卓勒450对刀仪使用说明书

自动对刀仪的设置与操作内容来源网络，由“深圳机械展（11万㎡，1100多家展商，超10万观众）”收集整理！更多cnc加工中心、车铣磨钻床、线切割、数控刀具工具、工业机器人、非标自动化、数字化无人工厂、精密测量、3D打印、激光切割、钣金冲压折弯、精密零件加工等展示，就在深圳机械展.自动对刀的操作和设定一：准备工作1：自动对刀的目的是让刀具自动跑到对刀点，然后把Z轴的机械坐标设到自己想要的工件坐标系统中，比如G54，G55，G59.7,G59.8, 从而省去人工对刀的麻烦.2:实现自动对刀前的准备a :在自己想要的地方装好对刀仪,对刀仪的种类有很多，选其中一种举例说明，该对刀仪构造为一个传感器（接近开关）和一个铁块，当有铁块的物体接近它的时候，该传感器就会+24v输出，（传感器接线方法说明书上有）。

B:传感器和新代组件的接线方法把传感器+24v信号输出线接到标有SYNTEC –TB16-5。

0的板子上的一个空闲的端子上，，比如I24（以后都以I14为例）。

C：修改PLC：在软驱中插入一空白软盘，找到诊断功能----》系统备份，把PLC备份出来，在个人电脑用OPENPLC 这个软件打开软盘中CNC。

LAD ，可在程序里添加一行语句（I14只是举例，如果你接的是I15，相应改为I15）。

二，自动对刀的动作步骤：1，Z轴先向上跑到机械原点（目的是为了防止撞刀）。

2，Z轴在X，Y平面上移动到对刀仪的上方，（准备对刀）3，Z轴以第一段速率快进到对刀仪的铁块上方，改用慢速（第二段速率）慢慢接近铁块，把铁块往下压，一直到铁块靠近传感器，这时传感器红灯会亮，有+24v信号输入到I14，当控制器I14端子接受到信号后，Z轴此时会自动上升到机械原点，（这里采用两段速率的目的是第一段快进，节省时间，为了防止速度太快，把刀具撞坏，在快要接近对刀仪时慢速前进，这样就不会损坏刀具）。

4，当Z轴上升到机械原点后，这时，自动对刀的坐标就已经设到工件坐标系中了（这个程式是设到G59。

对刀仪操作规范
对刀仪操作规范
一、对刀仪的日常保养
1.每日检查润滑系统是否正常
2.主轴务必清洁干净、并涂抹干净的防锈油
3.使用后请保持或增加干净的防锈油，并及时清除杂物灰尘、铁屑等
4.测试棒务必擦拭干净，并涂抹干净防锈油
5.每日清洁对刀仪外罩
6.务必使用清洁防锈油，不可使用汽油、玻璃水类
7.不用时用防护罩包裹
二、对刀仪操作注意事项
1.使用X、Y轴移动时勿大力摇动，在接近刀具时，应减缓速度
2.不可随便拆装，拧紧或松开对刀仪上的螺丝
3.每次对刀前务必用测试棒校正数据，直径跳动允许0.02MM
4.用完后关闭电源
三、操作说明
1. X轴归“0”
①擦拭、清洁主轴及测试棒
②将Y轴百分表架移向刀具外侧，以免X轴归零时撞及测试棒
③将X轴量表测头调至接触测试棒，使量表指针向顺时针方向接触第一个
0的位置
④旋转主轴，检查测试棒跳动
⑤在显示器上设定测试棒，直径尺寸，此时完成X轴预设
2. Y轴归“0”
①移动Y轴，将量表测头调至需定位的高度基准面，使量表指针指向顺时
针方向第一个0的位置
②在显示器上设定Y轴值为0或任何预设值，此时完成Y轴高度预设。

