阿特拉斯电动工具分解图ETDDS9-2000-38ST

Injection drilling, cable bolting Drifting Bolting – Drifting Surface - Bolting Bolting application (SA)
TC35 新型钻杆
连接套损坏
连接套损坏
钎尾 – 特点
▪ Secoroc 根据不同的凿岩机可以生产350多种不同的 钎尾
-34-67
-37
-37-67
-39
扩孔钻头
Conventional
Dome bit
-42-24-67
钻头早期损坏
蛇皮纹
钻头失效
F4 and F5
原因 ▪ 过磨造成倒锥 ▪ 避免空打 解决办法 ▪ 修磨 ▪ 注意钻头松动
钻串 一般为 R 和 T 型螺纹
R 32 早期断裂
MMaaggnnuummSSRR 新型钻杆
▪ Small holes ▪ Straight holes ▪ Series of rod length
Equipment
▪ Taper bits ▪ Taper rods ▪ Integrals
▪ Grinding
Ø 32-41 mm
0.8 – 11.2 m
Ø 26-41 mm
0.8 – 11.2 m
选择标准
钻具的选择决定因素:
孔径 岩石类型 凿岩机种类 孔的直线度要求
确定凿岩机，孔径之后，尽量选择粗的钻杆 这样可以最大化的保证孔的直度
钻头被要求有效穿透岩层 应该考虑这些因素:
钻头
岩石 凿岩机 穿孔效率 寿命 修磨周期 孔的质量要求
钻头类型
柱齿钻头是应用最广泛的，具有钻孔快，耐 磨的特点
Conical rope thread (patent

