MIM-5385K3F中文资料

AM3KA539COMBINED DEPTH/TENSION MEASUREMENTDEVICEWITH LOW VOLTAGE TENSION AMPLIFIERCONTENTSDESCRIPTION AND SPECIFICATIONS1.0 GENERAL2.0 INSTALLATIONOPERATING PROCEDURESANDREPAIR PROCEDURES3.0 MAINTENANCEAND4.0 RECOMMENDED SPARE PARTS LIST5.0 DRAWINGS AND PARTS LISTS1.0 GENERAL DESCRIPTION AND SPECIFICATIONSThe BenchMark Measurement System AM3K measuring device combines in one compact, lightweight unit, both depth measurement and line tensionmeasurement capabilities. A single measuring wheel is used to drive anoptical encoder. An electronic load axle is used to measure line tension.MEASUREMENT1.1 DEPTHThe AM3K uses a single measuring wheel to measure the amount ofwireline moving to and from the borehole. The measuring wheel is coupled to an encoder that transmits electrical signals via a cable to the hoistman’spanel and/or logging computer representing cable travel. An independentlypowered encoder and display panel is used for back up depth indication.The hardened measuring wheel has a 2.0000 ft. (609.600 mm)circumference with a 3/8" groove. A spring mounted tension roller is used to hold the measuring wheel in contact with the wireline.Two guide rollers are used to properly hold the cable in line with themeasuring wheel. Wear blocks are also used to guide the cable and prohibit cable contact with the frame members. The frame members are anodized aluminum.6061-T6MEASUREMENT1.2 TENSIONThe AM3K uses an electronic load axle on the measuring wheel to measureline tension. Three wheels are used to create a force on the load axle normal to the axis of the wireline. To generate this force the wheel mounted on theload axle is offset from the other two slightly. This offset creates a slight bend in the cable.As wireline tension increases the small offset creates a correspondingbending force on the strain-gauged load axle. An electronic signal istransmitted via cable to the hoistman’s panel and/or logging computertension. A calibrate resistor is included in the load pin to wirelinerepresentingsend out a signal to calibrate the computer system.SPECIFICATIONS1.3 GENERAL13.6kglbs30WEIGHT:mm500 LENGTH:19.6”mm343 HEIGHT: 13.5”mm WIDTH: 8.2”208 CABLE BEND OVER TENSION WHEEL: < 10 DegreesMAXIMUM LINE TENSION: 10,000 lbs 4538 kgMEASURING WHEEL CIRCUMFERENCE 24.000” 609.60 mmWHEELCIRCUMFERENCE WITH CABLE INSTALLEDMEASURING3/16” cable – 2.015 ft7/32" cable - 2.017 ft.1/4” cable – 2.020 ft.9/32" cable – 2023 ft.5/16" cable - 2.026 ft.3/8" cable – 2.031 ft.SPECIFICATIONS1.4 TENSIONPower Requirements: 9 – 15 vdc excitationInterface: Strain Gauge bridge with 6 pin connectoron load pinTemperature stability: <= .015% full scale / deg F on zero<= .02% full scale / deg F on outputAccuracy: Within 150 lbs or 3% of actual, whichever isgreaterkglbs4536 Maximumload: 10,000Signal Output (w 5/16” cable)10,000lbs=72mv@12vexcitationShunt cal = 36 mv @ 12v excitation = 5000 lbs Multipliers for different sizes of cable3/16” cable – 1.457/32" cable – 1.381.22–cable1/4”–1.089/32"cable5/16" cable – 1.00.85–3/8"cable2.0 INSTALLATION AND OPERATING PROCEDURES2.1 SPOOLING ARM INSTALLATIONInstall the measuring head on to the spooling arm by using either the topadapter mount assembly to mount to an overhead spooling arm or the lower yoke floor mount assembly to mount to a floor mounted pedestal.Following are some of the mount options:2.1.1 AM3KA243 OVERHEAD MOUNT FOR 40MM SINGLE BAR(ASEP SPOOLER)AM3KA243 PARTS LISTNUMBER DESCRIPTION QTY ITEM PART1 AM3KM124 HOUSING BRG FLANGE 40MM ASEP 22 AM3KM138 HUB GUIDE ASEP OH ARM 13 AM3KM139 HUB GUIDE INNER ASEP OH ARM 24 AM3KM140 SPACER GUIDE ASEP OH ARM 15 AM3KM155 PLATE SIDE PIVOT ASEP OH ARM 