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CQI-11 v2中英文检查表

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7.12
Hale Waihona Puke Job (Shop) Order or Related Customer or Internal Reference Documentation PSA Question # Requirement客户或内部要 Requirement工作(车间)指 相关PSA问题# 求 令单或参考文件要求 1.2 1.4 1.6 1.2 1.4 1.6 1.11 1.17 2.11 2.13 1.17 2.6
2.9 2.9
2.3 2.3 2.9
Question Number问 题编号# 7.11
Job Audit Question作业审核问题 Were steps/operations performed that were not documented in the Control Plan? 有没有执行控制计 划中没有的步骤/操作？ If additional steps were performed, were they authorized?如果有另外的步骤被执行，这些步骤是否 被授权？
7.2
7.3 7.4
7.5 7.6
7.7
7.8
7.8.1
7.8.2
7.8.3
Requirement: Hydrogen Embrittlement Relief (if Applicable)要求：氢脆释放(如适用)
This includes the transition time from the plating bath to the oven plus heating time. The time to temperature is different for different customers. The most strict (shortest heating time) requirements shall be met. 这包括零件 从电镀槽到烘箱的时间加 上加温的时间，不同的顾 客对到达温度的时间要求 会不同。应满足最严厉的 要求(最短的加温时间)
Actual Condition Pass / Fail / N/A (Objective Evidence) 通过/不通过/不 实际情况(客观证据) 适用
If the order was certified, did the certification accurately reflect the process performed?如果订单被 确认，确认书是否准确反映其操作流程？ Was the certification signed by an authorized 7.14 individual?确认书的签署人是否被授权？ Are the parts and containers free of foreign objects or 7.15 contamination?零部件和装载容器是否与避免外来物 体或污染物？ Packaging Requirements包装要求 Are packaging requirements identified? 7.16 是否有明确的包装要求？ Are parts packaged to minimize mixed parts (parts 7.17 packed over height of container)?零件包装是否尽量 减少零件混装(包装零件高度大于装载容器) Shipping Requirements发运要求 Were the parts properly identified? 7.18 零件是否进行适当识别？ 7.19 Were the containers properly labeled?运载容器是否 有标签标识？ 7.13
CQI-11内部审核检查表(续)
Section7 - Job Audit - Finished Product Review第7部分-作业审核-成品检查
Job Identity工作性质: Customer客户: Shop Order Number车间订单号: Part Number零件号: Part Description零件名称: Material材质: Plating Requirements电镀要求: Question Number问 题编号# 7.1 Job (Shop) Order or Related Customer or Internal Actual Condition Pass / Fail / N/A Reference Documentation PSA Question # Requirement客户或内部要 (Objective Evidence) 通过/不通过/不 Requirement工作(车间)指 相关PSA问题# 实际情况(客观证据) 求 适用 令单或参考文件要求 Are contract review, advance quality planning, FMEA, 1.2 Control Plans, etc., performed by qualified 1.3 1.4 individuals? 有相关资格的人员是否进行合同评审，先 1.17 期质量策划，FMEA，控制计划等？ Does the plater have the proper customer 1.5 specifications for the part?电镀厂是否拥有有关客户对 零部件的具体要求？ Is a shop traveler created to meet customer 1.6 2.1 requirements?是否根据客户要求编制车间导视图？ Is material identification (part numbers, lot numbers, 2.2 contract numbers, etc.) maintained throughout the 2.3 plating process?电镀过程中是否保持物料识别(零部件 2.4 编号，批号，合同号等) Is there documented evidence of Receiving 2.1 Inspection?是否有文件化的进料检查证明？ 1.6 Are the Loading / Racking requirements identified?是 2.7 否明确装载/上挂要求 2.9 Is the proper procedure or process specification 1.5 used? Refer to Process Tables for specific 1.6 parameters. List parameters that were verified in this 2.1 audit in the spaces provided below.是否采用适当的程 2.11 序或工艺规范？具体参数参考过程表。列出审核中检 2.13 查的参数，填入下列空格内 Each part may have one or more requirements determined by the plating specification. Parts What are the product inspection requirements?产品 2.13 must meet each requirement. List each requirement below and validate.根据电镀规范，每个零 检查要求是什么 件都有1个或多个要求，零件必须达到场每一项要求。将每一项要求列在下方，并进行查验。 Job Audit Question作业审核问题 Requirement: Plate Thickness要求：镀层厚度 Test Method检验方法: Test frequency or quantity 检验频率或数量: Selection of samples样本选择: Specification规范: Requirement: Corrosion Resistance要求：耐蚀性 Test Method检验方法: Test frequency or quantity 检验频率或数量: Selection of samples样本选择:
N/A
Test Method检验方法: Test frequency or quantity 检验频率或数量: Selection of samples样本选择: Specification规范: Requirement: Adhesion Test要求：附着力测试 Test Method检验方法: Test frequency or quantity 检验频率或数量: Selection of samples样本选择: Specification规范: Operator or Inspector Responsibilities 7.8.4 7.9 Were appropriate process steps signed off? 相应的工 序步骤是否被批准？ 7.10 Were all inspection steps, as documented in the Control Plan performed?控制计划中规定的所有检查 步骤是否被执行？ 1.4 2.2 2.3 2.11 1.2 1.4

