克林格垫片,KLINGERsil C4400

PRODUCT INFORMATION CEMENT SC 4000PRODUCT DESCRIPTIONCEMENT SC 4000 is a two-component adhesive based on Chloroprene rubber (CR).ADHESIVE SYSTEMThe application of CEMENT SC 4000 onto steel surfaces is carried out in combination with PRIMER PR 200. Alterna-tively, PRIMER PR 200 can be replaced by PRIMER PR 500-1 in combination with CEMENT SC 4000 onto the steel sub-strates.FIELDS OF APPLICATIONCEMENT SC 4000 is used especially for the soft rubber lining of areas either on site or in the workshop. CEMENT SC 4000 is in particular applicable for rubber to rubber, rubber to metal, rubber to fabric and fabric to fabric bonding.APPROVALS & CERTIFICATESThe ingredients of CEMENT SC 4000 white are according to CFR 21§175.105 of US Food and Drug Administration FDA permitted for food contact in combination with HARDENER E-40.FEATURES∙ High adhesive strength∙ High dynamic load ability of the bondingCHEMICAL RESISTANCEInformation on the chemical resistance properties is available upon request.SUBSTRATESubstrates are components made of non-ferrous metals, cast iron, non-alloyed or austenitic steel. Components to be rub-ber lined shall be designed and manufactured in accordance with EN 14879-1.SURFACE PRE-TREATMENTAll surfaces to be rubber lined must be dry and free of con-taminants. All contaminants, including non-visible detectable contaminants, must be removed in accordance with DIN TR 55684 or EN ISO 8502.Non-alloyed steel surfaces shall be abrasive blasted to "Near White Metal" in accordance with EN ISO 12944-4. A surface preparation degree of SA 2½ (SSPC-SP 10; NACE No. 2) as specified in EN ISO 8501-1 and a “medium (G)” roughness degree as specified in EN ISO 8503-2 must be achieved. A minimum surface profile of R z ≥ 50 µm is required.To prevent flash rust, the primer must be applied immediately after the blasting and cleaning of the substrate or the compo-nent must be air conditioned to a relative humidity of ≤ 40%.ENVIRONMENTAL CONDITIONSThroughout the rubber lining process, the temperatures of the substrate and rubber lining materials shall be maintained within the range specified by TIP TOP. All surfaces shall be maintained at a temperature at least 3K above the dew point in order to prevent condensation.APPLICATIONDuring the application of the product, the application instruc-tion must always be observed.CEMENT SC 4000 must be mixed with 4 % HARDENER E 40 intensively until a uniform mixture is achieved. The pot life of the adhesive-hardener mixture is max. 2 hours @ 20°C.CONTACT LIFE (OPEN TIME)First coat: min. 30 min., on metal min.1 hour (*)Second coat: has to adhere slightly to the back of the finger. In case of over drying, apply another coat.Due to its short contact life, CEMENT SC 4000 is an out-standing adhesive for the bonding of rubber sheets under ten-sion (radii and small size parts).(*) The pot life, contact life and waiting time naturally always depend on climate and environmental influences such as ambient temperature, air humidity, ven-tilation etc. Therefore the times indicated are to be understood as guidelines only; the ideal time must be determined locally considering the corresponding climatic conditions.CLEANINGClean all equipment with SOLVENT CF-CE immediately after use.SAFETY MEASURESThe material safety data sheets of the individual compo-nents, the safety instructions on the packing (label) as well as the legal requirements for handling hazardous materials must be observed.CEMENT SC 4000Information given in the fact sheet above corresponds to the current knowledge available to us regarding our products at the time of its drafting and is intended as a guideline for informational purposes. However, because of the multiple possibilities regarding possible applications, processing and on site conditions, any information given in the fact sheet above is not legally binding, in particular, without being limited to, such information shall not be interpreted as a warranty of merchantability or of fitness for a particular purpose. Customer therefore is advised to conduct its own testing or make an inquiry with our technical department before ordering. We reserve the right to change the product at any time, in particular, without being limited to, minor changes because of advancements in technology. If by way of exception, the information given in the fact sheet above is incorporated by reference into any contract concluded with us under German Law, such information, shall only be interpreted as determining the specific requirements of the contractual products as set out in § 434 BGB (German Civil Code) and shall not be interpreted as constituting a guarantee of condition.TIP TOP Oberflächenschutz Elbe GmbH | Heuweg 4 | 06886 Wittenberg / GermanyPhone: +49 (0) 3491 635 50 | E-Mail: ******************* | Internet: PRODUCT INFORMATION SURFACE PROTECTIONPACKING UNITSThe products are supplied in the following standard packageSTORAGEThe products must be stored in a cool and dry place, away from direct sunlight. At the specified storage temperatures a shelf life of the products is given of at least for the following before use. Higher storage and transport temperatures will reduce the shelf life. The containers must be kept tightly closed. Liquid products must be stored frost-proof. In addi-tion, the DIN 7716 must be observed.。