对刀仪的使用上的注意事顼1.对刀刀具直径请控制在直径0.7以上,直径20以下.2.对刀速度请控制在200MM/MIN以下3.使用环境温度范围0-40C4.刀具与对刀仪接触面必需垂直,并且垂直向下与接触面接触.5.接触时不能超过对刀仪行程,否则对刀仪或刀具有损坏.6.对刀时的速度与机械的电气响应速度有关系,所以请设定指定内速度,为了确保对刀精确,推荐对刀速度为50-200MM/MIN,对刀仪重复精度0.003MM以内7.当用手接触对刀仪接触面时请不要立即放开,以免损坏对刀仪内部构造.8.当刀具和对刀仪接触对刀结束后,必须垂直提刀离开接触面,不可以横向移动,如果横向移动会损坏对刀仪.9.接触目惊心面上吹气吹不到地方或除不掉的铁屑及切削油,请经常扫一下.10.对刀吹气的气压请控制在2-3KGF/CM.对刀仪参数及设定1.MACRO 程序输入:将对刀仪程序输入到NC记忆体内.对刀仪程序中包括#30,#31,#32,09899,09020,09951,09954,等程序,程序09899,09020,09951,09954,不可以随意修改,以防错误而撞坏对刀仪.2.共变量数据输入:三菱系统:[MONITOR]-[菜单]-[共变量]#506=0.2{退出量之倍率} #525=50{安全高度1}#526=30{安全高度2} #527=10{偏移值}#528=20{最大可量测之刀径值} #531=0{公制}#529=11{刀具补正形式:刀长刀径不做区分}#598=1{0:斗笠式刀库,1:圆盘式刀库}#599=1{量测工件表面方式:由工件表面位置与主轴刀实际量测取得与对刀仪的高度差.#599=1时补正100号为计算对刀仪的高低差暂存变量.对刀仪的基准位置设定1.在主轴上装夹一支刀具,用手轮模式将X,Y轴移动到对刀仪接触面上方10MM内,并且在接触面中央位置,在共变量中#523和#524分别输入X,Y轴在对刀仪位置的机械坐标. 2.执行程序#30,测量出Z轴在对刀仪基准面相对之机械坐标,坐标自动记录在共变量#520里..0 30G65 P9951 K100;M30;%3. 当对刀仪有移动过位置或者X,Y,Z,轴任何一轴有变动过,则要重新再执行此程序.每隔一段时间也要重新再执行此程序校正对刀仪的基准位.对刀仪的操作1.寻找工件X,Y,轴坐标,工件分中,将X,Y,轴的相对坐标抄入工件坐标系统内,Z轴坐标由以下自动测量.2.]量测工件表面与对刀仪基准面之高低差.{1}手动将Z轴移至工件表面{刀尖碰触}后,执行程序#320 32G65 P9020 Wxx;M30;%{2}程序中G65 P9020 Wxx{G54-G59,例W55 即G55}预备使用之工件坐标系统,要与X,Y,轴抄入的坐标系统一致.由工件表面位置与主轴刀号补正值运算与对刀仪基准的高低差,补正至工件坐标系统,若使用多个工件坐标系统,则重复执行副省长骤1.自动刀长量测,写入到[工件坐标补偿]中,60EXT的Z轴坐标内.{1}执行刀长量测程序#31.0 31G65 P9954;M30;%{2}使用自动刀长量测执行G65 P9954,将刀长量测值写入到[工件坐标补偿]中60EXT的Z轴坐标内.验证使用量测工件表面零点方式{1}手轮模式移动Z轴到工件表面位置时,先记录Z轴机械坐标再执行程序#32{G65P9020 Wxx}{2}再执行下列程序00100G90 Gxx; {与Wxx 相同,G54-G59}G01 Z0 F3000;M30;%{3}检视机械坐标应与第一步骤记录之坐标相同{误差约1-2u}{4}换另一把刀时,再执行#31程序,刀长量测值覆盖到[工件坐标补偿]中60EXT的Z 轴坐标内.。

