing flame. Only the green LED is on during normal running.Lockout I f CAD cell does not sense flame within the TFI time limit after the burner starts, lockout occurs. The con-trol turns the red LED on constant and closes the alarm contact.To Reset Push in and hold reset button for 2 seconds, then release.Latch-up I f the control locks out 3 times during a single call for heat, latch-up occurs. The control turns on both the amber and red LEDs constant. You must use the special procedure below to reset the control after latch-up.R eset after latch-up: only a qualified service technician should attempt to reset the control after latch-up.The problem that caused the repeated burner lockouts must be corrected before returning the burner tonormal operation.Push in and hold the reset button for 10 seconds. The amber LED will begin to flash.A fter the LED begins flashing, continue holding the reset button for 20 seconds. The LEDs will turn off.Release the reset button and the control will restart (releasing the button before the LEDs turn off willcause the control to remain in latch-up).The 60200 control will not reset from lockout or latch-up if power is interrupted.Flame If the CAD cell loses flame signal during operation (after the TFI), the red LED flashes. The burner shuts off failure w ithin 2 seconds. Recycle: Control waits for 65 seconds (with red LED flashing), then begins again at Self-test 2. Red LED goes off.If the green LED is blinking during a run, the flame is weak or unstable which may cause recycle.Motor delay Set thermostat (or Aquastat) to stop call for heat. The oil valve (if installed) will turn off within 2 seconds.OFF T he motor remains on for the motor delay off period (post-purge), then turns off. (If no oil valve is wired to the control, the burner shuts off within 2 seconds after end of call for heat. There is no post-purge.) Stand-by C ontrol remains in stand-by mode until limit circuit sends power to the black wire and thermostat circuit closes (call for heat).© Copyright 2015 - Carlin Combustion Technology, Inc. MN60200G 022415Service & TroubleshootingBurner (control) will not come onNo power to control• C heck limit circuit to the control (at least 102 VAC).• Check all electrical connections.Control is in lockout• R ed LED will be on. Press the reset button for 2 sec-onds.CAD cell seeing light• G reen LED on, and amber LED blinking 1 secondon, 4 seconds off. Remove one yellow lead from FFterminals, and the flame test plug.•I f the amber LED remains flashing and green LEDon, the control is defective.•I f the amber and green LEDs go OFF, the control isOK, and;• light is leaking into the burner housing, or• CAD cell is defective, or• T here is a problem with the CAD cell wiring orholder.• I f appliance was recently shut down, CAD cell maysee residual hot spots in chamber.To troubleshoot:• C heck CAD cell by plugging a 3.5mm mono pluginto the CAD jack after entering TFI, or before a callfor heat (for dark chamber checks). Attach the plugto a multimeter to monitor CAD cell resistance. Darkresistance should be over 50K OHMS, and roomlight resistance (control flipped open) should be atmost 10K OHMS. Replace cell if necessary, or rein-stall and close the burner housing.Control will not start if the plug is inserted.•A lso, if the plug is inserted more than two minutes,the control goes to Standby.• C heck for stray light by measuring the CAD cellresistance looking into the inactive combustionchamber. It should read at least 50 kohms.Other no-start problemsI f the CAD cell is OK, and the amber LED still blinks 1second on, 4 seconds off, the other possible failuresinclude:• V alve lead voltage on too early. Correct bad connec-tion.• L ine voltage <90 VAC (amber LED flashes uniquely,1 second on, 1/2 second off, 1 second on,3 sec-onds off, then repeats).• I nternal fault. If valve has no voltage, and line volt-age OK, the issue may be an internal fault. Replacethe control.Repeated flame failures ( flashing red LED)Check for:• CAD cell is defective. Replace.• A ir leaking into oil line causing flame out.Check oil line connections and filter gasket.• D efective nozzle causing flame to be erratic.Change nozzle.• E xcessive airflow or draft causing flame to leaveburner head.Check for proper air band setting and draft.• E xcessive back pressure causing flame to be er-ratic. Check appliance and flue for sooting/plugging. Control locks out after TFI ( red LED on)Check for:• No oil to burner. Check oil supply, filters, lines.• S horted electrodes. Inspect for cracked porcelainand replace as needed.• P oor spark. Check electrode spacing and conditionper burner manual. Replace or realign if necessary.• Nozzle clogged. Replace nozzle.• Airflow too high. Check air band setting.• Ignitor module defective. Replace if no spark.• CAD cell defective• Oil valve (if used) stuck in closed position.• Check wiring connections.Blinking Green LED• Weak or unstable flame.• Check ohms.• Check CO2 level.F ROZEN PIPES/WATER DAMAGE: This is not a freeze protection device. Suitable freeze protection monitoring orother precautions are recommended to protect against ruptured pipes/water damage caused by fuel outage, safetyrelated fault conditions, or equipment failures.© Copyright 2015 - Carlin Combustion Technology, Inc. MN60200G 022415。