26 AM3KM141 PLATE CHAIN GUIDE ASEP OH ARM 1AUTO SPOOL ASEP OH ARM 27 AM3KM143 ADAPTER10 AM3KM144 BEARING FLANGE 2 IN ID MOD 2LINEAR 40MMID X 50MMOD 212 AMSLP088 BEARING15 AM3KP044 SCREW 1/2-13 X 3.25 SOC HD SST 216 AM5KP042 SCREW 1/2-13 X 3/4 SOC HD SST 617 AM5KP080 SCREW 3/8-16 X 3/4 SOC HD SST 418 AMS1P046 SCREW 5/16-18 X 1 SHCS SST 819 AM3KP057 SCREW 5/16-18 X 1-1/4 SOC HD 220 AMS1P049 SCREW 1/4-20 X 2-1/4 SOC HD SS 221 AM3KP058 SCREW 10-24 X 1-1/4 SHCS SST 3SS 21/2"-1323 AMS1P065 NUT24 AM3KP059 NUT 10-24 ELASTIC STOP SST 325 C276P037 WASHER 1/2 FLAT SST 426 AMS1P047 WASHER 5/16 LOCK SS 827 AMS1P066 WASHER 1/2 LOCK SS 228 C276P036 WASHER 1/4 LOCK SS 229 ACMU2P31 WASHER 1/4 FLAT SS 230 AMS1P054 WASHER #10 FLAT SS 62.1.2 AM3KA241 OVERHEAD MOUNT USING 2X3 RECTANGULAR TUBINGNUMBER DESCRIPTION QTY ITEM PART1 AM3KM055 PLATE SIDE PIVOT OH ARM 3 WHL 22 AM3KM019 PIVOT WELDMT SPOOL ARM RECT 2X3X15 DEG 13 AM3KM117 SHAFT PIVOT SPOOLING ARM 10 IN 14 AMS1P009 RETAINING PIN (T HANDLE) 16 AM3KP045 BEARING BRZ FLANGED 27 263437000 ONE-PIECE CLAMP-ON COLLAR 18 231194000 BEARING FLANGE 1.25ID x 1.25LG 29 AM3KM142 BUSHING FLANGE QUIK PIN OH ARM 210 AM3KP044 SCREW 1/2-13 X 3.25 SOC HD SST 311 C276P037 WASHER 1/2 FLAT SST 412 AMS1P066 WASHER 1/2 LOCK SS 3SS 3 13 AMS1P065 NUT1/2"-1314 AM5KP075 CHAIN SASH #35 SST 122.1.3 AM3KA242 OVERHEAD MOUNT USING 2" ROUND TUBINGNUMBER DESCRIPTION QTY ITEM PART1 AM3KM055 PLATE SIDE PIVOT OH ARM 3 WHL 22 AMS8M019 PIVOT WELDMT SPOOLING ARM RD 13 AM3KM117 SHAFT PIVOT SPOOLING ARM 10 IN 14 AMS1P009 RETAINING PIN (T HANDLE) 16 AM3KP045 BEARING BRZ FLANGED 27 263437000 ONE-PIECE CLAMP-ON COLLAR 18 231194000 BEARING FLANGE 1.25ID x 1.25LG 29 AM3KM142 BUSHING FLANGE QUIK PIN OH ARM C MOUNT SST 210 AM3KP044 SCREW 1/2-13 X 3.25 SOC HD SST 311 C276P037 WASHER 1/2 FLAT SST 412 AMS1P066 WASHER 1/2 LOCK SS 3SS 3 13 AMS1P065 NUT1/2"-1314 AM5KP075 CHAIN SASH #35 SST 122.1.4 AM3KA244 OVERHEAD FLANGE MOUNTNUMBER DESCRIPTION QTY ITEM PART1 AM3KM055 PLATE SIDE PIVOT OH ARM 3 WHL 22 AM3KM238 YOKE PIVOT CENTER MOUNT SST 13 AM3KM217 SHAFT PIVOT SPOOLING ARM 7 IN 14 AMS1P009 RETAINING PIN (T HANDLE) 16 AM3KP045 BEARING BRZ FLANGED 1/2ID X 27 263437000 ONE-PIECE CLAMP-ON COLLAR ST S 18 231194000 BEARING FLANGE 1.25ID x 1.25LG 29 AM3KM142 BUSHING FLANGE QUIK PIN OH ARM 210 AM3KP044 SCREW 1/2-13 X 3.25 SOC HD SST 311 C276P037 WASHER 1/2 FLAT SST 412 AMS1P066 WASHER 1/2 LOCK SS 3SS 31/2"-1313 AMS1P065 NUT14 AM5KP075 CHAIN SASH #35 SST 122.1.5 AM3KA240 BOTTOM PEDASTAL MOUNTITEM PARTNUMBER DESCRIPTION QTY 1 AM3KM130-1 PLATE SIDE PIVOT LEFT UNIV 1SIDE PIVOT RIGHT UNIV 12 AM3KM130-2PLATE3 AM3KM029 SPACER SST 3/4 SIDE MT 3 WHEEL 24 AM3KP044 SCREW 1/2-13 X 3.25 SOC HD SST 45 C276P037 WASHER 1/2 FLAT SST 86 AMS1P066 WASHER 1/2 LOCK SS 47 AM3KM118 BUSHING PLAIN QR PIN BTM MT SS 28 AMS1P009 RETAINING PIN (T HANDLE) 19 AM5KP075 CHAIN SASH #35 SST 610 AM5KP040 SCREW 10-24 X 3/8 SOC HD SST 111 C276P035 WASHER #10 LOCK SS 1SS 41/2"-1312 AMS1P065 NUTINSTALLATION2.2 CABLETo install cable, remove the push pin, and hinge the head open. Nextinsert the cable, swing the head closed and reinsert the pin. Refer to picture.If under load, the load will need to be removed from the pin prior to removal.A “C” clamp can be used to remove the load.Make sure that the head can freely sit on the wireline. If the mountingarrangement will not let the head travel up and down freely and if the cableputs a upward or downward force on the measuring head, this force willcause an offset to the tension measurement which will result in an incorrect reading.tensionHEAD OPENED FOR CABLE INSTALLATION AND REMOVAL2.3 SYSTEM OPERATION2.3.1 Determine cable size