2013最新版本宇通客车维修手册介绍

客车维修服务站基本工作手册客车维修服务站基本工作手册第一章：服务站简介1.1 服务站介绍本服务站是一家专门提供客车维修与保养服务的机构，旨在为客户提供高质量、高效率的汽车维修服务，保障客户的出行安全和车辆性能。

我们拥有一支技术娴熟、经验丰富的维修团队和现代化的维修设备，能够满足客户的各种需求。

服务站所修理的车辆包括各种品牌的客车，无论是轻型客车，还是重型客车，都可以得到专业的维修。

1.2 服务站目标本服务站的目标是在为客车维修服务领域树立行业标杆，成为客户可以信赖的维修服务机构。

我们致力于为客户提供高素质的服务，让每一位客户都满意。

为了实现这一目标，我们制定了本手册，旨在规范服务站的各项工作流程，提升服务质量。

第二章：工作流程2.1 客户接待2.1.1 客户来到服务站时，应立即有专人进行接待，主动了解客户的维修需求。

2.1.2 对客户的需求进行详细记录，包括车辆型号、故障描述等信息。

2.1.3 向客户说明维修的流程和费用，并根据客户意愿提供相关建议。

2.2 车辆检查与诊断2.2.1 接待员将维修需求转交给技术人员，由技术人员对车辆进行详细检查与诊断。

2.2.2 技术人员应详细记录车辆的故障现象，并进行逐一排查和测试，以确定故障原因。

2.2.3 技术人员与车主进行沟通，向车主说明故障原因、维修方案以及维修所需时间和费用。

2.3 维修与更换零件2.3.1 维修人员根据技术人员的诊断结果和维修方案进行维修工作。

2.3.2 维修人员应熟悉各种维修工具和设备的使用方法，并保证操作的安全和正确性。

2.3.3 如需更换零件，维修人员应使用原厂或权威认证的零件，确保质量和耐用性。

2.3.4 维修人员应及时与技术人员沟通，反馈维修过程中的任何问题。

2.4 维修质量检验与测试2.4.1 维修完成后，维修质量检验员对车辆进行全面检验，确保维修质量和安全性。

2.4.2 检验员应按照服务站的维修标准进行检验，并记录检验结果和意见。

S VANS PANTECHS TAUTLINERS PRIME-MOVERS SEMI-TRAILERS FLA KS A-TRAILERS B-TRAILERS EXTENDABLES TRAYS SKELS DROP-DECK TLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOVERS SEMI-LERS FLAT-DECKS A-TRAILERS B-TRAILERS EXTENDABLES TRAYS SKE DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOV I-TRAILERS FLAT-DECKS A-TRAILERS B-TRAILERS EXTENDABLES TRAYDROP-DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIM• UTES & VANS • PANTECHS • MINI BUSES • TRAYS & HIAB • PRIME MOVERS• SEMI TRAILERS• FLAT DECKS• A & B TRAILERS• EXTENDABLES• SKELS• DROP DECKS•TAUTLINERSUtes1T UteVans1T Van1.5T vanMini Buses (drivers available)s8 seater Mini Bus12 seater Mini Bus14 seater Mini Bus25 seater Mini BusLuggage TrailersPantechs3T Pantech with tail lift (auto or manual)6T Pantech with full tail lift6T Pantech with walk up board8T Pantech with tuck away tail lift8T Pantech with walk up board Tautliners6T Tautliner - 10 pallet with tail lift6T Tautliner - 10 pallet without tail lift8T Tautliner - 12 pallet with tuck away tail lift 8T Tautliner - 12 pallet without tail lift8T Tautliner - 14 pallet with full tail lift8T Tautliner - 14 pallet without tail lift12T Tautliner - 14 pallet with full tail lift 12T Tautliner - 14 pallet without tail lift Trays2T Tray with drop sides3T Tray with tail lift & gates6T Tray with or without gates8T Tray with or without gates12T Tray with container pins Prime MoversSingle rated with sleeperBDouble rated with sleeperBrand new Kenworths & Argosys available in automatic or manualHiab8T Tray with front mounted craneSemi TrailersFlat Decks40’ Flat Deck Tri Axle45’ Flat Deck Tri AxleExtendables19 mtr Flat Deck extendable18 mtr Drop Deck extendable21mtr Flat Extendable Tri AxleSkels40’ Skel with 3 way pins40’ Retractable Skel Tri axleOpen Drop Decks45’ Open Drop Deck with 3 way pins - With or without gatesTautliners45’ Flat Tautliner45’ Drop Deck Tautliner with mezz floor 45’ Drop Deck TautlinerA TrailersA Flat with container pinsA Drop Deck with mezzanine floorA+B SetsFlat open setsFlat Tautliner