杰佛伦(GEFRAN)2301中文说明书
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SMART HART MELT PRESSURE TRANSMITTERSHW, HM, HK SERIESINSTRUCTION MANUALcod. 80169I Edit. 12/2021 - ENGATTENTION!This manual is an integral part of the product,and must always be available to operators.This manual must always accompany theproduct, including if it is transferred to another user.Installation and/or maintenance workers MUSTread this manual and scrupulously follow all of the instructions in it and in its attachments.GEFRAN will not be liable for damage topersons and/or property, or to the product itself, if the following terms and conditions are disregarded.The customer must respect trade secrets.Therefore, this manual and its attachments maynot be tampered with, changed, reproduced, or trans-ferred to third parties without GEFRAN’s authorization.T h i s d o c u m e n t i s t h e p r o p e r t y o f G E F R A N a n d m a y n o t b e r e p r o d u c e d o r t r a n s f e r r e d t o t h i r d p a r t i e s w i t h o u t a u t h o r i z a t i o n .Gefran Smart HART series ➡ READY-TO-USE GUIDE ��������������������������������������������������������������������������������������������������������4. READY-TO-USE Using magnetic pen / pin CAL feature (4). READY-TO-USE Using HART Communicator (4). Menu Tree ➡ H Pres Transmitter (5)1� GENERAL INFORMATION ���������������������������������������������������������������������������������������������������������������������������������������������������6 1.1. General information (6)1.2. Copyright (6)1.3. Correct use (6)2� ACRONYMS ��������������������������������������������������������������������������������������������������������������������������������������������������������������������������6 3� NAME CODING ���������������������������������������������������������������������������������������������������������������������������������������������������������������������7 4� SENSOR TECHNICAL SPECIFICATIONS ��������������������������������������������������������������������������������������������������������������������������8 5� MECHANICAL DIMENSIONS ���������������������������������������������������������������������������������������������������������������������������������������������13 6� INSTALLATION AND POSITIONING ON THE MACHINE ������������������������������������������������������������������������������������������������13 6.1. Installation seat (13)6.2. Drilling Tool Kit (14)6.3. Wiring and calibration (16)7� ELECTRICAL CONNECTIONS �����������������������������������������������������������������������������������������������������������������������������������������17 8� COMMAND MODES ����������������������������������������������������������������������������������������������������������������������������������������������������������19 8.1. Using Magnetic pen and Pin CAL (19)8.2. Using HART Communication (21)9� MAINTENANCE ������������������������������������������������������������������������������������������������������������������������������������������������������������������27 9.1. Transport, storage and disposal (27)10� FUNCTIONAL SAFETY NOTES (for SIL 2 / PL d certified versions only) �������������������������������������������������������������������28 10.1. NE21 and NE43 compatibility specifications (33)11� RELAY APPLICATION NOTES ������������������������������������������������������������������������������������������������������������������������������������������34 12� SAFETY NOTES FOR APPLICATIONS IN POTENTIALLY EXPLOSIVE ATMOSPHERES: HWX AND HMX VERSIONS ����38 12.1. NEPSI Ex requirements (39)13� ANNEXES ��������������������������������������������������������������������������������������������������������������������������������������������������������������������������40This Ready-to-Use guide can be used by expert instrumentation operators to configure the transmitter using HART Communication or Autozero/Calibration features through magnetic pen or contacts on output connector.For more full information please refer to the complete manual before operating.The Ready-to-Use procedure with HART is intended for users already familiar with HART Communicator and loop powered equipment.READY-TO-USE Using magnetic pen / pin CAL featureBring the system to the working temperature with the transmitter installed and connected to the measurement instrument without any pressure applied. For a 6 or 8 pin connector version, Pin A is Sig+/Exc+ and pin B is Sig-/Exc-.For conduit output configurations, please look at Electrical Connections chapter.Assure proper loop feeding voltage is applied to transmitter.The measurement chain connected to the transmitter is calibrated as follows:1) Reset the offset on the instrument by eliminating the thermal drift with the Autozero function.With the sensor installed and the extruder at working temperature, wait until the temperature itself is stable, with a pos- sible variation of ± 1°C. Consequently Autozero can be activated.This allows to compensate all the signal drifts caused by tightening and temperature. Additional Autozero activations could be run once the temperature stability is reached, with ± 1°C of possible variation.2) Calibrate the instrument activating the CAL function.The transducer brings its output to the calibration value shown on the transducer data plate (80% of full scale default, if changed with HART command it could be different). With the external Autozero function the calibration procedure is not feasible.3) If the instrument does not exactly indicate zero, repeat points 1) and 2).READY-TO-USE Using HART CommunicatorBring the system to the working temperature with the transmitter installed and connected to the measurement instrument without any pressure applied.1) Connect Communicator to the loop. In case it’s not sure on how to do this, please refer to “Connecting the HART Handheld Communicator” (Figure 8.1).2) Switch on HART Communicator. For reference please refer to HART Command tree on the following page.3) From the main menu:a. Enter Tag (Fast Key 1, 3, 1)b. Set Pressure Units (Fast Key 1, 3, 3), if neededc. Set URV (Fast Key 1, 3, 4) if output turndown (rescaling), is neededd. Perform Autozero (Fast Key 1, 2, 6, 3, 1)4) Check loop output is zero (4mA).5) Remove HART Communicator from loop.Menu Tree H Pres Transmitter(*) Equal to 0 for HM, HW, HK (≠ 0 for HI).This manual applies to the following products:HME, HWE, HKE series as well as HMX and HWX, series produced by Gefran spa, via sebina 74 – 25050 Provaglio di Iseo - BS - Italy.1.1 General informationThis manual must be kept near the equipment for easy reading and consultation.It must be read, understood, and strictly follow in order to avoid and prevent accidents and/or malfunctions.Gefran will not be liable for any injury to people and/or damage to property deriving from disregard of this manual.1.2 CopyrightAny reproduction of this document, even partial or for internal use, requires Gefran’s approval.1.3 Correct useGefran Melt pressure sensors with amplified current output with HART protocol are designed and builtto measure the pressure and temperature variable of melted plastic at different temperatures accor-ding to the filling fluid used. The correct temperature range is:• Up to 315°C for HW series (i.e. oil filling fluid)• Up to 400°C for HM series (i.e. mercury filling fluid)• Up to 538°C for HK series (i.e. Na-K filling fluid)If the sensors are used as a safety component in compliance with the Machinery Directive, it’s necessary to read carefully the “Safety Manual” (chapter 10).In case the sensors are used for applications in potentially explosive atmospheres, please read carefully (chapter 12).Installation and maintenance must only be carried out by suitably skilled and qualified personnel.The following acronyms are frequently used:BFSL Best Fit Straight LineDD Device DescriptorEEPROM Electrically Erasable Programmable Read Only MemoryFS Full Scale OutputHART Highway Addressable Remote TransducerLRV Lower Range ValuePT Pressure TransmitterPV Primary Variable (Pressure)RTD Resistance Temperature Detector (A very accurate temperature sensor)SV Secondary Variable (Electronics