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FANUC35i操作编程2说明书⼿册B-64524EN_01FANUC Series 35+-MODEL BOPERATOR'S MANUALB-64524EN/01No part of this manual may be reproduced in any form.All specifications and designs are subject to change without notice.The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to an export license by the government of Japan.Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported. Furthermore, the product may also be controlled by re-export regulations of the United States government. Should you wish to export or re-export these products, please contact FANUC for advice.The products in this manual are manufactured under strict quality control. However, when some serious accidents or losses are predicted due to a failure of the product, make adequate consideration for safety.In this manual we have tried as much as possible to describe all the various matters. However, we cannot describe all the matters which must not be done, or which cannot be done, because there are so many possibilities.Therefore, matters which are not especially described as possible in this manual should be regarded as “impossible”. PRECAUTIONSB-64524EN/01 SAFETY SAFETY PRECAUTIONSThis section describes the safety precautions related to the use of CNC units.It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). Note that some precautions are related only to specific functions, and thus may not be applicable to certain CNC units.Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before attempting to operate the machine or create a program to control the operation of the machine, the operator must become fully familiar with the contents of this manual and relevant manual supplied by the machine tool builder.CONTENTSDEFINITION OF WARNING, CAUTION, AND NOTE.........................................................................s-1 GENERAL WARNINGS AND CAUTIONS............................................................................................s-2 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING.......................................................s-3 WARNINGS AND CAUTIONS RELATED TO HANDLING................................................................s-4 WARNINGS RELATED TO DAILY MAINTENANCE.........................................................................s-6DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to the machine.Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.NOTEThe Note is used to indicate supplementary information other than Warning and Caution.Read this manual carefully, and store it in a safe place.SAFETY PRECAUTIONS B-64524EN/01 GENERAL WARNINGS AND CAUTIONSPRECAUTIONSB-64524EN/01 SAFETYNOTEPrograms, parameters, and macro variables are stored in nonvolatile memory inthe CNC unit. Usually, they are retained even if the power is turned off.Such data may be deleted inadvertently, however, or it may prove necessary todelete all data from nonvolatile memory as part of error recovery.To guard against the occurrence of the above, and assure quick restoration ofdeleted data, backup all vital data, and keep the backup copy in a safe place. WARNINGS AND CAUTIONS RELATED TO PROGRAMMINGThis section covers the major safety precautions related to programming. Before attempting to perform programming, read the supplied OPERATOR’S MANUAL carefully such that you are fully familiar with their contents.SAFETY PRECAUTIONS B-64524EN/01WARNINGS AND CAUTIONS RELATED TO HANDLING This section presents safety precautions related to the handling of machine tools. Before attempting to operate your machine, read the supplied OPERATOR’S MANUAL carefully, such that you are fully familiar with their contents.PRECAUTIONSB-64524EN/01 SAFETYSAFETY PRECAUTIONS B-64524EN/01WARNINGS RELATED TO DAILY MAINTENANCEPRECAUTIONSB-64524EN/01 SAFETY NOTEThe CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied.If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator's panel or screen.When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC's memory will be lost.Refer to the Section “Method of replacing battery” in the OPERATOR’S MANUAL for details of the battery replacement procedure.NOTEThe absolute pulse coder uses batteries to preserve its absolute position.If the battery voltage drops, a low battery voltage alarm is displayed on themachine operator's panel or screen.When a low battery voltage alarm is displayed, replace the batteries within aweek. Otherwise, the absolute position data held by the pulse coder will be lost.Refer to the FANUC SERVO MOTOR αi series Maintenance Manual for detailsof the battery replacement procedure.B-64524EN/01TABLE OF CONTENTS TABLE OF CONTENTSSAFETY PRECAUTIONS............................................................................s-1 DEFINITION OF WARNING, CAUTION, AND NOTE.............................................s-1 GENERAL WARNINGS AND CAUTIONS...............................................................s-2 WARNINGS AND CAUTIONS RELATED TO PROGRAMMING............................s-3 WARNINGS AND CAUTIONS RELATED TO HANDLING......................................s-4 WARNINGS RELATED TO DAILY MAINTENANCE...............................................s-6I. GENERAL1 GENERAL (3)1.1 NOTES ON READING THIS MANUAL (5)1.2 NOTES ON VARIOUS KINDS OF DATA (5)II. PROGRAMMING1 GENERAL (9)1.1 TOOL MOVEMENT ALONG WORKPIECE PARTSFIGURE-INTERPOLATION (9)1.2 FEED-FEED FUNCTION (10)1.3 PART DRAWING AND TOOL MOVEMENT (11)1.3.1 Reference Position (Machine-specific Position) (11)1.3.2 Coordinate System on Part Drawing and Coordinate System Specified by CNC -Coordinate System (12)1.3.3 How to Indicate Command Dimensions for Moving the Tool (Absolute and Incremental Programming) (15)1.4 CUTTING SPEED - SPINDLE FUNCTION (16)1.5 SELECTION OF TOOL USED FOR VARIOUS MACHINING - TOOL FUNCTION (16)1.6 COMMAND FOR MACHINE OPERATIONS - AUXILIARY FUNCTION (17) CONFIGURATION (17)1.7 PROGRAM1.8 TOOL FIGURE AND TOOL MOTION BY PROGRAM (19)MOVEMENTRANGE - STROKE (20)1.9 TOOL2 CONTROLLED AXES (22)2.1 NUMBER OF CONTROLLED AXES (22)OF AXES (22)2.2 NAMES2.3 INCREMENT SYSTEM (23)STROKE (23)2.4 MAXIMUM3 PREPARATORYFUNCTION (G FUNCTION) (25)CODE