Exploded views/tablesSpare partsParts without ordering number are not delivered separately for technical reasons.The use of other than genuine Atlas Copco replacement parts may result in decreased tool performance and increased maintenance and may, at the company option, invalidate all warranties.Telescopic front partRef. No.Ordering No.Qty Description Remark / included in Service kit1 (2-22)4220 1179 921Front part, compl.2 (3-9)4220 1179 811Housing, compl.3–1Housing44220 1194 021Bushing50517 0100 0747Needle bearing 2.5x11.864220 1194 001Bushing70335 3501 221Snap ring BR 42x1.580666 8100 101Seal ring G 35x42x494220 1109 001Ring104220 1173 001Shaft3/4" Square, z = 17Ref. No.Ordering No.Qty Description Remark / included in Service kit 11 (12-20)4220 1174 911Sleeve, set124220 1174 811Sleeve, compl.134220 1196 001Pin144220 1177 001Spring150663 7128 001O-ring25.1x1.6164220 1195 001Bushing170335 3518 011Snap ring BR 32184090 0303 001Seal ring194220 1179 101Adapter ring200502 1091 401Ball bearing61904210335 1122 001Circlip224220 1110 001Ring screw234220 1108 001Nut244220 1200 001Mounting plate254220 1199 001NutGearingRef. No.Ordering No.Qty Description Remark / included in Service kit 14220 1854 011Adapter24220 1167 001Housing3 (4-8)4220 1170 901Planetary gear, compl44220 1169 001Washer50663 2107 732O-ring59x1.6 Viton64220 1170 001Gear rim74220 1168 801Planetary gear, compl.Ref. No.Ordering No.QtyDescriptionRemark / included in Service kit80502 1505 001Ball bearing160059 (10-31)4220 1171 901Planetary gear, compl 104220 1171 001Gear rim 110663 2107 734O-ring59x1.6 Viton12 (13-16)4220 1602 901Planetary gear, compl.131Planet shaft 14 (15-16)4210 2206 901Gear wheel kit z = 15153Gear wheel 160515 0413 003Needle bearing K 7x10x10 TN174210 2185 003Washer18 (19-22)4220 1350 911Planetary gear, compl.191Planet shaft 20 (21-22)4210 2206 901Gear wheel kit z = 15213Gear wheel 220515 0413 003Needle bearing K 7x10x10 TN 230663 2104 612O-ring 45.69x2.62244220 1323 811Gear rim25 (26-28)4220 1324 901Planetary gear, compl.261Planet shaft 270515 0405 003Needle bearing K 3x5x7 TN 284110 1194 013Gear wheel z = 15290663 2101 541O-ring 47x2.5304220 1182 001Washer 310335 2217 001Circlip SGH 46324220 1352 001Cover nut 33 (34-35)4220 1327 961Shaft, compl.34–1Shaft 350663 2103 051O-ring7x14080 0848 801Key wrenchØ27-64 x Ø4.3 mmCap nut3007620Ref. No.Ordering No.Qty Description Remark / included in Service kit14220 1120 001Nut4080 0848 801Key wrenchØ27-64 x Ø4.3 mmMotorRef. No.Ordering No.Qty Description Remark / included in Service kit 1 (2-6)4220 1858 901Motor, compl.2–1Motor34220 1250 091Insulation Service44220 1090 101Ring50517 0100 568Pin2x9.864220 1096 901Magnet, compl.Commutation Transducer Assembly with fanRef. No.Ordering No.Qty Description Remark / included in Service kit 1 (2-14)4220 1214 901Com. transducer, compl.24220 1214 031Sleeve34220 1214 021Nut44220 1214 261Spacer54220 3610 981Commutation card64220 2204 801Temp. control card74220 1950 001O-ring84220 1214 211Cover90108 1691 161Spiral pin 1.5x6100217 1100 512Screw M2x6 8.8110108 1690 623Spiral pin FRP 1.5x8124220 1214 041Holder134220 1214 051Cover nut144220 0565 291Fan4080 0848 811Key wrenchØ27-64 x Ø4.3 mmHandleRef. No.Ordering No.Qty Description Remark / included in Service kit 1 (2-4)4220 1310 911Handle, compl.2–1Handle30517 0100 581Pin2x6.340108 1691 193Pin FRP 1.5x55 (6-7)4220 1311 911Switch assembly6–1Switch70211 1964 682Screw MC6S 8.884220 1313 001Spring94220 0940 001Pin104220 1031 001Spring110217 1100 211Screw M3x6 8.8124220 0993 901Memory card134220 0979 901Housing with label marked ‘Spare’140663 2105 901O-ring28.25x2.62150517 1114 001BallØ 7.938 mm164220 1033 001Ring17 (18-20)4220 1312 901Trigger, compl.18–1Trigger190517 0104 021Needle bearing2x 13.8204220 1315 001Spring214220 0930 021Connector22 (23-26)4220 0932 921Handle, outer23–1Handle244220 0921 211PlungeRef. No.Ordering No.Qty Description Remark / included in Service kit250226 3343 651Screw K50 5x20260517 0100 561Pin2x9.8274220 0934 201Pin284220 0978 201Protection cover29 (30-32)4220 1058 941Ground cable, compl.30–1Ground cable310333 2208 002Washer 3.1x6.2x0.9320217 1100 212Screw M3x6 8.8334220 1062 001Shim344220 1314 001Spring354220 1316 001Washer360211 1964 671Screw MC6S 8.8 M 2.3x10Service ToolsService ToolsSection Ordering No.Description RemarkGearing4080 0848 80Key wrenchØ27-64 x Ø4.3 mmCap nut4080 0848 80Key wrenchØ27-64 x Ø4.3 mmCommutation4080 0848 81Key wrenchØ27-64 x Ø4.3 mmTransducerAssembly with fanService KitsService kitTelescopic front part / Commutation Transducer Assembly with fanOrdering No.Qty Description Remark / included in Service kit0517 0100 0747Needle bearing 2.5x11.80335 3501 221Snap ring BR 42x1.50666 8100 101Seal ring G 35x42x40663 7128 001O-ring25.1x1.60335 3518 011Snap ring BR 324090 0303 001Seal ring0502 1091 401Ball bearing619040335 1122 001Circlip4220 1950 001O-ringService kits are designed for a variety of products. This Service kit may contain more parts than listed in the table and parts might remain unused.Accessories includedReaction bar, square bracketRef. No.Ordering No.Qty Description Remark / included in Service kit 4220 1200 001Reaction bar, squareSteel, 200x100x15 mm. Nut 4220 1199 00bracketOptional accessoriesLeverRef. No.Ordering No.Qty Description Remark / included in Service kit 4220 1642 851LeverLock-off leverRef. No.Ordering No.Qty Description Remark / included in Service kit 4220 2356 801Lock-off leverReaction barRef. No.Ordering No.Qty Description Remark / included in Service kit4220 1200 011Reaction bar Steel. 560x80x15 mm. Nut 4220 1199 00Reaction bar, sliding driveRef. No.Ordering No.Qty Description Remark / included in Service kit4210 4481 861Reaction bar, sliding drive Sliding 3/4" square drive, CC distance 120-170mmCC distance102-204 mm. Mounting: Mounted on the front gear splines. Designedto take reaction on adjacent bolt with socket.lReaction bar, triangular bracketRef. No.Ordering No.Qty Description Remark / included in Service kitSteel. 112x109x15 mm. Nut 4220 1199 004220 2137 061Reaction bar, triangularbracketSuspension yokeRef. No.Ordering No.Qty Description Remark / included in Service kit4220 1418 961Suspension yoke Swivelling, attached on motorMotor assemblySuspension yokeRef. No.Ordering No.Qty Description Remark / included in Service kit4220 1417 801Suspension yoke Fixed, attached on rear part of handle Handle assembly Tool extensionRef. No.Ordering No.Qty Description Remark / included in Service kit4220 1585 851Tool extension L=150 mm。