to be used – 5/16” or 7/32”Since the wireline cable actually bends around the measuring wheel,the circumference of the wheel is affected by the size of the cable. Toaccurately measure depth, this needs to be taken into account byincreasing the size of the wheel. The bend radius of the wireline cablealso affects the tension measurement.These corrections are automatically made in the Kerr AMS4 Panels byselecting the proper cable size using the menu.To enter wheel size corrections directly, use the following wheel circumferences:3/16” cable – 2.015 ft.7/32" cable - 2.017 ft.1/4” cable – 2.020 ft.9/32" cable – 2023 ft.5/16" cable - 2.026 ft.3/8" cable – 2.031 ft.2.3.2 Install line in measuring head (refer to section 2.2).2.3.3 Make sure line is laying slack and head is free to move and hanginglevel. Press the Ten Zero Cal button and tension value should read 0.2.3.4 Press the Ten Cal button and tension should read 5000 lbs with 5/16"cable or 6200 lbs with 7/32" cable.2.3.5 Press the Zero Depth button to set the depth to zero when the tool ishanging at the zero point.2.3.6 At this point, the system is ready to log.3.0 MAINTENANCE AND REPAIR PROCEDURESCHECK3.1 PRE-JOBEach time the system is used perform the following steps:Verify that the AM3K is properly and securely attached to the spooling arm.Several different mounting kits are available for different types of spoolingarms.Verify that the depth measuring wheels are clean and that no groove hasbeen worn into the measuring wheel surface. Check the measuring andguide wheels for looseness, play, out-of-roundness, worn or rough sounding bearings, or other mechanical conditions that could affect measurementaccuracy. Ensure that the wheel bearings inner race is not spinning on theshaft and that the shaft is not spinning in the bushings.Verify that all fasteners are tight and that the ball lock pushpin is secure.Verify that the encoder, electronic load pin, and backup counter cable areinstalled and properly routed. Verify that the depth system is working byturning the wheel and observing the hoistman’s panel and backup displayunit to indicate cable movement. The hoistman's panel and backupdisplay should measure 2' for each rotation of the wheel.MAINTENANCE3.2 POST-JOBAt the completion of each job, thoroughly clean and dry the device as soon as possible. This avoids problems caused from borehole residues transferredfrom the wireline onto the measuring device. Borehole residues should bewashed from the device with a cleaning solvent such as Varsol or anequivalent type. Rinse the device with water, dry, and wipe down with an oily rag.Do not pressure washMAINTENANCE3.3 MONTHLYVisually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown. Clean orreplace as necessary. Install dust caps on the connectors if the cables areremoved.Manually rotate each wheel by hand to verify its condition. Inspect the depth measuring wheels for signs of abnormal wear, diameter changes, orshaft/bearing play that can affect measurement accuracy. The wheel should be replaced if it is grooved more than .005". The wheel should be 7.639 /7.640" (194 mm) in diameter with a 24" circumference (609.6 mm). Inspectthe two grooved guide wheels on either side of the tension wheel. Theyshould be 4" (101.6 mm) in diameter (bottom of groove).Grease all the wheels and bearings that are fitted with a grease fitting (seefollowing diagram). Use a water proof, marine grade grease. An invertedgrease nozzle (Kerr p/n AM5KP130) is supplied with each head. This nozzle will fit any standard grease gun.3.4 ASSEMBLY / DISASSEMBLY PROCEDURES3.4.1 MEASURING WHEEL, SHAFT, AND BEARING REMOVALRemove encoder adapter