对刀仪程式说明书MidaLathe Touch Probe SystemsSOFTWARE MANUAL FOR TOOLON LATHE MEASUREMENT Copyright ? 2006 All rights reservedManual Code: D310A4AG01Developed for F ANUC controls andF ANUC c ompatible controls."31044MarpossCopyright ? 2006 by: MarpossThe Marposs supply consists of an IT support containing the software and relative documentation (referred to below as “the Product”).The Product was developed for users with knowledge and skills in the use of software applications for machine tools, referred to below as “the User”. The Product is protected by Marposs copyright. The company reserves the right to make any changes considered necessary to any part of the Product in order to improve it. Marposs also reserves all rights relative to the Product with reference to modifications and processing on board the CNC or other data processing systems, as well as withreference to any form of transmis-sion and reproduction. Transmission and reproduction are only allowed after obtaining express authorization to use the Product on multiple units. Any persons breaching the above conditions will be prosecuted.The measuring cycles are programmed for the acquisition/processing of measuring data generated by Marposs contact or laser probing systems. The cycles can be adjusted to specific application requirements directly on board the machine. The User must:1.check that the parameters used in the cycles are compatible with the other machine functions;2.check that the parameters are not changed or overwritten during execution of machine programs, causing malfunctions or dangerous situations;3.not change the conditions for use of the cycles by changing the CNC operating modes.The Product has been thoroughly tested. However, Marposs shall not be liable for the completeness and accuracy of data. When using the Product for the first time, the User must test the Product block by block, to confirm that it conforms for the specific application. After start up, the User must record the parameters and addresses substituted and any changes made, indicating the changes in the documentation. The software must be considered a semi-finished product to be integrated in the machine tool design, and as such Marposs cannot be held responsible for any damage to the machine resulting from:1.incorrect use of the Product or programming errors2.Product changes or application faultsInstallation in the machine CNC implies acceptance of the above conditions and acknowledgement of the possibleexclusion of the warranty in the event of damage.Mida Lathe Touch Probe Systems Do to the growing popularity of “On Machine Probing”Marposs S.p.A. has developed a new software package for their mida machine tool probe systems. This new andinnovative software package was designed to help facilitate the use of mida probe systems on a wide variety of lathe applications.4MarpossCONTENTSTool Setting Features .................................................................................5Tool Setting: Getting Started Check List .....................................................6Tool Probe Calibration Program .................................................................7Tool setting System Setup..........................................................................9Tool Setting Orientations ...........................................................................10Semi - Automatic Tool Measurement Program (12)Alarm Messages List Variable MapMida Lathe Touch Probe Systems T ool Setting Software FeaturesProbe positioning movement is checked. If a collision occurs during protected positioning a flag is set and later checked at the beginning of the measuring macro. Input variables are checked for correctness of value and whether a required input is not programmed.Any modal info that may need to be restored after a macro is completed is stored. Minimizes programmer input with appropriate defaults. Optional and default inputs are enclosed in brackets throughout the manual.All tool motion is controlled by tool setting macros.Calibration Capability.Every measuring macro has the following functions:Programmed tool offset change limit.Checks for valid calibration data.Multiple contacts made to assure repeatability.Tool compensation.Alarm messages.Restore modal data.Return to start point.56MarpossLoad probing software from Marposs installation disk to the CNCcontrol.FILENAME IS: O9_ _ _ .pbf ?For lathe tool setting cycles (REQUIRES 8KB OF MEMORY)Check your tool setting probe to see it is setup properly and in workingorder. Check your installation records and documentation for probe activation method.?Turret probe test. This test assumes you have purchased an hardwired tool setting probe.Call any tool into cutting position. e.g. T0101Check that the tool probe is properly aligned with themachines axes.?If necessary issue the M-code(s) that activate the probe.?From MDI enter the following block. G31 U-20. F5.?The probe should move 20mm if functioning properly.Repeat the above MDI step