楚鹰科技张力控制器ST6400说明书

迴授式張力控制器盤面型TC-608P（內建LOAD CELL 放大檢出）（具通訊功能）使用操作說明書1.前言非常感謝您採用本公司開發TC-608P迴授式張力控制器（以下簡稱608P）。

在使用608P之前，為了充分地發揮608P的功能，以及確保使用者的安全，請先閱讀本說明書，以利方便日後的配線設計，參數設定及了解異常現象發生的原因與處理方法，請妥善保管本說明書。

當您使用中出現任何疑點本手冊無法提供您解決方案時，請您與本公司連絡，我們將竭誠為您服務，並請您繼續採用本公司的產品以及批評指教。

2.注意事項：．不可在送電中實施配線、或拆裝608P控制器的連接器。

．608P控制器的端子均為控制器的迴授信號與輸出信號接點，請勿作為他用。

．608P控制器的輸出端絕對不可連接至AC電源，及異電壓進入。

．請勿拆卸控制器外殼及做控制器零件的耐壓測試。

．電源是否為AC 220V ±10%輸入608P端子1,2接點。

3.TC-608P原理介紹本控制器是依據生產線上使用條件之設定捲取或放料以及物料生產所需的張力值，TC-608P會依設定以及LOAD CELL所傳回的感測值作比較計算後，修正輸出指令，以改變剎車力或捲取扭力的大小，自動達成實際張力和設定需求張力相同的高精度張力控制系統。

4.特點介紹：．高精度，高可靠性。

．張力值可以自行定義為：kg / N / LB。

．可直接接LOAD CELL輸入，數位化歸零與倍率調整功能設計，方便操作。

．數位化設計，特性不變。

．具人性化設計，易操作。

．具張力設定值、張力實際值輸出指令多功能顯示。

．具有主速加、減速增益延遲時間輸出功能。

．具參數停電記憶功能。

．具啟動增益功能，可補償啟動機械靜摩擦力。

．具停機張力打折功能，可克服停機張力過大問題。

．具RS-485通訊介面，可與PLC以及PC通訊。

.■ 標準規格外殼尺寸 : 96mm X 96 mm 開孔尺寸 : 92 mm X 92 mm電 源 電 壓AC 220 V + 10%硬 體 規 格1 組 LOAD CELL 輸入 0 ~ 4 mV 輸入, 浮動式歸零與放大2組AI (選配) DC 0~10V 輸入，12 bit 解析度，輸入阻抗200K 1組AO (1組選配) DC 0~10V 輸出，最大10mA ，12 bit 解析度 4組DI 乾接點或晶體方式(Low Active) 2組RELAY DO Relay A 接點 5A 250VAC/30VDCRS-485 MODBUS 通訊 (選配) 通訊採用RS-485介面 MODBUS RTU 協定，可由通訊啟動、修正、指定輸出、讀取等操作。

一概述智能控制器是框架式空气断路器的核心部件,适用于50~60Hz电网，主要用作配电、馈电或发电保护，使线路和电源设备免受过载、短路、接地/漏电、电流不平衡、过压、欠压、电压不平衡、过频、欠频、逆功率等故障的危害；通过负载监控，需量保护，区域连锁等功能实现电网的合理运行.同时也用作电网节点的电流、电压、功率、频率、电能、需量、谐波等电网参量的测量；故障、报警、操作、电流历史最大值、开关触头磨损情况等运行维护参数的记录；当电力网络进行通讯组网时，智能控制器可用为电力自动化网络的远程终端实现遥测，遥信，遥控,遥调等，智能控制器支持多种协议以适用不同的组网要求。

二基本功能对于M型无任何可选功能（加＊的项目）时其功能配置为基本功能，如表1所示：表1 基本功能配置2。

1.3 通讯功能通讯功能为可选项，对于M型没有通讯功能，对于H型通讯协议可根据需要选择为Modbus,Profibus-DP，Device net。

2。

1.4增选功能选择增选功能为可选项，M型,H型都可以选择增选功能配置，不同增选功能代号与增选功能内容如表2所示.表2 增选功能配置表2。

1。

5 区域连锁及信号单元的选择“区域连锁及信号单元”为可选项,M型、H型都可以选择信号单元的功能配置，当信号单元选择为S2,S3时,控制器具备区域连锁功能.2.2 技术性能2。