Temperature)TV Tertiary Variable (Snout Temperature)URV Upper Range ValueWatchdog An internal timing control for the electronicsHWE Hart Oil Filled Melt Pressure TransducerHWX Hart Oil Filled Melt Pressure Transducer Ex CertifiedHWE P Hart Oil Filled Melt Pressure Transducer PL d CertifiedHWX P Hart Oil Filled Melt Pressure Transducer Ex and PL d CertifiedHWE S Hart Oil Filled Melt Pressure Transducer SIL 2 CertifedHWX S Hart Oil Filled Melt Pressure Transducer Ex and SIL 2 CertifedHME Hart Mercury Filled Melt Pressure TransducerHMX Hart Mercury Filled Melt Pressure Transducer Ex CertifiedHME P Hart Mercury Filled Melt Pressure Transducer PL d CertifiedHMX P Hart Mercury Filled Melt Pressure Transducer Ex and PL d CertifiedHME S Hart Mercury Filled Melt Pressure Transducer SIL 2 CertifedHMX S Hart Mercury Filled Melt Pressure Transducer Ex and SIL 2 CertifedHKE Hart NaK Filled Melt Pressure TransducerHKE P Hart NaK Filled Melt Pressure Transducer PL d CertifiedHKE S Hart NaK Filled Melt Pressure Transducer SIL 2 CertifedGefran Melt sensors are pressure/temperature transmitters designed for use in high temperature envi-ronments. They read media pressure up to a temperature of 538°C, and resist such high temperatures thanks to their special mechanical construction, in which the measurement element is isolated from the Melt.The constructive principle is based on hydraulic transmission of pressure; mechanical strain is transferred by means of a non-compressible transmission liquid.The liquid used in these sensors may be mercury (i.e. HM series), FDA-approved oil (i.e. HW series) or NaK (i.e. HK series). Strain gauge technology translates the physical quantity (pressure) into an electrical signal. Four different designs are available: rigid rod, flexible sheathing, flexible plus thermocouple, and exposed tip. Gefran Melt sensors satisfy all installation and field requirements.The sensors can read an extremely wide range of pressures: from a version with minimum range of 0-17 bar up to a version with a scale of 0-2000 bar.All models in the catalog can be supplied in two different classes of accuracy*: class M, with accuracy of 0.5% FS, and class H, with accuracy of 0.25% FS. Ex and Performance Level ‘d’ or SIL2 certified versions are available.* For HMX/HWX products sold to EAC Customs Union (EAC mark), due to a different method of calculation, the limits of accuracy are the following:_M = 1%_H = 0,5%For all the other details and technical features please keep as reference the product datasheets or Gefran website .4.1 HWE – Technical dataAccuracy (1) H <±0.25%FS (100...1000 bar)M <±0.5%FS (17...1000 bar) Resolution16 bitMeasurement range0..17 to ... 0..1000bar0..250 to 0..15000psi Rangeability3:1Maximum overpressure (without degrading performances) 2 x FS1.5 x FS above 500bar/7500psi Measurement principle ExtensimetricPower supply13...30VdcMaximum current absorption23mA (40mA with relay optional) Output signal Full Scale (FS)20mAZero balance (tollerance ± 0.25% FS)4mACalibration signal80% FSPower supply polarity reverse protection YesCompensed temperature range housing0...+85°COperating temperature range housing-30...+85°CStorage temperature range housing-40...+125°CThermal drift in compesated range: Zero / Calibration / Sensibility< 0.02% FS/°C Diaphragm maximum temperature315°C / 600°FZero drift due to change in process temperature (zero)< 0.04 bar/°CStandard material in contact with process medium Diaphragm:• 17-7 PH corrugated diaphragm with GTP+ coating Stem:• 17-4 PHThermocouple (model HWE2)STD: type “J” (isolated junction) Protection degree (with 6-pole female connector)IP65Electomagnetic compatibility – Emissions EN 61326-1 EN 61326-2-3 EN 61326-3-1Electomagnetic compatibility – Immunity EN 61326-1 EN 61326-2-3 EN 61326-3-1FS = Full scale output(1) BFSL method (Best Fit Straight Line): includes combined effects of Non-Linearity, Hysteresis and Repeatability.For products sold to EAC Customs Union (EAC mark), due to a different method of calculation, the limits of accuracy are the following: _M = +-1%_H = +-0,5%4.2 - HME – Technical dataAccuracy (1) H <±0.25%FS (100...2000 bar)M <±0.5%FS (17...2000 bar) Resolution16 bitMeasurement range0..17 to 0..2000bar0..250 to 0..30000psi Rangeability3:1Maximum overpressure (without degrading performances) 2 x FS1.5 x FS above 1000bar/15000psi Measurement principle ExtensimetricPower supply13...30VdcMaximum current absorption23mA (40mA with relay optional) Output signal Full Scale (FS)20mAZero balance (tollerance ± 0.25% FS)4mACalibration signal80% FSPower supply polarity reverse protection YesCompensed temperature range housing0...+85°COperating temperature range housing-30...+85°CStorage temperature range housing-40...+125°CThermal drift in compesated range: Zero / Calibration / Sensibility< 0.02% FS/°C Diaphragm maximum temperature400°C / 750°FZero drift due to change in process temperature (zero)< 0.02 bar/°CStandard material in contact with process medium Diaphragm:• 15-5 PH with GTP+ coating• 17-7 PH corrugated diaphragm with GTP+ coating for ranges <100 bar (1500psi)Stem:• 17-4 PHThermocouple (model HME2)STD: type “J” (isolated junction) Protection degree (with 6-pole female connector)IP65Electomagnetic compatibility – Emissions EN 61326-1 EN 61326-2-3 EN 61326-3-1Electomagnetic compatibility – Immunity EN 61326-1 EN 61326-2-3 EN 61326-3-1FS = Full scale output(1) BFSL method (Best Fit Straight Line): includes combined effects of Non-Linearity, Hysteresis and Repeatability.Sense resistor Load Line250 ohm minimum for HART communicationSensors are manufactured in compliance with: - EMC compatibility directive - RoHS directive - Machinery directiveElectrical installation requirements and Conformity certificate are available on our web site: 100200300400500600700800900R ( Ω)Vcc (V)WORKING AREA4.4 - HWX – Technical dataAccuracy (1) H <±0.25%FS (100...1000 bar) M <±0.5%FS (17...1000 bar)Resolution16 bitMeasurement range 0..17 to 0..1000bar 0..250 to 0..15000psi Rangeability3:1Maximum overpressure (without degrading performances) 2 x FS1.5 x FS above 500bar/7500psi Measurement principle Extensimetric Power supply13...30Vdc Maximum current absorption23mAOutput signal Full Scale (FS)20mA Zero balance (tollerance ± 0.25% FS)4mA Calibration signal80% FS Power supply polarity reverse protection YesCompensed temperature range housing 0...+85°C Operating temperature range housing -30...+85°C Storage temperature range housing-40...+125°C Thermal drift in compesated range: Zero / Calibration / Sensibility < 0.02% FS/°C Diaphragm maximum temperature315°C / 600°F Zero drift due to change in process temperature (zero)< 0.04 bar/°C Standard material in contact with process medium Diaphragm:• 17-7 PH corrugated diaphragm with GTP+ coating Stem:• 17-4 PHThermocouple (model HWX2)STD: type “J” (isolated junction)Protection degree (with 6-pole female connector)IP65Electomagnetic compatibility – EmissionsEN 61326-1EN 61326-2-3EN 61326-3-1Electomagnetic compatibility – ImmunityEN 61326-1EN 61326-2-3EN 61326-3-1FS = Full scale output(1) BFSL method (Best Fit Straight Line): includes combined effects of Non-Linearity, Hysteresis and Repeatability.Sense resistor Load Line250 ohm minimum for HART communicationSensors are manufactured in compliance with: - EMC compatibility directive - Machinery directive- Ex regulations (ref. par.12)Electrical installation requirements and Conformity certificate are available on our web site: 100200300400500600700800900R ( Ω)Vcc (V)WORKING AREA4.5 - HMX – Technical dataAccuracy (1) H <±0.25%FS (100...2000 bar) M <±0.5%FS (17...2000 bar)Resolution16 bitMeasurement range 0..17 to 0..2000bar 0..250 to 0..30000psi Rangeability3:1Maximum overpressure (without degrading performances) 2 x FS1.5 x FS above 1000bar/15000psi Measurement principle Extensimetric Power supply13...30Vdc Maximum current absorption23mAOutput signal Full Scale (FS)20mA Zero balance (tollerance ± 0.25% FS)4mA Calibration signal80% FS Power supply polarity reverse protection YesCompensed temperature range housing 0...+85°C Operating temperature range housing -30...+85°C Storage temperature range housing-40...