EUCHNER使用说明书

精密组合行程开关质量－安士能制造精密组合行程开关概要外置防污隔膜柱塞互换式导块精密组合行程开关ＲＧＢＦ．．１２／１６…　系列依据ＤＩＮ　４３６９７的立式壳体柱塞间距１２与１６ｍｍＳＮ．．１２／１６…　系列立式壳体，小型安装底座柱塞间距１２与１６ｍｍＳＮ／ＳＢ…０８…　系列立式壳体，无安装底座柱塞间距８ｍｍＧＳＢＦ．．１２／１６…　系列立式壳体柱塞间距１２与１６ｍｍＧＳＢＦ．．０８…　系列立式壳体柱塞间距８ｍｍＧＬＢＦ．．１２／１６…　系列卧式壳体柱塞间距１２与１６ｍｍＧＬＢＦ．．０８…　系列卧式壳体柱塞间距８ｍｍＲＧＢＦ／ＳＮ…ＡＭ　系列立式壳体，外置防污隔膜柱塞间距１２ｍｍＲＧＣＳ　系列立式壳体，依据ＤＩＮ　４３６９７；带柱塞互换式导块柱塞间距１２ｍｍＬＥＤ功能显示防水电缆接头开关元件附　件附　录柱塞开关元件可定制的产品相关产品目 录高精度、高可靠性是该产品的主要特征。

此外，它还有以下优点：概　要应　用安士能公司的精密组合行程开关应用于所有机械、系统工程和自动化机构中需要精确定位和管理的领域。

紧凑型的设计使其适应最小的空间位置要求。

常规的电缆接线，成本低。

触点有序而集中，易于检测和维护。

安装方便。

包括ＤＩＮ标准型在内的齐备的壳体外型，满足了各种应用场合。

ＩＰ６７的防护等级保证了该产品在任何安装位置的优越品质的表现。

功　能精密组合行程开关采用多个开关元件并行排列的方式，相邻开关元件之间的间距依据ＤＩＮ４３６９７标准有１２ｍｍ和１６ｍｍ两种，此外还有间距８ｍｍ的产品，该产品设计特别紧凑，安装空间更小。

开关元件通过柱塞来触发，配合符合ＤＩＮ６９６３９标准的挡块来完成定位控制，挡块通常与符合ＤＩＮ６９６３８标准的导轨一起使用。

（详见样本《挡块与导轨》）设　计根据技术要求的不同，如重复定位精度和接近速度，柱塞有四种不同的形式可供选择（楔型、滚轮型、拱型和球型）。

根据不同的柱塞形式，重复定位精度最高可控制在±０．００２ｍｍ的范围内，最高接近速度可达１２０ｍ／ｍｉｎ。

Connection of CET1-AR to a Safety Relay MSR127TPContentGuard locking spring applied − power on released according to EN ISO 14119 (closed-circuit current principle) (2)Components/modules used (2)EUCHNER (2)Other (2)Functional description (3)General (3)Connections (3)Safety assessment (3)Principle circuit diagram (4)Settings of the Reset for MSR127TP (5)Manual Reset (5)Automatic Reset (5)Important note – please observe carefully! (6)Guard locking spring applied − power on released according to EN ISO 14119 (closed-circuit current principle)Safety function Guard locking for personal protection according to EN ISO 14119 Reliability figures according to EN ISO 13849 Category 4, PL eComponents/modules usedEUCHNERDescription Order no./item designationSafety switches with guard locking and guard locking monitoring with transponder technology 103418 / CET1-AR-CRA-AH-50X-SG-103418 106159 / CET1-AR-CRA-AH-50F-SG-106159 106275 / CET1-AR-CDA-AH-50X-SG-106275Tip: More information and downloads about the above mentioned EUCHNER products can be found at www.EUCHNER.de. Simply enter the order number into the search field.OtherDescription ItemsSafety relay MSR127TP / 440R-N23132Functional descriptionGeneralThe CET1 is a guard locking device according to EN ISO 14119 using the closed-circuit current principle. The two safe outputs of the CET1 are connected to a MSR127TP safety relay.ConnectionsDesignation Function Use in this exampleOA, OB Safety outputs. HIGH when the safety guard isclosed and locked. Switch-off of at least one of the outputs leads to a direct switch-off of the safety contacts (13 – 14, 23 – 24, …) of the safety relay MSR127TP.Important: The actual shutdown of the energy which is causing a hazard in a machine is not shown in the example and must be supplemented.IA, IB Inputs for series connection of AR devices fromEUCHNERConnected to 24 V DC; function is not used.+UCM, 0V (UCM) Control input for guard locking solenoid. Connectguard locking to 24 V DC to open.Activated by switch S1.Important: According to EN ISO 14119, it shall be ensuredthat the hazard caused by a machine has disappearedbefore the guard locking can be released.OUT Monitoring output. HIGH when outputs OA and OBare switched on (safety guard closed and locked).Function is not usedLED1 Input for controlling the installed red LED. Function is not used.LED2 Input for controlling the installed green LED. Function is not used.RST Input for resetting the switch Connected to ground; function is not used.J Teach-in input The corresponding input must be connected to 24 V DC foractuator teach-in (for this purpose, see the operatinginstructions1)).Important: for teach-in operation terminal 0V (UCM) has tobe connected to 0V not to a different potential or to anoutput.The input must be unconnected during operation.1) You can find the current operating instructions on the Internet at www.euchner.de. Simply enter the order number into the search field.Safety assessmentThe CET1 features complete monitoring for faults in the safety-relevant parts and in the connected cables (clock pulses at outputs OA and OB). The safety relay MSR127TP achieve up to PL e according to the manufacturer’s information (see the device’s operating instructions for this purpose). The wiring is similar to the circuit “Light Curtain, Monitored Manual Reset, Monitored Output” in the operating instructions of the MSR127TP. As found in the operation manual of the MSR127TP, when connected to light curtains, the light curtain must perform cross fault detection (here CET1), then, the wiring corresponds to PL e. Therefore, PL e in accordance with EN ISO 13849-1 can be achieved for locking mechanism position monitoring of guard locking of the CET1.A safety assessment for control of guard locking is not part of this example and must be supplemented for the respective machine by the design engineer in accordance with the risk assessment.Important: Switch-off of the energy and any necessary monitoring energy switch-off (feedback loop) of the hazard are not part of this document and must be added in accordance with the risk assessment for the machine. In this example, the safety evaluation unit without feedback loop and with start button is used. Please refer to the operating instructions of the safety evaluation unit used for more information.Principle circuit diagramIn the example Manual Restart of the MSR127TP is used.Figure 1Settings of the Reset for MSR127TPOnly with the following settings does the Safety Relay MSR127TP operate correctly with a CET1-AR. Manual ResetAutomatic ResetImportant note – please observe carefully!This document is intended for a design engineer who possesses the requisite knowledge in safety engineering and knows the applicable standards, e.g. through training for qualification as a safety engineer. Only with the appropriate qualification is it possible to integrate the introduced example into a complete safety chain.The example represents only a part of a complete safety chain and does not fulfill any safety function on its own. In order to fulfill a safety function, the energy switch-off function for the hazard location and the software within the safety evaluation must also be considered, for example.The introduced applications are only examples for solving certain safety tasks for protecting safety guards. The examples cannot be comprehensive due to the application-dependent and individual protection goals within a machine/installation.If questions pertaining to this example remain open, please contact us directly.In accordance with Machinery Directive 2006/42/EC, the design engineer of a machine or installation is obligated to perform a risk assessment and take measures to reduce the risk. When doing this, the engineer must comply with the applicable national and international standards. Standards generally represent the current state of the art. Therefore, the design engineer should continuously inform himself about changes in the standards and adapt his considerations to them. Relevant standards include EN ISO 13849 and EN 62061. This application must be regarded only as assistance for the considerations about safety measures. The design engineer of a machine/installation is obligated to assess the safety technology himself. The examples must not be used for assessment, because only a small excerpt of a complete safety function was considered in terms of safety engineering here. In order to be able to use the safety switch applications correctly on safety guards, it is indispensable to observe the standards EN ISO 13849-1, EN ISO 14119 and all relevant C-standards for the respective machine type. Under no circumstances does this document replace the engineer’s own risk assessment, and it cannot serve as the basis for a fault assessment.Particularly in case of a fault exclusion, it must be noted that this can be performed only by the design engineer of a machine or installation and requires a reason. A general fault exclusion is not possible. More information about fault exclusion can be found in EN ISO 13849-2.Changes at products or within assemblies from third-party suppliers used in this example can lead to the function no longer being ensured or the safety assessment having to be adapted. In any event, the information in the operating instructions on the part of EUCHNER, as well as on the part of third-party suppliers, must be taken as the basis before this application is integrated into an overall safety function. If contradictions should arise between the operating instructions and this document, please contact us directly.Use of brand and company namesAll mentioned brand and company names are property of the respective manufacturers. The use is only for clear identification of compatible peripheral devices and environment of operation in combination with our products.EUCHNER GmbH + Co. KG · Kohlhammerstraße 16 · 70771 Leinfelden-EchterdingenTelefon:+497117597-0·Telefax:+497117597-303·***************·www.euchner.de。