LIST (26)3.1 G4 INTERPOLATION FUNCTIONS (28)4.1 POSITIONING (G00) (28)4.2 SINGLEPOSITIONING (G60) (29)DIRECTIONINTERPOLATION (G01) (31)4.3 LINEARTABLE OF CONTENTS B-64524EN/01INTERPOLATION (G02, G03) (32)4.4 CIRCULARINTERPOLATION (G02, G03) (36)4.5 HELICAL4.6 POLAR COORDINATE INTERPOLATION (G12.1, G13.1) (37) FUNCTION (G31) (44)4.7 SKIPSKIP (G31) (45)4.8 MULTI-STEPSIGNAL (G31) (46)SKIP4.9 HIGH-SPEED4.10 SKIP POSITION MACRO VARIABLE IMPROVEMENT (46)4.11 TORQUELIMIT SKIP (47)FUNCTIONS (51)5 FEED5.1 OVERVIEW (51)TRAVERSE (52)5.2 RAPID5.3 CUTTING FEED (53)5.4 CUTTINGFEEDRATE CONTROL (55)5.4.1 Exact Stop (G09, G61), Cutting Mode (G64), Tapping Mode (G63) (56) 5.5 FEEDRATE INSTRUCTION ON IMAGINARY CIRCLE FOR A ROTARY AXIS (56)5.6 DWELL (59)FEED (60)5.7 RATEPOSITION (66)6 REFERENCEPOSITION RETURN (66)6.1 REFERENCE7 COORDINATE SYSTEM (72)COORDINATE SYSTEM (72)7.1 MACHINECOORDINATE SYSTEM (74)7.2 WORKPIECE7.2.1 Setting a Workpiece Coordinate System (74)7.2.2 Selecting a Workpiece Coordinate System (75)7.2.3 Changing Workpiece Coordinate System (76)7.2.4 Automatic Coordinate System Setting (78)COORDINATE SYSTEM (78)7.3 LOCALSELECTION (79)7.4 PLANEVALUEAND DIMENSION (81)8 COORDINATE8.1 ABSOLUTE AND INCREMENTAL PROGRAMMING (81) CONVERSION (G20, G21) (81)8.2 INCH/METRICPOINT PROGRAMMING (84)8.3 DECIMAL9 SPINDLE SPEED FUNCTION (S FUNCTION) (86)9.1 SPECIFYING THE SPINDLE SPEED WITH A CODE (86)9.2 SPECIFYING THE SPINDLE SPEED VALUE DIRECTLY (S5-DIGIT COMMAND) (86)9.3 CONSTANT SURFACE SPEED CONTROL (G96, G97) (86)9.4 SPINDLE CONTROL WITH SERVO MOTOR (89)9.4.1 Spindle Control with Servo Motor (89)10 TOOL FUNCTION (T FUNCTION) (90)SELECTION FUNCTION (90)10.1 TOOL11 AUXILIARY FUNCTION (91)B-64524EN/01TABLE OF CONTENTSFUNCTION (M FUNCTION) (91)11.1 AUXILIARY11.2 MULTIPLE M COMMANDS IN A SINGLE BLOCK (92)11.3 SECOND AUXILIARY FUNCTIONS (B CODES) (93)12 PROGRAM MANAGEMENT (95)12.1 FOLDERS (95)12.1.1 Folder Configuration (95)12.1.2 Folder Attributes (97)12.1.3 Default Folders (97)12.2 FILES (98)12.2.1 File Name (98)12.2.2 File Attributes (99)12.3 RELATION WITH CONVENTIONAL FUNCTIONS (100)12.3.1 Relation with Folders (100)12.3.2 Relation with File Names (101)12.3.3 Related Parameters (102)12.3.4 Part Program Storage Size / Number of Registerable Programs (103)13 PROGRAM CONFIGURATION (105)13.1 PROGRAM COMPONENTS OTHER THAN PROGRAM SECTIONS (106) CONFIGURATION (108)SECTION13.2 PROGRAM(M98, M99) (113)13.3 SUBPROGRAM14 FUNCTIONS TO SIMPLIFY PROGRAMMING (119)FOR DRILLING (119)CYCLE14.1 CANNED14.1.1 High-Speed Peck Drilling Cycle (G73) (123)14.1.2 Left-Handed Tapping Cycle (G74) (125)14.1.3 Fine Boring Cycle (G76) (127)14.1.4 Drilling Cycle, Spot Drilling (G81) (129)14.1.5 Drilling Cycle Counter Boring Cycle (G82) (130)14.1.6 Peck Drilling Cycle (G83) (132)14.1.7 Small-Hole Peck Drilling Cycle (G83) (134)14.1.8 Tapping Cycle (G84) (138)14.1.9 Boring Cycle (G85) (140)14.1.10 Boring Cycle (G86) (141)14.1.11 Back Boring Cycle (G87) (143)14.1.12 Boring Cycle (G88) (145)14.1.13 Boring Cycle (G89) (146)14.1.14 Canned Cycle Cancel for Drilling (G80) (148)14.1.15 Example for Using Canned Cycles for Drilling (149)14.2 IN-POSITION CHECK SWITCHING FOR DRILLING CANNED CYCLE (150) TAPPING (163)14.3 RIGID14.3.1 Rigid Tapping (G84) (164)14.3.2 Left-Handed Rigid Tapping Cycle (G74) (167)14.3.3 Peck Rigid Tapping Cycle (G84 or G74) (170)14.3.4 Canned Cycle Cancel (G80) (173)14.3.5 Override during Rigid Tapping (173)override (173)14.3.5.1 Extractionsignal (174)14.3.5.2 Override15 COMPENSATION FUNCTION (176)15.1 TOOL LENGTH COMPENSATION (G43, G44, G49) (176)15.1.1 Overview (176)TABLE OF CONTENTS B-64524EN/0115.1.2 G53, G28, and G30 Commands in Tool Length Compensation Mode (181) 15.2 TOOL LENGTH COMPENSATION SHIFT TYPES (182)15.3 OVERVIEW OF TOOL RADIUS COMPENSATION (G40-G42) (189)15.4 DETAILS OF TOOL RADIUS COMPENSATION (194)15.4.1 Overview (194)15.4.2 Tool Movement in Start-up (198)15.4.3 Tool Movement in Offset Mode (203)15.4.4 Tool Movement in Offset Mode Cancel (221)15.4.5 Prevention of Overcutting Due to Tool Radius Compensation (227)15.4.6 Interference Check (230)15.4.6.1 Operation to be performed if an interference is judged to occur (233) 15.4.6.2 Interference check alarm function (234)15.4.6.3 Interference check avoidance function (235)15.4.7 Tool Radius Compensation for Input from MDI (241)RETENTION (G38) (242)15.5 VECTOR15.6 CORNER CIRCULAR INTERPOLATION (G39) (243)15.7 TOOL COMPENSATION VALUES, NUMBER OF COMPENSATION VALUES, AND ENTERING VALUES FROM THE PROGRAM (G10) (245)16 CUSTOM MACRO (248)16.1 VARIABLES (248)16.2 SYSTEMVARIABLES (253)16.3 READING AND WRITING VARIABLES FOR ANOTHER PATH (281) LOGIC OPERATION (284)16.4 ARITHMETICAND16.5 INDIRECT AXIS ADDRESS SPECIFICATION (291)PARAMETERS (292)16.6 READINGSTATEMENTSAND NC STATEMENTS (293)16.7 MACROREPETITION (294)16.8 BRANCHAND16.8.1 Unconditional Branch (GOTO Statement) (294)16.8.2 GOTO Statement Using Stored Sequence Numbers (294)16.8.3 Conditional Branch (IF Statement) (295)16.8.4 Repetition (WHILE Statement) (296)16.8.5 Precision Specification for Macro Relational Operators (298)16.9 MACROCALL (300)16.9.1 Simple Call (G65) (301)16.9.2 Modal Call: Call After the Move Command (G66) (306)16.9.3 Modal Call: Each Block Call (G66.1) (308)16.9.4 Macro Call Using a G Code (310)16.9.5 Macro Call Using a G Code (Specification of Multiple Definitions) (311) 16.9.6 Macro Call Using a G Code with a Decimal Point (Specification of Multiple Definitions) (312)16.9.7 Macro Call Using an M Code (312)16.9.8 Macro Call Using an M Code (Specification of Multiple Definitions) (314)16.9.9 Subprogram Call Using an M Code (315)16.9.10 Subprogram Call Using an M Code (Specification of Multiple Definitions) (316) 16.9.11 Subprogram Calls Using a T Code (316)16.9.12 Subprogram Calls Using an S Code (317)16.9.13 Subprogram Calls Using a Secondary Auxiliary Function (317)16.9.14 Subprogram Call Using a Specific Address (318)16.10 PROCESSING MACRO STATEMENTS (320)16.11 REGISTERING CUSTOM MACRO PROGRAMS (322)16.12 CODES AND RESERVED WORDS USED IN CUSTOM MACROS (322)B-64524EN/01TABLE OF CONTENTS16.13 EXTERNAL OUTPUT COMMANDS (323)16.14 RESTRICTIONS (326)16.15 INTERRUPTION TYPE