2.1 适用环境工作温度：－10℃～＋70℃（24h•内平均值不超过+35℃)储存温度:－25℃～＋85℃安装地点最湿月的月平均最大相对湿度不超过90%，同时该月的月平均最低温度不超过+25℃，允许由于温度变化产生在产品表面的凝露.污染等级：3级。

（在和断路器装配在一起的情况下)安装类别：Ⅲ。

（在和断路器装配在一起的情况下）2.2.2工作电源由辅助电源和电源互感器同时供电,保证负载很小和短路情况下控制都可以可靠工作。

控制器的供电方式有下面3种方式:a。

电源CT供电额定电流大于等于400A时，一次电流单相不低于0.4In，三相不低于0。

ST-6400 全自动张力控制器
ST-6400 Automatic Tension Controller
产品简介：
ST-6400系列是基于32位ARM型CPU内核
的高可靠性张力控制器。

该张力控制器精度高，运算速
度快，抗干扰能力强，具有手动/自动控制、双轴切换、
锥度控制等多项功能，能与张力传感器(应变片式、差
动变压器式)，磁粉制动器/离合器，电控变换器(E/P)，
力矩电机，变频器，伺服电机等配合使用，可以广泛应
用于各种需要对张力进行精密测控的场合。

型号ST-6400
电源电压AC220V±10% 50/60HZ
输出
控制输出0～4A/0～24V(供磁粉离合器/制动器)
辅助输出两路独立输出0～10V(供A、B轴力矩电机或变频器)
控制方式手动控制、自动控制，手动/自动平滑切换，双轴切换控制特
性
及
功
能
1.张力显示：0～200KG、0～10T；电流显示：0～4A；
2.显示方式：128×64（点阵）中文液晶屏、4位8段LED；
3.锥度控制：张力锥度控制模式；
4.指示灯：手动/自动，输出使能，报警，A/B轴工作状态；
5.传感器供电输出:24V(供接近开关),5V(供差动式/应变片式传感器)。

其他特点：1.张力检测器精度：0.2%FS；
2.张力控制范围：0～200Kgf、0~10T；
物理尺寸245mm×154mm×140mm
环境
使用环境温度-10℃～+40℃
使用环境湿度80%RH以下、无霜、无结露使用环境不允许腐蚀气体、尘埃及露水重量约2.2KG
1 / 1。