Read head CET-AX-...Read head with guard locking and guard lock monitoring Up to category 4High locking forces up to 6500 N Integrated transponder coding Metal housingDesign and functionalityWith the read head CET, EUCHNER provides monitored guard locking based on non-contact transponder technology. This means that the switch can also be used on systems with overtravelling machine movements for the personal protection.When closing the safety guard (hinged or sliding door), the spring-loaded transponder in the actuator is inserted into the recess on the read head.The read head detects the closed safety guard in its guard locked posi-tion. The CES evaluation electronics enables the safety circuit when the safety guard is locked.When the moving parts of the machine come to a standstill, the solenoid integrated into the read head can be activated by a safe standstill monitor or by a timer relay. The solenoid's plunger then raises the spring-loaded transponder, which allows the safety guard to be opened.Use of the read head even in extremely harsh environmentsDue to the extremely robust metal housing, the switch is suitable for the harshest ambient conditions and when guard locked achieves a locking force of 6500 N - a characteristic that is advantageous particularly for heavy doors.With the safety guard closed, the CET provides around ± 5 mm of freedom of movement in all 3 directions (x, y, z direction) - even if the safety guard drops over time it will not be necessary to re-adjust the actuator.The insertion slide can be rotated in 90° steps. As a result the switch is suitable for doors hinged on the right and left.Different versionsAlong with the standard version with a single insertion slide, there is also the CET with a double insertion slide that is perfectly suited to swing doors and rotary tables. That is, wherever the approach is from two sides and where the read head must also be "passed over".As an option, EUCHNER also offers versions with escape release. This feature enables people locked in to open the locked safety guard from the inside in an emergency.The range is supplemented by versions with different plug variants and freely configurable LED control.f f f f fY our advantagesRobust die-cast zinc housing for harsh environments Suitable for heavy doorsHigh protection against tampering Actuator with large freedom of movement No precise door adjustment necessary Low wiring effortHigh degree of protection IP67Suitable for the highest safety requirementsf f f f f f f fApproach directionHorizontalCan be adjusted in 90° steps Mechanical releaseIs used for releasing the guard locking with the aid of a tool. The mechanical release must be sealed to prevent tampering (for example with sealing lacquer).Escape release (optional)Is used for the manual release of the guard lock-ing from within the danger area without tools. Solenoid operating voltage DC 24 V +10%, -15%Guard locking typesCET1Closed-circuit current principle Release by applying voltage to the interlocking solenoid.CET2Open-circuit current principle Guard locking by applying voltage to the interlocking solenoid. Release by spring force.LED function display LED red illuminates when solenoid switchedon or freely configurableLED green freelyconfigurable Category in accordance with EN ISO 13849-1The category in accordance with EN ISO 13849-1 is dependent on the evaluation unit used and on the installation position (see possible combina-tions on page 63).NotesSpecial EUCHNER connection cables are re-quired for the connection (see page 65/66/68). Please take into account in the order!The read head CE T is only allowed to be operated in conjunction with the actuator CET-A-BWK-50X. The actuator must be ordered separately.ff f ff f f Read head CET...With plug connector M 12For possible combinations see page 63Read head CET...with escape release Read head CET...with 2 plug connectors M8Read head with guard locking Locking force up to 6500 NUp to category 4 / PL e according to EN ISO 13849-1f f f Ordering table see page 62.* Only for standard EUCHNER connection cable Ordering table1) Plug connector can be rotated by 360°.Technical data read head CET...Important:The maximum safety category that can be achieved in accordance with EN ISO 13849-1 is dependent on the installation position of the safety switch and the evaluation unit used. Pay attention to the table below during the selection of the evaluation unit.Possible combinations。

ZH使用说明书安全系统MGB-L0…-AR.-…MGB-L0…-AP.-…V3.0.0以上使用说明书 安全系统MGB-L0…-AR.-…和MGB-L0…-AP.-…内容1. 关于本文件 (4)1.1. 适用性 (4)1.1.1. 关于旧产品版本的提示 (4)1.2. 目标群体 (4)1.3. 符号说明 (4)1.4. 补充文件 (5)2. 正确的使用方法 (6)2.1. MGB-AP和MGB-AR的主要区别 (7)3. 安全功能说明 (8)4. 免责和质保 (9)5. 一般安全提示 (9)6. 功能 (10)7. 系统概览 (11)7.1. 锁闭模块MGB-L0-... .. (11)7.2. 手柄模块MGB-H-... . (11)7.3. MGB-E-...紧急逃生解锁装置（选配） . (11)7.4. 外形尺寸图 (12)7.5. 防关闭插件 (13)7.6. 紧急逃生解锁装置（选配） (14)7.6.1. 准备紧急逃生解锁装置 (14)8. 安装 (16)8.1. 安装颜色光片 (17)9. 调整触发方向（此处：从右向左） (19)10. 防止受环境影响 (20)11. 电气连接 (21)11.1. 关于的说明 (22)11.2. 发生故障时的安全功能保障 (22)11.3. 电源保险装置 (22)11.4. 对连接电缆的要求 (23)11.5. 电缆布设提示 (23)11.6. 更改设备配置（使用DIP开关） (24)11.6.1. 更改系统家族（AR/AP转换） (24)11.7. 在控制系统上运行的提示 (25)11.8. 接线布局和触点说明 (26)11.9. 作为单个设备运行 (27)11.10. 在AR开关链中运行 (28)2(原版使用说明书译文) 112657-12-01/153112657-12-01/15 (原版使用说明书译文)使用说明书 安全系统MGB-L0…-AR.-…和MGB-L0…-AP.-…ZH11.11. 在AR开关链中的运行提示 (29)11.11.1. 系统时间 ............................................................................................................................................2911.11.2. AR开关链的布线 ...............................................................................................................................2911.11.3. 开关链中设备的数量 .......................................................................................................................2911.11.4. 开关链复位 . (29)12. 调试 (30)12.1. 初始化过程（仅适用于特殊编码的MGB） .....................................................................................................3012.2. 机械功能测试 ......................................................................................................................................................3012.3.电气功能测试 (31)13. 技术参数 (32)13.1.典型系统时间 (33)14.系统状态 (33)14.1. 符号说明 ...............................................................................................................................................................3314.2. MGB-AR系统状态表 .............................................................................................................................................3414.3.MGB-AP系统状态表 (35)15. 故障排除和帮助 (36)15.1. 故障复位 ...............................................................................................................................................................3615.2. 互联网上的故障排除帮助 ..................................................................................................................................3615.3. 互联网上的安装帮助 ..........................................................................................................................................3615.4.应用示例 (36)16. 服务 ..............................................................................................................................................3617. 检查和维护 ..................................................................................................................................3718.符合标准声明 (38)使用说明书 安全系统MGB-L0…-AR.-…和MGB-L0…-AP.-…1. 关于本文件1.1. 适用性本使用说明书适用于全部MGB-L0…-AR.-…和MGB-L0…-AP.-…。