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CQI-11_v2_最新版本(中英文)

CQI-11_v2_最新版本(中英文)


1.4
The plater shall incorporate the use of a documented Control Plan procedure and ensure the Control Plans are updated to reflect current controls. The Control Plans shall be written for each part or part family or they may be process-specific and written for each process. In any case, they shall address all process steps from part receipt to part shipment and identify all equipment used and all key plating process parameters as defined by the plater. A cross-functional team, including a production operator, shall be used in the development of Control Plans, which shall be consistent with all associated documentation such as work instructions, shop Are finish process Control travelers, and FMEAs. All special characteristics, as defined by the plater and its Plans up to date and reflecting customers, shall be identified, defined, and addressed in the Control Plans. Sample current processing? sizes and Frequencies for evaluation of process and product characteristics shall 所有整理完善的控制计划是否 also be addressed consistent with the minimum requirements listed in the Process 进行了更新并反映当前的最新 Tables. 状况？ 小组应编入具证明文件的控制计划程序的使用并确保该控制计划是已更新的、反映当 前的控制状态的。控制计划应针对每个部件或相似部件群或指定的加工过程以及针对 每个加工过程步骤。在任何情况下，CP应对所有加工工序进行阐述（从部件的接收到 出货），且所有确定需用的设备以及电镀过程中的关键参数（由小组定义）均需列入 其中。一个具交叉功能的小组，包括生产操作员，也应列入控制计划的进程中，其应 与所有相关的文件如作业指导书，工作指令以及FMEA相一致。对于所有特殊特性（小 组或客户所指定的），应被识别、定义并注明于控制计划中。样品的尺寸以及过程评 估的频率，部件的特性也应列入并与过程表中所列的最低要求相一致
CQI-11-检查表 英汉对照

CQI-11-检查表 英汉对照


1.1
Is there a dedicated and qualified plating person onsite?现场是否有专门的，具有 相关资格的电镀人员？
include a minimum of 5 years experience in plating and surface finishing or a combination of formal chemistry/chemical engineering education and plating experience totaling a minimum of 5 years.为了确 保能够随时得到专业指导，必须有专门的，具有相关资格的电镀人员在
Version 1 Issued 8/07
Question Number 问题编号
Special Process: Plating Process Assessment (General Facility Overview) 特殊过程：电镀流程评估（一般设施概况）
Question问题
Requirements and Guidance要求与标准
parameters as defined by the organization. A cross-functional team, including a
production operator, shall be used in the development of Control Plans, which
N/A
场。此人必须是全职员工，其职务必须在企业组织结构中有所反应，职
责描述中必须包括确认该职位所需资历，包括化学和电镀知识。职业资
格应该包括具有电镀和表面处理五年以上工作经验，或化学/化工工程专
CQI-11_v2 最新版本(中文)-2014-10