Modulating globe valve actuator for 2-way and3-way globe valves• Actuating force 1000 N• Nominal voltage AC/DC 24 V• Control modulating 0.5...10 V• Stroke 20 mmTechnical dataElectrical data Nominal voltage AC/DC 24 VNominal voltage frequency50/60 HzNominal voltage range AC 19.2...28.8 V / DC 21.6...28.8 VPower consumption in operation 2.5 WPower consumption in rest position 1.5 WPower consumption for wire sizing 6 VAConnection supply / control Terminals with cable 1 m, 4x 0.75 mm²(Terminal 4 mm²)Parallel operation Yes (note the performance data)Functional data Actuating force motor1000 NOperating range Y0.5...10 VInput impedance100 kΩPosition feedback U0.5...10 VPosition feedback U note Max. 0.5 mASetting fail-safe position Stem 0...100%, adjustable (POP rotary knob)Bridging time (PF)2 sPosition accuracy±5%Manual override with push-buttonStroke20 mmRunning time motor150 s / 20 mmRunning time fail-safe35 s / 20 mmAdaptation setting range manual (automatic on first power-up)Sound power level, motor45 dB(A)Sound power level, fail-safe60 dB(A)Position indication Mechanical, 5...20 mm strokeSafety data Protection class IEC/EN III, Safety Extra-Low Voltage (SELV)Power source UL Class 2 SupplyDegree of protection IEC/EN IP54Degree of protection NEMA/UL NEMA 2Enclosure UL Enclosure Type 2EMC CE according to 2014/30/EUCertification IEC/EN IEC/EN 60730-1 and IEC/EN 60730-2-14Safety dataUL ApprovalcULus according to UL60730-1A, UL60730-2-14 and CAN/CSA E60730-1The UL marking on the actuator depends on the production site, the device is UL-compliant in any case Type of actionType 1.AA Rated impulse voltage supply / control 0.8 kV Pollution degree 3Ambient humidity Max. 95% RH, non-condensing Ambient temperature 0...50°C [32...122°F]Storage temperature -40...80°C [-40...176°F]Servicingmaintenance-free Weight Weight 1.4 kgTermsAbbreviationsPOP = Power off position / fail-safe position CPO = Controlled power off / controlled fail-safePF = Power fail delay time / bridging timeTechnical data••••••Safety notesThis device has been designed for use in stationary heating, ventilation and air-conditioning systems and must not be used outside the specified field of application, especially in aircraft or in any other airborne means of transport.Outdoor application: only possible in case that no (sea) water, snow, ice, insolation or aggressive gases interfere directly with the device and that it is ensured that the ambient conditions remain within the thresholds according to the data sheet at any time.Only authorised specialists may carry out installation. All applicable legal or institutional installation regulations must be complied with during installation.The switch for changing the direction of motion and so the closing point may be adjusted only by authorised specialists. The direction of motion is critical, particularly in connection with frost protection circuits.The device may only be opened at the manufacturer's site. It does not contain any parts that can be replaced or repaired by the user.The device contains electrical and electronic components and must not be disposed of as household refuse. All locally valid regulations and requirements must be observed.Product featuresOperating modeThe actuator is connected with a standard control signal of 0...10 V and moves to the position defined by the control signal at the same time as the integrated capacitors are loaded.Interrupting the supply voltage causes the valve to be moved to the selected fail-safe position by means of stored electrical energy.Pre-charging time (start up)The capacitor actuators require a pre-charging time. This time is used for charging thecapacitors up to a usable voltage level. This ensures that, in the event of a power failure, theactuator can move at any time from its current position into the preset fail-safe position. Theduration of the pre-charging time depends mainly on how long the power was interrupted.Typical pre-charging time[d] = Power failure in days[s] = Pre-charging time in secondsDelivery condition (capacitors)The actuator is completely discharged after delivery from the factory, which is why theactuator requires approximately 20 s pre-charging time before initial commissioning in orderto bring the capacitors up to the required voltage level.Setting fail-safe position (POP)The rotary knob fail-safe position can be used to adjust the desired fail-safe position from0...100% in 10% increments. The rotary knob refers to the adapted or programmed height ofstroke. In the event of a power failure, the actuator will move to the selected fail-safe position,taking into account the bridging time (PF) of 2 s set at the factory.Simple direct mounting Simple direct mounting on the globe valve by means of form-fit hollow clamping jaws. Theactuator can be rotated by 360° on the valve neck.Manual override Manual control with push-button possible - temporary. The gear train is disengaged and theactuator decoupled for as long as the button is pressed.The stroke can be adjusted by using a hexagon socket screw key (4 mm), which is insertedinto the top of the actuator. The stroke shaft extends when the key is rotated clockwise.High functional reliability The actuator is overload protected, requires no limit switches and automatically stops whenthe end stop is reached.Home position Factory setting: Actuator stem is retracted.When valve-actuator combinations are shipped, the direction of motion is set in accordancewith the closing point of the valve.The first time the supply voltage is switched on, i.e. at the time of commissioning, the actuatorcarries out an adaptation, which is when the operating range and position feedback adjustthemselves to the mechanical setting range.The actuator then moves into the position defined by the control signal.Adaptation and synchronisation An adaptation can be triggered manually by pressing the "Adaptation" button. Bothmechanical end stops are detected during the adaptation (entire setting range).The actuator then moves into the position defined by the control signal.Setting direction of motion When actuated, the stroke direction switch changes the running direction in normaloperation. The stroke direction switch has no influence on the fail-safe position which hasbeen set.Product featuresAccessoriesElectrical accessories Description TypeAuxiliary switch 2x SPDT add-on S2A-HWire colours:1 = black2 = red3 = white5 = orangeElectrical installationSupply from isolating transformer.Parallel connection of other actuators possible. Observe the performance data.Direction of stroke switch factory setting: Actuator stem retracted (▲). Wiring diagramsAC/DC 24 V, modulating Override control (frost protectioncircuit)Operating controls and indicators1Direction of stroke switchSwitch over:Direction of stroke changes2Cover, POP button3POP button4Scale for manual adjustment6(No function)7Manual override buttonPress button:Gear train disengages, motor stops, manual override possibleRelease button:Gear train engages, standard modeLED displaysyellow 8green 9Meaning / functionOff On Operation OKOff Flashing POP function activeOn Off- Pre-charging time SuperCap- Fault SuperCap- Wiring error in supplyOff Off Not in operationOn On Adaptation process active9Push-button (LED green)Press button:Triggers stroke adaptation, followed by standard mode10Manual overrideClockwise:Actuator stem extendsCounterclockwise:Actuator stem retractsOperating controls and indicatorsSetting fail-safe position (POP)DimensionsFurther documentation• The complete product range for water applications• Data sheets for globe valves• Installation instructions for actuators and/or globe valves• Notes for project planning 2-way and 3-way globe valves• General notes for project planning。