CUSTOM MACRO (327)16.15.1 Specification Method (328)16.15.2 Details of Functions (329)17 PROGRAMMABLE PARAMETER INPUT (G10) (335)18 PATTERN DATA INPUT (339)18.1 OVERVIEW (339)18.2 EXPLANATION (339)OF OPERATION (341)18.3 EXPLANATIONOF THE SCREEN (343)18.4 DEFINITION18.4.1 Definition of the Pattern Menu Screen (344)18.4.2 Definition of the Custom Macro Screen (346)18.4.3 Setting the Character-codes (349)19 HIGH-SPEED CUTTING FUNCTIONS (354)19.1 ADVANCE PREVIEW FEED-FORWARD CONTROL (354)19.1.1 Look-ahead Acceleration/Deceleration before Interpolation (355)19.1.2 Speed Control Based on the Feedrate Difference on Each Axis at a Corner (357) 19.1.3 Enabling/Disabling the Related Functions (358)ACCELERATION/DECELERATION FOR RIGID TAPPING (360)19.2 OPTIMUM20 AXIS CONTROL FUNCTIONS (362)SYNCHRONOUS CONTROL (362)20.1.1 Axis Configuration for Axis Synchronous Control (363)20.1.2 Synchronous Error Compensation (365)20.1.3 Synchronous Establishment (366)20.1.4 Automatic Setting for Grid Position Matching (368)20.1.5 Synchronous Error Check (368)20.1.6 Methods of Alarm Recovery by Synchronous Error Check (370)20.1.7 Axis Synchronous Control Torque Difference Alarm (371)ROLL-OVER (373)AXIS20.2 ROTARY20.2.1 Rotary Axis Roll-over (373)CONTROL (374)20.3 TANDEM21 MUITI-PATH CONTROL FUNCTION (375)21.1 OVERVIEW (375)FUNCTION FOR PATHS (375)21.2 WAITING21.3 COMMON MEMORY BETWEEN EACH PATH (377)III. OPERATION1 GENERAL (381)OPERATION (381)1.1 MANUAL1.2 TOOL MOVEMENT BY PROGRAMING - AUTOMATIC OPERATION (382) OPERATION (383)1.3 AUTOMATIC1.4 TESTINGPROGRAM (384)A1.4.1 Check by Running the Machine (384)1.4.2 How to View the Position Display Change without Running the Machine (386) TABLE OF CONTENTS B-64524EN/01APROGRAM (386)SETTING DATA (386)AND1.6 DISPLAYING1.7 DISPLAY (389)Display (389)1.7.1 Program1.7.2 Current Position Display (390)Display (391)1.7.3 Alarm1.7.4 Parts Count Display, Run Time Display (392) DEVICES (393)2 OPERATIONAL2.1 POWERON/OFF (393)2.1.1 Turning on the Power (393) Disconnection (394)2.1.2 PowerDISPLAY UNITS (395)AND2.2 SETTING2.2.1 8.4" LCD CNC Display Panel (395)2.2.2 10.4" LCD CNC Display Panel (396)2.2.3 Standard MDI Unit (ONG Key) (397)2.2.4 Standard MDI Unit (QWERTY Key) (397) 2.2.5 Small MDI Unit (ONG Key) (398)THE MDI UNIT (398)2.3 EXPLANATIONOF2.4 FUNCTION KEYS AND SOFT KEYS (400) 2.4.1 General Screen Operations (400)Keys (401)2.4.2 Function2.4.3 SoftKeys (402)I/O2.5 EXTERNALOPERATION (410)3 MANUAL3.1 MANUAL REFERENCE POSITION RETURN (410)FEED (JOG) (411)3.2 JOG3.3 INCREMENTAL FEED (413)HANDLE FEED (413)3.4 MANUALON AND OFF (416)3.5 MANUALABSOLUTE3.6 DISTANCE CODED LINEAR SCALE INTERFACE (420)3.6.1 Procedure for Reference Position Establishment (420)3.6.2 Reference Position Return (421)3.6.3 Distance Coded Rotary Encoder (422)3.6.4 Axis Synchronization Control (422)3.6.5 Axis Control by PMC (423)3.6.6 Note (423)3.7 LINEAR SCALE WITH DISTANCE-CODED REFERENCE MARKS (SERIAL) (425)OPERATION (429)4 AUTOMATICOPERATION (429)4.1 MEMORYOPERATION (431)4.2 MDIOPERATION (434)4.3 DNCSUBPROGRAM CALL (M198) (437)4.4 EXTERNAL4.5 MANUALINTERRUPTION (440)HANDLEIMAGE (445)4.6 MIRROR5 TESTOPERATION (447)5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCK (447)B-64524EN/01TABLE OF CONTENTSOVERRIDE (448)5.2 FEEDRATEOVERRIDE (449)TRAVERSE5.3 RAPIDRUN (449)5.4 DRYBLOCK (450)5.5 SINGLE6 SAFETYFUNCTIONS (452)6.1 EMERGENCY STOP (452)6.2 OVERTRAVEL (452)6.3 STOREDSTROKE CHECK (453)6.4 STROKE LIMIT AREA CHANGING FUNCTION (456)6.5 WRONG OPERATION PREVENTION FUNCTIONS (457)6.5.1 Functions that are Used When Data is Set (457)6.5.1.1 Input data range check (458)6.5.1.2 Confirmation of incremental input (459)6.5.1.3 Prohibition of the absolute input by the soft key (460)6.5.1.4 Confirmation of the deletion of the program (460)6.5.1.5 Confirmation of the deletion of all data (461)6.5.1.6 Confirmation of a data update during the data setting process (461) 6.5.2 Functions that are Used when the Program is Executed (461)6.5.2.1 Display of updated modal information (462)6.5.2.2 Start check signal (462)6.5.2.3 Axis status display (463)6.5.2.4 Confirmation of the start from a middle block (463)6.5.2.5 Data range check (465)6.5.2.6 Maximum incremental value check (465)Screen (465)6.5.3 Settingconfirmation function setting screen (466)6.5.3.1 Operationrange setting screen (467)offset6.5.3.2 Tool6.5.3.3 Workpiece origin offset range setting screen (469)7 ALARM AND SELF-DIAGNOSIS FUNCTIONS (472)DISPLAY (472)7.1 ALARMHISTORY DISPLAY (474)7.2 ALARM7.3 CHECKING BY DIAGNOSTIC DISPLAY (475)7.4 RETURN FROM THE ALARM SCREEN (476)7.4.1 Return from the Alarm Screen (476)7.4.2 Relationship with Other Functions (477)8 DATAINPUT/OUTPUT (479)8.1 OVERWRITING FILES ON A MEMORY CARD/USB MEMORY (480) ON EACH SCREEN (481)8.2 INPUT/OUTPUT8.2.1 Inputting and Outputting a Program (482)8.2.1.1 Inputting a program (482)8.2.1.2 Outputting a program (483)8.2.2 Inputting and Outputting Parameters (484)parameters (484)8.2.2.1 Inputtingparameters (484)8.2.2.2 Outputting8.2.3 Inputting and Outputting Offset Data (485)8.2.3.1 Inputting offset data (485)8.2.3.2 Outputting offset data (485)8.2.4 Inputting and Outputting Pitch Error Compensation Data (487)8.2.4.1 Inputting pitch error compensation data (487)8.2.4.2 Outputting pitch error compensation data (488)8.2.4.3 Input/output format of pitch error compensation data (488) TABLE OF CONTENTS B-64524EN/018.2.5 Inputting and Outputting Custom Macro Common Variables (489) 8.2.5.1 Inputting custom macro common variables (489)8.2.5.2 Outputting custom macro common variables (490)8.2.6 Inputting and Outputting Workpiece Coordinates System Data (491) 8.2.6.1 Inputting workpiece coordinate system data (491)8.2.6.2 Outputting workpiece coordinate system data (491)8.2.7 Inputting and Outputting Operation History Data (492)8.2.7.1 Outputtingoperation history data (492)8.2.7.2 Inputting operation history signal selection data (492)8.2.7.3 Outputting operation history signal section data (493)8.2.7.4 Input/output format of operation history signal selection data (493) THE ALL IO SCREEN (494)8.3 INPUT/OUTPUTON8.3.1 Inputting/Outputting a Program (496)8.3.2 Inputting and Outputting Parameters (497)8.3.3 Inputting and Outputting Offset Data (498)8.3.4 Inputting/Outputting Pitch Error Compensation Data (499)8.3.5 Inputting/Outputting Custom Macro Common Variables (500)8.3.6 Inputting and Outputting Workpiece Coordinates System Data (500) 8.3.7 Inputting and Outputting Operation History Data (501)8.3.8 File Format and Error Messages (501)ETHERNET OPERATIONS (502)8.4 EMBEDDED8.4.1 FTP File Transfer Function (502)HARDCOPY FUNCTION (506)8.5 SCREENFUNCTION (507)8.6 USBPROGRAMS (508)9 CREATING9.1 CREATING PROGRAMS USING THE MDI PANEL (508)OF SEQUENCE NUMBERS (509)INSERTION9.2 AUTOMATIC9.3 CREATING PROGRAMS IN TEACH IN MODE (PLAYBACK) (510)10 EDITING PROGRAMS (513)10.1 EDIT DISABLE ATTRIBUTE AND DISPLAY DISABLE ATTRIBUTE (513) 10.2 INSERTING, ALTERING AND DELETING A WORD (514)10.2.1 Word Search (515)10.2.2 Heading a Program (517)10.2.3 Inserting a Word (517)10.2.4 Altering a Word (518)10.2.5 Deleting a Word (518)10.3 REPLACING A WORD OR ADDRESS (519)BLOCKS (520)10.4 DELETING10.4.1 Deleting a Block (520)10.4.2 Deleting Multiple Blocks (521)SEARCH (521)10.5 PROGRAM10.6 SEQUENCENUMBER SEARCH (523)PROGRAMS (524)10.7 DELETING10.7.1 Deleting One Program (524)10.7.2 Deleting All Programs (524)10.8 EDITING OF CUSTOM MACROS (524)10.9 CURSOR MOVEMENT LIMITATIONS ON PROGRAM EDITING (525) 10.10 PASSWORD FUNCTION (526)10.11 EDITING PROGRAM CHARACTERS (528)10.11.1 Available Keys (530)B-64524EN/01TABLE OF CONTENTS10.11.2 Input Mode (531)10.11.3 Line Number Display (531)10.11.4 Search (531)10.11.5 Replacement (532)10.11.6 Reversing Edit Operations (Undo Function) (533)10.11.7 Copy (533)10.11.8 Cut (533)10.11.9 Paste (533)10.11.10 Saving (534)10.11.11 Creation (534)10.11.12 Line Search (534)10.12 PROGRAM COPY FUNCTION (535)10.12.1 Copying and Moving Files between Devices (536)10.13 SIMULTANEOUS EDITING OF MULTIPATH PROGRAMS (539)11 PROGRAM MANAGEMENT (542)A DEVICE (542)11.1 SELECTING11.1.1 Selecting a Memory Card Program as a Device (543)11.1.2 Selecting a From Cassette as a Device (546)11.1.3 Selecting a USB Memory as a Device (547)FOLDER (548)A11.2 CREATINGA FOLDER (549)11.3 RENAMINGFOLDER ATTRIBUTES (549)11.4 CHANGINGA FOLDER (550)11.5 DELETING11.6 SELECTING A DEFAULT FOLDER (550)A FILE (551)11.7 RENAMINGA FILE (552)11.8 DELETINGATTRIBUTES (552)11.9 CHANGINGFILE11.10 SELECTING A MAIN PROGRAM (553)11.11 MAKING A PROGRAM COMPACT (553)11.12 PROGRAM COPY FUNCTION (554)1212.1 (564)12.1.112.1.2 Position Display in the Relative Coordinate System (565) 12.1.3 Overall Position Display (566)12.1.4 Actual Feedrate Display (568)12.1.5 Display of Run Time and Parts Count (569)12.1.6 Operating Monitor Display (570)12.2 SCREENS DISPLAYED BY FUNCTION KEY (572)12.2.1 Program Contents Display (572)12.2.1.1 Displaying the executed block (573)Display (575)12.2.1.2 Text12.2.2 Editing a Program (576)12.2.3 Program Screen for MDI Operation (577)12.2.4 Program Folder Screen (578)12.2.4.1 Split display on the program folder screen (579)12.2.5 Next Block Display Screen (582)12.2.6 Program Check Screen (583)12.2.7 Background Editing (584)。
ASCON温度控制器M1中文说明书资料ASCON spa via Falzarego 9/11 20021 博拉特意大利（米兰）电话：+39 02 333 371 传真：+39 02 350 4243 网址：http://www.ascon.it 邮箱：****************温度控制器1/16德国标准 -48x48系列M1线用户手册?M.I.U.M1-4/04.07?编号J30-478-1AM1 IE通过ISO9001认证温度控制器1/16德国标准-48x48M1线对电气安全和电磁兼容的注释在安装控制器前，请先认真阅读下列指导。
第二类仪器，后面板安装。
控制器按照以下内容设计：电气设备规则根据欧洲共同体第93/68/EEC号指令修正的欧洲共同体第73/23/EEC号指令（设备、系统和安装）以及电气设备EN61010-1 :93 + A2:95中关于强制保护要求的规则。
电磁兼容规则根据欧洲共同体第n°92/31/EEC、93/68/EEC和98/13/EEC号指令修正的欧洲共同体第n089/336/EEC号指令，并遵守以下规则：射频排放规则：EN61000-6-3 : 2001 居住环境EN61000-6-4 : 2001 工业环境射频抗扰度规则：EN61000-6-2 : 2001 工业设备和系统让安装者了解其应遵守安全要求和EMC规则至关重要。
该设备不具备可供用户使用的部件，且需要使用专用设备并通过专业工程师来操作。
因此，用户不能轻易直接对设备进行维修。
为此，生产商可为客户提供技术援助和维修服务。
欲知详情，敬请联系最近的代理商。
所有关于安全和电磁兼容信息和警告都在注释侧面标明了标志。
目录1 安装 ..................................................................................................................... 第4页 2 电气连接 . (8)3 产品编码 ............................................................................................................. 第14页4 操作 ..................................................................................................................... 第18页5 自动调准 ............................................................................................................. 第28页6 技术规范 . (29)（可选）指示专用主要通用输入单一动作资源工作模式单一动作控制警告重新传输设置点特殊功能通过自动选择模糊调整单次对焦自动调整单次对焦固有频率RS485通讯接口参数化监督1 安装只有合格人员才能进行安装在安装控制器前，请遵守该手册中的指令，特别是标有标志的安装防范，该标志与欧洲共同体关于电气保护和电磁兼容的指令有关。
操作手册反磁控皮拉尼真空计MPG400MPG401tina48e1-a (2006-12) 1产品标识与INFICON公司联系时,请告知产品名牌上的信息. 为便于参考,请将产品信息填入下列空格中:有效性本文件适用于下列件号的产品:件号(PN)可从产品的名牌上看到.如图例中未特别标明,本文插图中相应的产品件号351-010. 类似应用于其它产品.我们保留不事先通知技术修改的权利.全部尺寸为毫米.用途基本原理反磁控皮拉尼真空计MPG400和MPG401用于压强范围为5×10-9… 1000毫巴的真空测量.切勿将反磁控皮拉尼真空计用于测量与空气产生反应的易燃或易爆性气体.真空计可与单通道控制器VGC401,双通道控制器VGC402和三通道控制器VGC403或其它适当的仪器连接使用.在整个测量范围内,测量讯号输出为对数压强讯号.真空计包含两个单独的测量系统(皮拉尼和反磁控原理的冷阴极系统). 为用户方便,复合成一个测量系统.m2 tina48e1-a (2006-12) MPG400-401.o目录产品标识2有效性2用途2基本原理21 安全41.1 使用符号41.2 人员要求41.3 一般安全规则41.4 责任和保用42 技术参数53 安装83.1 真空连接83.1.1 拆卸磁铁单元(仅用于带CF法兰的真空计)103.2 电连接113.2.1 与INFICON真空计控制器一起使用113.2.2 与其它控制器一起使用114 运行124.1 测量原理, 测量性能125 卸装146 维护156.1 真空计调整156.2 清洗MPG400, 更换部件176.2.1 拆卸MPG400176.2.2 清洗MPG400186.2.3 重新组装MPG400196.3 清洗MPG401, 更换部件206.3.1 拆卸MPG401216.3.2 清洗MPG401226.3.3 重新组装MPG401236.4 故障查找247 附件258 备件259 产品返回2710 废物处理27附录28A:测量讯号与压强的关系28B:与气体类型的关系29污染申报表 31本文中的相互参照,使用符号(XY).tina48e1-a (2006-12) MPG400-401.om 3防止任何危及人身安全的信息1.2 人员要求本说明书中所述的全部工作必须由经过技术培训和有经验或由产品的最终用户1.3 一般安全规则1.4 责任和保用•遵守适当的规程和对所用的过程介质采取必要的防护措施.考虑产品材料(7)与过程介质之间可能引起的反应.考虑由于产品产生的热与过程介质之间可能引起的反应(例如爆炸).•遵守适当的规程和对全部您要做的工作采取必要的防护措施.,并遵守本文件中的安全规定.•在工作开始前,找出是否任何真空元件已污染. 遵守相关的规程和对污染部件采取必要的防护措施..将安全规则通知全部其它用户.INFICON不再承担任何责任和保用, 如用户或第三方:•无视本文件中的信息•不适当的方式使用产品•对产品进行任何种类的介入(修改,变更等.)•使用未列入产品文件中的附件.最终用户对使用的过程介质承担全部责任.真空计由于污染损坏,以及易耗件(灯丝),不包括在保修范围内.m4 tina48e1-a (2006-12) MPG400-401.otina48e1-a (2006-12) MPG400-401.om 5测量范围(空气, N 2) 5×10-9 … 1000 毫巴 精度 (N 2) ≈±30%在1×10-8 … 100毫巴范围内 再现性≈±5%在1×10-8 … 100毫巴范围内 与气体类型的关系→ 附录B输出讯号 (测量讯号) 电压范围 0 … +10.5 伏 测量范围 1.82 … 8.6 伏 电压与压强的关系对数, 0.6 伏 / 量级 (→ 附录 )误差讯号 <0.5 伏 无电源>9.5 伏 皮拉尼测量元件损坏(灯丝断)输出阻抗 2×10 Ω最小负载电阻 10 k Ω , 短路保护 响应时间 (与压强有关) p > 10-6 毫巴 p = 10-8 毫巴<10 毫秒 ≈1000 毫秒规管标识85 k Ω与电源公共点之间状态脚6p > 10-2 毫巴 仅皮拉尼模式 低 = 0 V p < 10-2 毫巴 冷阴极未引燃 仅皮拉尼模式p < 10-2毫巴冷阴极引燃皮拉尼/冷阴极复合模式 低 = 0 V高 = 15 … 30 VDC指示灯高压 on (LED on)电源与真空计规管连接的电源真空计的工作电压 15.0 … 30.0 VDC (纹波 ≤ 1 V pp ) 功耗 ≤2 瓦保险丝1)≤1 AT最小电源电压必须随传感器电缆的长度而增大.