setsDrop deck Tautliner setsECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOVERS SEMI-TRAILERS FLAT-DECKS A-TRAILERS B-TRAILERS EXTENDAB RAYS SKELS DROP-DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOVERS SEMI-TRAILERS FLAT-DECKS A-TRAILERS B-T XTENDABLES TRAYS SKELS DROP-DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOVERS SEMI-TRAILERS FLAT-DECKS A -TRAILERS B-TRAILERS EXTENDABLES TRAYS SKELS DROP-DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOVERS SEM RAILERS FLAT-DECKS A-TRAILERS B-TRAILERS EXTENDABLES TRAYS SKELS DROP-DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERSShort or long term hireSouthern Cross Truck Rentals offer shortor long term rentals. Our vehicles can be hired as needed – hourly, daily, weekly or monthly.24 Hour emergency service Southern Cross Truck Rentals provides24 hour roadside assistance. In caseof emergency, breakdown or accident involving your hire vehicle call 4633 6100.1800TRUCKHIRE mobile AppIf you’re in and out of the office, why not download our App from the App Store for a quick quote.One way rentalsSouthern Cross offers One Way rentals from Sydney to most capital cities.Call us or visit our website to see our One Way deals.Corporate cardOur CorporateCard offers asignificant discountto businesses whichhave a large fleetor contracted drivers. To find out more about our Corporate Card contact our Sales Department.Truck & Driver Hire Equipment GuideLet us do the driving for youSouthern Cross Truck & Bus Driver Hiresupplies both truck & bus drivers.Depending on your job, you can choose tohire Southern Cross Truck & Bus Driver Hiredrivers either at an hourly or project rate.Included in your price are all drivers’workers’ compensation and travelrequirements and, having a fleet of over140 vehicles at our disposal, we can easilysupply vehicles should you require.S VANS PANTECHS TAUTLINERS PRIME-MOVERS SEMI-TRAILERS FLA KS A-TRAILERS B-TRAILERS EXTENDABLES TRAYS SKELS DROP-DECK TLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOVERS SEMI-LERS FLAT-DECKS A-TRAILERS B-TRAILERS EXTENDABLES TRAYS SKE DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIME-MOV I-TRAILERS FLAT-DECKS A-TRAILERS B-TRAILERS EXTENDABLES TRAYDROP-DECKS TAUTLINERS UTES VANS PANTECHS TAUTLINERS PRIMFor more informationCall 02 4633 6100or visit .auSouthern Cross Truck Rentals149 Smeaton Grange Road, Smeaton Grange NSW 2567• Long & short term hire • Vehicle relocations • Vehicle delivery• Vehicle pick up • One way rentals • Corporate card• Driver hire (LR to MC)• Truck & driver hire。

由中国汽车技术资料信息中心组织有关资深维修专家，经过一年来的精心策划编辑，编制的全新《2013版宇通客车维修手册》，全书3册，现已将在2013年4月份面世，以飨读者。

本维修手册的编制，以全新的版面与目前市场上推广的车型相匹配。

重点介绍了宇通客车维修的基础知识、发动机的工作原理和电气电路维修操作方法、底盘部分的检测与维修，车身机械各部位故障诊断及排除及其附件的保养和检修方法等。

力求通俗易懂，集资料性、全面性、实用性为一体。

达到直观、易懂，更快的掌握该客车的维修技术。

满足广大汽车修理人员合理地对宇通客车进行维护、保养、修理和调整，我们以简明扼要、通俗易懂的语言，将复杂的维修过程，更加简单明了化，通过装配结构图示标记的清晰表述就可以掌握相关总成的重要部件及使用注意事项。