+125°C Thermal drift in compesated range: Zero / Calibration / Sensibility < 0.02% FS/°C Diaphragm maximum temperature400°C / 750°F Zero drift due to change in process temperature (zero)< 0.02 bar/°C Standard material in contact with process mediumDiaphragm:• 15-5 PH with GTP+ coating• 17-7 PH corrugated diaphragm with GTP+ coating for ranges <100 bar (1500psi)Stem:• 17-4 PHThermocouple (model HMX2)STD: type “J” (isolated junction)Protection degree (with 6-pole female connector)IP65Electomagnetic compatibility – EmissionsEN 61326-1EN 61326-2-3EN 61326-3-1Electomagnetic compatibility – ImmunityEN 61326-1EN 61326-2-3EN 61326-3-1FS = Full scale output(1) BFSL method (Best Fit Straight Line): includes combined effects of Non-Linearity, Hysteresis and Repeatability.Sense resistor Load Line250 ohm minimum for HART communicationSensors are manufactured in compliance with: - EMC compatibility directive - Machinery directive- Ex regulations (ref. par.12)Electrical installation requirements and Conformity certificate are available on our web site: 100200300400500600700800900R ( Ω)Vcc (V)WORKING AREAFor the mechanical dimensions please keep as reference the product datasheets or Gefran website TECHNICAL DATAExtrusion processes require very high temperatures. Extrusion pressure can be checked by means of espe-cially designed transducers. Thanks to their special mechanical construction, in which the measurement ele-ment is isolated from the Melt, they resist to such high temperatures. The constructive principle is based on hydraulic of pressure; mechanical strain is transferred by means of a non-compressible transmission liquid. Strain gauge technology translates the physical quantity (pressure) into an electrical signal.Following advice for extending the sensors lifetime.a) Avoid shocks and abrasions to the in contact diaphragm. Protect the transducer with its cover each time you remove it from its seat.b) The seat must be prepared perfectly and with appropriate tools in order to respect the depth and axiality of the holes and tapping.Pay particular attention to the coaxiality of the holes to the thread, because diaxialities greater than 0.2 mm will break the transducer during assembly. It is essential that hole depth guarantees the absence of chambers or air pockets in which extrusion material may be trapped.To prevent contact with the extrusion screw or with tools used to clean the extrusion chamber, the front diaphragm must not extend from the inner wall of the extruder.c) Before assembling the transducer in machines already in operation, make sure that the housing is clean. Remove any residual with the suitable cleaning device.d) The transducer should be removed only with the machine empty (without pressure) but still hot.e) The transducer should be cleaned with solvents for the material being processed.Any mechanical action on the contact diaphragm modifies its operation and could break it.6.1 - Installation seatThe installation seat has to be realized:Drilling kitA drilling kit with formed tools for drilling, reaming and tapping is available to facilitate correct preparation of the assembly seat. The assembly seat must be perfect to assure proper transducer function and long lifetime. Drilling kits are available in the following versions: KF12, KF18.Drilling procedure1) To drill hole (D4) up to a distance from the hole equal to the sum of (A+B+C) (tool 3).2) Make the pass through hole (D2) by the tool 1.3) To create the seal seat at a distance from the hole equal to dimension (A) (tool 4).4) With a roughing tap, create threading 1/2-20UNF-2B (recognizable from the greater number of threads beveled at the mouth) (tool 5).5) With a finishing tap, go over threading 1/2-20UNF-2B up to a distance from the bottom equal to the sum of (A+B) (tool 6).6) To ream the hole (D2) with reamer (tool 2).Installation seat checkThe dimensions of the assembly seat have to be checked after preparation and before the transducer installation.Use dummy plug SC 12/18 as follows:1) Coat the end of the rod with the appropriate ink.2) Lubricate the threaded part to prevent friction.3) Insert the dummy plug and screw it fully down.4) Remove the rod and examine it.With the exception of 45° surfaces, the ink should be intact on the entire surface .6�2 DRILLING TOOL KITCORRECT INSTALLATIONWRONGWRONGWRONGCORRECTVERSION CODE KF12KF18THREADING TYPE 1/2-20UNF-2BM18x1.51Ø 7.6Ø 9.752Ø 7.95Ø 10.13Ø 13Ø 204Ø 11.5 with pilot guideØ 16 with pilot guide51/2-20UNF-2Broughing M18x1.5roughing61/2-20UNF-2Bfinishing M18x1.5finishingIncorrect working or shape of the side can result in properties out of specification, bad behaviour or damage to the sensor.The side should be clean and without any polymer residual.contact surfaceTRANSDUCER INSTALLATIONInstallation procedure1) Make sure the drilling procedure has been realized correctly. If the sensor is installed in a previously used hole, make sure the hole is completely clean and free of any plastic residual.2) Remove the protective cap from the sensor tip.3) Lubrificate the thread with non-grip grease such as Neverseez (Bostik), or C5A (Felpro), or equivalent.4) Insert firmly the sensor into the hole, first by hand and then with a wrench, 1/4 turn at a time.Recommended torque: 50 Nm, the maximum is 56.5 Nm.Removal (Figure 1)To remove the transducer from its seat and carry on the working process, dummy plugs with identical mecha-nical dimensions are available.The dummy plugs differ by type of threading; max pressure range is 2000 bar for all rods.The dummy plugs are available in the following versions: SC12 1/2-20UNF seat - SC18 M18x1,5 seat.Brackets (Figure 2)Models with flexible sheaths require the housing precise fixing. Suitable fastening brackets (SF18) are recom-mended.Remember that the fastening point must be vibration-free (vibrations affect the measurement) and that tem-peratures must not exceed the maximum temperature range for the strain gauge housing (as stated on the sensor technical sheet).Extruder startingBring the system to working temperature with the transducer installed and without any pressure applied. Wait until all the material is at the same temperature to prevent the transducer damage by semi-solid material.Seat cleaning & Cleaning toolAs mentioned in the notes, the seat must be cleaned before the transducer installation.The cleaning tool is a hard metal cutting tool specially designed to remove working materials residuals.Recommended procedure (Figure 3)The following procedure must be implemented with the material in a fluid condition.1) Insert the tool in the seat and screw down the cutting rod (normally a 1/4 turn at a time).2) Turn the pilot cutter clockwise until there is no resistance to cutting.3) Repeat the procedure until the seat is completely clean.For constructive reasons, the maximum torque applicable to the cutter is 15 Nm (1.5 Kgm).If the hole occlusion requires higher torque for removal, use the drilling kit and follow the recommended procedure.The cleaning tool is available in the following versions: CT12 1/2-20UNF seat - CT18 M18x1,5 seat.Figure 1Figure 3Figure 26�3 - Wiring and calibrationConnectionsThe sensors have to be connected as shown in the diagram at chapter 7.To obtain a higher immunity from field noise, connect the cable shield to the female connector case on sen-sor side.Calibration procedure using the magnetic pen/Pin CALBring the system to the working temperature with the transmitter installed and connected to the measure-ment instrument without any pressure applied.The measurement chain connected to the transmitter is calibrated as follows:1) To reset the offset on the instrument by eliminating the thermal drift with the autozero function.With the sensor installed and the extruder at working temperature, wait until the temperature itself is stable, with a possible variation of ± 1°C. Consequently Autozero can be activated. This allows to compensate all the signal drifts caused by tightening and temperature.Additional Autozero activations could be run once the temperature stability is reached, with ± 1°C of possible variation.2) Calibrate the instrument activating the CAL function. The transducer brings its output to the calibration value shown on the