CHART 1表一CHART 2表二CHART 3表三CHART 4表四Flange Material 法兰材质CS CS LTCS SS Flange Material 法兰材质Flange Material 法兰材质Bolt grade 螺栓等级A193B7A193B16A320L7A193B7Bolt grade 螺栓等级Bolt grade 螺栓等级TYPE 1SP.WND(LS)/CS/NONE/304SS/GRAPHITE 石墨Gasket type 垫片类型Gasket type 垫片类型Gasket type 垫片类型TYPE 2SP.WND/ CS/ 304SS/ 304SS/ GRAPHITE 石墨Bolt Lubr't 润滑油Bolt Lubr't 润滑油Bolt Lubr't 润滑油TYPE 3SP.WND/304SS/304SS/304SS/GRAPHITE 石墨Lube Coeff't 润滑系数Lube Coeff't 润滑系数Lube Coeff't 润滑系数TYPE 4SP.WND(LS)/ 316SS/ NONE/ 316SS/ GRAPHITE 石墨TYPE 5SP.WND/CS/304SS/304SS/PTFE TEFLON 聚四氟乙烯dia.直径（寸）ft.lbs kg.m N.m Method 方法dia.ft.lbs kg.m N.m Method 方法dia.ft.lbs kg.m N.m Method 方法TYPE 6JACKETEDSP.WND(LS)/CS/NONE/304SS/GRAPHITE1/2416561/2304411/242657TYPE 75/882111115/8608815/88412114TYPE 8NEOPRENE RUBBER RING 氯丁橡胶垫3/4144201953/4105151423/414820201TYPE 9HYPALON RUBBER RING 7/8245343327/8180252447/821530292TYPE 10TEFLON RING GARLOCK 8764134748471125335343128539387TYPE 11PTFE RING GARLOCK 35101-1/8507706881-1/8367514981-1/831143422TYPE 12NEOPRENE RUBBER O-RING O 型氯丁橡胶环1-1/4709989621-1/4510716921-1/4436605911-3/895813212991-3/8687959321-3/8592828031-1/2126017417091-1/289912412191-1/277910810571-5/8162022421971-5/8115215915621-3/4204128227681-3/4144820019641-7/8253035034311-7/8179124824292 - 3-1/2 2 - 2-1/2Matt Blackmore - PRP Manager Rev 2 - 07MAR2009U&O CONSTRUCTION ENGINEERING - PRP FLANGE MANAGEMENT POCKET BOOKGENERAL PROCESS 一般紧固(ABOVEGROUND 地上)GENERAL PROCESS 一般紧固(UNDERGROUND 地下)SS A320 B8 CL2CRYOGENIC PROCESS 低温紧固(COLD FLARE LINES 冷火炬线)SSCSA193 B7 Xylan 木聚糖 (U/G 地下)Graphoil & Spiral Wound 缠绕垫YES YES FINAL RUN TORQUE Values (T)最终力矩值H Y D R A U L I C T O R Q U E 液压力矩紧固FINAL RUN TORQUE Values (T)最终力矩值NOT FIRST BOLT-UP 非第一次紧固H Y D R A U L I C T O R Q U E 液压力矩紧固NO TENSIONING 非拉伸M A N U A L T O R Q U E 手工力矩紧M A N U A L T O R Q U E 手工力矩紧固0.11H Y D R A U L I C T O R Q U E 液压力矩紧固GASKET COLOUR CODE CHART垫片色带表Graphoil & Spiral Wound 缠绕垫Spiral Wound 缠绕垫M A N U A L T O R Q U E 手工力矩紧固FINAL RUN TORQUE Values (T)最终力矩值SEE CHART 10 FOR GENERAL NOTES 一般要求见表十SEE CHART 10 FOR GENERAL NOTES 一般要求见表十LOAD TABLES B-1.1 / B-1.2 / B-1.3 / B-1.8 / B-1.10TENSIONED (3rd Party)第三方紧固TENSIONED (3rd Party)第三方紧固LOAD TABLES B-1.5 / B-1.12SEE CHART 10 FOR GENERAL NOTES 一般要求见表十LOAD TABLE B-1.11GASKET TYPE 垫片类型 TYPE 类型/ OUTER RING 外环/ INNER RING 内环/ WINDING 缠绕/ FILLER 填料FLAT GRAFOIL TANG RING 0.110.075。