ENApplicationIntegration of MGB2 Modular in Beckhoff TwinCAT 3From V1.5.8Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 32(Application) AP000236-01-02/21Contents1.About this document (4)1.1. Version ..........................................................................................................................................41.2. Scope ............................................................................................................................................41.3. Target group ..................................................................................................................................41.4.Supplementary documents (4)1.5. Notice (4)2. Components/modules used (5)2.1. EUCHNER (5)2.1.1. Items included in the MGB2 Modular set (5)2.2. Others ...........................................................................................................................................52.3. Software . (6)3. Functional description ...........................................................................................64.Overview of the communication data (7)4.1. Input ..............................................................................................................................................74.2. Output . (7)5. Installing the GSD file ............................................................................................86. Setting the control system parameters ..................................................................87.TwinSAFE and PROFIsafe hardware addressing (9)7.1. TwinSAFE .......................................................................................................................................97.2. PROFIsafe .. (9)8. Configuration of the MBM and the I/O peripherals (10)8.1. Adding the I/O devices in the project ..............................................................................................108.2.Setting the MGB2 Modular parameters .........................................................................................148.2.1. PROFINET .....................................................................................................................148.2.2. PROFIsafe ....................................................................................................................168.3.Assigning PROFINET device name to the bus module MBM (17)9. PLC program creation (19)9.1. Structure of the connection for PROFINET I/O configuration .............................................................199.2. Structure for readability of the inputs/outputs .................................................................................209.3.Function block FB_EUCHNER_MGB2modular ........................................................................229.3.1. Copying the CPU input structure to the MGB2 Modular structure .....................................229.3.2. Copying the MGB2 Modular output structure to the CPU structure ...................................239.4. PROFINET program .......................................................................................................................239.5. EtherCAT program ........................................................................................................................249.6. Main program MAIN ............................................................................................................249.7.Linking the program variables (24)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 39.8. Transferring program to the PLC (27)9.9. Observing the non-safe variables (27)10. Configuration of TwinSAFE – ProfiSAFE (28)11. Creating the safety program (35)11.1. Example of a safety program (35)11.2. Transferring safety program (37)12. Important note – please observe carefully! (38)3 AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 34(Application) AP000236-01-02/211. About this document1.1.Version1.2. Scope This document is used for integration and configuration of MGB2 Modular using BECKHOFF TwinCAT 3.1.3.Target groupDesign engineers and installation planners for safety systems on machines, as well as setup and servicing staff possessing special expertise in handling safety components as well as expertise in the installation, setup, programming and diagnostics of programmable logic controllers (PLCs) and bus systems.1.4. Supplementary documentsThe overall documentation for this application consists of the following documents:1.5. NoticeThis application is based on the MGB2 Modular operating instructions. Please refer to the operating instructions for technical details and other information.5AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3EN2. Components/modules used2.1.EUCHNER2.1.1. Items included in the MGB2 Modular setTip: More information and downloads about the aforementioned EUCHNER products can be found at . Simply enter the order number in the search box.2.2. OthersApplication MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 36(Application) AP000236-01-02/212.3.Software3. Functional descriptionThe MGB2-L1HB-PN-.. is a guard locking device in accordance with EN ISO 14119 according to the closed-circuit current principle, the MGB2-L2HB-PN-.. is a guard locking device in accordance with EN ISO 14119 according to the open-circuit current principle. In this example, all safety functions are processed via the PROFIsafe protocol. The MGB2 Modular is con-nected to a CX9020-0110-M930 from BECKHOFF.7AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3EN4. Overview of the communication data4.1.Input4.2.OutputTip: The individual abbreviations are explained in the operating instructionsApplication MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 38(Application) AP000236-01-02/215. Installing the GSD fileYou will require the corresponding GSD file in GSDML format to integrate the MGB2 Modular into the TwinCAT 3 hardware configuration:ÌGSDML-V2.33-EUCHNER-MBM_2512512_T14-YYYYMMDD.xmlYou will find the GSD files in the download area at . Always use the latest GSD file.Unzip the content of the GSDML file into the following directory: ÌC:/TwinCAT/3.1/Config/Io/ProfinetFigure 1:Content of the ZIP fileFigure 2: GSDML file path for TwinCAT 36. Setting the control system parametersSpecify the cycle time for the PlcTask. The value 2 must be set for a PROFINET application.Figure 3: PlcTask parameters9AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3EN7. TwinSAFE and PROFIsafe hardware addressing7.1.TwinSAFEThe TwinSAFE address must be set for the TwinSAFE logic module EL6910 and the fail-safe output module EL2904. It isset using the DIP switches on the left side of the TwinSAFE terminals.7.2. PROFIsafeThe PROFIsafe address (F_Dest_Add) is set on the bus module MBM using the DIP switches. The PROFIsafe address must be set to the value configured.The DIP switch setting is as follows from the F_Dest_Add 12 as configured in the hardware configurator:Table 1: DIP switch settingsApplication MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 310(Application) AP000236-01-02/218. Configuration of the MBM and the I/O peripherals8.1.Adding the I/O devices in the projectAdd the devices as follows:1. Open Solution Explorer , click I/O , then right-click Devices and select Scan from the context-sensitive menu.2.Select the PROFINET and EtherCAT controllers.Figure 4: Solution Explorer Figure 5: Selecting the controllers3. Activate the search for PROFINET devices in the following pop-up window, Scan for BoxesEN4. Compare the MAC address on the type label with the MAC address of the devices available in the network, and add theMBM to PROFINET with Add Devices.Figure 6: Adding MBM5. Then scan the real configuration. After completion of the scanning process, the hardware configuration appears asshown in Figure 7.Figure 7: Structure of the modules usedEN6. Complete the configuration of the MGB2 Modular with the modules used in the example. Begin by right-clicking on Term 2(EmptySlot), and use Insert New Item... to insert the module PROFIsafe 2 Bytes , PROFIsafe 4 Bytes orPROFIsafe 8 Bytes.Figure 8: Adding PROFIsafe modules Figure 9: Adding additional submodules7. Add modules and submodules to MGB2 Modularcorresponding to your layout.Figure 10: Hardware layout, MGB2 Modularset8.2. Setting the MGB2 Modular parameters8.2.1. PROFINETThe following PROFINET parameters must be set:ÌDevice name/station name (factory setting from GSD file): [euchner-mbm].ÌIP address: fixedFigure 11: PROFINET parametersFigure 12: PROFINET real time settingsÌIO cycle real time settingsUpdate time: Calculate update time automatically (recommended)Watchdog time: accepted update cycles without IO data: 3 (recommended)EN8.2.2. PROFIsafeThe following PROFIsafe parameters must be set:ÌF_Dest_Add (PROFIsafe address): 12 (TwinCAT 3 sets the default PROFIsafe address; addressing can be changed manu-ally).