transducer data plate (80% of full scale default, if changed with HART command it could be different).With the external Autozero function the calibration procedure is not feasible.3) If the instrument does not exactly indicate zero, repeat points 1) and 2).In this way, the instrument is calibrated to give the exact indication in the chosen engineering unit.Calibration procedure using HART communicationBring the system to the working temperature with the transmitter installed and connected to the measure-ment instrument without any pressure applied.1) Connect Communicator to the loop. In case it’s not sure on how to do this, please refer to “Connecting the HART Handheld Communicator” (Fig. 8.1).2) Switch on HART Communicator. Please refer to HART Command tree on Ready-to-Use guide.3) From the Main Menu:a. Enter Tag (Fast Key 1, 3, 1)b. Set Pressure Units (Fast Key 1, 3, 3), if neededc. Set URV (Fast Key 1, 3, 4) if output turndown (rescaling), is neededd. Perform Autozero (Fast Key 1, 2, 6, 3, 1)4) Check loop output is zero (4mA).5) Remove HART Communicator from loop.ORDER CODES FOR TOOLS and ACCESSORIESThe interface to controller can be:- the multi-polar connector type VEAM VP07RA10-6PT2 (code GEFRAN CON301),- the multi-polar connector type BENDIX PC02E-12-8P 8 poles (code GEFRAN CON356)- the multi-polar cable outlet with conduit output type ½ 14-NPT as illustrated in fig 7.1.where are also pointed out the connections (2 wires connection current amplified). In the case of relay output with retransmitted output in current (2 wires) the connections are shown in fig. 7.2.CURRENT OUTPUT (NO RELAY)The cable shield is tied to both sides, i.e. to the sensor connector and to the controllerFig 7.1RELAY OUTPUTThe cable shield is tied to both sides, i.e. to the sensor connector and to the controllerFig 7.2。
1For 1- or 2-stage oil power burners up to 30kg/h capacity with or without oil preheater and intermittent operations.Flame detection:- Photoresistor MZ 770 S- Infrared-flicker detector IRD 1010- UV solid state sensor UVD 970Oil Burner Safety ControlTECHNICAL DATAOperating voltage220/240 V (-15..+10%)50 Hz (40-60Hz)Fuse rating10 A fast, 6 A slow Power consumption ca. 5 VAMax. load per output - terminal 3 1.5 A, cos ϕ 0.2- terminal 4 4.0 A, cos ϕ 0.4- terminal 50.5 A, cos ϕ 0.4- terminal 6 4.0 A, cos ϕ 0.4- terminal 70.1 A, cos ϕ 0.4- terminal B 0.5 A, cos ϕ 0.4total load5.0 A, cos ϕ 0.4Pre-purge time ca. 12 sec.Pre-ignition timeca. 12 sec.Post-ignition time TF 834.3ca. 20 sec.TF 834 E.3noneTF 836.3ca. 2-4 secDelay time to oil valve 2ca. 20 sec. (TF 836.3)Lockout safety time 10 sec.Reset time from lockout ca. 60 secFlame detector:MZ 770 Sside-on and end-on viewing Light sensitivity MZ 770 S > 6 LuxIRD 1010side-on or end-on viewing UVD 970end-on viewing Sensor operating current min. 30 µA Weight incl. wiring base 0.25 kg Mounting position any Protection classIP44Recommended ambient operating temperature for control and flame detector0°C...+60°C approved and certified according to European standardsEN 230APPLICATION RANGEThe TF 834.3 or TF 836.3 oil burner safety control boxes are suitable to control and monitor oil power burner up to 30 kg/h capacity (approved and certified according to EN230).A special contact in the control unit short-circuits the thermo-switch of the oil preheater as soon as the burner is operating and the flame signal is present. Therefore interruption of the burner due to decreasing oil temperature (e.g. in case of high oil flow) can be prevented.If the control box goes into lock-out mode, the oil preheater power supply is also disconnected.TYPES AVAILABLE TF 834.21-stage operationpost-ignition time ca. 20 sec.low voltage protection according to EN230TF 834 E.31-stage operation no post-ignitionlow voltage protection according to EN230.TF 836.32-stage operationpost-ignition time 2-4 sec.low voltage protection according to EN230CONSTRUCTIONAL FEATURESThe control box circuitry is protected by a flame resistant,transparent plastic housing. It incorporates the thermo-mechanical, temperature compensated timer, flame check and reset circuits.Manual reset from lockout is provided by a push button with an integrated lockout signal lamp. A central fixing screw locks the control box to the wiring base. The wiring base and control box have a positive plug-in arrangement, making it impossible to achieve an incorrect connection between the two parts. A variety of cable entry points provides utmostThe TF 834 and TF 834 E are fully compatible with the TF 734 and TF 734-2 respectively. Using the TF 83X.3 as a replacement, the flame detector IRD 911 must be replaced by its compatible type IRD 1010.An optional extension button (item no. 70601)compensates for height differences.0730.11-00-e /04/992COMMISSIONING AND ROUTINE CHECKS1. Important notes–The controls must be installed by qualified personnel only. The relevant national regulations have to be observed.–On commissioning the wiring has to be carefully checked according the appropriate diagram, Incorrect wiring can damage the unit and endanger the installation.–The fuse rating has to ensure that the limits specified in TECH NICAL DATA will not be exceed. If these precautions are not observed, the effect of a short circuit can cause severe damage to the control and installation.–For safety reasons a minimum of one control shut-down per 24 hours has to be observed.–Disconnect the mains before the control box is plugged in or out!–The control box is a safety device and must not be opened!2. Function controlFor safety reasons the flame detection system should be tested on commissioning the installation as well as after a service or longer shut-down.a)Start-up with covered flame detector–After lock-out safety time is over the unit has to go in to lockout mode!b)Start-up with exposed flame detector:–After 20 sec. pre-purge time the unit has to go into lockout mode!c)Normal start-up with burner in the normal position, cover up the flame detector:–After start-up, and end of lock-out safety time the unit has to go into lockout mode!3. Fault findingsBurner is not working:–thermostat circuit open –faulty electrical wiring –mains voltage too lowBurner starts, but the flame does not establish, a lock out occurs:–stray light on flame detector –no ignition or no fuel–mains voltage more than -15% below nominal value.Burner starts, the flame establishes, but after the safety time, a lock out occurs:–dirty or faulty flame detector –insufficient light on detector–sensitivity adjustment too low on IRD.For a quick and safe diagnosis use the Satronic UP 940burner test box.APPLICATION NOTES1. Flame controlThe following detectors can be used for flame control:–For yellow oil flame: photoresistor MZ 770 S–for blue or yellow flame: infrared-flicker detector type IRD 1010 or as alternative the UV solid state sensor UVD ing the photo resistor MZ 770 S, the no flame signal is generated at light levels below 3 Lux with respect to the operating cycle of the control. According to EN 230 stray light safety level has to be established in conjunction with the accompanying burner.Connecting the IRD 1010 or the UVD 970, the correct wiring has to be observed.2. Burner control With oil preheater:The fuel heater of the burner must have a temperature control switch. The closing contact-switch of the preheater has to be connected between terminals 4 and 6. A special contact in the control unit-connects the thermo-switch of the heater as soon as the burner is operating and a photocurrent is generated. Therefore an interruption of the burner operation due to a decrease in oil temperature is prevented (e.g. in case of high oil flow).According to EN 230 A2.1, the short circuiting of the thermo-switch is allowed only for an oil flow of max. 10 kg/h. Burners with a higher throughput have to shut down if the oil temperature gets below the allowed minimum. In such a case the thermo-switch has to be put in the phase-circuit and terminals 4 and 6 have to be connected with a link.Without oil heater:In such a case the terminals 4 and 6 have to be connected with a link.3. Low-voltage protectionThe start up of the burner can only take place if the mains voltage is higher than a limit which is 15% below nominal value. If the voltage drops below 160V, a start-up is prevented or – without allowing to release the fuel – the control box goes into lock out mode.4. SafetyThe design and control sequence of the TF 834.3, TF 834 E.3and TF836.3 control boxes comply with the currently applicable European standards and regulations.6. Mounting and electrical wiring Wiring base:– 3 earth terminals with additional terminal for burner earthing– 3 neutral terminals with internal permanent connection to neutral terminal (terminal 8)– 2 spare auxiliary terminals– 2 slide in plates and 2 easy-knockout holes (PG 11thread), plus 2 easy-knockout holes in the bottom of the base facilitate the wiring.General:–The control box can be mounted in any position. The protection class is IP44 (water spray tight). Neither the control box nor the flame detector should be subjected to excessive vibration.T F 834.3/836.3FTFT3.638/3.438FT34Honeywell-Platz 1Postfach 324CH-8157 Dielsdorf。