KLINGERSIL ®C-4500Carbon fibres and special heat resistant additivesbonded with NBR.A superior performance product designed for use with strongly alkaline media and steamin the chemical industry.KLINGER – The global leader in static sealingA Hightech Fibre Material –ideal forstrong alkali mediaand steamNanjing Ruipingde Electromechanical Equipment Co., LtdRoom 219,No. 35, Puzhou Road, Riverine Industrial Zone, Pukou District, Nanjing,China Tel.+86(0)25-58731856 Fax+86(0)25-58748806KLINGERSIL C-4500®Maximum permissible surface pressure σBO under operating conditions acc. DIN 28090 – 1 The maximum surface pressure under operating conditions is the maximum allowable surface pressure on the effective gasket area under service conditions that can be applied to the gasket before unacceptable relaxation of the flanged joint occurs and/or the gaskets are destroyed.Min. surface pressure σVUfor tightness classesL= 1.0, L= 0.1 and L= 0.01in accordance to DIN 28090The minimum surface pressure is theminimum surface pressure that shouldbe applied to the gasket to achievethe necessary tightness requirements.The value must be sufficient tocompress the material into the flangeimperfections, reduce the materialsMinimum surface pressure σBUfor tightness class L= 0.1The three dimensional diagram belowdescribes the behaviour of 2 mmgasket material with respect to theminimum surface pressure to achievea tightness class of L = 0.1 under awide range of temperatures andinternal pressures. It clearly showsthat the minimum surface pressuredecreases at elevated temperatures –0205040307060801020304050L0.5mm1.0mm1.5 mm2.0m m3.0 m m205040307060801020304050L0.5mm1.0mm1.5mm2.0m m3.0 m mKLINGERSIL C-4500®Tightness class L= 0.1 allows a maximum leakage of 0.1 mg nitrogen per second per meterof gasket length (mg/s x m)Flanged joint integrityImportant points to be observed With heightened awareness of safety and environmental issues, reducing leaks from flanged assemblies has become a major priority for industry.It is therefore important for companies who use gaskets to choose the correct material for the job and install and maintain it correctly to ensure optimum performance.A flanged joint will remain tight as long as the surface pressure in service is higher than the minimum surface pressure required to achieve the necessary levels of tightness but is lower than the maximum permissible surface pressure.But increasingly high demands on the tightness requirements for flanged joints (e.g. Tightness class L 0.1 in accordance with DIN 28090)necessitate the application of high loads on the gasket material in order to meet these stringent requirements. If the gasket is to be subjected to non-static loading and stress fluctuations due to temperature and pressure cycling, it is advisable to select a gasket material which is less prone to embrittlement with increasing temperatures (e.g.KLINGERgraphite laminate,KLINGERtop-chem or KLINGERtop-sil). In cyclic loading conditions we recommend a minimum surface stress of 30 MPa and that the gasket should be as thin as is practicable.For safety reasons never re-use gaskets.Gasket load 15 MPaGasket load 20 MPaGasket load 35 MPaL e a k m g /(s m )L e a k m g /(s m )L e a k m g /(s m )L e a k m g /(s m )L e a k m g /(s m )L e a k m g /(s m )High temperature tightness High temperature tightness is measured by means of the Klinger Hot Compression test under defined constant gasket load and temperature with increasing internal pressures using nitrogen as test fluid.Stabilisation time for each reading is two hours and a new test specimen is used for every gasket load and temperature.The tightness is analysed with a massflow meter. The pressure is controlled by pressure controller.The following guidelines are designed to ensure the optimum performance of our gasket materials: 1. Choosing the gasketThere are many factors which must be taken into account when choosing a gasket material for a given appli-cation including temperature, pressure and chemical compatibility. Please refer to the information given in our brochure or, for advice to our software program KLINGER®expert. If you have any questions regarding the suitability of material for a given application please contact Klinger Technical Department.2. Gasket thicknessThe gasket should be as thin as technically practical. To ensure optimum performance a