ÌF_WD_Time (time during which the control system expects a response from the PROFIsafe device): 600 ms. Factory setting from GSD file: [600 ms].Figure 13: PROFIsafe parameters8.3. Assigning PROFINET device name to the bus module MBM1. To assign the name to MGB2 Modular via TwinCAT, right-click the PROFINET controller and then select Scan.EN2. Select the MBM from the list. Enter the station name and assign it using Set Stationname. Additionally assign the IPaddress with Set IP configuration.Figure 15: Assigning device namesEN9. PLC program creationThe following program structure is used for PROFINET communication (non-safe communication):9.1.Structure of the connection for PROFINET I/O configurationThe input/output structure of the MGB2 Modular sets is mapped equivalently to the communication data in the ST_MGB-2modular_PN_IO structure.Figure 16:ST_MGB2modular_PN_IO9.2. Structure for readability of the inputs/outputsThe inputs and outputs of the MGB2 Modular are prepared for better readability in the ST_MGB2modular_IO structure. The data structure shown on the data sheet [chapter 4] is used as the template for this.Figure 17: Structure of inputsFigure 18: Structure of outputsEN9.3. Function block FB_EUCHNER_MGB2modularThe structure of the variables is copied to the structure of the inputs/outputs in the function block FB_EUCHNER_MGB2modular.9.3.1. Copying the CPU input structure to the MGB2 Modular structureFigure 19: Copying the CPU input structureEN9.3.2. Copying the MGB2 Modularoutput structure to the CPU structureFigure 20: Copying the MGB2 Modular output structures9.4. PROFINET programThe variable structure for PROFINET diagnostics is created in the PRG_ProfiNET program. Additionally, an instance of the function block FB_EUCHNER_MGB2modularis called.Figure 21: PRG_ProfiNET program9.5. EtherCAT programThe EtherCAT diagnosis can be read with the PRG_EtherCAT program.Figure 22: PRG_EtherCAT9.6. Main program MAINThe main program MAIN is used to call the subprograms PRG_ProfiNET and PRG_EtherCAT.Figure 23: MAIN program9.7. Linking the program variablesLinking establishes a connection between the MGB2 Modular input and output variables and the program structure. The CPU program must first be compiled for this purpose. The program can be compiled with Build Solution (Ctrl+Shift+B). You can then find the variables to be linked under the created CPU instance.1. Double-click the variable to be linkedEN2. Link the variables withLinked to...3. Select the input area to be linked, and complete with OKAll created variables must be linked as described in this example.Figure 24: Variables to be linked9.8. Transferring program to the PLCTransfer the program to the control system by clicking Activate configuration , and set the control system to Run mode.9.9. Observing the non-safe variablesThe inputs and outputs of the MGB2 Modular can be viewed using the block interface of the PRG_ProfiNET program. Go.online by clicking LoginEN10. Configuration of TwinSAFE – ProfiSAFEThe following chapter describes the configuration the TwinSAFE output and the ProfiSAFE connection of the MGB2 Modular.1. Set the PRG_TwinSAFE program as the PLC program.2. PRG_TwinSAFE variable declaration: The xTwinSAFE_Run and xTwinSAFE_Ack variables are required as transfer variablesto the safe control system.Figure 26: PRG_TwinSAFE variable declaration3. The submodule’s S3 button is used to implement acknowledgment of the safe control system in the event of an error.For this purpose, assign the variables as shown in Figure 27.Figure 27: Acknowledgment using the submodule’s button.4. Call PRG_TwinSAFE in the main programFigure 28: MAIN (PRG)EN5.Add the safety projectFigure 29:Adding safety project6. Create the target system: the Beckhoff terminal EL6910 must be selected as the target system. The terminal functionsas the PROFIsafe controller as well. The safe address is also entered. Map Serial Number and Map Project CRC can be activated for expanded diagnostics.Figure 30: Target system7. In the next step, the variables from PRG_TwinSAFE are assigned to the created Alias Devices ErrorAcknowledgementand Run. Open the properties by double-clicking the variable.Figure 31: Alias ErrorAcknowledgement Figure 32: Alias Run31AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3EN8.Add the PROFIsafe connection:Figure 33:Adding PROFIsafe connectionApplication MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 332(Application) AP000236-01-02/219. PROFIsafe settings of the MGB2 Modular : The assignment (mapping) to the slot PROFIsafe 2 Bytes , the safe address(physical DIP switch setting) and the F_WD_Time (600 ms from GSDML factory setting) must be set.Figure 34: PROFIsafe settings33AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3EN10.Add the TwinSAFE connection to terminal EL2904.Figure 35: Adding TwinSAFE connection11.Set terminal parameters: link to physical device and FSoE address (Fail Safe over EtherCAT; physical DIP switch setting).Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 334(Application) AP000236-01-02/21Figure 36: TwinSAFE settings EL290435AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3EN11. Creating the safety programThe safety engineering application is implemented in the sal (sal: Safety Application Language) worksheet belonging to theTwinSAFE group. It represents only an example of an application.11.1. Example of a safety programIn the following example, the safe output of terminal EL2904 (channel 1) is controlled by the bit LM_FI_UK. The conditionsfor the bit LM_FI_UK are met if the door is closed, the bolt tongue is in the locking module and guard locking is active.Figure 37: Example of a safety programApplication MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 336(Application) AP000236-01-02/21The variables are assigned for the TwinSAFE group (mapping) after addition of the blocks. Mapping must be performed for the variables xLM_FI_UK , xFO_1, Err Ack and Run/Stop.Figure 38: Mapping xLM_FI_UK Figure 39: Mapping xFO_137AP000236-01-02/21 (Application)Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3ENFigure 40: Mapping Err Ack Figure 41: Mapping Run11.2. Transferring safety programSave the overall project with Save Alland transfer the configuration with Activate Configuration. Subsequentlycheckand transfer the TwinSAFE program to the control system. The user name [default: Administrator], the password [default: TwinSAFE] and the serial number of the target system will be required for transfer.Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 338(Application) AP000236-01-02/2112. Important note – please observe carefully!This document is intended for a design engineer who possesses the requisite knowledge in safety engineering and knows the applicable standards, e.g. through training for qualification as a safety engineer. Only with the appropriate qualification is it possible to integrate the example provided into a complete safety chain.The example represents only part of a complete safety chain and does not fulfill any safety function on its own. In order to fulfill a safety function, the energy switch-off function for the danger zone and the software must also be considered in the safety evaluation, for example.The applications provided are only examples for solving certain safety tasks for protecting safety doors. The examples cannot be comprehensive due to the application-dependent and individual protection goals within a machine/installation.If questions concerning this example remain open, please contact us directly.According to the Machinery Directive 2006/42/EC, the design engineer of a machine or installation has the obligation to perform a risk assessment and take measures to reduce the risk. While doing this, the engineer must comply with the appli-cable national and international safety standards. Standards generally represent the current state-of-the-art. Therefore, the design engineer should continuously inform himself about changes in the standards and adapt his considerations to them. Relevant standards for functional safety include EN ISO 13849 and EN 62061. This application must be regarded only as assistance for the considerations about safety measures.The design engineer of a machine/installation has the obligation to assess the safety technology himself. The examples must not be used for an assessment, because only a small excerpt of a complete safety function was considered in terms of safety engineering here.In order to be able to use the safety switch applications correctly on safety doors, it is indispensable to observe the stan-dards EN ISO 13849-1, EN ISO 14119 and all relevant C-standards for the respective machine type. Under no circumstances does this document replace the engineer’s own risk assessment, and it cannot serve as the basis for a fault assessment.In particular in relation to a fault exclusion, it must be noted that a fault can be excluded only by the machine's or installation's design engineer and this action requires justification. A general fault exclusion is not possible. More information about fault exclusion can be found in EN ISO 13849-2.Changes to products or within assemblies from third-party suppliers used in this example can lead to the function no longer being ensured or the safety assessment having to be adapted. In any event, the information in the operating instructions on the part of EUCHNER, as well as on the part of third-party suppliers, must be used as the basis before this application is integrated into an overall safety function. If contradictions should arise between the operating instructions and this doc-ument, please contact us directly.Use of brand names and company namesAll brand names and company names stated are the property of the related manufacturer. They are used only for the clear identification of compatible peripheral devices and operating environments in relation to our products.Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 339 AP000236-01-02/21 (Application)EUCHNER GmbH + Co. KGKohlhammerstraße 1670771 Leinfelden-EchterdingenGermany***************Edition:AP000236-01-02/21Title:Application MGB2Integration of MGB2 Modular in Beckhoff TwinCAT 3Copyright:© EUCHNER GmbH + Co. KG, 02/2021Subject to technical modifications; no responsibility is accept-ed for the accuracy of this information.。