EAZY-IV-U3 Controller User ManualThank you for using this product of our company, the “EAZY-IV-U3” controller is compatible with a variety of operating modes, LED digital displays, procedures for intelligent control, has a voltage detection channel, a set of relay switch output (normally open and normally closed), the time relay can be controlled by voltage detection to achieve a variety of functions.In case of any printing or translation error, we apologize for the inconvenience.Product Features:Operating modes:P-1: Relay close delay time and display off settingP-2: V oltage Control Timer- A (release first)P-3: V oltage Control Timer- B (c lose first)P-4: V oltage range controlTiming range: 0-999 secondsV oltage display range: DC 0-99.9 VV oltage detection error: ± 0.1VOperating Power: DC 8~35VRelay parameters:A set of conversion (normally open and normally closed)Contact load: 10A/277V AC or 10A/30V DCContact resistance: ≤ 100mΩ (1A 6VDC)Mechanical durability: 10 millionsElectricity durability: > 100,000 (10A-250V AC)Operating Temperature: -40 ~ 85℃Set display shut, the minimum current values are 7mA/12V (delay released)The pre-set parameters can be saved after power off.Attention:Do not reverse input voltage polarity!Use this product to control the high-voltage electrical equipmentmust electrical professionals to operate，high voltage danger!Figure 1Relay close: NO connect to COM2 operating modes:Connect to power, LED digital displays words "U-3”, then enter the selection state, press the “SET” key to select "P-1~P-4" mode, press “ENTER” to enter into the corresponding mode. While any mode running, press the “ENTER” key for 3 seconds , system will return to the mode selection state.Press the “SET” key to connect the power, the controller will be restored to factory settings.2.1 Relay close delay time and display off setting (P-1)Press the “SET “key to set the three bit values, first to be set is T1 values, press the “ENTER” button to increase value number “0-9”, T1 is relay’s release time, T2 is relay’s close time, for example: T1 005, T2 000, the relay will close after delay 5 seconds, set to T1 000 T2 006, the relay will close immediately then release after 6 seconds, set to T1 005 T2 006, the relay will close after delay 5 seconds, then release after 6 seconds, cyclic run. Delay time: 999 seconds adjustable.The display shows “d-0” means keep bright, “d-9” means display off after 9 min.2.2 Voltage Control Timer- A (release first P-2)Enter into P-2 mode, the controller detects voltage from “voltage+ GND” Interface (Figure1) and display values (DC 0-99.9V). The relay will close or release by detect voltageexceed the upper limit or below the lower limit.Press the “SET “button to set the three bit values, LED displays flashing, first to be set is T1(release time) T2(close time) LED off delay timeupper limit values , press the “SET” key three times, lower limit values to be set, press the “ENTER” key to increase value, the lower limit values can not exceed the upper limit, press the “SET” to next group values is voltage correction (±0.5V), next group values is detection sensitivity, “dL1” means detect delay 0.1s, “dL9” means detect delay 0.9s, next group values is “ON H/ON L”, set to “ON H” means the relay will close(or time relay run) when detect values exceed the upper limit until below the lower limit , set to “ON L” means the relay will close(or time relay run) when detect values below the lower limit until exceed the upper.If the delay time in P-1 mode has been set, the time relay will act according to setting of P-1 (reference to the P-1 mode).Short press “ENTER” button, LED displays show countdown of timer (P-1 setting).If the pre-set upper and lower limits values set to the same, such as 13.0V, when controller detected ampere at 13.0V fluctuations may cause the relay contact frequent action, we recommend to set the values to maintain the difference between the upper and lower limits.Note: Make sure the detection voltage interface connected reliable, loosely connect or PCB has not insulation, may lead to the induced current or voltage detection values is not accurate.2.3 Voltage Control Timer- B (close first P-3)The difference between “P-2” and “P-3” is the relay’s Initial state, “P-2” mode relay release first, but “P-3” mode relay close first. Setting method is the same as section 2.2. For example:(1) In P-1 mode , set T1 005, T2 000, then enter P-2 mode , voltage detection exceed theupper limit of the pre-set the relay will close after 5 seconds, voltage drops below the lower pre-set limit the relay release Immediately. Voltage control logic can be reversed by setting “0N H/L”. (close/release)(2) In P-1 mode , set T1 000, T2 006, then enter P-3 mode, voltage detection below thelower pre-set limit the relay close immediately, voltage detection exceed the upper limit of the pre-set the relay will release after delay 6 seconds. Voltage control logic can be reversed by setting “0N H/L”.2.4 Voltage range control ((P-4)P-4 mode, the controller detects voltage and display values. Set “0N H” ,the relay will close when voltage detection exceed the upper limit and lower limit range, relay will release when voltage detection between the upper limit and lower limit range.Set “0N L”, the relay’s control logic (close/release) can be reversed.Setting method is the same as section 2.2.If the delay time in P-1 mode has been set, in P-4,the relay will act according to setting of P-1 when voltage detection exceed the upper limit and lower limit range (reference to the P-1 mode),when voltage detection between the upper limit and lower limit range ,set “0N H” relay released, set “0N L” relay closed).Example:1. P-1 mode setting “T1 000,T2 000 ”, P-4 mode setting ON L ” ,voltage values betweenthe upper limit and lower limit range the relay close ,relay will release when voltage detection exceed the upper limit and lower limit range.2. P-1 mode setting “T1 005,T2 000 ”, P-4 mode setting ON H ” , relay will close after 5swhen voltage detection exceed the upper limit and lower limit range, voltage values between the upper limit and lower limit range the relay release.3. P-1 mode setting “T1 000,T2 005 ”, P-4 mode setting ON L ” , relay will release after5s when voltage detection exceed the upper limit and lower limit range, voltage values between the upper limit and lower limit range the relay close.Short press “ENTER” button, LED displays show countdown of timer (P-1 setting).-END-。