minimum thickness/width ratio of 1/5 is re-quired (ideally 1/10).3. Flange conditionEnsure all remains of old gasket materials are removed and the flanges are clean, in good condition and parallel.4. Gasket compoundsEnsure all gaskets are installed ina dry state, the use of gasket compounds is not recommendedas this has a detrimental effect on the stability and load bearing characteristics of the material. In its uncompressed form the gasket can absorb liquid, and this may lead to failure of the gasket in service. To aid gasket removal Klinger materials are furnished with a non sticking finish.In difficult installation conditions, seperating agents such as dry sprays based on molybdenum sulphide or PTFE e.g. KLINGERflon spray, may be used, but only in minimal quantities. Make sure that the solvents and propellants are completely evaporated. Installation instructions 5. Gasket DimensionsEnsure gasket dimensions are correct.The gasket should not intrude into thebore of the pipework and should beinstalled centrally.6. BoltingWire brush stud/bolts and nuts(if necessary) to remove any dirt onthe threads. Ensure that the nuts canrun freely down the thread before use.Apply lubricant to the bolt andto the nut threads as well as to theface of the nut to reduce friction whentightening. We recommend the useof a bolt lubricant which ensures afriction coefficient of between 0.10to 0.14.7. Joint AssemblyIt is recommended that the bolts aretightened using a controlled methodsuch as torque or tension, this willlead to greater accuracy andconsistency than using conventionalmethods of tightening. If using atorque wrench, ensure that it isaccurately calibrated.For torque settings please referto the KLINGER®expert or contact ourTechnical Department which will behappy to assist youCarefully fit the gasket intoposition taking care not to damagethe gasket surface.When torquing, tighten bolts inthree stages to the required torque asfollows:Finger tighten nuts. Carry outtightening, making at least threecomplete diagonal tighteningsequences i.e. 30%, 60% and 100%of final torque value. Continue withone final pass – torquing thebolts/studs in a clockwise sequence.8. RetighteningProvided that the above guidelinesare followed retightening of thegasket after joint assembly shouldnot be necessary.If retightening is considerednecessary, then this should only beperformed at ambient temperaturebefore or during the first start-upphase of the pipeline or plant.Retightening of compressed fibregaskets at higher operatingtemperatures and longer operatingtimes may lead to a failure of thegasket connection and possible blowout.9. Re-useFor safety reasons never re-use agasket.Powerful sealing calculationwith online help onCD-ROMT echnical data■UsesHigh pressure gasket for special applications. Suitable for use with strong alkali medias and steam at higher temperatures as well as to oils,gases, salt solutions, fuels, alcohols,organic and inorganic acids,hydrocarbons, lubricants andrefrigerants. Premium material grade with very high stress retention.■ Dimensionsof the standard sheets Sizes:1000 x 1500mm,2000 x 1500mm.Thicknesses:0.5mm, 1.0mm, 1.5mm,2.0mm, 3.0mm;other thicknesses and sizes on request.Tolerances:thickness ±10%, length ±50mm,width ±50mm.■ SurfacesKLINGERSIL ®gasket materials are generally furnished with surfaces of low adhesion. On request, graphite facings and other surface finishes on one or both sides are also available. ■ Function and durabilityThe performance and service life of KLINGER gaskets depend in large measure on proper storage and fitting, factors beyond the manu-factor’s control. We can, however,vouch for the excellent quality of our products.With this in mind, please also observe our installation instructions.■ Tests and approvalsFire safe according API SPEC 6 FA.BAM approval in accordance with UVV 28, oxygen( VGB 62)tested up to 100 bar and 85°C.Approved for gas supply in accordance with DIN 3535/6.DIN - DVGW permit NG 5123AN0539.ÖVGW permit, KTW recommended Lab. National d`Essais 105.097Germanischer Lloyd.Meets the technical requirements of BS 7531:2006 Grade AX.TA Luft ( Clean air ) approval,tested in accordance with VDI 2440 at 250°C.Nanjing Ruipingde Electromechanical Equipment Co., LtdRoom 219,No. 35, Puzhou Road, Riverine Industrial Zone, Pukou District, Nanjing,China Tel.+86(0)25-58731856 Fax+86(0)25-58748806。