最大电缆长度的电源电压16.0 … 30.0 VDC (纹波 ≤ 1 V pp )1)INFICON 控制器能满足这些要求.6tina48e1-a (2006-12) MPG400-401.o调整<HV>电位器在 <10-4 毫巴下 m<ATM>电位器在大气压下电连接件 FCC68 插座型, 8 脚 传感器电缆 8 导线 + 屏蔽 电缆长度≤50 米 (8×0.14 毫米²)工作电压 ≤3.3 仟伏 工作电流≤500 微安接地概念→ ("电连接")真空连接 - 讯号公共通过10 k Ω连接(最大电压差从安全考虑 ±50 V 从精度考虑 ±10 V) 电源公共 - 讯号公共 单独通导暴露于真空中的材料 真空连接件 测量室 馈入件 内部密封MPG400 MPG401 阳极引燃辅助极 皮拉尼测量管 皮拉尼灯丝不锈钢 不锈钢 陶瓷FPM 75Ag, Cu, 软焊剂(Sn, Ag) Mo 不锈钢 Ni, Au W安装方位 任意内容积 ≈20 厘米³ 压强≤10 巴 (绝对) 限于惰性气体温度工作MPG400 MPG401+5 … +55 °C +5 … +150 °C(在法兰处水平方位安装,无磁屏蔽)烘烤 +150 °C(无磁屏蔽和电子学单元) 皮拉尼灯丝 +120 °C 贮存–40 °C … +65 °C相对湿度 ≤80% 温度高至+31 °C 时降至 50% 温度+40 °C 时使用仅室内海拔高至2000米保护类型 IP 40尺寸[毫米] 重量351-010 ≈700克351-011 ≈720克351-012 ≈980克351-020 ≈730克351-021 ≈750克351-022 ≈1010克tina48e1-a (2006-12) MPG400-401.om 78tina48e1-a (2006-12) MPG400-401.om3.1 真空连接危险: 真空系统中的过剩压力危险: 保护接地规管可任何方位安装. 为防止来自测量室的凝聚物和微粒, 最好选择水平 向上的位置和使用带有对中环与过滤件的密封件.tina48e1-a (2006-12) MPG400-401.om 9如规管安装后需要进行调整, 则必须确保可用螺丝刀进入调节<HV>和<ATM>微调电位器(15).顺序卸下保护盖和将产品安装上真空系统.当使用CF 法兰连接时,最好临时卸下磁铁单元(10).带对中环的密封件或保护盖夹环将保护盖保存好.带对中环和过滤件 的密封件3.1.1卸下磁铁单元(仅用于带CF法兰的规管)需用工具顺序•通用扳手 1.5 毫米•开口扳手 7.0 毫米a) 拧下电子学单元(2)上的六角凹头螺钉(1).b) 卸下电子学单元,不要扭转它.c) 拧下磁铁单元(4)上的六角头螺钉(3)和卸下磁体单元.磁力和倾斜趋向使磁体难于与测量室(7)分离.d) 将规管与真空系统间的法兰连接上.e) 重新装上磁体单元,并用六角头螺钉(3)锁紧它.f) 小心地装上电子学单元(2). (确保皮拉尼规管的插脚正确地插入电子学单元的相应的孔中).g) 向上推电子学单元至机械限位器,用六角凹头螺钉(1)锁紧它.m10 tina48e1-a (2006-12) MPG400-401.o3.2 电连接前提3.2.1 与INFICON 控制器一起使用3.2.2 与其它控制器一起使用确保真空连接已妥善完成(→ 8).将传感器电缆连接至规管和控制器.按下图制作一根传感器电缆.讯号10 k6 10 3 + 105 –标识4 1 + 2–电连接 脚 1 电源 (15 … 30 VDC ) 脚 2 电源公共 脚 3讯号输出(测量讯号)脚 4 标识 脚 5 讯号公共脚 6状态 脚 7, 8 n.c.FCC68, 8脚 连接件将传感器电缆连接规管和控制器.一旦加上所需的电源电压,脚3与脚5间即有测量讯号. (→附录查阅有关测量讯号与压强之间的关系).需约10分钟的稳定化时间. 一旦真空计接通电源, 在任何压强下始终保持电源on的状态.4.1 测量原理,测量性能真空计包含两个单独的测量系统(皮拉尼和反磁控原理的冷阴极系统). 为用户方便,复合成一个测量系统.采用最佳的测量配置于特定的压强范围, 在这个范围内执行测量:10-4 毫巴1000 毫巴冷阴极皮拉尼5×10-9 毫巴10-2 毫巴•皮拉尼测量电路始终处于接通的状态•冷阴极电路由皮拉尼电路控制,仅在压强<1×10-2 毫巴时接通工作标识输出(脚 6) 指示真空计当前的状态:压强规管的指示灯工作模式脚6p > 1×10-2 毫巴仅皮拉尼模式低 =0 Vp < 1×10-2 毫巴p < 1×10-2 毫巴冷阴极未引燃仅皮拉尼模式冷阴极已引燃复合的皮拉尼 / 冷阴极模式低 =0 V高= 15 … 30 VDC在冷阴极测量电路未引燃时, 皮拉尼的测量值输出为测量讯号(如p < 5×10-4 毫巴,将出现"皮拉尼欠量程"的显示).与气体类型的关系引燃延迟测量讯号与被测量的气体类型有关. 曲线对干燥空气, O2, CO和N2是正确的. 对其它气体可进行转换(→附录 B).如使用 INFICON 控制器, 则可键入一个校准因素校正压强读值(→ 控制器的).当冷阴极测量系统接通工作时, 将出现引燃延迟. 随着压强的降低,延迟时间将加长, 典型数据如下:10-5 毫巴≈1 秒10-7 毫巴≈20 秒5×10-9 毫巴≈2 分在冷阴极测量电路未引燃时,皮拉尼的测量值输出为测量讯号(如p < 5×10-4 毫巴,将出现"皮拉尼欠量程"的显示). 标识输出(脚6, 低) 指示为仅皮拉尼模式.如真空计在压强 p < 3×10-9 下接通工作,真空计不能辨别冷阴极系统是否引燃. 它将指示"皮拉尼欠量程".一旦电源on,可在任何压强下始终保持真空计于工作模式. 此时,可始终忽略冷阴极电路的测量延迟(<1 秒),和热稳定效应最小化.污染由于污染引起的真空计故障,以及易耗件(灯丝),不属于保修范围内.由于所用的过程介质以及任何存在,或新污染物及其相应的分压强,将导致真空计污染.连续运行于10-4 毫巴 … 10-2 毫巴下可导致严重污染以及降低正常运行时间和维护周期. 保持于低压强下(p <1×10-6 毫巴), 真空计可运行一年以上无需清洗(清洗真空计→17, 20).真空计的污染通常导致测量值的偏差:•在高压强范围(1×10-3 毫巴… 0.1毫巴),压强读值过高(皮拉尼元件被污染). 重新调整皮拉尼测量系统→15.•在低压强范围(p < 1×10-3 毫巴), 压强读值通常过低(冷阴极系统被污染). 在严重污染的情况下,可出现不稳定(测量室的构层剥落). 由于绝缘层的剥落产生的污染可导致放电的全面故障(将显示"欠量程").采取下列措施,可在一定程度上减少污染:•几何结构上的保护措施(例如屏筛,肘管),用于线性散布的微粒•将规管法兰安装于污染分压特别低的部位.尤其要警惕的是在等离子下的蒸汽淀积(对于冷阴极测量系统). 当这类蒸汽出现时,甚至需暂时关断真空计.危险: 污染的部件顺序将真空系统放空.将规管退出运行和卸下传感器电缆.从真空系统上卸下规管,并盖上保护盖.当拆卸CF法兰连接件时, 最好临时卸下磁铁单元(→10).保护盖由于污染引起的真空计故障,以及易耗件(灯丝),不属于保修范围内. 危险: 污染的部件6.1 调整真空计需用工具顺序真空计规管是出厂前校准的. 由于使用于不同的气候条件,极端的温度,老化或污染和更换规管后,可发生特性曲线的偏移,从而再调整是必要的.冷阴极测量电路, 主要用于低压强测量(<1×10-3 毫巴), 是出厂前校准的不能再调整. 与它对比,皮拉尼测量电路是可调整的. 任何调整在压强范围约10-2 毫巴至102 毫巴之间有一个可忽略的效应.•螺丝刀 1.5 毫米•圆柱管丝锥ø≈3 毫米如使用带对中环和过滤件的密封件, 检查它们是否清洁,必要时更换(→14).将真空计投入运行(如可能,在即将使用的位置上).将真空系统抽空至 p << 10-4 毫巴,随后等待10 分钟.逆时针方向旋转铭牌直至达到机械限位器.用圆柱管丝锥压下销针,调节<HV>电位器 …… 至 4.20 伏或…至 5×10-4 毫巴.随后,逆时针方向旋转电位器1/3圈用空气或氮气将规管放空至大气压,并至少等待10分钟.顺时针方向旋转铭牌直至达到机械限位器.使用 1.5 毫米螺丝刀, 调整 <ATM> 电位器 …… 至 8.60 伏或 … 至 1×103 毫巴.旋转铭牌回到它的原先位置(扣住).6.2 清洗MPG400,更换部件当使用清洗剂和处理它们时必须遵守相关的规程和采取必要的措施→ 6).我们建议当清洗规管时,更换皮拉尼元件.需用工具 / 材料6.2.1 拆卸MPG400• 通用板手 AF 1.5 • 通用板手 AF 3 • 开口扳手 7.0 毫米 • 钳子,用于开口簧环• 抛光布(400粒度) 或Scotch-Brite(纤维布) • 镊子 • 清洗用酒精• 引燃辅助极的安装工具 • 引燃辅助极• 皮拉尼元件(13)包含FPM 密封圈(13a) •FPM 密封圈(11)用于阳极馈入件从真空系统上卸下规管(→14).拧下电子学单元(2)上的六角凹头螺钉(1).卸下电子学单元,不要扭转它.电子学单元的外壳不能卸下.拧下磁铁单元(4)上的六角头螺钉(3),并卸下磁铁单元.磁力和倾斜趋向使磁体难于与测量室(7)分离.从测量室上取下开口簧环(5)和极性插件(6).从测量室后面卸下三个六角头螺钉(8)包括锁紧垫圈(8a).小心地按此顺序卸下下列部件(无应力施加于皮拉尼元件(13)上): 压块(9),整个阳极(10), FPM 密封件(11)包括支撑环(12),皮拉尼元件(13)包括FPM 密封件(13a).现可逐个清洗或更换部件.6.2.2 清洗MPG400清洗测量室和极性插件清洗或更换阳极用抛光布擦净测量室的内壁与极性插件至光亮的程度.密封表面必须按同心圆方式擦净.用清洗酒精漂洗测量室和极性插件.使它们干燥.用钳子取下用过的引燃辅助极(10a).用抛光布擦洗阳极杆至光亮的程度.切勿弯曲阳极. 切勿在陶瓷件上进行机械作业.用清洗酒精漂洗阳极.使阳极干燥.在安装工具上插入新的引燃辅助极(10a).小心地压阳极(清洁的或新的)居中工具轴和并行地插入引燃辅助极至约15 毫米深度. 最终定位在阳极安装后.阳极引燃辅助极安装工具清洗皮拉尼元件更换皮拉尼元件6.2.3重新组装MPG400从皮拉尼元件(13)上取下FPM密封件(13a).用清洗酒精注入皮拉尼测量管中,并晃动.就酒精从管中倒出.将管干燥(例如使用吹风机 <150 °C).将新的FPM密封件(13a)套入皮拉尼元件,插入相应的凹槽中.重新安装皮拉尼元件(→19).如严重污染或损坏.将新的FPM密封件(13a)套入皮拉尼元件,插入相应的凹槽中.安装皮拉尼元件(→19).(→图17)用支撑环(12)将FPM密封件(11)居中地插入测量室(7). 密封表面,密封件,和陶瓷件必须清洁.小心地将阳极(10)包括引燃辅助极(10a)插入测量室中.将FPM密封件(13a)套入皮拉尼元件(13),插入相应的凹槽中.小心地将压块(9)放在测量室上用三个六角头螺钉(8)包括锁紧垫圈(8a)均匀地拧紧直至达到限位器.在阳极杆的上方推安装工具,定位引燃辅助极(10a)直至达到机械限位器.用干燥氮气吹净测量室中的微粒(小心地拿住法兰朝下的测量室).将极性插件(6)滑入测量室中,直至达到机械限位器.将开口簧环(5)紧贴地适配于极性插件上.目测针状阳极是否居中地穿过极性插件的中心孔(最大偏心度= 0.5 毫米).如可能,执行一次漏率测试(漏率<10-9 毫巴·升/秒).装上磁铁单元(4)并用六角头螺丝(3)锁紧它.小心地安装电子学单元(2). (确认皮拉尼单元的插脚正确地插入电子学单元相应的孔中).推上电子学单元至机械限位器,并用六角凹头螺钉(1)锁紧它.调整真空计(→15).6.3 清洗MPG401,更换部件当使用清洗剂和处理它们时必须遵守相关的规程和采取必要的措施→ 6).为清洗测量室,皮拉尼单元必须卸下和更换.需用工具/ 材料•通用扳手 AF 1.5•通用扳手 AF 3•开口扳手 AF 6•开口扳手 AF 7•钳子,用于开口簧环•抛光布(400粒度) 或Scotch-Brite(纤维布)•镊子•清洗用酒精•引燃辅助极的安装工具•引燃辅助极•金属密封件(11)用于阳极馈入件•皮拉尼元件(13)包括成套密封件(13a, 13b)6.3.1拆卸MPG401从真空系统上卸下真空计(→14).拧下电子学单元上(2)的六角凹头螺钉(1).卸下电子学单元,不要扭转它.电子学单元的外壳不能卸下.拧下磁铁单元(4)上的六角头螺钉(3),并卸下磁铁单元.磁力和倾斜趋向使磁体难于与测量室(7)分离.从测量室上取下开口簧环(5)和极性插件(6).拧下六角凹头螺钉(9c)和卸下绝缘件(9b),不要扭转它.从测量室后面卸下四个六角凹头螺钉(8)包括锁紧垫圈(8a).小心地按此顺序卸下下列部件(无应力施加于皮拉尼元件(13)上): 压块(9),阳极延伸杆(9a),整个阳极(10),金属密封件(11)包括对中环(12).拧下皮拉尼元件的螺丝接头(13a),并卸下带有铜密封件(13b)的皮拉尼元件.现可逐个清洗或更换部件.6.3.2清洗MPG401清洗测量室和极性插件清洗或更换阳极用抛光布擦净测量室的内壁和极性插件至光亮的程度.密封表面必须按同心圆方式擦净.用清洗酒精漂洗测量室和极性插件.使它们干燥.用钳子取下用过的引燃辅助极(10a).用抛光布擦洗阳极杆,至光亮的程度.切勿弯曲阳极. 切勿在陶瓷件上进行机械作业.用清洗酒精漂洗阳极.使阳极干燥.在安装工具上插入新的引燃辅助极(10a).小心地压阳极(清洁的或新的)居中工具轴和并行地插入引燃辅助极至约15 毫米深度.最终定位在阳极安装后.更换皮拉尼元件将螺丝接头(13a)和铜密封件(13b)套入皮拉尼元件(13).装上皮拉尼元件(→23).6.3.3重新装配MPG401(→图21)将带螺丝接头(13a)和铜密封件(13b)的皮拉尼元件(13)插入测量室的相应圆锥形钻孔(7)中.用手指拧紧螺丝接头(13a)的同时轻微地将皮拉尼元件推向机械电位器. 然后用开口扳手拧紧螺丝接头一圈.将新的金属密封件(11)包括对中环(12)居中地插入测量室(7).