and cover on opposite side.Remove both side plates.Remove wheel and axle assembly.Install new wheel and axle assembly with spacers.Reinstall side plates and encoder adapter and cover.It is recommended that the main bearings be replaced at this time.3.4.2 ELECTRONIC LOAD PIN REMOVALThe electronic load pin is held in place by one retaining ring on the outer end of its shaft. Remove the retaining ring. The load pin can then be removedfrom the mounting frame.3.4.3 BACKUP DEPTH PICKUP REMOVAL AND INSTALLATIONThe backup depth magnetic pickup is mounted to the encoder adapter. It isheld in place by four screws. Remove the screws and the pickup can then be removed. The pickup must be properly oriented to work correctly. The slotshould be oriented to the top. The top side is the encoder side. Ensure that an o-ring is inserted between the plastic housing and the mount. Anadditional o-ring is used between the connector and the housing to keepmoisture out.If the backup display is counting backward (i.e. counting negative when going downhole), simply rotate the pickup 180 degrees to change the direction.3.4.4 ENCODER COUPLING INSTALLATIONTo install the encoder coupling, first remove the plug in the encoder adapter.Install one of the metal parts of the three piece coupling to the wheel shaftand tighten it using a hex wrench. Next, install the center plastic piece on the wheel shaft coupling. Place the other metal coupling on the encoder shaftand set the encoder on the mount. Snug up the encoder coupling thenremove the encoder and tighten the coupling.Reinstall the encoder with o-rings and tighten it to the encoder mount. Next tighten the plug.4.0 RECOMMEND SPARE PARTS LISTDESCRIPTIONQTYP/N1 AM5KA137 ASSY WHEEL GUIDE 4 INCH COMPOSITEWITH BEARING1 AM5KA164 ASSY WHEEL TENSION FIXED 35MMWITH BEARING1 AM5KM157 BEARING BALL FAFNIR 207PP GREASEABLEtensionwheels)AM5KA164and(forAM5KA1371 AM3KA187 ROLLER ASSY PRESSURE 3/8" GROOVEWITH BEARING1 AM3KM002 BEARING BALL FAFNIR 200PP GREASEABLEroller)pressureMODAM3KA187(forMEASURING 2FT 3/8" GROOVEWHEEL1 AM3KA110ASSYshaft)(includes2 AMS1P003 BEARING BALL 204PP GREASABLE MOD(for measuring wheel)1 AM3KM050 ENCODER COUPLING ASSY WITH MAGNETS1 AM3KP203PIN ASSY LOW VOLTAGELOADPPREXENCODER12001 AM5KA079ASSYPICKUP1 AM5KA055MAGNETIC1 AMS1P009 RETAINING PIN (T HANDLE)NOZZLEGREASE1 AM5KP1305.0 DRAWINGS AND PARTS LISTS5.1 MEASURING HEAD DRAWINGSSIDE VIEWSIDE CUTAWAY VIEWDRUM END VIEWDRUM END CUTAWAY VIEWWELL END VIEWWELL END CUTAWAY VIEWTOP VIEWTOP CUTAWAY VIEWMEASURING HEAD PARTS LISTITEM PN DESCRIPTION QTY REF1 AM3KA131 FRAME ASSY UPPER 12 AM3KA132 FRAME ASSY LOWER 13 AM3KA148 ASSY PIVOT PRESS WHEEL W/GIDE 14 AM3KA240 KIT MOUNTING AM3K FLOOR 0 OPTION4 AM3KA241 KIT MOUNTING AM3K OVERHEAD ARM 2X3 RECT 0 OPTION4 AM3KA242 KIT MOUNTING AM3K OVERHEAD ARM 2IN ROUND 0 OPTION5 AM3KP203 ASSY LOAD AXLE LOW VOLTAGE 16 AM5KA079 ENCODER 1200 PPR EX 17 AM3KM040 ADAPTER ENCODER H25D/H20 MAG BACKUP 17 AM5KM057 ADAPTER ENCODER H37C/H25D 0 OPTION8 AM3KA121 PLATE SIDE ASSY W/PRESSURE WHL 29 AM3KM135 PLATE ORIENTATION LOAD PIN 110 AM5KM058 COVER ENCODER ADAPTER 111 AM5KM011 SHAFT TENSION ROLLER 30MM SST 414 AM5KM023 SHAFT PIVOT HORIZONTAL 1/2 SST 115 AM3KM023 SHAFT PIVOT PRESS ROLR 3/8 SST 117 AM3KA125 MOUNT ASSY PIVOT W/TIEDOWN 3K 118 AM3KM156 GUIDE REAR 3 WHEEL 119 AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG 220 AM3KA001 ASSY WHEEL MEASURING 2' 3/8" GROOVE 122 AM3KA187 ROLLER ASSY PRESSURE 3/8" GROOVE 123 AM5KA164 ASSY WHEEL TENSN FIXD 35MM BRG 224 AM3KA236 LINK ASSY LOAD PIN W/SPHER BRG 125 AM3KM234 BLOCK WEAR 0.75 X 2.50 TOOLSTL W/10-24 HOLES 226 AM3KM064 PLATE WEAR 3/8 X 3/4 X 1-1/2 227 AM3KM154 