OIL FILLED MELT PRESSURE TRANSMITTERS WE SERIESOutput 4...20mAThe WE series of Gefran, are pressure transmitters for using in High temperature environment.The main characteristic of this series is the capability to read temperature of the media up to 315°C.The constructive principle is based on the hydraulic tra-smission of the pressure.The fluid-filled system assures the temperature stability.The phisical measure is transformed in a electrical mea-sure by means the strain-gauge technology.MAIN FEATURES• Pressure ranges from:0-35 to 0-1000 bar / 0-500 to 0-15000 psi• Accuracy: < ±0.25% FSO (H); < ±0.5% FSO (M)• Fluid-filled system for temperature stability • Oil filling meets FDA requirements CFR 178.3620 and CFR 172.878• Oil filling volume:WE0 (30mm 3); WE1, WE2, WE3 (40mm 3)• 1/2-20UNF, M18x1.5 standard threads; other types avai -lable on request• Other diaphragms available on request• Autozero function on board / external option • Drift Autocompensation function (SP version)• 17-7 PH corrugated diaphragm with GTP coating for ran -ges below 100 bar-1500 psiGTP (advanced protection)Coating with high resistance against corrosion, abrasion and high temperatureAUTOZERO FUNCTIONAll signal variations in the absence of pressure can be eli-minated by using the Autozero function.This function is activated by closing a magnetic contact located on the transmitter housing.The procedure is permitted only with pressure at zero.AUTOCOMPENSATES INFLUENCE OF MELT TEMPERATUREThanks to internal self-compensation, the WSP series transmitter cancels the effect of pressure signal variation caused by variation of Melt temperature.This reduces at the minimum the read error caused by heating of the filling fluid (typical of all sensors built with “filled” technology).MECHANICAL DIMENSIONSACCESSORIESThe diagram shows the optimum ratio between the AMPL./CONV.SUPPLY VOLTAGEL O A D R E S I S T A N C E R lGEFRAN reserves the right to make any kind of design or functional modification at any moment without prior notice.ORDER CODEDTS_WE_09-2010_ENGGEFRAN spavia Sebina, 7425050 PROVAGLIO D’ISEO (BS) - ITALIA tel. 0309888.1 - fax. 0309839063Internet: 。
用户手册Legend Series Automotive制冷剂分析仪Bacharach手册部件号:5-06-7000-80-0手册文件:012476Rev.BMSA CN警告!使用或维护仪器之前请仔细阅读本手册。
仅在按照制造商说明使用和维护时,仪器才会按计划运行。
否则其或将无法按设计运行,而依赖此装置确保安全的人员可能受重伤或死亡。
若未按照本手册的说明安装和使用产品,则Bacharach公司对该产品做出的质保将失效。
为保护您自身及您的员工,请按照说明操作。
请阅读并遵循手册中的“警告”和“注意”事项。
如欲了解产品使用或修理的更多详细信息,请在工作日期间拨打电话1--610-524--8800。
MSA是MSA Technology,LLC在美国、欧洲和其他国家的注册商标。
有关所有其它商标,请访问https:///Trademarks。
MSA–全球安全防护装备领导者456Creamery WayExton,PA19341美国1-610-524-8800更多您当地MSA公司的联系信息,请访问我们的网站目录1质保41.1排他性补偿41.2间接损害免责41.3责任信息42警告和注意52.1分析仪警告52.2一般注意事项52.3一般通知53简介和概述63.1功能73.2Legend Series Automotive零部件74操作124.1首次使用124.2给分析仪通电124.3标定134.4测试制冷剂134.5查看结果144.6了解测试结果155维护和故障排除175.1更换采样管组件175.2信息屏幕175.3软件更新175.4设置175.5错误消息18附录A备件清单20附录B规格211质保1质保MSA安全设备有限公司保证,在按照MSA说明和/或建议维护和使用的情况下,自交货之日起一(1)年内,产品不会出现任何机械缺陷或工艺错误。
该质保不适用于正常预期寿命小于一(1)年的消耗性或易耗性部件,包括但不限于非充电电池、灯丝装置、过滤器、灯具、保险丝等。
投入热电偶和抵抗温度计从面板完全可配置补偿功能,在输入信号继电器、马或逻辑主要输出1到3可配置的警报器科技辅助输入闹钟opencircuit载入或短路探针PD报警输出配置用于冷却校正/自整定、Soft-start,无扰人/自动转移optoisolated 4-wires线连接:微处理器控制器,48x96(1 / 8 DIN)格式模型1000和96x96(1 / 4 DIN)格式模特和1101人造SMT 1001。
1000控制器的家庭提供完整的操作界面膜Lexan面板,给IP54额保护有3键,两个绿色LED显示3(1000)或4个(1001和1101)位数,红色发光二极管指标进行了3报警继电器输出,是一个绿色的LED灯的主要控制输出。
主要的输入为控制变量是放之四海而皆准的可能性提供连接不同类型的信号:热电偶的类型J、钾、氮、S,R,T电阻温度计Pt100(3-wire)线性输入:0-50mV,10-50mV 2-10V,0-10V定义键盘,0-20mA,4-20mA在外部转轨。
一种辅助可用于模拟输入电流互感器的输入。
该仪器具有双重控制输出,既是继电器(5A,250Vac在cosφ= 1)和静止,烦请懂max.20mA),最多有3个报警继电器输出(3A,250Vac)。
另外,控制输出,可模拟(0-20mA,4-20mA或0-10V,2-10V)。
可选用的通信埠有可能是电流环,或RS485和行业(Cencal)协议以最快的速度行驶的9600鲍(RS485)。
程序的仪器的分组简化功能模块的参数。
访问配置参数保护下的硬件跳线器和不同价值观的保护代码可以用来限制有多少参数,可以显示和修改的,由用户。
从键盘输入可配置普遍。
精度f.s. 0.2%以内在名义上的条件。
配置从服务线连接可得到的。
发射机电源。
继电器、逻辑和triac控制输出与热/冷功能。
1的闹钟和完全可配置的功能(3报警分)自整定、Soft-start校正,72 PID是40T的72x36以微处理器为基础的控制器,采用SMT。
KHPRESSURE TRANSMITTERTECHNICAL DATAMain Features•Ranges: from 4 to 1000 bar•Nominal Output Signal:0...10Vdc (3 wires) / 4...20mA (2 wires)0.5...4.5 v ratiometric•Compact size•Wetted parts: Stainless steel•SIL 2 certified according to IEC/EN 62061:2005KH transmitters are based on film sensing element depositedon stainless steel diaphragm. Thanks to the latest state of theart SMD electronics and compact all stanless steel construc-tion, these products are extremely robust and reliable, withSIL2 certification supplied as standard.KH transmitters are suitable for all industrial applications, spe-cially on hydraulics (presses, pumps, power pack, fluid power,etc.) with severe conditions usually with high level of shock,vibration, pressure and temperature peaks, as typical for mobi-le machines environment.Output signal VOLTAGE RATIOMETRIC CURRENTNon Linearity (BFSL)± 0.15% FS (typ) ± 0.25% FS (max)Hysteresis+ 0.1% FS (typ) + 0.15% FS (max)Repeatability± 0.025% FS (typ) ± 0.05% FS (max)Zero offset tolerance± 0.15% FS (typ) ± 0.25% FS (max)Span offset tolarance± 0.15% FS (typ) ± 0.25% FS (max)Accuracy at room temperature (1)< ± 0.5% FSPressure ranges (2)From 4 bar to 1000 bar (See table)Overvoltage32 Vdc maxOverpressure (without degrading performance)See tablePressure containment (burst test) See tablePressure Media Fluids compatible with Stainless Steel AISI 430F and 17-4 PHHousing Stainless Steel AISI 304Power supply 15...30Vdc5V ±0.25 V10...30VdcDielectric strenght250 VdcZero output signal0 V (N); 0.1 V (C)0.5 V (X) 4 mA (E)Full scale output signal10 V (N); 10.1 V (C) 4.5 V (X)20 mA (E)Allowed load≥ 5KΩsee load diagramLong term stability < 0.2% FSO/per yearOperating temperature range (process)-40...+125°C (-40...+257°F)Operating temperature range (ambient) -40...+105°C (-40...+221°F)Compensated temperature range-20...+85°C (-4...+185°F)Storage temperature range-40...+125°C (-40...+257°F) Temperature effects over compensated range (zero)± 0.01% FS/°C typ (± 0.02% FS/°C max.) Temperature effects over compensated range (span)± 0.01% FS/°C typ (± 0.02% FS/°C max.)Response time (10...90%FSO)< 1 msec.Warm-up time (3)< 30 sec.Mounting position effects NegligibleHumidity Up to 100%RH non-condensingWeight80-120 gr. nominalMechanical shock100g/11msec according to IEC 60068-2-27Vibrations20g max at 10...2000 Hz according to IEC 60068-2-6Ingress protection IP65/IP67Output short circuit and reverse polarity protection YESCE Conformity According to EC Directive 2004/108/CEFS = Full scale1 Incl. Non-Linearity, Hysteresis, Repeatability, Zero-offset and Span-offset (acc. to IEC 61298-2)2 The operating pressure range is intended from 0.5% to 100% FS3 Time within which the rated performance is achievedU APRESSURE RANGESRANGE(Bar)461016202540601001602002504006001000 Overpressure(Bar)812203240508012020032040050080012001200 Burst pressure(Bar)16244064801001602404006408001000150015001500 MECHANICAL DIMENSIONSELECTRICAL CONNECTION - Connection diagrams:. The IP rating specified in this document normally applies with the suitable female connector plugged-in and properly wired.. The pressure transducers with measuring range of 60 bar and below require vented cable and/or mating connector, to allow the compensation of the atmospheric pressure reference.Protection rating IP67Protection rating IP67Protection rating IP67LOAD DIAGRAMPRESSURE PEAKS PROTECTIONSIL CERTIFICATION (Safety Integrity Level) – FUNCTIONAL SAFETYEXTENSION CABLESGEFRAN spa via Sebina, 7425050 PROVAGLIO D’ISEO (BS) - ITALIA tel. 0309888.1 - fax. 0309839063Internet: DTS_KH_12-2014_ENGGEFRAN spa reserves the right to make any kind of design or functional modification at any moment without prior notice.ORDERING INFORMATION。