宇通客车维修手册目录出版前言一、发动机部分A、玉柴发动机维修1、YC4G系列柴油机使用维护2、YC6L系列电控国柴油机维护保养3、玉柴国III电控单体泵(威特系统)发动机车辆线束4、玉柴威特单体泵系统整车功能及接口5、玉柴国III电控单体泵(衡阳南岳系统)发动机车辆线束6、玉柴DELPHI单体电控泵系统车辆线束接线图7、玉柴ECU单体泵系统发动机车辆线束说明(配48端子圆形车辆接插件)_8、YC4FA博世共轨电路图(整车+发动机)9、电控柴油机故障诊断仪_南岳系统10、玉柴天然气发动机(ECIEPR)专有零部件使用维护保养11、城市公交车玉柴电控发动机使用与保养12、玉柴EPR系统6M6J4G系列天然气发动机整车电路图13、玉柴发动机常见故障诊断及排除14、玉柴BOSCH共轨系统车辆线束接线图15、BOSCH共轨常见故障排除B、蓝擎WP10系列国III客车用发动机、潍柴燃气发动机维修使用保养和故障排除C、上柴电控发动机维修使用保养D、锡柴国三电控柴油机故障案例、维修使用保养E、康明斯ISDE发动机维修技术二、电气系统1、宇通客车整车电路图、国三客车启动电器图2、宇通客车玉柴德尔福和BOCSH、锡柴、潍柴国三、上柴电控、MAN欧三等电控发动机故障、代码表3、顶架、仪表主、油箱仓体、电瓶仓体、发动机仓体线束装配及密封作业技术4、宇通客车电路工作原理与故障排除5、通客车电控发动机功能检查方法三、空调系统1、郑州科林车用空调维修技术及科林空调故障排除2、科林空调CAN原理图3、松芝BBP-V-DA型空调机与松芝空调故障快速排除4、日本电装空调系统5、宇通客车汽车空调维修技术要点维修四、桥部分1、宇通客车车桥功能、转向桥、驱动后前桥所有维修2、宇通客车主要车型配东风德纳车桥维修技术五、变速箱部分1、宇通DF5S550系列变速箱使用与维修2、綦江齿轮传动变速器qj805-1205使用维修保养3、特尔佳电涡流缓速器系统原理、装配、故障排除4、洛阳凯迈电涡流缓速器维修与保养5、SH1006普通变速箱原理及操纵机构六、动力转向系统七、燃油、燃气供给系统使用与维修保养八、SH1009悬架维修保养及ECAS系统诊断九、离合器结构原理及操纵机构维修十、科密客车ABS防抱死振动系统维修技术十一、宇通UD车型操纵系统使用技术与故障排除方法十二、宇通气制动系统十三、JL80Z转向器十四、其他维修保养技术1、YUTONG客车保养维修常识2、宇通12M客车二级维护技术要点十五、范例：宇通ZK6120HT系列客车全车维修。

ZK6120HT系列客车使用说明书宇通客车郑州宇通客车股份有限公司2004年6月8日、尸■、亠前言尊敬的用户, 感谢您使用宇通客车。

郑州宇通客车股份有限公司拥有亚洲最大的客车生产基地、国家博士后科研工作站和国内客车行业国家一级全自动检测线。

雄厚的研发和生产实力确保了宇通客车具有较高的质量水平。

多年来，宇通客车以其卓越的性能赢得了越来越多的用户的青睐。

ZK6120HT系列客车是我公司针对国内客运市场需求而精心设计生产的高档客车，选用德国MAN公司技术生产的LBC6121高档客车专用底盘，质量和性能成熟可靠。

车身设计则充分体现了“以人为本”的设计理念：造型豪华、气派，内饰典雅、大方；车厢内布置简洁、合理，给人明快、舒畅的视觉享受。

在整车制造程中采用了涨拉粘接蒙皮和自动点焊工艺，极大的提高了车身的平整度和密封性；优质的异型钢材和先进的防锈处理工艺确保了车身的骨架强度和防腐性能。

本说明书介绍了整车装备、操纵系统、主要技术参数、使用方法以及使用注意事项，关于底盘方面更详细的说明请见“客车A55/A82/A83/A85 型后置发动机客车底盘使用手册” 。

若对配套总成的操作要求不太熟悉，请仔细阅读随车提供的相应使用说明书。

尊敬的用户，客车最大性能的发挥很大程度上取决于您对车辆的熟悉和保养维护程度。

我们恳请您在使用客车之前务必对各说明书进行认真的阅读，并严格遵守其中的要求、规定。

为了能给您提供更加优质的服务，我公司设有全国800免费电话,当您在客车使用中遇到问题请及时与我们联系，我们一定会热忱、及时的为您服务。

销售电话：8008836806 服务电话：8008836816欢迎您在使用本说明书的过程中多提宝贵意见和建议。

再次衷心地感谢您承购宇通客车！郑州宇通客车股份有限公司中国•郑州二OO三年四月特别声明尊敬的客户，请在使用该车之前仔细阅读本说明书、LBC6121型后置发动机客车底盘使用手册、保养维修手册和配发的其它总成说明书。

客车维修服务站基本工作手册1. 引言本文档为客车维修服务站的基本工作手册，主要旨在提供服务站员工必备的基本工作指南和操作流程，以确保客车维修工作的高效性和质量保证。