SPOOL GUIDE REAR 3 WHEEL 128 AM3KM153 BUTTON GUIDE PRESS WHL PIVOT 0 REF29 AM3KM152 PLATE GUIDE PRESS WHL PIVOT 230 AM3KM115 BLOCK WEAR 232 AM5KA055 ASSY ENCODER BACKUP MAGNETIC 0 OPTION33 AM5KM084 SCREW ANTI-ROTATION TENS WHEEL 434 AM3KM052 BOLT SHOULDER 10MM OD SST 1/4-20 INT THD 135 AM3KM053 BOLT SHOULDER 5/16 X 1/4 MOD 136 AM3KM043 SPACER 10MMID X 0.57OD X 0.30W SST 137 AM3KM044 SPACER .31ID X 0.57OD X 0.175W SST 138 AM5KM155 BUSHING 35MM BRG W/ANTI-ROTATN 0 REF39 AM5KM039 SPACER 20MMID X 1.00OD X .197W PLASTIC 242 AM3KM049 GUIDE SPRING PRESS WHEEL 3 WHL 249 AM5KP019 BEARING BRZ FLANGED 1/2" ID OIL IMPRG 050 AM3KP009 BEARING BRZ FLANGED 3/8" ID OIL IMPRG 051 AM3KP032 BEARING BRZ .50ID X .625OD X .62 LONG 0 LOAD PIN LINK BRG52 AM3KP039 BEARING SPHERICAL 5/8" ID SELF LUBE SST 0 LOAD PIN LINK53 AMS1P003 BEARING BALL 20MM ID MOD W/HOLE 254 AM5KM157 BEARING BALL 35MM ID MOD GREASE HOLE 0 REF55 AM3KM002 BEARING BALL 10MM ID MOD GREASE HOLE 0 REF57 AM5KP075 CHAIN SASH #35 SST 658 AMS1P009 RETAINING PIN (T HANDLE) 159 AM3KP014 SPRING COMP 3-1/8 OAL 3/4 DIA SST 160 AM3KM050 COUPLING ENCDR W/BKUP MAGNETS 0 OPTION61 AMS1P090 COUPLING OLDHAM ENCODER 162 AM5KP071 O-RING 2-141 BUNA N H25 ENCDR 163 AMS1P014 O-RING 2-152 BUNA N ENC ADPTR 264 AM5KP067 DUST CAP CWL 065 AMS1P072 PLUG 3/8 NPT SS 166 AM5KP033 RING RETNG EXT 0.500 SHAFT SST 167 AM3KP018 RING RETNG EXT 1.188 SHAFT SST 868 AM3KP017 RING RETNG EXT 0.781 SHAFT SST 271 AMS1P006 RING RETNG INT UR187S 472 AM3KP048 RING RETNG EXT 0.375 E-RING SST 273 AM3KP015 RING RETNG INT UR-118S SST 074 AM5KP168 RING RETNG INT 2.875 LT DUTY .039 THICK SST 0 REF75 AM5KP043 SCREW 3/8-16 X 1/2 BUTTON HD SST 176 AM5KP038 SCREW 5/16-18 X 7/8 FH SOC SS 477 AM5KP045 SCREW 10-24 X 1/2 FH SOC SST 678 C276P031 SCREW 1/4-20 X 1-1/4 SOC HD SS 479 AMSLP025 SCREW 1/4-20 X 1 SOC HD SST 880 AMS1P049 SCREW 1/4-20 X 2-1/4 SOC HD SS 181 AM3KP054 SCREW 10-24 X 1 SHCS SST 482 AMS1P048 SCREW 1/4-20 X 3/4 SOC HD SST 483 AMSLP060 SCREW 3/8-16 X 2-3/4 SOC HD SS 184 AM3KP028 SCREW 5/16-18 X 1/2 SHCS SST 285 AMS1P053 SCREW 10-24 X 2 SOC HD SST 486 C276P331 SCREW 6-32 X 1/2 PHIL PAN SST 487 AMS1P046 SCREW 5/16-18 X 1 SHCS SST 488 AM3KP070 SCREW 10-24 X 5/8 FH SOC SST 490 AMS1P054 WASHER #10 FLAT SS 191 C276P039 WASHER 5/16 FLAT SST 292 C276P513 WASHER 3/8 FLAT SST 294 AMS1P047 WASHER 5/16 LOCK SS 795 AM5KP144 WASHER 1/4 LOCK SS HIGH COLLAR 096 C276P035 WASHER #10 LOCK SS 897 C276P046 WASHER #6 LOCK SS 498 AM5KP048 NUT 1/4"-20 ELASTIC STOP SS 199 AM3KP059 NUT 10-24 ELASTIC STOP SST 1100 AM5KP130 NOZZLE GREASE FITTNG FLUSH 15.2 BACKUP ODOMETER CABLE AND WIRING。

Technical Data SheetInfrared Remote-control Receiver ModuleIRM-V5XX/TR1 Features‧High shielding against electric field disturbance.‧Circular lens to improve the receive characteristic.‧Line-up for various center carrier frequencies.‧Low voltage and low power consumption.‧High immunity against ambient light.‧Photodiode with integrated circuit.‧TTL and CMOS compatibility.‧Side-received SMD.‧Suitable burst length ≧ 10 pulses/burst.‧This product itself will remain within RoHS compliant version.‧Pb free.‧External dimensions 5.3(L)*3.8(W)*2.65(H) mm.DescriptionsThe device is a miniature SMD type infrared remotecontrol system receiver that has been developed anddesigned by utilizing the most updated IC technology. ThePIN diode and preamplifier are assembled on PCB, theepoxy package is designed as an IR filter. The demodulatedoutput signal can directly be decoded by a microprocessor.Applications1. Light detecting portion of remote control․AV instruments such as Audio, TV, VCR, CD, MD, etc.․Home appliances such as Air-conditioner, Fan, etc.