小心地将阳极(10)包括引燃辅助极(10a)和延伸杆(9a)插入测量室中.小心地将压块(9)放在测量室上.用四个六角凹头螺钉(8)包括锁紧垫圈(8a)均匀地拧紧它们直至达到限位器.小心地将绝缘件(9b)置于压块(9)上,并用六角凹头螺钉(9c)锁紧它.在阳极杆的上方推安装工具,定位引燃辅助极(10a)直至达到机械限位器.用干燥氮气吹净测量室中的微粒(小心地拿住法兰朝下的测量室).将极性插件(6)滑入测量室中,直至达到机械限位器.将开口簧环(5)紧贴地适配于极性插件上.目测针状阳极是否居中地穿过极性插件的中心孔(最大偏心度= 0.5 毫米).如可能,进行一次漏率测试(漏率 <10-9 毫巴·升/秒). 必要时轻微地再次上紧螺丝接头(13a).装上磁铁单元(4)并用六角头螺丝(3)锁紧它.小心地安装电子学单元(2). (确认皮拉尼单元的插脚正确地插入电子学单元相应的孔中).推上电子学单元至机械限位器,并用六角凹头螺钉(1)锁紧它.调整真空计(→15).6.4 故障查找问题可能原因 解决方法 测量讯号持续< 0.5V "误差低".无电源电压.将电源置于on.皮拉尼测量单元损坏 (灯丝断裂).更换皮拉尼元件 (MPG40019) (MPG40122). 测量讯号持续> 9.5V "误差高".电子学单元未正确安装.正确安装电子学单元 (MPG40019) (MPG40123). 冷阴极放电未引燃.等待直到气体放电引燃 (在绝缘层污染的情况下, 冷阴极完全不能引燃). (清洗MPG40017 MPG40120). 绿色指示灯ON 和标识指示仅皮拉尼模式(测量讯号持续> 4.0V)"皮拉尼欠范围".MPG 仅能工作于压强 p < 3x10—9 毫巴.稍升高些压强.皮拉尼测量电路未调整, 例如由于严重污染. 重新调整皮拉尼测量电路(15).如不可能调整,更换皮拉尼元件.测量讯号持续>5V 或 显示>10-3毫巴,虽然真空压强OK. 测量重气体.用相应的公式转换(29). 在冷阴极测量室内严重的出气.清洗测量室.测量讯号不稳定.规管污染.清洗规管 (MPG40017) (MPG40120).订购附件时, 始终提及:•产品铭牌上的全部信息•附件清单上的名称与订货号名称订货号磁屏蔽件 BG443155-X订购备件时, 始终提及:•产品铭牌上的全部信息•备件清单上的名称与订货号项号名称MPG400 订货号1213a1110a131213a1110a1010a维护成套件,包含:1× 支撑环1× O-圈 FPM ø3.69×1.781× O-圈 FPM ø10.82× 1.783× 引燃辅助极检修成套件,包含:1× 皮拉尼元件1×支撑环1× O-圈 FPMø3.69×1.781× O-圈 FPM ø10.82×1.783× 引燃辅助极1× 阳极,整件成套引燃辅助极,包含:10× 引燃辅助极引燃辅助极的安装工具351-999351-998351-995351-994BN846469-TBN846470-TBN846471-T 测量系统DN 25 ISO-KF法兰DN 40 ISO-KF法兰DN 40 CF-F法兰项号名称订货号11 12 10a13 13a 13b 9a 10 10a11 1210a维护成套件,包含:1×密封件 HNV 100 (9×1.6) 1× 对中环3× 引燃辅助极1×垫圈 (未用于MPG401)Repair set, consisting of: 1× 皮拉尼元件,带玻璃馈入件 1× 螺丝接头 1× 铜密封件 1× 阳极延伸杆 1× 阳极,整件 3× 引燃辅助极 1× 密封件 HNV 100 (9×1.6) 1× 对中环成套引燃辅助极,包含:10× 引燃辅助极引燃辅助极的安装工具351-997351-996351-995351-994BN846472-T BN846473-T BN846474-TMPG401测量系统,整件 DN 25 ISO-KF 法兰 DN 40 ISO-KF 法兰 DN 40 CF-F 法兰检修成套件,包含:31).无明确的”无危害性物质”申报的产品,全部去污染费用由客户承担. 未附有完整污染申报表的产品将退回发送方,费用由发送方承担.危险: 污染的部件N元件分类污染的元件其它元件产品拆卸后, 按下列标准将其元件分类:污染的产品(如放射性,毒性,腐蚀性或微生物危害等)必须按相关的国家规定去污染,按照它们的材料分类,和处理.必须按它们的材料将这些元件分类和回收.A:测量讯号与压强的关系转换公式p = 101.667U-d⇔U = c + 0.6log10pp U c d[毫巴] [乇] [帕][伏][伏][伏]6.86.8755.611.3311.469.333其中p压强U测量讯号c,d常数(与压强单位有关)有效范围5×10-9毫巴<p<1000毫巴3.8×10-9乇<p<750乇5×10-7帕<p<1×105帕转换曲线压强p测量讯号U[伏]转换表测量讯号 U [伏] 压强 p [毫巴] 压强 p [乇] 压强 p [帕]<0.5 传感器误差0.5 … 1.82 欠量程1.822.02.63.23.84.45.05.66.26.87.48.0 8.65.0×10-91.0×10-81.0×10-71.0×10-61.0×10-51.0×10-41.0×10-31.0×10-20.11.01010010003.8×10-97.5×10-97.5×10-87.5×10-77.5×10-67.5×10-57.5×10-47.5×10-37.5×10-40.757.5757505.0×10-71.0×10-61.0×10-51.0×10-41.0×10-31.0×10-20.11.01010010001.0×1041.0×1058.6 … 9.5 过量程9.5 … 10.5 传感器误差(皮拉尼损坏)B: 与气体类型有关指示范围 高于10-2毫巴指示的压强 (对空气校准的真空计).p (10286 421018 6 42100 8 6 4210–1 8 6 4210–212 810–2810–110081012 p ef f (毫巴)指示范围10-6 … 0.1毫巴指示的压强 (对空气校准的真空计).p (毫巴)10–18 6 410–28 6 4210–38 6 428 6 4210–586 4210–6810–5810–4810–3810–2–1p ef f (毫巴)指示范围低于10-5毫巴在低于10-5毫巴范围内,压强指示是线性的. 对空气以外的其它气体,可用简单的转换公式来确定压强:p eff= K × 指示的压强其中气体类型K空气(O2, CO, N2) 1.0Xe0.4Kr0.5Ar0.8H2 2.4Ne 4.1He 5.9这些转换因素为平均值.通常涉及的是气体与蒸气的混合物. 在此情况下,只有用分压强测量仪器,即四极质谱仪才能精确地确定.tina48e1-a (2006-12) MPG400-401.om 31真空设备和元件的服务,检修和/或处理必须提供正确完整的申报表. 不完整将导致延迟的后果.本申报表必须由经授权和有资格的人员填写(大写)和签署.产品说明型号返修原因编号出厂号 使用的工作液体 (在发运前必须放空)产品的污染过程：毒性 否 是腐蚀性 否 是生物危害性 否 是易爆性 否 是放射性 否 是其它有害性物质 否 是 或不包含超过允许限量的任何危害性残余物 产品无任何损害健康的物质.是未明确写明去污染的 污染产品将不予受理!有害的物质,气体和/或副产品请列出与设备接触过的物质,气体和副产品：商标/产品名称 化学名称(或符号)应采取预防的措施 人体接触的急救方法有法律约束的申报：我们谨此申明本申报表中的信息是完整和正确的,并承担任何可能支付的费用. 污染的产品将按相应的规定发运.机构/公司名称地址 邮政编码,地区电话 传真电子邮件姓名日期和有法律约束的签名公司盖章曾用于铜过程否 是 将产品封闭在塑料袋中,并用标签标志..LI–9496 BalzersLiechtensteinTel +423 / 388 3111Fax +423 / 388 3700 Original: German tina48d1-a (2006-12)reachus@ t i na48e1-a。
电磁配量泵gamma/ X, GMXa操作说明书原版操作说明书 (2006/42/EC)零部件号 984566BA G 007 03/19 ZH请首先完整阅读使用说明书。
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由此可以明确识别设备型号和材料类型。
补充说明插图 1: 请阅读！指明产品识别码和序列号补充说明2目录目录1产品识别码 (6)2关于此泵 (9)3安全说明章节 (10)4储存、运输和拆包 (14)5设备概览和控制元件 (15)5.1 设备概览 (15)5.2 控制元件 (16)5.2.1 控制元件 (16)5.2.2 按键功能 (20)6功能说明 (21)6.1 输送单元 (21)6.2 驱动单元 (21)6.3 计量功率 (23)6.4 自动排气 (23)6.5 运行模式 (23)6.6 功能 (24)6.7 继电器（选件） (24)6.8 LED 指示灯 (25)6.9 运行模式、功能和故障状态的等级 (25)7装配 (26)8液压安装 (28)8.1 安装软管管路 (29)8.1.1 无排气装置的计量泵的安装 (29)8.1.2 带排气装置的计量泵的安装 (32)8.1.3 带自动排气装置的计量泵的安装（SEK 型号） (32)8.2 基本安装提示 (34)9电气安装 (35)9.1 连接电源电压 - 电源电压 (36)9.2 插口描述 (37)9.2.1 “外部控制”插口 (37)9.2.2 “液位开关”插口 (38)9.2.3 “计量监控”插口 (39)9.2.4 “隔膜破裂传感器”插口 (39)9.2.5 继电器 (40)10设置的基本信息 (43)10.1 控制系统设置基本信息 (43)10.2 检查可设置的参数 (45)10.3 切换到设置模式 (45)11设置/“菜单” (46)11.1 “信息” (46)11.2 “设置” (46)11.2.1 “运行模式” (47)11.2.2 “自动控制” (51)11.2.3 “冲程长度” (51)11.2.4 计量 (52)11.2.5 浓度 (56)11.2.6 校准 (61)11.2.7 系统 (63)3目录11.2.8 输入端/输出端 (65)11.2.9 排气 (69)11.2.10 “吸入时间” (71)11.2.11 “设置系统时间” (71)11.2.12 “日期” (71)11.3 计时器 (71)11.3.1 激活/禁用 (72)11.3.2 设置计时器 (72)11.3.3 全部删除 (78)11.3.4 示例 (78)11.3.5 计时器提示 (80)11.3.6 典型的缺陷 - 计时器功能故障 (80)11.3.7 所选功能的简要解释 (80)11.4 “服务” (85)11.4.1 “访问保护” (85)11.4.2 “密码 ” (85)11.4.3 “删除计数器” (86)11.4.4 “错误日志” (86)11.4.5 “更换隔膜” (86)11.4.6 “显示屏” (87)11.4.7 “出厂设置” (87)11.4.8 隔膜部件编号：XXXXXXX (87)11.4.9 备件组件编号：XXXXXXX (87)11.5 “语言” (Language) (87)12操作 (88)12.1 手动操作 (88)13维护 (90)14维修 (92)14.1 更换计量膜 (93)14.2 清洁隔膜破裂传感器 (95)14.3 清洁阀门 (95)15故障排除 (96)15.1 无错误信息的故障 (96)15.2 带错误信息的故障 (97)15.2.1 LCD 屏幕中的故障信息 (97)15.2.2 LCD 屏幕中的警告信息 (98)15.2.3 所有其它故障 (99)15.3 日志 (99)15.3.1 日志中的故障信息 (99)15.3.2 日志中的警告信息 (100)15.3.3 日志中的事件信息 (100)15.3.4 日志记录 - 详细视图 (101)16停用和废弃处理 (102)17技术数据 (104)17.1 功率参数 (104)17.2 精度 (105)17.2.1 标准输送单元 (105)17.2.2 自动排气式输送单元 (105)17.3 黏度 (105)17.4 材料参数 (106)4目录17.5 电气数据 (106)17.6 温度 (106)17.7 气候 (107)17.8 防护等级和安全要求 (107)17.9 兼容性 (107)17.10 装运重量 (108)17.11 声压级 (108)17.12 连续式吸液枪 (108)18分解系统图和订购信息 (110)18.1 分解系统图 (110)18.2 订购信息 (150)19尺寸图 (151)20计量流量设置图表 (160)21欧盟认证符合性声明 (163)22认证 (164)23gamma/ X 操作/设置概览 (165)24总操作菜单 gamma/ X (167)25常规显示和辅助显示 (173)26加装继电器的安装说明书 (175)27索引 (177)5产品识别码1 产品识别码6产品识别码7产品识别码82 关于此泵ProMinent gamma/ X 系列计量泵是具备以下特点的微处理器控制的电磁计量泵：n 便捷的计量功率设置，单位：l/hn 可用的材料组合，PP、聚偏二氟乙烯、有机玻璃、聚四氟乙烯和不锈钢n 释放气体的高黏度介质的专用泵头规格n 发光的 LCD 屏幕以及可从任何方位观察的 3 个 LED 指示灯（运行信息、警告信息和错误信息）n 外部接触式操纵对应的系数 99:1 ...1:99n 批运行最多 99 999 冲程/启动脉冲n 针对流量比例计量任务的便捷设置输入浓度n 冲程频率设置，以 1 冲程/小时的步幅（0 ...12000 冲程/小时）n 电子式冲程长度无级调节，0 ...100%（建议值 30 ...100%）n 2 级液位开关接口n 通过可调整分配冲程频率信号值的 0/4-20 mA 标准信号进行外部控制n 用于远程传输冲程长度和冲程频率的可选的 4-20 mA 输出端n 100 - 230 V, 50/60 Hz 通用电源件n 可选的 230 V 继电器模块，也可事后便捷而安全地加装n 可选的 24 V 组合继电器，也可事后便捷而安全地加装gamma/ X 的液压部件与 Beta ® 的液压部件相同（不包括型号0220、0424 和 0245）。