As per EN 60204-1, the device is intended for installation in control cabinets with a minimum degree of protection of IP54. It is mounted on a 35-mm DIN rail according to DIN EN 60715 TH35.• Modular, freely configurable safety system • Corresponds to STOP category 1 • Fault monitoring by basic device • Indication of the switching state via LED • Up to PL d, category 3, SILCL 2Correct UseThe ESM-TE3.. is an expansion module that can beoperatedwith any basic device from the EUCHNER ESM series, e.g. ESM-BA2.. or ESM-BA3.., in order to permit delayed switch-off of machine parts. This could be the case if it is safer to return a tool to its initial position first instead of stopping operation immediately, for example. The ESM-TE3.. was developed as a component for a modular system.Any combination of ESM-TE3 units and non-time-delayed ESM-ES3.. expansion blocks can be interconnected with just a few lines, permitting realization of an overall system with different times and the specific number of safety contacts required.Features • 3 safe, redundant, time-delayed relay outputs 1 auxiliary contact (fault monitoring)• Activation via basic device from the EUCHNER ESM series• Continuously adjustable delay, 1 to 30s or fixed time delay (ESM-TE3..-05S) FunctionThe time-delayed emergency stop safety switching device ESM-TE3.. in combination with a basic device from the EUCHNER ESM series is designed for safe isolation of safety circuits according to EN 60204-1 and can be used up to safety category 3, PL d according to EN ISO 13849-1. The ESM-TE3.. provides a control voltage of DC 24V at terminal S11. In order for the ESM-TE3.. to switch together with the connected basic device, the control voltage at S11 is connected to terminals S15 and S16 of the ESM-TE3.. via one of the safety contacts of the basic device (see Wiring section on page 2).The safety contacts of the basic device close when the basic device is activated, and the DC 24V control voltage at terminal S11 is then connected with terminals S15 and S16 of the ESM-TE3... The safety contacts of the ESM-TE3.. switch immediately.The basic device disconnects the control voltage when the safety switch is operated, and the safety contacts of the ESM-TE3.. open after the time set on the ESM-TE3.. elapses (the power supply must be present during the time sequence).If a fault occurs in the ESM-TE3.., this is detected by the Electrical Connection• When the 24 V version is used, a safety transformeraccording to EN 61558-2-6 or a power supply unit with electrical isolation from the mains must be connected. • External fusing of the safety contacts must be provided. •A maximum length of the control lines of 1000 meters with a line cross section of 0.75 mm 2 must not be ex-ceeded.• The line cross section must not exceed 2.5 mm 2. •If the device does not function after commissioning, it must be returned to the manufacturer unopened. Open-ing the device will void the warranty.InstallationSafetyPrecautionsFig. 1 Block diagram ESM-TE3..Fig. 2 Installation / removalA1: Power supply A2 : Power supplyS11: DC 24V control voltage S10: Control line S15: Control line S16: Control line S25: Fault monitoring S26: Fault monitoring17-18: Time-delayed safety contact 1 27-28: Time-delayed safety contact 2 37-38: Time-delayed safety contact 3basic device via terminals S25 and S26.Independent operation without basic device is not pos-sible .• All relevant safety regulations and standards are to beobserved.• The overall concept of the control system in which the device is incorporated must be validated by the user. • Failure to observe the safety regulations can result in death, serious injury and serious damage.• Note down the version of the product (see label “Vx.x.x”) and check it prior to every commissioning of a new de-vice. If the version has changed, the overall concept of the control system in which the device is incorporated must be validated again by the user.• Installation and commissioning of the device must be performed only by authorized personnel .• Observe the country-specific regulations when installing the device.• The electrical connection of the device is only allowed to be made with the device isolated.•The wiring of the device must comply with the instruc-tions in this user information, otherwise there is a risk that the safety function will be lost.•It is not allowed to open the device, tamper with the device or bypass the safety devices.Hinweis: Während der Inbetriebnahme sind die unter …Elektrischer Anschluss“ aufgeführten Punkte zu berücksichtigen. Commissioning Procedure1. Wiring ESM-TE3..:Wire the ESM-TE3.. with the EUCHNER basic device according to your application (see Fig. 1 to Fig. 2). 2. Wiring basic device:Wire the basic device according to the required Perform-ance Level determined (see user information for the basic device).3. Wiring feedback loop:Wire the feedback loop as shown in Fig. 3 and Fig. 4. 4. Wiring power supply:Connect the power supply to terminals A1 and A2 (Fig. 5). Warning: Wiring only in de-energized state. 5. Setting delay time:Set the desired time delay on the rotary knob and seal the knob with the supplied sticker.(Not for ESM-TE3..-05S because of 0.5 seconds fixed delay time). Warning:Scale division lines should be regarding only as a setting aid. Always make sure to measure the delay time.6. Starting the device:Switch the operating voltage on. Warning:If the “Automatic start” starting behavior is set on the basic device, the safety contacts will close immediately.If the “Monitored manual start” starting behavior is set, close the start button on the basic device to close the safety contacts.The LEDs K1 and K2 on the basic device and on the ESM-TE3.. are lit when the safety contacts are closed. 