KLINGERSIL® C-4401High quality non-asbestos jointing materialcomprising synthetic fibres and NBR binder.Good creep resistance and excellent sealingcharacteristics across a wide range ofapplications.3XA Anti-stick coating on both sides aids flangeseparation reducing installation time. It alsoremoves the need for application of grease orsealants which can cause gasket failure.The Klinger group has been recognised as the market leader in gaskets and sealing for over a century. Our research and development laboratories have investigated over 250 different fibre forms in the search for asbestos free alternatives. The search has resulted in a range of high quality and high performance asbestos free materials that have been proven in service General PropertiesEconomicalGood resistance to refrigerants, oils, fuels, hydrocarbons, alcohols, lubricants, etcOutstanding sealability propertiesAnti-stick finish on both sidesSuited to a wide variety of applications including alkalis and medium strength acidsAvailabilityAvailable as sheeting (4.0 x 1.5m) or as cut gaskets in a range of thicknesses up to 3mm.All information and recommendations contained in this specification sheet are to the best of our knowledge correct. Since conditions of use are beyond our control, users must satisfy themselves that the products are suitable for the intendedprocesses and uses. No warranty is given or implied in respect of information or recommendations or that any use of productswill not infringe rights belonging to other parties. In any event or occurrence our liability is limited to our invoice value of thegoods delivered by us to you. We reserve the right to change product design and properties without noticeLiquidsApplication Guidelines1. Usually satisfactory without reference.2. Usually satisfactory, but suggest yourefer to Klinger for advice3. Caution: May be suitable but essentialthat you refer to Klinger for advice.Chemical compatibility must be considered in all cases.Gases and SteamTypical SpecificationsCreep Relaxation ASTM F38B 20% Sealability ASTM F37A <0.25mL/hr Gas Permeability DIN 3535/6 <0.5mL/min Compressibility ASTM F36J 7% Recovery ASTM F36J 50% min Thickness Increase ASTM F146 Fuel B 5h/23 deg C 0-7% Oil IRM903 5h/150 deg C 0-5% Leachable Chloride Content (typical) 100 ppm Klinger Hot Compression Test Thickness decrease 23 deg C 10.5% initial Thickness decrease 300 deg C 17% additional。