iS5变频器中文说明书内容用户选择指南 (iS5 规范) .................................................................... ................................................4 第一章安装...................................................................... ..................................................................6 1.1 检查 ..................................................................... .......................................................................6 1.2 环境条件 ..................................................................... ............................................................... 6 1.3 安装 ..................................................................... .......................................................................6 1.4 其它注意事项 ..................................................................... ........................................................ 7 1.5 尺寸 ..................................................................... .......................................................................8 1.6 基本配线 ..................................................................... ............................................................. 10 1.7 电源端子 ..................................................................... ............................................................. 11 1.7.1 类型 A 构造...................................................................... ................................................ 12 1.7.2 类型B 构造...................................................................... ................................................. 12 1.7.3 类型C 构造...................................................................... ................................................. 13 1.7.4 电源端子配线 ..................................................................... ............................................... 14 1.8 控制端子 ..................................................................... ............................................................. 16 1.8.1 控制端子配线 ..................................................................... ............................................... 17 1.8.2 键盘和 RS485电路连接配线 ..................................................................... ........................ 18 第二章运行...................................................................... ................................................................20 2.1 参数组 ..................................................................... (20)2.2 LCD键盘 ..................................................................... (21)2.2.1 LCD键盘显示...................................................................... ................................................... 22 2.2.2 设定数据的步骤 (LCD 键盘) .................................................................... ............................ 23 2.2.3 参数导航 (LCD 键盘) .................................................................... ....................................... 24 2.3 7-段键盘 ..................................................................... .. (25)2.3.1 7段键盘显示...................................................................... ................................................... 26 [2个数字] –参数丢失时...................................................................... ........................................ 26 2.3.2 设定数据的步骤 (7-段键盘) .................................................................... ............................ 27 2.3.3 参数导航 (7-段键盘) .................................................................... ....................................... 28 2.4 运行方法 ..................................................................... ................................................................. 29 使用扩展板 ..................................................................... ................................................................. 29 第三章快速启动...................................................................... ........................................................31 3.1使用键盘运行...................................................................... .......................................................... 32 3.2 使用控制端子运行 ..................................................................... ................................................... 33 3.3 使用键盘和控制端子运行 ..................................................................... ........................................ 34 3.3.1由外源设定频率和键盘控制运行/停止 ..................................................................... ............. 34 3.3.2由键盘设定频率和外部端子控制运行/停止...................................................................... ..... 35 第四章参数清单...................................................................... ........................................................36 4.1 驱动组[DRV] .................................................................. ......................................................... 36 4.2. 功能 1 组[FU1]................................................................... ................................................... 37 4.3. 功能2 组[FU2] .................................................................. . (39)1输入/输出组[I/O]................................................................... ............................................... 43 4.4.4.5. 外部组[EXT]................................................................... .......................................................... 47 第五章参数描述...................................................................... .................................................... 52 5.1 驱动组[DRV]................................................................... .......................................................... 52 5.2 功能1 组[FU1] .................................................................. .................................................... 57 5.3. 功能 2 组[FU2] .................................................................. ................................................... 68 5.4. 输入/输出组[I/O] .................................................................. ................................................. 84 5.5. 外部组[EXT] .................................................................. ....................................................... 