2. 服务站概述• 2.1 服务站位置及设施概述• 2.2 服务站人员组织架构和职责分工• 2.3 工作时间与休息安排3. 客车维修工作流程客车维修工作应按照以下流程进行，确保每一步骤的准确性和连续性：• 3.1 客车接待和登记• 3.2 故障诊断与检查• 3.3 维修方案制定与报价• 3.4 维修工作执行• 3.5 测试与质量检验• 3.6 客车交付与售后服务4. 服务站员工岗位职责为确保服务站各项工作顺利进行，每个员工的职责应明确而专业化。

以下是服务站中各个岗位的职责简介：• 4.1 接待员• 4.2 技术人员• 4.3 维修工• 4.4 质量检验员• 4.5 售后服务人员• 4.6 车间主管5. 安全操作规范为了保障员工和客车维修作业的安全，服务站应遵守以下操作规范：• 5.1 安全设备使用• 5.2 燃油、液体和化学品的储存与使用• 5.3 机械设备操作注意事项• 5.4 灭火应急预案• 5.5 客户车辆的保护与隐私• 5.6 事故的处理与报告6. 工作流程优化与改进为了提高客车维修服务的效率和质量，服务站应定期进行工作流程的优化与改进。

以下是可以考虑的改进措施：• 6.1 信息化技术的应用• 6.2 技术培训与知识分享• 6.3 定期进行服务质量评估• 6.4 客户满意度调查7. 总结客车维修服务站基本工作手册旨在提供服务站员工基本的工作指南和操作流程，确保客车维修工作的高效性和质量保证。

服务站应严格按照手册中的工作流程和操作规范进行工作，不断优化和改进工作流程，提升服务质量和客户满意度。

只有通过规范的流程和高效的执行，服务站才能提供出色的客车维修服务。

ZK6120HT系列客车使用说明书郑州宇通客车股份有限公司2004年6月8日前言尊敬的用户,感谢您使用宇通客车。

郑州宇通客车股份有限公司拥有亚洲最大的客车生产基地、国家博士后科研工作站和国内客车行业国家一级全自动检测线。

雄厚的研发和生产实力确保了宇通客车具有较高的质量水平。

多年来，宇通客车以其卓越的性能赢得了越来越多的用户的青睐。

ZK6120HT系列客车是我公司针对国内客运市场需求而精心设计生产的高档客车，选用德国MAN公司技术生产的LBC6121高档客车专用底盘，质量和性能成熟可靠。

车身设计则充分体现了“以人为本”的设计理念：造型豪华、气派，内饰典雅、大方；车厢内布置简洁、合理，给人明快、舒畅的视觉享受。

在整车制造程中采用了涨拉粘接蒙皮和自动点焊工艺，极大的提高了车身的平整度和密封性；优质的异型钢材和先进的防锈处理工艺确保了车身的骨架强度和防腐性能。

本说明书介绍了整车装备、操纵系统、主要技术参数、使用方法以及使用注意事项，关于底盘方面更详细的说明请见“客车A55/A82/A83/A85型后置发动机客车底盘使用手册”。

若对配套总成的操作要求不太熟悉，请仔细阅读随车提供的相应使用说明书。

尊敬的用户，客车最大性能的发挥很大程度上取决于您对车辆的熟悉和保养维护程度。

我们恳请您在使用客车之前务必对各说明书进行认真的阅读，并严格遵守其中的要求、规定。

为了能给您提供更加优质的服务，我公司设有全国800免费电话,当您在客车使用中遇到问题请及时与我们联系，我们一定会热忱、及时的为您服务。

销售电话：8008836806 服务电话：8008836816欢迎您在使用本说明书的过程中多提宝贵意见和建议。

再次衷心地感谢您承购宇通客车！郑州宇通客车股份有限公司中国·郑州二ΟΟ三年四月1特别声明尊敬的客户，请在使用该车之前仔细阅读本说明书、LBC6121型后置发动机客车底盘使用手册、保养维修手册和配发的其它总成说明书。

导游椅导游椅即为导游提供座位的座椅，导游椅的自然状态为座垫与两侧扶手皆处于铅直放置，当导游使用时，可向下按导游椅两侧的扶手，即可将导游椅的座垫面放平，导游即可坐在座垫上，当不使用时，导游先站立，再向上提起导游椅两侧的扶手，5、司机座椅注意—事故与损毁！车辆行驶时不要调节座椅—只有当车辆稳定时, 才能调节座椅，同时必须听到座椅调节到位并锁定的声音。

调节靠枕高度达到耳部以便支撑头部，不要把靠枕抽出其顶端。

ISRINGHAUSEN 6860/875气弹簧式座椅使用说明：1）体重调整根据使用者自身体重，旋转负荷调节手柄，直到345感觉舒适为止，顺时针旋转负荷手柄，则体重增加，反之体重减小。