7. Triggering safety function:Open the emergency stop circuit by actuating the con-nected safety switch. The safety contacts of the basic de-vice open immediately; the safety contacts of the ESM-TE3.. open after expiration of the time set on the rotary knob.Warning: Measure the delay time. 8. Reactivation:Close the emergency stop circuit. If “Automatic start” is selected on the basic device, the safety contacts will close immediately.If the “Monitored manual start” starting behavior is set, close Depending on the application, the device must be wired with a EUCHNER basic device as shown in Fig. 1 to Fig. 2.ApplicationsFig. 3: Feedback LoopContactors connected to the ESM-TE3.. or the basic devices are monitored via the feedback loop of the basic device. K A and K B are the positively driven contacts of the connected contactor or expansion module.Fig. 2: Connection of several ESM-TE3.. units to basic deviceIf further ESM-TE3.. units are to be integrated into the system, terminals S11 must be connected in parallel on all ESM-TE3.. units. This also applies to terminals S10 and terminals S15/S16. The feedback-loops (S25-S26) of the several expansion devices have to be wired in series to the start of the basic device (see Fig.3 respective Fig. 4).Fig. 1: Connection of ESM-TE3.. to basic deviceWiring of the ESM-TE3.. via only 4 lines:A safety contact of the EUCHNER basic device (e.g. 13-14) activates the relays of the ESM-TE3.. (S11 and S15/S16). Two lines on S25 and S26 are required for feedback/faultmonitoring. According to the application, they have to be wired according to Fig. 3 respective Fig. 4.A fault in the ESM-TE3.. thereby prevents the entire safety chain from restarting. Earth faults in the control lines are de-tected in addition to internal faults.WiringFeedback LoopNotice:In order to activate earth fault monitoring, S10 must be con-nected to PE (protective earth) on the AC115/230V devices. With AC/DC 24 V, connect PE only to the power supply unit according to EN60204-1.Fig. 4: Feedback Loop with Auto-StartContactors connected to the ESM-TE3.. or the basic devices are monitored via the feedback loop of the basic device. K A and K B are the positively driven contacts of the connected contactor or expansion module.Power supply andSafety contactsFig. 5:Power supply A1 and A2.(Power supply according to techn. data )Fig. 6:Connecting load to safety contacts.(Figure shows example.Voltage …+V“ according to techn. data)S12S21MaintenanceOnce per month, the device must be checked for proper function and for signs of tampering and bypassing of the safety function (to do this, check the wiring of the device and activate the emergency stop function. Check the delay time). Techn. DataOperating voltage ESM-TE301 ESM-TE302 ESM-TE303AC/DC 24 V AC 115V AC 230V Rated supply frequency 50-60 Hz Permissible deviation + / - 10% Power consumption DC 24V AC 230V approx. 1.5 W approx. 4 VA Delay timeESM-TE3.. 1 to 30 s, continuously adjustable ESM-TE3..-05S 0.5 s fixed Control voltage at S11 DC 24 V Control current S11...S14 max. 40mA Safety contacts 3 NO contactsSignaling contacts 1 NC contact; monitoring contact for basic device Max. switching voltage AC 250 VSafety contact breaking capacity AC: 250 V, 1500 VA, 6 A for ohmic load, 250 V, 4 A for AC-15DC: 24 V, 30 W, 1.25 A for ohmic load; 24 V, 2 A for DC-13Max. total current through all 3 contacts: 10.5 A Minimum contact load 24 V, 20mA Contact fuses 6 A gGLine cross section 0.14 - 2.5 mm 2Max. length of control line 1000 m with 0.75 mm 2 Contact material AgNiContact service life mech. approx. 1 x 107 operating cycles Test voltage2.5 kV (control voltage/contacts) Rated impulse withstand voltage, leakage path/air gap 4 kV (DIN VDE 0110-1) Rated insulation voltage 250 V Degree of protection IP20 Temperature range DC 24V: -15°C to +60°C AC 230V/115V/24V: -15°C to +40°C Degree of contamination 2 (DIN VDE 0110-1) Overvoltage category 3 (DIN VDE 0110-1) Weight approx. 230gMounting DIN rail according to EN 60715 TH35Note:Additional data can be requested from the manufacturer for applications that deviate from these conditions.SafetyCharacteristics According to EN ISO 13849-1The device is certified according to EN ISO 13849-1 up to a Performance Level of PL d.Device cannot be switched on again after an emergency stop:• Check whether the emergency stop circuit was closed again.• Was the start button opened before closing of the emer-gency stop circuit (with manual start)? • Is the feedback loop closed?• Is the power supply present during the time sequence? If the fault still exists, perform the steps listed under “Commissioning Procedure”.If these steps do not remedy the fault either, return the device to the manufacturer for examination.Opening the device is impermissible and will void the warranty.Device does not switch on:• Check the wiring of the ESM-TE3..and the basic device by comparing it with the wiring diagrams (also see user information for the basic device).• Check the safety switch used on the basic device for correct function and adjustment.• Check whether the emergency stop circuit of the basic device is closed.• Check whether the start button on the basic device (with manual start) is closed.• Check the operating voltage at A1 and A2 on the basic device and on the ESM-TE3... • Is the feedback loop closed?What to Do in Case of a Fault?The device is otherwise maintenance free, provided that it was installed properly.Safety characteristics according to EN ISO 13849-1 for all variants of ESM-TE3 Load (DC-13; 24V) <= 0,1A <= 1A <= 2A T10d [years] 20 20 20 Category: 3 3 3 PLd d d PFHd [1/h]: 1,03E-07 1,03E-07 1,03E-07 nop [cycle / year]<= 400.000<= 73.000<= 17.000Subjecttotechnicalmodifications,noresponsibilityisacceptedfortheaccuracyofthisinformation.©EUCHNERGmbH+Co.KG975-1-6/19(TranslationoftheOriginalOperatingInstructions) DimensionDrawingFixedTerminalsPlug-InTerminals。