100 第六章选项...................................................................... ................................................................ 106 6.1. 子板A ...................................................................... (107)6.1.1. 板构造...................................................................... ....................................................... 107 6.1.2. 端子结构 ..................................................................... .................................................... 108 6.1.3. 端子描述 ..................................................................... .................................................... 108 6.1.4. 子板A的参数...................................................................... ........................................... 108 6.2. 子板B ...................................................................... (109)6.2.1. 板结构............................................................................................................................. 109 6.2.2. 端子构造 ..................................................................... .................................................... 110 6.2.3. 端子描述 ..................................................................... .................................................... 110 6.2.4. 子板B参数 ..................................................................... ............................................... 110 6.3. 子板C ...................................................................... (111)6.3.1. 板构造...................................................................... ....................................................... 111 6. 3. 2 端子构造 ..................................................................... ..................................................... 112 6. 3. 3 端子描述 ..................................................................... ..................................................... 112 6.3.4. 子板C的参数...................................................................... ............................................ 112 6.4. 扩展板 ..................................................................... ............................................................... 113 6.5.面板...................................................................... (113)6.5.1 LCD 面板 ..................................................................... .................................................... 113 6.5.2 7-LED面板 ..................................................................... ................................................. 113 6.6. DB 单元 ..................................................................... (114)6.6.1 规范 ..................................................................... ........................................................... 114 6.6.2 尺寸 ..................................................................... ........................................................... 114 6.7. DB 电阻器 ..................................................................... ........................................................... 115 6.7.1. 内部电阻器 ..................................................................... ................................................ 115 6.7.2. 外部 (可选) DB 电阻器 ..................................................................... ............................ 115 第七章故障排除与维护 ..................................................................... .......................................... 117 7.1. 故障显示 ..................................................................... ........................................................... 117 7.2. 故障消除 ..................................................................... ........................................................... 119 7.3. 故障排除 ..................................................................... ........................................................... 121 7.4. 如何检查电源部件 ..................................................................... ............................................ 122 7.5. 维护...................................................................... (123)7.5.1. 注意事项 ..................................................................... .................................................... 123 7.5.2. 常规检查 ..................................................................... .................................................... 123 7.5.3. 常规检查 ..................................................................... . (123)2内部保险丝更换 ..................................................................... ......................................... 123 7.5.4.7.6. 日常和定期检查项目 ..................................................................... ......................................... 124 附录A –使用功能 ..................................................................... ......................................................125 附录B –目的参数 ..................................................................... ......................................................126 附录C - 外围设备 ..................................................................... .. (128)3用户选择指南 (iS5 规范)220V 类 (1 - 30HP)变频器类型 008-015-022-037-055-075-110-150-185-220-(SvxxxiS5-x) 2 2 2 2 2 2 2 2 2 2 电机 HP 1 2 3 5 7.5 10 15 20 25 30 1功率 kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 2电容 [kVA] 1.9 3.0 4.5 6.1 9.1 12.2 17.5 22.9 28.2 33.5 输出输出电流 [A] 5 8 12 16 24 32 46 60 74 88 功率频率 0 - 400 Hz 3 电压 200 - 230 V输入电压 3 相, 200 - 230 V (, 10 %)功率频率 50 - 60 Hz (,5 %)制动电路在板上在板上在板上可选 (制动单元, 电阻)平均制动转矩 100% 100% 100% 150% 动态最大连续制动4制动 5 秒 5 秒 5 秒由制动单元控制时间最大负载 30 % ED 30 % ED 30 % ED 10 % ED重量 [lbs] 10.1 10.1 10.6 10.8 16.5 17.0 30.4 31.5 42.8 44.1380V 类 (1 - 30HP)变频器 015-022-037-055-075-110-150-185-220-008-4 (SvxxxiS5-x) 4 4 4 4 4 4 4 4 4 电机 HP 1 2 3 5 7.5 10 15 20 25 30 1 功率kW 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 2电容 1.9 3.0 4.5 6.1 9.1 12.2 18.3 22.9 29.7 34.3[kVA]输出输出电流 2.5 4 6 8 12 16 24 30 39 45 功率 [A]频率 0 - 400 Hz 3 电压 380 - 460 V输入电压 3 相, 380 - 460 V (, 10 %)功率频率 50 - 60 Hz (,5 %)制动电路在板上在板上在板上可选 (制动单元, 电阻)最大制动动态 100% 100% 100% 150% 转矩 4 制动最大连续5 秒 5 秒 5 秒由制动单元控制制动时间1 表明了当使用4极LG标准电机时的最大可用容量。