锡柴应用实例参考
应用一
YZ485产品：8个M10 螺栓、扭矩控制、角度监测法。扭矩目标值为60~70Nm。 拧紧轴间距为65.6mm, 68.6mm。 应用二 YZ4DE1产品：8个M12 螺栓、扭矩控制、角度监测法。扭矩目标值为100~120Nm 。拧紧轴间距为78mm。
2) 拧紧精度(软、硬连接状态下正态分布精度) : +/-3% 3) 采用一套两轴双气缸变距机构以便于快速切换。
Stand Alone系统具备安装维护快 捷、节省空间和能源、模块化设 计、灵活及高防护等级等特点。
▼ 拧紧电气控制系统布置图参考:
电源模块 控制器
安装板
▼ 拧紧系统应用实例图Atlas Copco PowerMACS tightening system illustration:
南京依维柯发动机新装配线参考图
注意：如果螺栓头尺寸不同，切换时要 手工更换套筒。
5
6
D
Ｌ
1
2
P
3
4
7
8
Ｗ
▼ 阿特拉斯·科普柯 推荐Power MACS拧紧轴技术参数：
拧紧轴QMX62-19RT
Technical Data产品技术参数:
◊ 型号 ◊ 转速 ◊ 最大扭矩 ◊ 最小扭矩 ◊ 系统扭矩精度 ◊ 系统转角精度 ◊ 重量 ◊ 噪声级别
拧紧轴布置
▼ 阿特拉斯·科普柯 推荐Power MACS拧紧轴技术参数（方案二）：
拧紧轴QMX50-15ROT
Technical Data产品技术参数:
◊ 型号 ◊ 转速 ◊ 最大扭矩 ◊ 最小扭矩 ◊ 系统扭矩精度 ◊ 系统转角精度 ◊ 重量 ◊ 噪声级别
QMX50-15ROT

1.1 阿特拉斯·科普柯电动工具Tensor ST简介招标方在招标技术文件中描述的生产环境，具有负荷高、节拍快、精度要求高、柔性高、需要数据追溯和明确地信号反馈等特点。

据此，阿特拉斯·科普柯为这些在招标技术文件中规定的精度为“A级”要求的工位采用最先进的、最轻、最快的防错智能工具--TensorST。

Tensor ST 系统电动工具由电动拧紧工具、控制箱和电缆三部分组成。

1.1.1 电动工具部分拧紧工具由高性能直流无刷马达、减速行星齿轮、前端弯头组成。

模块化的设计使其在保证高精度的同时，具有小巧、高速、低噪（ 60 dB ）低振等良好的人机工程学优点；1) 拧紧角度控制精度±2度. 拧紧扭矩控制精度±3%；2) ST 工具的环境要求：环境温度-20ºC - 50ºC ，湿度≤90%，控制器工作电压为单相110V或230V 电压；3) 拧紧工具的弯头部分采用模块化设计，设计紧凑，传动齿轮用斜齿代替传统的直齿，增大接触面，使精度更高，使用寿命更长，运转平稳，噪音更低。

4) 电动工具靠近操作者位置上设有红、绿、黄、蓝四色信号灯，操作者可通过工具上的信号灯到拧紧结果的反馈信号。

绿灯亮表示拧紧合格，黄灯亮表示扭矩值低，红灯亮表示扭矩值高，并具有独特的蓝色信号灯设计，用户可以根据实际需要自行设定（如：所有拧紧完成、程序切换完成、有效拧松、总线通讯故障、工具锁死等）。

5) Tensor ST 系列电动工具上带有内置扬声器，可以通过声音/音乐给操作者更直接的拧紧结果反馈， 音频可以自行设定，充分体现人性化；6) 热插拔功能：工具在不断电情况下，可以直接和电缆插拔，避免了因操作失误对工具造成损坏；7) 过电流／过压自动保护系统有自动保护功能，过电流／过压／欠压会自动关闭系统并报警；8) 直柄工具上有环形正反转开关，使用者可根据自己的使用习惯通过编程软件更改转向；9) 工具为ST 工具专用电子附件（如条码扫描和程序选择）提供了一个内置节点，可以使电子附件直接背负在工具上，使操作者操作更加便利。