․The other equipments with wireless remote control.․CATV set top boxes․Multi-media EquipmentDevice Selection GuidePART MATERIAL COLORChip Silicon ---Package Epoxy BlackMetal case SPCC Silver whiteIRM-V5XX/TR1IRM-V5XX/TR1Available Parts for Different Carrier FrequenciesPart CarrierFrequency IRM-V538/TR1 38kHz IRM-V536/TR1 36kHz IRM-V540/TR1 40kHz Absolute Maximum Ratings (Ta=25℃)Parameter Symbol Rating Unit NoticeSupply Voltage Vcc 0~6 VOperating Temperature Topr -25 ~ +85 ℃Storage Temperature Tstg -40 ~ +85 ℃Recommended Operating ConditionSupply Voltage Rating: Vcc 2.7V to 5.5VElectro-Optical Characteristics (Ta=25℃, and Vcc=3.0V)Parameter SymbolMIN.TYP.MAX.UnitConditionSupply Current Icc --- --- 1.2 mA No signal inputPeak Wavelength λp --- 940 --- nmL0 8 --- ---Reception DistanceL45 5 --- ---mHalf Angle(Horizontal) Θh --- 45 --- deg At the ray axis*1Half Angle(Vertical) Θv --- 45 --- degHigh Level Pulse Width T H 400 --- 800 μs Low Level Pulse Width T L 400 --- 800 μs At the ray axis*2High Level Output Voltage V H 2.7 --- --- VLow Level Output Voltage V L --- 0.2 0.5 V Notes:*1：The ray receiving surface at a vertex and relation to the ray axis in the range of θ= 0° and θ=45°.*2：A range from 30cm to the arrival distance. Average value of 50 pulses.IRM-V5XX/TR1 The Notice of Application:Transmission remote control signal consist of four parts: Encode Part, IR Transmitter Source, IRM device, Decode Part1. When IRM-V5XX code select frequency, it need to well understand the center system ofencode part.2. Strong or weak light of IR Transmitter can affect distance of transmission.3. Minimum Burst Length T burst (number of pulses per burst): 10 cycles4. It needs to ensure the translation range of decode part if it is applied to the pulse-width range. If the above items hardly assure of its application, it’ll cause NG (no good) message from the edge of signal.Test Method：The specified electro-optical characteristics are satisfied under the followingconditions at the controllable distance.c Measurement placeA place that is nothing of extreme light reflected in the room.d External lightProject the light of ordinary white fluorescent lamps which are not highFrequency lamps and must be less then 10 Lux at the module surface.(Ee ≦ 10Lux)e Standard transmitterEVERLIGHT ELECTRONICS CO., LTD.IRM-V5XX/TR1IRM-V5XX/TR1Fig.-6 Output Pulse Length vs. Arrival Distance Fig.-7 Arrival Distance vs. Supply VoltageIRM-V5XX/TR1Typical Electro-Optical Characteristics CurvesFig.-8 Arrival Distance vs. Ambient Temperature Fig.-9 Relative Transmission Distance vs. CenterCarrier FrequencyFig.-9 Relative Transmission Distance vs. CenterCarrier FrequencyFig.-9 Relative Transmission Distance vs. CenterCarrier FrequencyIRM-V5XX/TR1Reliability Test Item And ConditionThe reliability of products shall be satisfied with items listed below.Confidence level：90%LTPD：10%Reflow Terms: JEDEC Level 4 SpecificationDrying; Temp.:125℃ 24hrs Æ Moisture 30℃ / 60% RH 96hrs Æ Reflow Temp.: 260℃±5℃10sec, 3 timesNote:1. Not sooner than 15 minutes and not longer than 4 hours after removal from thetemperature/humidity chamber.2. The time between reflow shall be 5 minutes minimum and 60 minutes maximum.Test Items Test Conditions Failure JudgmentsCriteriaSamples(n)Defective(c)Temperature cycle 1 cycle：-25℃+85℃(30min)(5min)(30min)300 cycle testn=76,c=0High temperature test Temp：+85℃Vcc：5V1000hrsn=76,c=0Low temperature storage Temp：-40℃1000hrsn=76,c=0High temperature High humidity Ta：85℃，RH：85%1000hrsL0 ≦ L×0.8L45 ≦ L×0.8L: Lowerspecification limit*Icc : OperateCurrent (mA)Variation ≦ ±20%:n=76,c=0IRM-V5XX/TR1 Recommended method of storageThe following are general recommendations