These operating instructions are valid only in connection with the data sheet of the rele-vant hand-held pendant station HBA and with the operating instructions of the relevant HBA handwheel!Correct useMachine installations in manual mode can be operated with hand-held pendant stations.Handwheels are used as part of an overall higher-level control system.Their use, installation and operation are permissible only in conformity with these operating instructions.Incorrect useHand-held pendant stations on their own must not be used as safety components for avoiding hazar-dous states in a machine installation.General functionHand-held pendant stations make it possible to operate a machine installation, for instance, in manual mode.Function of individual componentsThe hand-held pendant station may consist of the following components: HandwheelEMERGENCY-STOP device Enabling switches Selector switches PushbuttonsHBA handwheelThe electronic HBA handwheel is a universal pulse generator for manual shaft positioning.An output of 100 or 25 square-wave pulses per revolution is available. A second phase-shifted output allows the connected controller to detect the direction of movement.The pulses are evaluated in the controller.For details, please see the Electronic HBA handwheel operating instructions.EMERGENCY-STOP deviceThe EMERGENCY-STOP device is designed to be mani-pulation-proof in accordance with IEC 60947-5-1/EN ISO 13850.Enab ling switches, selector switches,pushbuttonsThese components are used to transfer additional information to the higher-level machine controller.AssemblyHand-held pendant stations are not used exclusively at a single site. The stations can be stored using a mounting magnet on the rear of the device or a holder.Electrical connectionAlways shield connecting leads.Ground the shield at the open end of the lead at a central grounding point, e.g. in the distribution board or in the control cabinet, over a large sur-face, with low resistance and with low inductance. In the case of leads with plug connectors, ensure that the connection type is EMC-compliant.Original connecting leads must not be shortened. G iven an extension or other modification to the connection cable, the operator must ensure that the valid EMC protection requirements are observed. Do not install connecting leads in the immediate vicinity of interference sources.Authorization according to:Operation with UL-class 2 power supply only.Connection leads of hand-held pendant stations in-stalled at the application site must be separated from all movable and permanently installed leads and non-insulated active parts of other installation parts which operate with a voltage of over 150 V, in such a way that a constant clearance of 50.8 mm is observed. This does not apply if the movable leads are equipped with suitable insulation materials which possess an identical voltage stability to the other relevant installation parts or higher.Service and inspectionEUCHNER handwheels require no maintenance.Handwheels may only be repaired by the manufac-turer.To clean the handwheels, only use solvent-free cle-aning agents and a soft cloth.Disclaimer of liabilityThe company is unable to accept liability in the following cases:if instructions are not followedif the safety instructions are not followedif the units are electrically connected by unautho-rised personnelif any external intervention occursDo not open hand-held pendant stations!Do not throw or drop the hand-held pendant stati-ons!LISTEDPOW. CONV. EQ.82HAEUCHNER GmbH + Co. KG Kohlhammerstra ße 16D-70771 Leinfelden-Echterdingen Tel. +49/711/75 97-0Fax +49/711/75 33 16www.euchner.de ***************S u b j e c t t o t e c h n i c a l m o d i f i c a t i o n s ; n o r e s p o n s i b i l i t y i s a c c e p t e d f o r t h e a c c u r a c y o f t h i s i n f o r m a t i o n .© E U C H N E R G m b H + C o . K G072850-05-02/12 (T r a n s l a t i o n o f t h e o r i g i n a l o p e r a t i n g i n s t r u c t i o n s )ColourGrey RAL 7040/Black RAL 9004Weight1.3 kg Operating temperature 0 °C ... +50 °C Storage temperature -20 °C ... +50 °CHumidity, max.80 %(condensation not permissible)Degree of protection to the frontIn accordance with EN60529 / IEC529IP 65In accordance with NEMA 250-12Resistance to vibrationVibrations (3 axes)DIN/IEC 68-2-6Shock (3 axes)DIN/IEC 68-2-27EMC protection requirements EN 61000-6-2in accordance with CEEN 61000-6-4Switching elements Max. 2 NC contactsUtilization categoryDC-13according to IEC 60947-5-1U e =24 V / I e= 3 A Resistive loadAC 30 V / 0.4 ADC 30 V / 0.1 A Switching voltage, max.30 V DC Switching current, max.0.1 A Switching capacity, max.1 VA see wiring diagramSwitching voltage, max.25 V Switching capacity, max.0,2 VAwww.euchner.deTechnical data, handwheelSee relevant operating instructions for HBA hand-wheel.AccessoriesSee EUCHNER catalogue for hand-held pendant stations or www.euchner.de.。