SERIES 650 / 1250 / 1350AUTOMATION 650/1250/1350 SERIES PID TEMPERATURE CONTROLLERSENGC OD . 81171D - 03/20152Gefran’s model 650 – 1250 - 1350 PID temperature controllers, in format 48 x 48, 48 x 96 and 96x96mm (1/16th, 1/8th and 1/4 DIN) are full of advanced functions.FLEX-VIEW DISPLAYOn Gefran’s new controllers, everything can be customized : cfaceplate color, display, operator messages, logo, and use of the bargraph (1250/1350).Attributes, such as, character size, black/white contrast, and the combination of different message colors, guarantees excellent readability even at a distance.EASY AND FAST SETUPThere are three configuration methods : from keyboard in only 7 steps, from PC with our free to download GF_eXpress configurator software , and from the Zapper portable configurator ..SETPOINT PROGRAMMERThe temperature profiles can be set in 12 steps, grouped and saved in 4 programs with trigger inputs and programmable event outputs.PREVENTIVE MAINTENANCEOutputs can be programmed to indicate when the actuators ( relay, ssr, IR lamps ) are close to the lifetime limits and maintenance is needed.ENERGY MONITORThe Energy Monitor function monitors the electrical consumption of the process and signals any faults.Technical information available onMUCH MORE THAN A SIMPLE CONTROLLERSERIES 650 / 1250 / 1350The new 650 / 1250 / 1350 controllers are highly customizable, adapting to the customer’s application and integrating perfectly with the look of the machine interface.FLEX-VIEW DISPLAYscrolling messages in 32 plain alphanumeric characters (in multiple languages).- White – Green (650)- White – Green – Amber (1250/1350) - Other combinations on request.4INTUITIVEThe green LEDs corresponding to the four mechanical keys (real buttons)make using these devices highly easy: - they visually indicate the key pressed- they guide the user to the key to press (as foracknowledge of an alarm with latch) - they indicate inactive functions - they signal if a key is not recognized(diagnostics)Up to 9 I/O Up to 14 I/O Up to 14 I/OCLEAR AND EASY TO READSERIES 650 / 1250 / 1350CLEAR AND IMMEDIATE ALPHANUMERIC MESSAGESThe controllers have 300 preconfigured messages to which the user can add up to 25 custom process messages: - Process: 25 messages with 32 configurable characters Ex.HI TEMPERATURE - Diagnostics: 10 preconfigured messages Ex.SENSOR BROKEN- Configuration: 300 Help on Line messagesEx.TYPE > MAIN INPUT TYPE OF PROBEDISPLAY BRIGHTNESSDisplay brightness is easy to set for the optimum visibility in the workplace. This also extends the display’s lifecycle.BARGRAPHBargraph display can be easily customized to indicate many process parameters and variables.valve control.6THE DEVICE CAN BE CONFIGURED FROM THE KEYBOARD IN JUST 7 EASY, PLAIN LANGUAGE STEPSThe 650 – 1250 - 1350 controllers are set up at first power-on with a simple procedure from the keyboard.The controller can be configured in just 7 steps, in a few minutes, and without a user manual.At first power-on, the controller displays only the parameters needed for the user to start work, based on the model ordered.Each displayed parameter includes a scrollable Help on Line plain language message describing its meaning.Disable fast configurationEASY SET UPSERIES 650 / 1250 / 1350GO!GO!1. CopyThe parameters are copied from the PC on which theCONFIGURATION WITH GF_eXpress CONFIGURATION WITH ZapperThe Zapper connects to the controller via the microUSBconnector cable to paste the configuration.3. GO!Click to copy the configuration to one or more controllers.The 650 – 1250 - 1350 controllers can be configured from the PC and from the Zapper, a portable, battery-powered configurator with microUSB connection cable used for easy and safe copying/pasting of complete configurations. - Copied from other controllers- Copied from GF_eXpressConfiguration can be done with the controller powered and also not powered i.e., on controllers just removed from the package or already instal-led on the machine.This function is extremely useful for OEMs and End Users who need to program multiple controllers on more than one machine.1. CopyThe parameters are copied from the PC on which theCONFIGURATION WITH GF_eXpress AND WITH ZapperUSBC L I C K8The various setpoint profiles with ramps, holds, trigger inputs and event outputs can be configured directly from the device keyboard or with GF_eXpress in an easy to use by tracing the required profile.Model 1350 (1/4 DIN) offers the widest and most complete operator interface in its category: a “dashboard” that simultaneously shows the variable, setpoint, scrolling messages with 7 segments, step number, active program, and bargraph for program step times.With the energy monitor function you can count and save the energy consumed by the process.In case of deviations from average consumption, the controller signals with a physical output and configurable messages.These functions accompany the preventive maintenance function, which monitors the life cycle of the actuators and Short Wave Infrared(SWIR) lamps.This lets you:- predict any potential machine breakdowns - schedule maintenance in advance - prevent system shutdowns- maximize machine up time and limit costly emergency shut downsENERGY MONITORMeasures and monitors systemenergy consumption.Monitors and signals if system exceedsexpected values.PREVENTIVE MAINTENANCECycle counter and alarm messagesto monitor system cycles.SETPOINTPROGRAMMING12 Segments with configurableramps and hold timesSETPOINT PROGRAMMERPREVENTIVE MAINTENANCE AND ENERGY COUNTERSERIES 650 / 1250 / 1350With 16 logic blocks, AND, OR, NOT, TIMER, you can create applications by associating external events from logic inputs toPID control internal states, such as setpoint states, alarms, AUTO/MAN state, etc.Benefits:- Simplifies the control system by integrating multiple hardware components in a single device. - Maintains the advantages of single-loop PID control and adds simple PLC functionality.ALL-IN-ONE SOLUTION WITH LOGIC CONTROL BLOCKSUSBSERIES 650 / 1250 / 1350 65012501350ALARMS Continuous(C)Number: 1 maxCurrent: 4...20mARout< 500 ΩResolution: 12 bitIsolated from main inputAnalog retransmission(A1)Numbe: 1 maxSignal: 10V, 0/4...20mA0...10 V, max 20 mA, Rout: > 500 Ω0...20 mA, 4...20 mA, Rout: < 500 ΩResolution: 12 bitIsolated from main inputNumber of alarm functions 4 max, assignable to an outputPossible configurationsMaximum, minimum, symmetric, absolute/relative, exclusion at firing, memory, reset from keypad and/or contact,LBA, HB,HBB Hold Back Band if enabled with Programmer functionCONTROL FUNCTIONSCONTROL Type Single loopControl PID, ON/OFF, single action heat or cool, double action heat/coolControl output Continuous or ON/OFFCycle time: constant or optimized (BF)Control output for motorizedvalves OPEN/CLOSE for floating motorized valve on Relay, Solid-state, Triac outputsSETPOINT PROGRAMMER Number of programs Max 4, Start / Stop / Reset / Skip via digital inputs and/or outputs from logic operationsOutput state: Run /Hold / Ready / EndNumber of stepsMax 12, each with own setpoint, ramp time and hold time; Times settable in HH:MM or MM:SSMax 4 consents, configurable for ramp and for holdMax 4 events, configurable in ramp and in holdMULTIPLE SETPOINTS Number ofsetpointMax 4, selectable from digital inputEach setpoint change is subject to set ramp, different for up and down rampLOGIC 1OPERATIONS Function blocks Max 16, with 4 input variables per block. The result can act on the state of the controller, of the programmer on alarms and outputs. Each function contains an incorporated timer block timer.TIMER FUNCTION Modes START / STOPSTABILIZATION (timer is on when PV enters a band set around setpoint; at end of count you can activate an output, shut down SW or change SP1/SP2) FIRING (timed activation of control after power