for moisture sensitive level (MSL)4 storage and use:z Shelf life in sealed bag: 12 months at < 40 °C and < 90% relative humidity (RH)z After bag is opened, devices that will be subjected to reflow solder or other high temperature process musta)Mounted within 72 hours of factory conditions < 30 °C/60%RH, orb)Stored at <20% RHz Devices require bake, before mounting, if:Humidity Indicator Card is > 20% when read at 23 ± 5 °Cz If baking is required, devices may be baked:a)192 hours at 40℃,and <5% RH(dry air/nitrogen) orb)96 hours at 60℃,and <5% RH for all device containersc)24 hours at 125 °Cz Soldering Conditiona)Pb-free solder temperature profileb)Reflow soldering should not be done more than two times.c)When soldering, do not put stress on the unit during heating.d)After soldering, do not warp the circuit board.IRM-V5XX/TR1 Soldering IronEach terminal is to go to the tip of soldering iron temperature less than 350℃ for 3 seconds within once in less than the soldering iron capacity 25W. Leave two seconds and more intervals, and do soldering of each terminal. Be careful because the damage of the product is often started at the time of the hand solder.RepairingRepair should not be done after the Devices have been soldered. When repairing is unavoidable, a double-head soldering iron should be used (as below figure). It should be confirmed分销商库存信息: EVERLIGHTIRM-V538/TR1。

CONTROL HEADREF.NO.PART NO.DESCRIPTIONREF.NO.PART NO.DESCRIPTIONBAR COPY IF NECESSARYLOW BAND RADIO ASSEMBLY 284180175A01Spring (3.05 MM OD), pivot 290310904A02Screw (3.5 x 6-PH-M)300480149A01Washer, captivitate 313280074A02Gasket, cable plug341484391F01Insulator Mica, transistor 350484180C01Washer, shoulder (nylon)360310905A01Screw, (9.0 x 6-FIL-M), transistor 371483572K01Insulator Mica, transistor39HLN4033BCover, bottom inner w/gasket(includes 1580004A01, cover, and 3280129F01, gasket400310906A19Screw (3.5 x 13-FH-M), inner cover 414280013A01Clip, coax (dress)440180701T74Conn. and Feed Through Caps 470780079A01Bracket, IC board support 492910271A15Pin, terminal512880141H03Plug, male (2.54 CTRS) (25 post)542880096A01Plug, male (3.96 CTRS)(4 post)553280080A01Gasket, antenna connector560280006A01Nut, spanner, antenna connector 570400114522Washer, lock, antenna connector 581480077A01Insulator, P.A. compartment 590780078A01Bracket, thermal device 602980014A01Clip, coax (terminal)631480179A01Insulator, mica10980028A01Socket, transistor2HLN4034C Bottom Cover, assembly40310906A05Screw (3.5 x 6-FH-M) bottom cover latch50180252J01Top Cover, assembly 64680026A01Stud Latch, top cover 87580178A01Pad, compression 90180252J01Housing, frame 104780027A01Pushbutton, latch 134180029A01Spring, latch140780016A02Bracket, lock slide 150780015A02Support, lock slide 164180022A01Spring, lock170310936B15Screw (3.5 x 13-FM-TH) holds lock slide 185584101B01Lock203280081A01Gasket, lock support 214380150A01Sleeve, cover release 235580002A01Handle240780113B01Spring, torsion 264780021A01Pin, pivotREF.NO.PART NO.DESCRIPTIONREF.NO.PART NO.DESCRIPTIONBAR COPY IF NECESSARYHIGH BAND RADIO ASSEMBLY 370310905A01Screw (3.0 x 6-FIL-M)392980014A01Clip, coax (terminal)40HLN4033BCover, bottom inner w/gasket (includes 1580004A01, cover and 3280129F01, gasket)410310906A19Screw (3.5 x 13-FH-M)434280013A01Clip, coax 442680211A01Shield, PA 455584300B04Handle, nylon460180701T74Conn. and Feed Through Caps 490780079A01Bracket, IC board support 512910271A15Pin, terminal520980028A01Socket, transistor 542880141H03Plug, male (25 post)572880096A01Plug, male (4 post)581580008A01Housing610280045A01Nut, retainer M5x1620200007003Nut, 8-32 x 5⁄16x 1⁄8hex643280080A01Gasket, antenna connector 