2）前后调整用手轻轻向上拔起前后调整手柄，前后推动座椅整体，使其达到理想位置，放下手柄，自动锁定。

3）靠背角度调整靠背角度调整时，先扳起靠背角度调整手柄D，前后转动靠背，直到满意位置1后，松开手柄，锁住靠背位置。

4) 座椅倾角调节（后）25)座椅倾角调节（前）★注意事项：1）调整要到位，防止锁止部件损坏；2）前后调整和靠背角度调整，应将手柄向上扳到位，以保证结构完全脱离，再进行调整；3）调整完毕后，各手柄回位应到位，确保各部位锁止可靠。

4）车辆行驶时不要调节座椅，只有车辆稳定时才能调节座椅。

6、乘客座椅乘客座椅为高靠背角度可调节，外侧座椅可横向移动，扶手可掀起的高靠背豪华座椅，且可带脚蹬。

（1）、功能介绍A、过道处座椅可以横向外移，以增加乘坐有效空间，提高舒适性，最大外移量可达60mm。

B、座椅靠背可根具用户需要，向后仰调，调节为无极式，角度范围为0—20°。

C、座椅侧扶手为下压式扶手，可方便用户乘坐出入。

（2）、操作使用说明A、座椅的调节操作方式为按键式，按键上附有功能调节指示，横向箭头为外拉功能指示，纵向箭头为背角度调节指示，使用时，按下所需功能键即可。

B、下压式扶手下压时，先将扶手后抬到底，才可压下与坐垫平齐。

2013最新版本宇通客车维修手册介绍宇通客车维修手册是为了帮助用户更好地了解和维护宇通客车而设计的。

本手册详细介绍了宇通客车的结构、维护方法和维修步骤，以及常见故障的排除方法和预防措施。

以下是本手册的内容细化：第一章：绪论1.1 宇通客车维修手册的作用和目的1.2 宇通客车的特点和使用范围第二章：宇通客车的结构和工作原理2.1 宇通客车的结构组成和功能介绍2.2 宇通客车的工作原理和操作要点第三章：宇通客车的维护方法3.1 宇通客车的定期检查和保养3.2 宇通客车的油液更换和添加3.3 宇通客车电池的维护和更换3.4 宇通客车轮胎的保养和更换第四章：宇通客车的故障排除方法4.1 宇通客车常见故障的诊断和排除步骤4.2 宇通客车电气系统故障的排查和修复方法4.3 宇通客车发动机故障的处理方法4.4 宇通客车制动系统故障的处理方法第五章：宇通客车的预防措施5.1 宇通客车的安全操作要点和预防措施5.2 宇通客车的防护措施和维修保养建议附件：本文档附带以下附件：- 宇通客车的各个部件图示和说明- 宇通客车的维修工具清单- 宇通客车的维修记录表格法律名词及注释：1：宇通客车：指宇通客车有限公司生产的载客汽车。

2：维修手册：指详细介绍宇通客车维护和修理方法的文档。

3：定期检查：按照规定时间和标准对宇通客车进行检查和维护的行为。

以上是对2013最新版本宇通客车维修手册的介绍，本手册详细记录了宇通客车的结构、维护方法和维修步骤，以及常见故障的排除方法和预防措施。

希望通过本手册的使用，用户能够更好地了解宇通客车并进行维护和修理。

请注意，该文档涉及的附件包括宇通客车的部件图示和说明、维修工具清单以及维修记录表格。

为了更好地理解文档内容，附件的使用是必要的。

为了更好地理解本文档，以下是一些法律名词及其注释：1：宇通客车：指宇通客车有限公司生产的载客汽车。

2：维修手册：指详细介绍宇通客车维护和修理方法的文档。

3：定期检查：按照规定时间和标准对宇通客车进行检查和维护的行为。

2013年全新高级修订版本《中国重型汽车维修手册》隆重推出
简介
2013版最新完全版《中国重型汽车维修手册》，共四册。

本书由中国汽车技术信息资料中心组织权威专家、资深教授根据斯太尔系列重型载货汽车相关技术资料编写而成，此版本在保留原12版内容的基础上，经过多次修订汇总新增添了10款
HW7E(EGR)共轨发动机电气电路系统、电器控制系统诊断、HOWO A7车门电器控制系统（配遥控）使用维修、空调系统原理分析及故障检测、WABCO系统维修、重汽桥箱产离合器维修保养，重汽WD615潍柴天然气发动机使用技术故障排除维修、重汽黄河王子电气电路图等新的内容，技术含量更高。