on)ENERGYCOUNTER Calculation done on nominal line voltage and nominal load power or on rms current measured on load via CTDIAGNOSTIC Short circuit or open circuit (LBA alarm) Interrupted or partially interrupted load (HB alarm) Short circuit of control output (SSR alarm)RETENTIVE MEMORY Type EEPROM Max. number of writes 1.000.000SERIAL INTERFACEType: RS485Baudrate: 1200, 2400, 4800, 9600, 19.200, 38.400, 57.600, 115.200 bit/sProtocoll: MODBUS RTUIsolated from main inputGENERAL DATAPOWER SUPPLY Operating voltage100...240 VAC/VDC ±10%, 50/60 Hz(on request 20...27 VAC/VDC ±10%)Power dissipation 5 W max10 W max10 W max Protections Overvoltage 300 V / 35 VConnection Screw terminals and crimp connector, max. wire section 1 mm2CONNECTIONS Serial configuration port(for USB connection)Connector: microUSBInputs and outputs Screw terminals and crimp connector, max. wire section 2,5 mm2AMBIENT CONDITIONS Use IndoorAltitude2000 m maxOperating temperature-10 ... +55 °C (as per IEC 68-2-14)Storage temperature-20 ... +70 °C (as per IEC 68-2-14)Relative humidity20...85% RH non-condensing (as per IEC 68-2-3)PROTECTIONLEVEL IP 65 on front panel (as per IEC 68-2-3)ASSEMBLY Positioning On panel, removable faceplate Installation regulations Installation category: II; Pollution degree: 2,Isolation: doubleDIMENSIONS48X48 mm (1/16 DIN), Depth.: 80 mm48X96 mm (1/8 DIN) Depth.: 80 mm96X96 mm (1/4 DIN) Depth.: 80 mm WEIGHT0,16 kg0,24 kg0,24 kgCE STANDARDS EMC(electromagneticcompatibility)Conforms to Directive 2004/108/CEImmunity in industrial environment: EN 61000-6-2Emissions in residential environment: EN 61000-6-3Emissions in residential environment for 650 model with HV supplySafety: EN 61010-1UL Conformity C/UL/US File no. E216851ORDER METHODS 650 POWER SUPPLY 100...240 VAC12SERIES 650 / 1250 / 1350 POWER SUPPLY 20...27 VAC/VDCPlease contact GEFRAN for information on available codes.ORDER METHODS 1250/1350 POWER SUPPLY 100...240 VAC14SERIES 650 / 1250 / 1350Please contact GEFRAN for information on available codes.SPAINMEXICO TAIWAN INDIARUSSIABELGIUM UK TURKEYSINGAPOREGERMANYCHINA SWITZERLAND FRANCE USA BRAZILSOUTH AFRICAITALYDrive & Motion Control Unit Via Carducci, 2421040 GERENZANO (VA) ITALY Ph. +39 02967601Fax +39 029682653**********************Technical Assistance:*********************Customer Service*************************Ph. +39 02 96760500 Fax +39 02 96760278GEFRAN HEADQUARTER Via Sebina, 7425050 PROVAGLIO D’ISEO (BS) ITALY Ph. +39 03098881Fax +39 0309839063GEFRAN DEUTSCHLAND GmbH Philipp-Reis-Straße 9a D-63500 Seligenstadt Ph. +49 (0) 61828090Fax +49 (0) 6182809222******************SIEI AREG - GERMANY Gottlieb-Daimler Strasse 17/3D-74385 - Pleidelsheim Ph. +49 (0) 7144 897360Fax +49 (0) 7144 8973697****************SENSORMATE AGSteigweg 8,CH-8355 Aadorf, Switzerland Ph. +41(0)52-2421818 Fax +41(0)52-3661884http://www.sensormate.ch GEFRAN FRANCE SA4, rue Jean Desparmet - BP 823769355 LYON Cedex 08Ph. +33 (0) 478770300Fax +33 (0) 478770320********************GEFRAN BENELUX NV ENA 23 Zone 3, nr . 3910 Lammerdries-Zuid 14A B-2250 OLENPh. +32 (0) 14248181Fax +32 (0) 14248180**************GEFRAN UK Ltd Unit 7Brook Business Centre 54a Cowley Mill Road Uxbridge UB8 2FXPh. +44 (0) 8452 604555Fax +44 (0) 8452 604556 ***************.ukGEFRAN ESPAÑACalle Vic, números 109-11108160 - MONTMELÓ(BARCELONA)Ph. +34 934982643Fax +34 935721571**************************GEFRAN MIDDLE EAST ELEKTRIK VE ELEKTRONIK San. ve Tic. Ltd. Sti Yesilkoy Mah. AtaturkCad. No: 12/1 B1 Blok K:12 D: 389 Bakirkoy /Istanbul TURKIYEPh. +90212 465 91 21Fax +90212 465 91 22GEFRAN RUSSIA4 Lesnoy pereulok, 4B usiness center “White Stone” 125047, Moscow, Russia Tell: +7 (495) 225-86-20 Fax: +7 (495) 225-85-00GEFRAN SOUTH AFRICA Pty Ltd.Unit 10 North Precinet, West Bu-ildingTopaz Boulevard Montague Park, 7411, Cape Town Ph. +27 21 5525985 Fax +27 21 5525912GEFRAN SIEIDrives Technology Co., Ltd No. 1285, Beihe Road, Jiading District, Shanghai, China 201807Ph. +86 21 69169898Fax +86 21 69169333***************.cnGEFRAN INDIASurvey No: 182/1 KH, Bhukum, Paud road, Taluka – Mulshi,Pune - 411 042. MH, INDIA Phone No.:+91-20-39394400Fax No.: +91-20-39394401**********************GEFRAN TAIWANNo.141, Wenzhi Rd., Zhongli City, Taoyuan County 32054, Taiwan (R.O.C.)Ph. +886-3-4273697*********************.sg GEFRAN Inc.8 Lowell AvenueWINCHESTER - MA 01890Toll Free 1-888-888-4474Fax +1 (781) 7291468******************GEFRAN BRASILELETROELETRÔNICA Avenida Dr . Altino Arantes,377 Vila Clementino04042-032 SÂO PAULO - SP Ph. +55 (0) 1155851133Fax +55 (0) 1132974012********************.br。
SENSORSC OD . 81221FPRESSURE TRANSDUCERS AND TRANSMITTERSENG2Thanks to forty years of experience, Gefran is the world leader in the design and production of solutions for meas-uring, controlling, and driving industrial production processes .We have branches in 14 countries and a network of over 80 worldwide distributors.QUALITY AND TECHNOLOGYA pressure transducer is an electronic device that converts a physical variable (pressure) into an electrical sig-nal (current or voltage) that can be read or acquired by various control, measurement, and adjustment devices.Gefran, with its own Technological Pole, is one of the few international companies with the know-how to create sensitive elements based on the following technologies: Thick film on stainless steel, Bonded strain gauge, Piezoresistive silicon .Gefran sensors can measure the pressure of fluids and gases in all industrial applications, with a complete line for ranges from 0…50 mbar to 0…5000bar for both relative and absolute pressures.ONE STOP SHOPGefran offers complete display solutions for industry , providing its own sensors and ensuring maximum compo-nent compatibility and integration .SERVICESA team of Gefran experts works with the customer to select the ideal product for its application and to help install andconfiguredevices(***********************)..Gefran offers a wide range of courses at different levels for the technical-commercial study of the Gefran product range as well as specific courses on demand..APPLICATIONSPLASTIC AND RUBBER INJECTIONPRESSESBLOWING MACHINESPRESSES AND METAL WORKINGMACHINERY FLUID POWER AND HYDRAULIC POWER PACKS AGRICULTURAL AND EARTH-MOVINGMACHINERYAUTOMOTIVE TEST EQUIPMENTS, ENGINE TEST BEDSTEST BENCHES AND TEST EQUIPMENTSTEAM TREATMENT PLANTSTEST BENCHES AND TEST EQUIPMENTMATERIAL TEST MACHINES ATEXFOOD INDUSTRY4BONDED STRAIN GAUGEBonded strain-gauge technology is very often used to produce pres-sure sensors thanks to its applicative versatility, reliability, and ac-curacy.The measurement element (resistance) consists of an extremely thin foil of metal alloy, chemically etched using a specific process.The resistance and diaphragm are bonded with sophisticated tech-niques after precise positioning of the strain-gauge (extensometer)to ensure perfect adhesion to the surface and to guarantee linearity and repeatability.PIEZORESISTIVE SILICONPiezoresistive silicon technology is characterised by complex and de-licate installation of the chip (solid state Wheatstone bridge) on the metal support and by a separating metal diaphragm with interposi-tion (under vacuum) of insulating silicone oil (filling).Thanks to this technology, the measurement range of Gefran sen-sors can be very low (0-50 mbar), with high precision and overpres-sure capacity.Gefran owns the technology for its transducers.:THICK FILM ON STAINLESS STEELThe Wheatstone bridge is made with the screen printing process, which deposits the insulating layer (dielectric), the conducting layer (Cermet) and the resistive layer on the steel diaphragm.The thickness of the diaphragm determines the measurement range, and the increase from 200°C to 900°C makes the sensor extremely sturdy and reliable.To further ensure quality, the diaphragm is connected to the electro-nics by means of Wire Bonding .OUR PASSION FOR TECHNOLOGYMEASUREMENT RANGESWIDE RANGE OF PRODUCTS FOR EVERY APPLICATIONGefran offers an extremely wide range of transducers topressure in all industrial applicationsThe range includes models for specialprecision, as well as for use in veryronments as typical on mobile machines.The TPF/TPFADA series is an advancedvery