650280006A01Nut, spanner 660400114522Washer, lock 671480077A01Insulator, PA680780078A01Bracket thermistar mounting12684716D01Heatsink3HLN4034C Bottom Cover, assembly 50310906A05Screw (3.5 x 6-FH-M)60180252J01Top Cover, assembly 74680026A01Stud, latch97580178A01Pad, compression 114780027A01Push Button 144180029A01Spring, latch150780016A02Bracket, lock slide 160780015A02Support, lock slide 174180022A01Spring, lock180310936B15Screw (3.5 x 13-FH-TH)195584101B01Lock213280081A01Gasket, lock support 224380150A01Sleeve, cover release 245580002A01Handle250780113B01Spring, torsion 274780021A01Pin, pivot294180175A01Spring (3.05 MM OD)300310904A02Screw (3.5 x 6-PH-M)310480149A01Washer, captive 323280074A02Gasket, cable plug 351484391F01Insulator, mica360484180C01Washer, shoulder nylonREF.NO.PART NO.DESCRIPTIONREF.NO.PART NO.DESCRIPTIONUHF ASSEMBLY410310906A19Screw (3.5 x 13-FH-M)434280013A01Clip, coax442680211A01Shield, PA455584300B04Handle, nylon460180701T74Conn. and Feed Through Caps490780079A01Bracket, IC512910271A15Pin, terminal520980028A01Socket, transistor542880141H03Plug, male (2.54 CTRS) (25 post)572880096A01Plug, male (3.96 CTRS) (4 post)604680009A01Stud, coil M6x1614680010A01Stud, coil M8x1.25620380012A03Screw, set M6x1630380256A01Screw, set M8x1.75640280045A03Nut, retainer M6x1.0650280045A02Nut, retainer M8x1.25670200007003Nut, 8.32 x 5⁄16x 1⁄8hex680480083A01Washer, stud device703280080A01Gasket, antenna connector710280006A01Nut, spanner720400114522Washer, lock7314-80077A01Insulator, PA740780078A01Bracket, thermal mount752980014A01Clip, coax (terminal)760780157A01Support, transistor PA771580003A01Housing, filter (harmonic)12684716D01Heatsink3HLN4034C Bottom Cover, assembly 50310906A05Screw (3.5 x 6-FH-M) 60180252J01Top Cover, assembly 70780015A02Stud, latch97580178A01Pad, compression114780027A01Push Button144180029A01Spring, latch150780016A02Bracket, lock slide160780015A01Support, lock slide174180022A01Spring, lock180310936B15Screw (3.5 x 13-FH-TH) 195584101B01Lock213280081A01Gasket, lock support 224380150A01Sleeve, cover release 245580002A01Handle250780113B01Spring, torsion274780021A01Pin, pivot294180175A01Spring (3.05 MM OD) 300310904A02Screw (3.5 x 6-PH-M) 310480149A01Washer, captive323280074A02Gasket, cable plug351484391F01Insulator, mica360484180C01Washer, shoulder370310905A01Screw (3.05 x 6-FIL-M) 390310936B06Screw (3.5 x 8-FILM-TF)40HLN4033B Cover, bottom inner w/gasket(includes 15-80004A01, cover)MOBILE MICROPHONESHMN1015AHLN4024Bmode while still on-hook arealso available.HLN4024BHang-up BoxHLN4025ATLN4698BCradle, Private-LineTLN4507ACradle with Slide SwitchTLN4505BCradle, Carrier SquelchHSN4009ACONTROL HEADSHLN4022EHLN4012ANOISE REDUCTION KITSSingle HousingConsists of a single housing with standard trunnion which can accommodate one, one board option and one alterna-tive control module.THN6125A HLN1002ATLN1391ATHN6125AMITREK SYSTEMS•90 ACCESSORIESHSN4010A Microphone Hang-upHLN4188AMOBILE ANTENNASRAB4012ARA RAB4013ARA&RAB4014ARA 6680385A04RSX4028AService Aids, Manuals SERVICE AIDSTEKA48。

0.0 0.1
94 8151
1
10
100 1000 10000
Ee – Irradiance ( mW / m2 )
Figure 10. Output Pulse Diagram
1.0
0.8
Vs = 5 V
Is – Supply Current ( mA )
0.6
0.4 0.2
0.0 –30
94 8150
Test Conditions (Pin 2) (Pin 2) (Pin 3) (Pin 3)
x (Tamb 85 °C) xt 10 s, 1 mm from case
Symbol
Value
Unit
VS IS VO IO Tj Tstg Tamb Ptot Tsd
–0.3...6.0
V
5
mA
–0.3...6.0
t
600 ms
T = 60 ms
600 ms
Output Signal, ( see Fig.10 ) VO VOH
VOL
Ton
Toff
Figure 8. Output Function
t
94 8134
t
Ee min– Threshold Irradiance ( mW/m2 )
8
6
4
2
0
0.05
0.15
Block Diagram
Input PIN
AGC
TELEFUNKEN Semiconductors Rev. A4, 15-Jul-96
Control Circuit
Band Pass
100 kW
Demodulator