本手册涵盖了以斯太尔技术平台开发提升的所有重型汽车车型，内容包括各总成部件的结构特点、工作原理、拆装程序、维修及调整规范（主要零部件的配合间隙、使用极限、装配工艺及扭矩和技术要求）、主要故障的排除以及维修专用工具的使用，是重型汽车维修人员和汽车培训学校技术人员培训必不可少的教材。

也适用汽车使用、维修、车管人员阅读应用，也可以供其他重型汽车维护保养等有关技术人员参考。

OVERVIEW OF BODY FEATURES1.Next-Generation Advanced Compatibility Engineering™ (ACE™) body structure.2.Extensive use of high tensile strength steel (55.8%), including 17.2% in grades 780, 980, and 1,500 MPa.3.Roof panel assembly with integrated roof rail and roof arch extensions.DISCLAIMER: This publication contains a summary of new body and vehicle technology that may affect collision and other body repairs. Always refer to the appropriate service and body repair manuals for complete repair information. For body shops outside of the Honda dealer network in Canada, a subscription may be purchased at: . Body Repair News2013 Accord: New Model Body Repair InformationTABLE OF CONTENTS12 MODEL/YEAR MODÈLE /ANNÉE DATE OF ISSUE DATE EN VIGUEUR BULLETIN NUMBER NUMÉRO DU BULLETIN2013 ACCORD Dec. 9, 2013BRN-13-1BODY CONSTRUCTION AND HIGH STRENGTH STEEL CONTENT•Steel parts are colour-coded based on their tensile strength in megapascals (MPa).•High strength steel is defined as any steel with a tensile strength of 340 MPa or higher.•Steel repair and welding procedures vary depending on the tensile strength of the parts involved.NOTE: These illustrations are for general reference only. Some body parts, such as the front pillars, are constructed from multiple layers of different tensile strength steels. Always refer to the body repair manual body construction section for specific steel tensile strength information.New Model Body Technology4-Door Body Construction2-Door Body ConstructionSteel TensileStrength Legend1500 MPa in Front Pillars (Behind 590 MPa)1 34 51,500 MPa (HOT STAMP) STEEL LOCATIONS1,500 MPa steel is stronger than ordinary steel, so it can help protect vehicle occupants while reducing overall vehicle weight to improve fuel efficiency.The numbered parts in the diagrams below are constructed of 1,500 MPa steel:1234ROOF PANEL ATTACHMENTThe roof rail and roof arch extensions are integrated into the roof panel assembly. Previously, these were separate parts. The roof panel bolts and spot welds must be removed and installed to the inner pillar and roof rail structure using a specific procedure. Refer to the body repair manual section titled “Roof Panel Removal and Installation” for complete information. TOWING AND LIFTING PRECAUTIONS•Flat bed towing equipment is the preferred method to transport this vehicle.•Front wheel lift towing equipment may also be used to tow this vehicle.For more information, refer to “Emergency Towing” in the owner’s manual.•Lift or jack only at the specified points to avoid damaging the vehicle.•Do not lift or tow this vehicle by its bumpers, or serious damage will result.For more information, refer to “Lift and Support Points” inthe service or body repair manual.Front Roof Rail ExtensionRoof Arch ExtensionRear Roof Rail4-Door Model Shown, 2-Door SimilarACOUSTIC SEPARATOR LOCATIONSto reduce road noise intrusion into the cabin.•Factory-installed separator foam is expandedduring the primer and paint baking process.•Use care to avoid separator foam damage.The original foam cannot be restored if damaged.•Replacement plastic separators are availableas service parts. These will not produce foam,even if heated. To seal the new separator,apply urethane sealer around the separatorto fill in the gap with the panel.= Acoustic Foam Separator Location(4-door model shown, 2-door similar) Body Repair InformationUSE OF HEAT DURING BODY STRAIGHTENING AND REPAIRWhen you are doing body straightening and repair procedures:•DO NOT apply heat to any body part during straightening.This may compromise the internal structure and strengthof high-strength steel parts.•Any part that has heat applied to it during straighteningMUST be replaced with new parts.•Ignoring these instructions may significantly reduceoccupant protection in any subsequent collision.SECTIONING (CUT AND JOINT) GUIDELINESBecause of body structure improvements for collisionsafety and rigidity, the materials, steel thickness, andinternal reinforcements have become very specific.Follow these guidelines to avoid an unsafe repair:•Avoid sectioning (cut and joint) except for outer panelsand floor panels unless a specific procedure is providedin the body repair manual.•Replace body structural components as assembliesthat match the replacement parts configuration.NOTE: The following content is intended only to highlight new/special concerns. No body repairs should be attempted without first referring to the appropriate body repair manual for complete information.MIG BRAZING GUIDELINES FOR 1,500 MPa STEEL PARTS Refer to the body repair manual for complete information: •MIG brazed joint locations are specified in the body repair manual.