sturdy steel flush measurement diaphragm.TPFAS This makes it unique and especiallypressure of very dense and harsh fluids and pastesAdd to this the new series TPFAS that introduces thediaphragms down to Ø 8.6 mm, which are the smallest of this kindonthe market.The TPH/TPHADA, series, with monolithic measurement diaphragm,is the ideal product for measuring very high pressures (up to 5000bar), including with highly dynamic pressure pulsation.KS6≥ 0.15% FS ÷ ≤≥ 0.25% FS ÷ ≤ 0.5% FSGUIDE TO SELECTIONPRESSURE TRANSDUCERS AND TRANSMITTERSDISPLAYThe TDP-1001 plug-in display is a universal PRESSURE INDICATORS- universal inputs for amplified sensors - very high acquisition speed - high accuracy- math calculations, pressure delta - 4 configurable outputs- Modbus and Profibus communications - input for non-amplified pressure sensors - 4 configurable outputs - Modbus communications- input for amplified pressure sensors - 4 configurable outputs - Modbus communicationADAPTERS AND SEALSGefran pressure transducers offer a very wide selection of built-in pressure connec-tions: metric, gas, NPT and UNF, as well as a wide range of stainless steel adapters (both male/male and male/female) with seals, cal-led PKITxxx , to satisfy all possible process connection requirements.CONNECTORS AND EXTENSION CABLESGefran pressure transducers are available with various types of electrical connectors (EN 175301-803, M12x1, etc.), and for each of these Gefran supplies the female connector for the cable to be soldered (called CON xxx) or an extension cable pre-attached to the fe-male connector (called CAV xxx) with length up to 30 metres.Drive & Motion Control Unit Via Carducci, 2421040 GERENZANO (VA) ITALY Ph. +39 02967601Fax +39 029682653**********************Technical Assistance:*********************Customer Service*************************Ph. +39 02 96760500 Fax +39 02 96760278GEFRAN HEADQUARTER Via Sebina, 7425050 PROVAGLIO D’ISEO (BS) ITALY Ph. +39 03098881Fax +39 0309839063GEFRAN DEUTSCHLAND GmbH Philipp-Reis-Straße 9a D-63500 SeligenstadtPh. +49 (0) 61828090Fax +49 (0) 6182809222******************GEFRAN BENELUX NV ENA 23 Zone 3, nr . 3910 Lammerdries-Zuid 14A B-2250 OLENPh. +32 (0) 14248181Fax +32 (0) 14248180**************GEFRAN SIEI - ASIA 31 Ubi Road 1 #02-07,Aztech Building, Singapore 408694Ph. +65 6 8418300Fax +65 6 7428300***************.sg SIEI AREG - GERMANY Gottlieb-Daimler Strasse 17/3D-74385 PleidelsheimPh. +49 (0) 7144 897360Fax +49 (0) 7144 8973697****************GEFRAN UK LtdUnit 7 Brook Business Centre 54a Cowley Mill Road Uxbridge UB8 2FXPh. +44 (0) 8452 604555Fax +44 (0) 8452 604556 ***************.uk GEFRAN INDIASurvey No. 191/A/1,Chinchwad Station Road, Chinchwad, Pune-411033, Maharashtra Ph. +91 20 6614 6500Fax +91 20 6614 6501**********************SENSORMATE AGSteigweg 8,CH-8355 Aadorf, Switzerland Ph. +41(0)52-2421818 Fax +41(0)52-3661884http://www.sensormate.chGEFRAN MIDDLE EAST ELEKTRIK VE ELEKTRONIK San. ve Tic. Ltd. StiYesilkoy Mah. Ataturk Cad. No: 12/1 B1 Blok K:12 D: 389 Bakirkoy /Istanbul TURKIYE Ph. +90212 465 91 21Fax +90212 465 91 22GEFRAN Inc.8 Lowell AvenueWINCHESTER - MA 01890Toll Free 1-888-888-4474Fax +1 (781) 7291468******************GEFRAN FRANCE SA 4, rue Jean Desparmet BP 823769355 LYON Cedex 08Ph. +33 (0) 478770300Fax +33 (0) 478770320********************GEFRAN SIEIDrives Technology Co., Ltd No. 1285, Beihe Road, Jiading District, Shanghai, China 201807Ph. +86 21 69169898Fax +86 21 69169333***************.cnGEFRAN BRASILELETROELETRÔNICA Avenida Dr . Altino Arantes,377 Vila Clementino04042-032 SÂO PAULO - SP Ph. +55 (0) 1155851133Fax +55 (0) 1132974012********************.br04/2016。
首先感谢贵公司选用意大利杰佛伦温度控制器和调节器,如果在使用过程中遇到什么问题,请与上海南安仪表自动化有限公司联系或与你所购买控制器的经销商联系。
一. 仪表选型注1:标准型:仪表出厂前具有继电器输出和电压脉冲输出。
注2:如果仪表选串行通讯口,报警只能选该型号。
二. 接线图(-) (+) RS484 (-) 通讯 SSR 输出(+) (D2) 继电器 4-20mA 输出 + 报警1或 第二输出(带PD三.安装尺寸(面板安装) 1000/1001 1100/1101501深100mm 深100mm 深105mm注:为确保安装正确,请参阅英文版手册中的注意事项和警告。
四. 功能说明 1) 输入种类热电偶:K 、J 、N 、S 、R 、T 热电阻:PT100电压: 0-50mv ,10-50mv电流: 0-20mA ,4-20mA ,0-10mA(电流输入需在输入端并接2.5Ω或5Ω精密电阻) 电流互感器输入 2) 输出输出1:继电器:端子额定电流5A/220Vac SSR :24V/20mA 电压脉冲 DC 输出: 4-20mA输出2:用报警输出1,通过软件组态改为PD 控制功能 3) 报警功能报警1可以带PD 控制,触点电流5A报警2和3触点为常开,可以通过内部跳线改为常闭触点容量为3A/220Vac 4) 数字通讯(电流环/RS485)如果仪表有1200波特率无源电流环接口,接收二极管在端子8(RX+)和端子9(RX-) 传输晶体管端子10(TX+)和(TX-)标准配置(并联到串行口)联接到二极管阻值为1千欧,集电极电阻为100Ω 对串联连接,接到二极管阻值为100欧 若配置为4线制RS485(1200波特率),输入端为8(RX+)和9(RX-)传输为10(TX+)和11(TX-) [参阅硬件组态] 五. 显示面板和按键说明 A :显示测量值 B :显示设定值1) 显示过程设定值2)当AL1,AL2,AL3/HB 灯闪烁时,设定报警值显示 3)当字母“P ”前面显示[0-99%]显示主输出功率 4)可显示组态参数F :主输出灯,当第一输出动作时该灯亮G :报警输出指示C:功能键“F”1)F键用来选择设定值或报警值以便读取和修改设定值,如果未按住F键,10秒钟后,修改值将自动存贮,同时返回显示过程设定值。
2)F键也用于进入组态层进行参数修改D/E:上升/下降键用于修改显示参数值,升降快慢随按住键的时间加快。
六.操作方式(一)在标准情况下,显示测量值、设定值、控制输出功率值、报警设定值,显示报警设定值时相应发光管会提示,也可改变报警设定点。
(硬件组态)方式4取代。
这时A”消失,(2)自动/手动(AUTO/Man)功能1)当显示控制输出功率(P,见注5)状态下,同时按住Δ和▽键可以自动切换到手动。
2)当显示屏下部“P”闪烁表明处于手动状态,此时用Δ或▽键可改变控制输出功率。
3)按F键返回到自动状态。
(三)自主校正启动/停止同时按F键和Δ键约3秒钟可启动或停止自主校正。
(四)软件开/关功能同时按住F键和▽键5秒可使仪表停止工作,但电源不断,此时显示屏仅在第二位数上有一个小数点闪烁,再次按F键5秒钟仪表恢复工作状态。
(五)故障以及其它信号A)上部(PV)闪烁自主校正或软起动在作用。
B)上部(PV)和下部(SV)闪烁表示LBA报警C)上部(PV)小数点闪烁自整定工作D)小数点闪烁其它无显示,仪表处于软件关闭状态E)显示下部出现“P”控制处于自动状态,“p”闪烁处于手动状态F)AL灯灭,则报警继电器无动作,AL灯亮有报警继电器动作,AL灯闪烁则报警值可设定G)MAIN灯灭:主输出无;MAIN灯亮:主输出工作;MAIN灯闪烁,则模拟输出动作七.参数设定仪表通电后将有5秒钟循环校验,此时全屏闪动,无输出。
参数层分为三(0层,1层,2层)八.硬件组态(HW)硬件保护:松开面板上的固定螺丝,然后用手拉出仪表,在输入板、输出/电源板和选择输出板上完成组态。
1)输入板校验过程和组态可否进行的跳线开关位置如下表:(*其中焊片可代替相应跳线开关)对PT100探头输入(输入信号11类)须将S8开路S9短路对于报警2和3继电器为常开(S11和S13短接);若改为常闭则断开S11,S13,同时短接S10,S122)输出/电源板D2(主输出2)控制输出0:若使用D2输出,则跳线S1必须断开以排除继电器需DC电压输出,请短接V九.控制术语说明:(一)比例作用:(-Pb:)对输出起作用,与输入的偏差成比例(偏差指测得变量与设定值的差)微分作用:(-dt:)对输出起作用,与输入信号偏差的变化率成比例积分作用:(-It:)对输出起作用,与输入信号偏差对时间的积分成比例比例,微分,积分对控制过程的影响:●增加P.B,减小震荡但会增加偏差●减小P.B,偏差减小但可能引起被控变量的震荡(如P.B过低,系统将不能稳定。
)●增大微分作用,既增加微分时间,减小偏差也防止震荡高到微分时间的临界值,故增加或说延长微分时间可能会出现震荡●增大积分作用,相应为缩短积分时间,有助于去除系统稳定时被控变量与设定值的偏差。
如积分时间过长(积分作用弱)可能会在输入和设定间形成一个固定的偏差。
如发生这种情况则需减小比例带,增加微分作用,减少积分时间以得到所需的结果。
(二)自主校正作用(SELF-TUNING)如有此功能,仪表一通电自整定既开始,或当同时按下F和升(RAISE)键3秒后自主校正开始。
表盘上被控变量显示部分闪动表示仪表在自主校正。
自主校正仅可用在热系统。
在很快的系统(100℃/分)中,自主校正功率(Pt.U)必须被限定。
自主校正以预设定功率(0—100%)开始加热,直到温度达到(设定值-环境值)/2,然后将功率降到0,计算参数值。
完成后仪表开始本身的常规控制动作。
当PIC达到,作用停止。
计算的控制参数被储存,以往的设定被除去。
在自主校正过程中,且在屏幕上方显示_Pb_时,同时按下F和升(RAISE)键可停止和取消自主校正动作。
如再次同时按下F和升(RAISE)键,又可得到自主校正动作。
当可使用自主校正时,CFG1中的SOF被PtU_(自主校正的输出功率)取代如Pt.U=0,仪表认定Pt.U=100%(三)自整定的作用:如有自动整定功能,则自动整定在控制变量第一次动达到设定值时启动,并当偏差超出+4个分别度值时介入,程序在比例带上作用。
在设定点修改后和已存入的PID参数的起始点无自动整定功能。
当变量达到新的设定点时,自动整定重新开始。
在自动整定期间不能更改P.B,如一定要更改P.B,则必需终止自动整定。
软启动作用:如有该功能,仪表电源接通时仅输出部分功率,然后输出功率根据预设时间(0—99.9分钟,CFG1中参数“SOF”)随通电时间的推成比例的增加。
你可选择软启动或自整定,而软启动可在每次仪表接通电源时均起作用。
(四)自动/手动功能:手动控制输出,无扰动手动/自动切换。
在常规运行中按住F键,可查看报警值,最终在屏幕下部显示跟有字母P的输出功率百分比(0—99.9间),这时屏幕上部显示为过程值(PV),再次按动F键,上述信息消失,仪表回到常规状态(显示PV/SP)。
在手动模式下,可以通过面板上的键在0—99%范围内设定输出功率。
当仪表显示输出功率(以下行显示字母P提示)时,同时按下升和降键,手动模式启动。
这时升/降键即可在标明的范围内设置所需输出功率。
在设定期间,字母P将被输出功率的小数位替代,当操作者不再按键时字母P再次出现并闪动。
输出功率的最大设定值为99.9%。
当仪表被切换到手动时,输出功率会变为仪表前次手动状态下设定的输出值。
作F键可将仪表切换到自动状态,如被变量在比例带中这种转换是无扰动的。
手动功率将被储存,如果仪表已被组态为开-关(ON-OFF)控制器,那么在自动态时:主输出=开,功率显示为99主输出=关,功率显示为0在手动态时:功率设定≦49.9 对应主输出=关功率设定≧50 对应主输出=开软件保护设定为“Pro=PrO+16”则取消自动/手动功能。
十.从个人计算机上编程所有的组态操作,用IBM兼容机加上适当的软件也能完成。
IBM是国际商业机器公司注册的著名品牌。
数据通讯协议:串行接口允许仪表接到一智能终端(c/c),可以用下述协议进行通讯。
仪表在设计中采用了接口所能提供的各种优越性能。
智能接口有仪表的存储器(RAM),数据可在此被接收和储存。
智能终端可以接受、阅读和修改这些储存。
当几只仪表接在同一路线上时,有一个通讯协议如下:●从终端送出的信息到每一只仪表。
●终端接受每一只仪表的送出信息●所有仪表均有自己的识别编码(由两字节组成)HAA(高位),HAA(低位)。
终端靠每只仪表发出的识别码选择所需仪表,被选仪表占用线路并响应,数字通讯的特性如下:无源电流环1200,2400,4800,9600波特(参见CGF1是bAU)传送11个二进制码:起始码,8个数据码,同步码,结束码。
除起始码外的奇偶校验8个数据码表明一个二进制BYTE(Nnn),字长为8位二进制码仪表受控运行,仅当终端提出质询时仪表方答复,用于对话的编码如下:55带偶校验=起始。
迫使任何对话中的数据中断。
仪表等待辨认编码。
00奇校验=可以读取仪表RAM01奇校验=重复读取02奇校验=可以对仪表RAM写入仪表回答,对操作码和识别码用负响应;其安数据直接响应:不回答起动码。
起始程序终端H55(偶校验)----------------------------------------------------- 初始化1000/1001/1101/1001Q/1001Z N.B从这点向前,奇偶性总是奇数。
辨认过程终端1000/1001/1101/1001Q/1001ZHwx/Hyz机器编码----------------------------------------------------------------------------------------------------( Hwx)/(Hyz)反相响应或HAA/HAA通用码-------------------------------------------------------------------------------------------------------H55反相响应/ H55必须完成预置,方可开始对话,从一个过程转到另一个过程可以不用初始设置。
读取过程终端H00读取码---------------------------------------------------------------- 1000/1001/1101/1001Q/1001Z ----------------------------------------------------------HFF反相响应由两字节组成,发送时先发高位然后发低位字节。