JW6600由纯石墨与金属骨架复合压制而成，具有热稳定、自滑润、耐腐蚀、不老化及良好的压缩回弹性等优点。

型式：不包边、带内包边（IR）、带外包边（CR），带内外包边（IC）。

内芯：无金属板（纯石墨板）、平板、冲刺板、网板内芯材质：CS、304、316L使用压力：纯石墨板40bar衬平板/网板200bar衬冲刺板300bar其它相关产品:垫片系列:金属缠绕垫片,金属齿形垫片,波齿垫片,金属包覆垫片,金属环垫/碟簧垫片,四氟夹包垫片,高强石墨复合垫片,非金属垫片,石墨填料环,带状垫片产品名称适用范围形式代号基本型金属缠绕垫片榫槽面法兰带内环金属缠绕垫片凹凸面法兰IR带外环金属缠绕垫片突面法兰CR带内外环金属缠绕垫片IC换热器用金属缠绕垫片换热器材料选择缠绕垫片成型钢带及内外环材质填充材料及性能名称代号名称适用温度代号低碳钢CS 石棉500°ASB不锈钢304（L）、316（L）、321石墨650°FG蒙乃尔Mon 四氟250°PTFE镍、钛Ni、Ti 非石棉300°NAF英科Inconel 陶瓷1000°CER哈氏合金、锆HAST、ZIRC 云母950°MICA名称公路通径DN(mm)公称压力PN(MPa)材料使用温度最大硬度值（HB）金属平垫10-1000 1．0-40．0 08F 10# ≤450℃≤120 T2 T2≤ 600℃≤40 OCr13SUS304SUS316SUS321基本形≤160 带外环形≤140 带内环形SUS304L带内外环形SUS316L用途：适用于炼油、石化、化工、化纤、冶金、热电、轻工、航天、原子能及制药等行业装置式：不包边、带内包边（IR）、带外包边（CR），带内外包边（IC）。

内芯：无金属板（纯石墨板）、平板、冲刺板、网板内芯材质：CS、304、316L使用压力：纯石墨板40bar衬平板/网板200bar衬冲刺板300bar要用于造船、制药、食品及化工要求清洁的环境，除国内品牌外同时根据用户要求生产生产以下品牌垫片：KLINGER（克林格）、VALQUA（华尔卡）、BELPA（标牌）TEADIT（特力）FrenzelitDURABLA(杜拉巴尔)、CrarlocK(卡洛克)、NICHIAS(蜻蜓牌)、3STAR（三星）及艾志等进口品牌。

GESSG4400双组份硅酮结构密封胶说明书
GE SSG4400双组份中性硅酮结构胶——上海连宝
说明
GE SSG4400 是一种高强度、双组份硅橡胶粘合剂和密封胶，用于结构型玻璃装配，尤其适用于幕墙系统。

SSG4400是一款双组份产品（A组分+B组分），能够提供快速粘接和强度粘合性；混合使用时，可快速固化成一种高强度、抗撕裂持久性硅橡胶。

性能
硅胶持久性—固化硅橡胶具有卓越的长期抵抗自然侵蚀性能，包括：极端温度、紫外线辐射、雨雪，且弹力变化小。

泵送粘度低—泵送寿命较长，且减少设备维护工作量。

快速粘合性—提高组装部件的早期稳定性。

应用
较长的可施工时间—不同比例的A+B组分满足不同条件下的组装和应用。

应用率高—更快速、更彻底的接合填缝能力，更易于加工。

外观
可选固化剂—黑色或灰色非易燃性固化剂。

材料—可与多种类型的镀膜玻璃、金属表面涂层、玻璃镶边、垫块和间隔材料相容。

产品相容性
GE中空玻璃，结构性和耐候硅酮胶
基本用途
SG4400适用结构性玻璃应用，例如用于幕墙单元及模组式和板式系统模块的工厂装配。

当接缝处预期位移不超过其位移能力（±12.5%) 时，SSG4400可备选作为耐候使用。