CQI-11_v2 最新版本(中文)-2014-10


项目
PSA相 关问题 #
分 类/过程步 骤
控制 类型
检测频率
观察 /评论
最低要求 1.0 金属清理 类型: 大小，体积: 专利商品名: 化学药剂供应商:
实际条件
最低要求
实际条件
（通 过/不通 过/不适用）
A1.1
1.4; 2.11; 2.13 温度
自动
控制器连续监测，手工每 天确认。
A1.2
1.4; 2.11; 2.13 浓度
过程表A –锌-锌合金电镀
下列所有要求都必 须遵 从客 户/主机厂的具体要求。 客 户可能有附加的要求，如： 检査测试，更大的 频率等。作 业审核 时， 审核 员必 须检查 电镀厂是否符合客 户要求。 如果 无法 满足最低要求，需要提供支持 记录来证明 实际条件。 为证明降低的 监测频率，至少要 对规定 频率釆取 30个连续测量（ 数据 点）并 记录在案。如果降低 监测频率的 数据 点不在控制范 围 内， 则必 须回到最低要求的 规定 频率。 对于目的相同的多 个槽，复制粘 贴需要的部分。 电镀线名 称： 电镀线类型：挂具或 滚筒
A4.7
手动
每月一次
A4.8 A4.9 2.15
过滤 流动水洗
持续 自动
一次/8小时 一次/8小时
© 2012 AIAG (Automotive Industry Action Group)
CQI-11Special Process: Plating System Assessment
Version 2 Issued 2/2012
浓度
手动
A9.2
1.4; 2.11; 2.13
温度（如果需要）
自动
A9.3
PH值（如果需要） 1.4; 2.11; 2.13 时间 干燥 3.7 3.7 烘干时间 烘干温度 验证送风机和/或烘干机旋转的运转。 3.7 确保零件干燥的程序
CQI-11第2版(中英文附全套表格)

CQI-11第2版(中英文附全套表格)

CQI-11Special Process: Plating System AssessmentVersion 2 Issued 2/2012Facility Name 工厂名字：Address 地址：Phone Number 电话：Fax Number 传真：Name:名字Title:职位Phone:电话Name:名字Company:公司Phone:电话Number of "Fail" Findings in the Job Audit(s):审计工作的“不符合”的项目数:Surface Conditioning of Metals for Decorative Plating or Electropolishing 金属装饰性电镀或电解抛光表面处理Surface Conditioning of Plastics for Decorative Plating 塑料装饰电镀表面处理Electropolishing and/or Chrome Flash on Stainless Steel 不锈钢电解抛光和（或）亮铬Process evaluation table/column observation, the recognition of the number "is not in conformity with the"过程表评价/观察栏中识别的“不符合”项目数Number of "Not Satisfactory" Findings:“不满意”项目数Number of "Needs Immediate Action" Findings:“需要立即采取行动”的项目数:Auditors/Assessors:审核员/评估员Email:邮件Personnel Contacted:人员联系:Email;邮件Electroless Nickel 化学镍Process Table I:流程表IHydrogen Embrittlement Relief Bake Process 氢脆释放烘烤过程Process Table J:流程表JProcess Control and Testing Equipment 过程控制和测试设备Current Quality Certification(s)现有质量体系认证:Decorative Plating for Metal and Plastic 塑料和金属装饰电镀Process Table F:流程表FProcess Table G:流程表GHard Chrome Plating 镀硬铬Process Table H:流程表HProcess Table D:流程表D Date of Previous Assessment 前次评估日期：Date of Re-assessment (if necessary)再次评估日期（如需）:Process Table E:流程表ECaptive Plater (Y/N)自有电镀企业:Mechanical Plating 机械电镀Commercial Plater (Y/N)商业电镀企业:Process Table C:流程表C Date of Assessment 评估日期:Process Table A:流程表A Zinc 锌Number of Plating Employees at this Facility 工厂员工数:Zinc Alloy Plating 锌合金Process Table B:流程表B Special Process: Plating System Assessment, 2nd Edition 特殊过程：电镀系统评估Type(s) of Plating Processing at this Facility:© 2012 AIAG (Automotive Industry Action Group)。