• A single, or double, hole MIG braze may be specified in the body repair manual depending on the tensile strength of the parts being joined.•The size and number of holes is critical to achieving adequate joint strength.• A pulsed MIG welder MUST be used. Refer to the equipment manufacturer’s instructions for welder voltage and current setup.•Photos at right show the difference in results between pulsed and non-pulsed MIG brazing.Welding Precautions and InformationREPAIRING 1,500 MPa STEEL PARTSObserve these precautions when repairing 1,500 MPa steel parts: •NEVER attempt to straighten damaged 1,500 MPa steel parts because they may crack.•1,500 MPa steel parts MUST be replaced at factory seams using squeeze-type resistance spot welding (STRSW).•MIG brazed joints should be used ONLY in locations not accessible by a spot welder.•To assure adequate weld tensile strength, always set the spot welder to the specifications provided in the body repair manual.•NEVER perform MAG welding on 1,500 MPa steel. The heat generated during welding will significantly reduce the strength and structural integrity of 1,500 MPa steel parts.•This photo shows tensile strength test results ofwelded 1,500 MPa steel. The 1,500 MPa steel fractured first, because the welding heat reduced its strength to far below 590 MPa.•For more information, refer to “Hot Stamp (1,500 MPa) Parts Welding Specifications” in the body repair manual.MAG WELDING SPECIFICATIONS FOR 590-980 MPa HIGH-STRENGTH STEEL PARTS NOTE: In this publication and the body repair manuals,gas metal arc welding (GMAW) is referred to by itssubtypes depending on the welding/brazingrequirements:•MIG welding/brazing = Metal inert gas welding orbrazing where 100% Argon (Ar) shielding gas isused. Argon is inert and does not react with themolten weld pool or brazing operation.•MAG welding = Metal active gas welding wherethe shielding gas being used contains a mixture of80% Argon (Ar) and 20% Carbon Dioxide (CO2).It is considered active because the CO2 undergoesa limited reaction with the molten weld pool.The body repair manual specifies the weld types and locations for each body panel:•The welding wire used must have a tensile strength equal to, or greater than, the lowest tensile strength of the parts being welded. This conversion chartshows the relationship of steel tensile strength (MPa) to the minimum welding wire tensile strength (ksi).•Refer to the diagrams shown below:MAG PLUG WELDING GUIDELINES•MAG plug welding may be done when joining body components to 590-980 MPa steel parts.•Follow the recommendations described in the body repair manual section “MAG welding specifications for high-strength steel parts 590 MPa and higher.” MAG BUTT WELDING GUIDELINES•MAG butt welding may be done only on steel parts with a tensile strength of 590 MPa and lower. •Welding speed is critical to achieve the correct weld strength and minimize the heat affected zone (HAZ). •Follow the recommendations described in the body repair manual section “MAG welding specifications for high-strength steel parts 590 MPa and higher.”AIRBAG SYSTEM COMPONENTSThe airbag system in this vehicle includesthe following components that may deploy in a collision:1.Driver and front passenger seat belt tensioners(may deploy independently from any airbags). 2.Driver and front passenger SRS airbags. 3.Side airbags mounted in the outer driver andfront passenger seat-backs.4.Left and right side curtain airbags mountedabove the side windows under the headliner.SMARTVENT™ SIDE AIRBAGSThis vehicle is equipped with new SmartVent side airbag construction: •This airbag design helps mitigate the risk of excessive airbag deployment force and risk of injury to smaller seat occupants. •Eliminates the need for the Occupant Position Detection System (OPDS) sensor in the front passenger’s seatback.As with all side airbags, the following service precautions apply: •Special seat covers and/or breakaway thread are used to insure proper deployment path.•Damaged front seat covers should be replaced, not repaired. •Do not install non-factory seat covers, because they may alter the airbag's intended deployment path.Airbag System Components and Repairs342 1SmartVent Side AirbagAIRBAG SYSTEM ELECTRICAL REPAIRSExcept when doing electrical inspections that require battery power, always turn the ignition to the OFF (LOCK) mode, disconnect the negative battery cable, then wait at least 3 minutes before starting work. •For easier identification, electrical connectors that contain only airbag system wiring are yellow in colour.•Many harnesses that contain primarily airbag wiring are also wrapped in yellow tape.•Airbag system wiring that runs in a common harness, such as a floor harness, is generally not marked.