and deflect the stylus during the 1" move. The probe should stop when deflected if functioning properly.If probe is not functioning properly consult Marposs personnel for technical support.For High Frequency systems only!Make sure your High Frequency transmitter and receiver are properly aligned. The maximum separated distance between transmitter and receiver is 3mm gap. The maximum misalignment between centerline is 2mm. Both transmitter and receiver must be aligned parallel to each other. Any misalignment out of these specifications can cause unexpected results.From MDI enter the following block. G31 U-20. F5.?The probe should move 20mm if functioning properly.Repeat the above MDI step and deflect the stylus during the 20mm move.The probe should stop when deflected if function ing properly.?If probe is not functioning properly consult Marposs personnel for technical support.STEP 1STEP 2Tool Setting: Getting started check listMida Lathe Touch Probe SystemsTool Setting Probe CalibrationSee “Tool Probe Calibration And Automatic Tool Measure”program on page 7 of this manual.STEP 4Tipo di misura.A) # 506 = 0# 507 = 078MarpossT ool Probe Calibration And Automatic T ool Measure ProgramThis program maybe used to datum the position of each of the four sides of the cube stylus.This probram is used to measure X and Z tool length offsets.MANDATORY INPUTSUSER OPTIONAL INPUTS[C] = the offset change limit. (default is 0.01" (0.254 mm))[X] = tool length to the edge of the tool in the X axis, in addition to the active tooloffset or the offset specified by the "T" code. This input is not required if the value of the tool length in the offset table for the X axis represents the whole length of the tool.[Z] = tool length to the edge of the tool in the Z axis, in addition to the active tool offset or the offset specified by the "T" code. This input is notrequired if the value of the tool length in the offset table for the Z axis represents the whole length of the tool.[R] = the tool nose radius to provide positioning around the stylus. If variables is vacant the default value is zero.Mida Lathe Touch Probe SystemsBEFORE USING THIS CYCLE:WHEN D ATUMING:1)Precede the Datum and Calibration subroutine call with the command to load areference tool of known length in both the X and Z axes. The known length in the X and Z axes must be entered into the geometry offset registers for this tool or the X and Z variables.2)#502 ...machine p osition o f X+ s ide o f t he s tylus. p reset w ithin 0.01" o r .254 m m.#503 ...machine p osition o f X- s ide o f t he s tylus. p reset w ithin 0.01" o r .254 m m.#504 ...machine p osition o f t he Z+ s ide o f t he s tylus. p reset w ithin 0.01" o r .254 m m#505 ...machine p osition o f t he Z- s ide o f t he s tylus. p reset w ithin 0.01" o r .254 m m3)Program a subroutine call for each side of the stylus to be calibrated. The G65 sub-routine call line must be preceded by a call to load the correct tool and geometry offset.WHEN D ATUMING1)When measuring: 502-505 must have been set by a previous datum cycle.2)Make sure that all tooling in the setup has either valid geometry offsets obtained byprevious probing or by manually measuring and enteringinto the proper geometry offsets. Geometry offsets are actual X and Z lengths of the tools.3)Program a subroutine call for each tool to be measured including entering the toolorientation number (variable ‘S’). The G65 sub-routine call line must be preceded by a call to load the correct tool and geometry offset.OUTPUT:910Mida Lathe Touch Probe Systems T ool Setting Orientations11Marposs1213MidaLathe Touch Probe SystemsSemi Automatic T ool Measurement ProgramThis program automatically updates the X and/or Z axes tool geometry offsets for each tool measured.MANDATORY INPUTSUSER OPTIONAL INPUTS[A] = selects the calibration or tool measurement cycle.If A is not 1. or is omitted the tool measurement cycle is selected by default.A = 1. --- the calibration cycle is selected.MarpossHOW TO USE THIS CYCLE:Manually position the tool to the probe stylus side you wish to use to measure. Program a subroutine (either in edit or MDI mode) to measure the selected tool. Include entering the axis and an incremental amount to touch the tool to the probe stylus.WHEN CALIBRATING:502 - 504 are set automatically“T” must be programmedUse a qualified tool to calibrateThe X and Z tool offsets for the qualified tool must be stored in the offset location identi fied by the “T” input.Where calibration is used the “T” code must contain the actual accurate tool geometry.WHEN MEASURING:The tool offset identified by the “T” input will be automatically updated. EXAMPLE:G65 P9016 T3. A1. X-20.Calibrate X+ side of cube using tool offset 3 as a qualified dimension.G65 P9016 T4 X-20.Attempts to measure tool by moving X-20. mm. If succesfull tool offset 4 is modified.14Mida Lathe Touch Probe Systems Appendix15MarpossAlarm Messages List16Mida Lathe Touch Probe Systems Variable map 17."31044Printed in Italy。