德国EUCHNER安士能安全开关使用说明
德国EUCHNER安士能安全开关CTM-LBI-BR-U-ZZ-SA-P-161496 (订货号161496)
CTM-LBI-BR应答机编码安全开关，M12，卫生型
整合了锁止功能及集成评估电子装置的安全开关
串联连接（配有全面诊断功能，可与ESM-CB组合使用）
配有短路电流监控功能
2路安全输出（半导体输出）
双稳态门锁功能
安全等级4/PL e，符合EN ISO 13849-1要求
触发力44 N
拔出力32 N
8针M12接插头
特殊编码
卫生型
德国EUCHNER安士能安全开关特殊编码安全评估
每个触发块都是开关仅识别初始化触发块也可以额外进行触发块初始化。

EUCHNER安全开关仅在识别到最近一次触发块初始化的情况下才可执行此操作。

锁止类型
CTM?LBI 门锁功能通过输入信号来操作。

此类型门锁可
在安全门开启且电力故障或是设备断电时防止人员意外将自己锁闭在内部。

电磁线圈没法得电时的开关解锁。

EKS Profinet on Siemens S7-300 – reading in EKS Electronic-KeysContentsComponents/modules used (2)EUCHNER (2)Others (2)Functional description (2)General (2)Example of an Electronic-Key structure (2)Setting the EKS Electronic-Key adapter (3)Profinet addressing (3)Write-protection setting (3)Configuration in the control system (4)Hardware (4)Programming in the control system (6)Global data blocks (6)STL program for retrieving the Electronic-Key content (7)Important note – please observe carefully! (10)Components/modules usedEUCHNERDescription Order no./item designationEKS Profinet 106305 / EKS-A-IIX-G01-ST02/03EKS Electronic-Key 077859 / EKS-A-K1RDWT32-EU084735 / EKS-A-K1BKWT32-EU091045 / EKS-A-K1BLWT32-EU094839 / EKS-A-K1GNWT32-EU094840 / EKS-A-K1YEWT32-EUTip: More information and downloads about the aforementioned EUCHNER products can be found at www.EUCHNER.de. Simply enter the order number in the search box.OthersDescription ItemS7-300, CPU 315F-2 PN/DP 6ES7315-2FJ14-0AB0Functional descriptionGeneralThe EKS is connected to a Siemens S7-300 PLC via the Profinet. All data corresponding to the data structure below should be read out.Example of an Electronic-Key structureThe data on the Electronic-Key are structured as follows:Byte no. Description Type Length Explanation103 – 104 KEYCRC CRC 2 bytes Checksum over a certain part of the Electronic-Key as copy protection.Refer to the EKM manual for details about the CRC.105 – 112Expiry date Date 8 bytes Electronic-Key expiry date.113 – 114 Authorization level Word 2 bytes Authorization level for access to the machine.115 Department Byte 1 byte Number describing a limited quantity of machines or installations.116 – 123 KeyID KeyID 8 bytes The KeyID is a number that is permanently pre-programmed on theElectronic-Key by EUCHNER. This number is different for each Electron-ic-Key. This number can be used to identify workers.The structure corresponds to application example AP000169-2…Setting the EKS Electronic-Key adapterProfinet addressingThe device is to receive the address via the Siemens configuration software Simatic Manager. Accordingly, all switches are set to OFF on DIP switch S2.Figure 1The device is to receive the DCP name via the Siemens configuration software Simatic Manager. Accordingly, all switches are set to OFF on DIP switch S3.Figure 2Write-protection settingThe device is configured only for reading. Correspondingly, DIP switch S1.1 is set to ON.Figure 3Configuration in the control systemHardwareSimatic Manager version 5.5+SP1 is used for configuration. To perform parameter assignment for the EKS on Profinet drag the object “EKS-A-IIX-G01-ST02/03” to the Profinet. The address range can remain set at 256 to 383.When a new Electronic-Key is inserted, the data are always read automatically from byte 0. As the user data are at the end of the Electronic-Key instead of at the beginning in this example, the actual user data are restricted. Nevertheless, a 128-byte range always must be provided in the input.Figure 4Set the DCP name and the device number in the properties of the EKS Profinet. The default name “EKS-PN” and the device number 1 are used in this example.Figure 5An update time of longer than 128 ms must be set in the object properties on the “IO Cycle” tab in the “Interface” slot of the EKS Profinet.Figure 6The alarm settings will not be addressed in this example.Under the object properties on the “Parameters” tab in the “Read: 128 bytes” slot, it is set that the user data are to be retrieved with a length of 21 bytes from start address 103. The 21 bytes consist of the user data with a length of 13 bytes and the KeyID with a length of 8 bytes. They are therefore retrieved together and stored from data byte 1 in the input range. The status word of the EKS Profinet is located in data byte 0 of the input range.Figure 7Programming in the control systemGlobal data blocksA data block is created for saving the received data for the EKS.The data are created in a structured manner in the data block for reading, with all data items longer than one byte being created as individual bytes to circumvent the even-numbered alignment in the control system. The data block must be the same length as the input range of the EKS, otherwise the system function for reading will not work.DB1, ReadBufferEKSFigure 8DB10, instance module for FB1As the function module FB1 operates with static variables, a DB must be used as an instance module. In the example, DB10 is created for this purpose.STL program for retrieving the Electronic-Key contentThe reading program is programmed in FB1 in this example. The program reads only when an Electronic-Key is inserted and new data are ready. An Electronic-Key that has been read in once will not be read in again. The data from byte 103 (KeyCRC), including the KeyID, are read and are provided in data block DB1 from byte 1 for further processing. 21 bytes of user data in total are re-trieved from the EKS Electronic-Key.The status bye of EKS is saved in byte 0 DB1.Description of the interfaceInput dataNone.Output dataError message, new Electronic-Key and status of the DP slave.Input/output dataNone.Static dataThe KeyRead marker is created statically. This marker identifies whether an Electronic-Key has already been completely read one time. Data are retrieved only if the marker is not set. The marker is reset whenever there is no longer an Electronic-Key in the EKS. Temporary dataNone.Changed registersA1, A2, SWUnchanged registersAR1, AR2, DBR1, DBR2System functions usedSFC14, DPRD_DAT – read standard DP slaves/PROFINET IO devicesGlobal dataData block DB1 with a minimum size of 128 bytes is assumed.The content of data block DB1 is completely overwritten.Symbol tableFigure 10STL program in FB1- ReadEKS//Retrieval of data from the EKS Electronic-Key// Check of whether an Electronic-Key was inserted, and data retrieval only if this is the caseU "EKSIn" // Check whether an Electronic-Key is insertedSPB MKEY // If inserted, check whether data have already been retrieved R #KeyRead // Mark that a new Electronic-Key can now comeSPA MRET// Electronic-Key is inserted// Check whether the Electronic-Key is newMKEY: U #KeyRead // If KeyRead is set, this Electronic-Key has already been read SPBN MRD // Retrieve data only from new Electronic-Key// No new Electronic-Key inserted, no errorMRET: R #Error // Feedback, no errorR #NewKey // Feedback, no Electronic-KeyBEFigure 11a// Reading of data from EKS into DB1MRD: CALL "DPRD_DAT" // Call of SFC 14 DPRD_DATLADDR :=W#16#100 // Address of the EKS memory rangeRET_VAL:=MW1 // FeedbackRECORD :=P#DB1.DBX0.0 BYTE 128 // Start address of the DB for reception, length must be 32// Check whether an error occurredL MW 1L 0 // Only return value 0 is OK==ISPBN MERR // If a value <> 0 was returned in marker word 1: error// Electronic-Key read completely, the data are now in DB1S #KeyRead // Note that reading was complete with this counter valueS #NewKey // Report back that a new Electronic-Key was read completelyR #Error // No errorsBEFigure 11b// Error processingMERR: L MW 1 // DP status as feedback in case of errorT #DPStatusS #Error // Return value = 1, error occurredR #NewKeyBEFigure 11cFB1 call//Retrieval of data from the EKS Electronic-KeyCALL "Read EKS" , "Data FB1"Error :=M0.0 // Return value for errorNewKey :=M0.1 // Return value, whether new Electronic-Key DPStatus:=#Status // Status of the DP slaveU M 0.0 // Check whether error occurredSPB MERR // If values = 1, jump to error routine Figure 12Important note – please observe carefully!This document is intended for a design engineer who possesses the requisite knowledge in safety engineering and knows the ap-plicable standards, e.g. through training for qualification as a safety engineer. Only with the appropriate qualification is it possible to integrate the introduced example into a complete safety chain.The example represents only part of a complete safety chain and does not fulfill any safety function on its own. In order to fulfill a safety function, the energy switch-off function for the hazard location and the software within the safety evaluation must also be considered, for example.The introduced applications are only examples for solving certain safety tasks for protecting safety doors. The examples cannot be comprehensive due to the application-dependent and individual protection goals within a machine/installation.If questions concerning this example remain open, please contact us directly.In accordance with Machinery Directive 2006/42/EC, the design engineer of a machine or installation is obligated to perform a risk assessment and take measures to reduce the risk. When doing this, the engineer must comply with the applicable national and international standards. Standards generally represent the current state of the art. Therefore, the design engineer should continu-ously inform himself about changes in the standards and adapt his considerations to them. Relevant standards include EN ISO 13849 and EN 62061. This application must be regarded only as assistance for the considerations about safety measures.The design engineer of a machine/installation is obligated to assess the safety technology itself. The examples must not be used for assessment, because only a small excerpt of a complete safety function was considered in terms of safety engineering here. In order to be able to use the safety switch applications correctly on safety doors, it is indispensable to observe the standards EN ISO 13849-1, EN ISO 14119 and all relevant C-standards for the respective machine type. Under no circumstances does this doc-ument replace the engineer’s own risk assessment, and it cannot serve as the basis for a fault assessment.Particularly in case of fault exclusion, it must be noted that this can be performed only by the design engineer of a machine or installation and requires a reason. General fault exclusion is not possible. More information about fault exclusion can be found in EN ISO 13849-2.Changes to products or within assemblies from third-party suppliers used in this example can lead to the function no longer being ensured or the safety assessment having to be adapted. In any event, the information in the operating instructions on the part of EUCHNER, as well as on the part of third-party suppliers, must be used as the basis before this application is integrated into an overall safety function. If contradictions should arise between the operating instructions and this document, please contact us directly.Use of brand names and company namesAll brand names and company names stated are the property of the related manufacturer. They are used only for the clear identifi-cation of compatible peripheral devices and operating environments in relation to our products.EUCHNER GmbH + Co. KG · Kohlhammerstraße 16 · 70771 Leinfelden-EchterdingenTelephone:+497117597-0·Fax:+497117597-303·***************·www.euchner.de。