第一章 MC系列张力控制器介绍1.1、MC系列张力控制器特点◆ 张力控制器控制普通三相异步电机能输出各类所需机械特性。

可输出理想的卷绕特性。

◆ 张力控制精度高，调节简单。

◆ 高效节能，静止保持力矩输出时电机不发热，能耗较力矩电机节省50%以上,投资回收周期大约3-4个月。

◆ 结构简单可靠，只有电机、控制器两个部件，长寿命，免维护。

◆ 批量使用可降低环境温度4~8℃，提高电网功率因数，减少变压器增容投资。

◆ 用于拉拔钢丝行业，可有效减少钢丝在放丝时的夹丝现象，减少淬火时产生的废丝1.2、控制器的型号说明图1-1 控制器铭牌说明1.3、控制器的系列机型表1-1 控制器系列机型说明第二章控制器的安装及端子配线2.1、控制器的外形尺寸图2-1 控制器外形图表2-1 控制器外形尺寸2.2、控制器的端子功能及配线2.2.1 产品端子配置图2-2 MC-4T7R5及以下功率等级图2-3 MC-4T11K及以上功率等级2.2.2主回路端子功能MC-4T1R5～MC-4T15KR/L1 S/L2 T/L3 ⊕1⊕2/B1B2 ? U/T1 V/T2 W/T3端子符号端子名称及功能说明R/L1、S/L2、T/L3 三相交流输入端子⊕1、⊕2/B1直流电抗器连接端子，出厂时用铜排短接⊕2/B1、B2 制动电阻连接端子⊕1、 ? 直流电源输入端子；外置制动单元的直流输入端子U/T1 、V/T2、 W/T3 三相交流输出端子2.2.3 端子配线图2-4 端子配线图(以MC-4T7R5为例)A、控制回路端子功能分类端子符号功能说明数字输入+24V +24VPLCX1 启动信号输入端子COM +24V地，X1的公共端模拟输入+10V 模拟输入参考电压（上表和配线图中未涉及的端子为厂家预留的端子，请勿接线，否则可能会发生误动作，危害人生及设备生产安全！）第三章操作面板使用说明3.1操作面板按键说明3.2操作实例下例为将设定电机极数为6级电机的实际操作步骤。