•NEVER attempt to modify, splice, or repair airbag system wiring. If airbag system wiring is damaged, replace the wiring harness(es). NOTE: Refer to the service manual for complete restraint systemsoperation, diagnostic, and repair information.AIRBAG SYSTEM INDICATORSThere are two indicators used for the airbag system:Supplemental Restraint System (SRS) IndicatorWhen you turn the ignition to the ON mode, this indicator should come on and then turn off after about 6 seconds.•If the SRS indicator does not go off, or does not come on at all, there is a problem with the system.•DTCs must be read and cleared using the HDS (or equivalent) scan tool. Contact a Honda dealer for assistance if necessary. •If a vehicle is sent to the dealer for airbag system repair or troubleshooting, include a copy of the repair estimate with part numbers and the source for any replaced airbag system parts.Passenger Airbag OFF IndicatorThe indicator comes on to alert you that the passenger’s front airbag has been turned off. •This occurs when the front passenger’s weight sensors detect 65 lb. (29 kg) or less, the weight of an infant or small child, on the seat.•If the indicator comes on with no front passenger and no objects on the seat, or with an adult occupying the seat, something may be interfering with the seat weight sensors, or there may be a problem with the system. Contact a Honda dealer for assistance if necessary.AIRBAG SYSTEM REPAIRS REQUIRED AFTER DEPLOYMENTTo restore proper function and allow DTCs to be cleared, the airbag system MUST be repaired as specified in the service manual. Refer to “Component Replacement/Inspection After Deployment” for complete information. •DO NOT install used, refurbished, or modified airbag system parts.•When making airbag system repairs, only use new Honda genuine replacement parts, which are manufactured to the same standards and quality as the original parts.•To ensure the correct replacement airbag system parts are installed, provide the vehicle’s VIN whenordering parts. Compare the part numbers on the new and removed parts to make sure they match.REPLACEABLE HEADLIGHT BRACKETSIf any of the headlight assembly attachment brackets are broken, replacement brackets are available as service parts.A broken headlight assembly can be repaired using service brackets provided it meets the following criteria: •No damage to the headlight assembly•Sealing of the headlight lens and headlight housing is maintained.These service brackets are available:1.Upper front bracket2.Upper rear bracket3.Lower bracketRefer to “Headlight Bracket Replacement” in the body repair manual for complete information.1 3 Service Headlight Brackets SYSTEMS THAT MAY REQUIRE DEALER ASSISTANCE WITH AIMINGSome models may be equipped with one or more of the following systems that require aiming after collision repairs. Special tools are required to complete the aiming procedures. Contact a Honda dealer for assistance.LaneWatch™:LaneWatch uses a camera and the center display to help drivers recognize objects in the blind spot of the passenger side door mirror.The LaneWatch camera must be aimed after one or more of the following procedures are done: •LaneWatch camera removal or replacement •Door mirror removal or replacement •Door panel removal or replacement •Door panel body repairLaneWatch does not set DTCs. Troubleshooting and camera aiming are done using the navigation system or center display self-diagnostics. LaneWatch does not have a malfunction indicator.TIRE PRESSURE MONITORING SYSTEM (TPMS)This vehicle is equipped with an indirect TPMS. It uses the VSA wheel speed sensors to monitor and compare tire characteristics while driving to determine if one or more tires are significantly underinflated. The low tire pressure/TPMS indicator blinks and/or comes on if: •The air pressure is too low in one or more tires. •The system requires calibration or is calibrating. •The compact spare tire is mounted. •There is a TPMS problem.TPMS calibration must be started every time you: •Adjust the pressure in one or more tires•Rotate the tires•Replace one or more tires•Replace or update the VSA-modulator control unit.Refer to “TPMS Calibration ” in the service or owner’s manual for complete information. •Contact a Honda dealer for assistance if necessary.Electrical Repair InformationLow Tire Pressure/TPMS Indicator11 of 11ELECTRICAL GROUND WIRE PROTECTION•Painting over electrical ground locations may causeelectrical systems, such as Vehicle Stability Assist(VSA), to malfunction and set DTCs that may bedifficult to diagnose.•Protect the ground wire and the ground wire mountinghole threads with a bolt or silicone plug when primingor painting. Forward Collision Warning and Lane Departure Warning (FCW/LDW): The FCW/LDW camera must be re-aimed if:•The FCW/LDW camera unit is removed or replaced•The windshield is removed or replacedIf the aiming is incomplete, the FCW and LDW indicators come on and/or blink. © 2013 Honda Canada., Inc. – All Rights Reserved。